Expanded “Cookbook” Instructions for the Teradyne
Integra J750 Test System
TeamMay 07-12
ClientECpE Department
Faculty AdvisorDr. Weber
Team MembersMurwan Abdelbasir, EE.Jonathan Brown, EE.Brent Hewitt-Borde, EE.Robert Stolpman, EE.
November 28, 2006
Presentation Outline
Project OverviewProblem statement/solutionOperating environmentIntended user(s) & use(s)Assumptions and limitationsEnd product
Resources and ScheduleResource requirementsSchedule
Closure Materials
Project ActivitiesPresent accomplishmentsFuture goalsDesign functionality progressDIB matingDevice SelectionIG-XL Design / Test and implementation
Definitions ADC – Analog to digital converter ASIO – Analog signal I/O board DAC – Digital to analog converter DIB – Device Interface Board DSIO – Digital signal I/O board DUT – Device under test ESD wristband– Electrostatic discharge protective device FET – Field effect transistor IG-XL – Custom software for Teradyne Integra J750 KSPS – Kilo-samples per second MSPS – Mega-samples per second MHz – Mega-hertz MSO – Mixed signal option PDIP - Plastic dual inline package PLCC – Plastic leadless chip carrier PCB – Printed circuit board LAN – Local area network Teradyne Integra J750 – High speed digital tester TSSOP – Thin shrink small outline package ZIF – Zero insertion force
Project Overview
Project Overview Problem Statement
Iowa State recently upgraded the Teradyne J750 to test analog circuits and wireless LAN testing.
The existing digital cookbook must be upgraded to include mixed-signal testing.
Problem Solution
The team will review the existing training materials related to mixed-signal testing.
Test scenario and document support must be created for: Two different 10 – 12 bit ADC’s Two different 10 – 12 bit DAC’s Two different 10 MHz or greater Op amps
Figure 1 – Teradyne J750
Project Overview Operating Environment
27°C - 33°C Humidity around 50% ESD wristbands IG-XL for Windows
Intended Users ECpE Faculty and
Students Knowledge of
Teradyne Integra J750
Knowledge of mixed-signal testing
Intended Uses Functional tests on mixed-
signal devices using cookbook or template test scenarios
Project Overview
Assumptions System
Equipment is operational and properly calibrated Present IG-XL code can be modified for the required
objective User
Basic training in the operation and care of the Teradyne J750
Knowledge of mixed-signal operation Knowledge of operation of devices to be tested Understands operation of DUT
Project Overview Limitations
27°C - 33°C and 50% humidity required IG-XL is the only software option Computer function ability is limited Devices and socket converters limit testable frequencies Teradyne cannot be moved
End Product and Other Deliverables Five different IC interfaces created A complete Teradyne J750 cookbook with mixed-signal
documentation Demonstration tests for each of the required devices
Project Activities
Project Activities
Present accomplishments
Selection of DIB mating method Selection and purchase of devices Knowledge of IG-XL fundamentals Understanding of mixed-signal operations Identification of major technical challenges:
Pattern files Test instances
Project Activities Future Goals
Design and testing of circuit interfaces for each of the 6 DUT Test scenarios for each of the DUT Documentation of process and creation of the cookbook
Project Activities
Design functionality progress
ADC testing DAC testing Op-amp testing Cookbook interpretation & ease of use Cookbook integration with previous MSO testing IG-XL code implementation
Project Activities DIB mating
The daughter boards are used to mate the device under test to the DIB.
It would be preferable if the team could find devices that mate with either of the sockets already installed.
Multiple options available for mating
Project Activities DIB mating
Using the current setups? The chips will be more expensive. This could become
costly if a good amount of them are burnt out during tests. A great deal of time will be saved since the team won’t
need to design a new daughter board or interface. One of the ZIF sockets is a 24-pin DIP. Because of this
the team will be limited to chips with around a maximum sampling rate of 700 Mbps which might make testing a slower process.
The 28-pin PLCC socket enables much faster sampling rates, but most of the devices in this package are obsolete, hard to obtain, and functionally limited.
If a chip burns out it would be very easy to replace, thus saving time.
Figure 2 – Sample DIB
Project Activities DIB mating
New daughter board? Making a new daughter board would allow us much
more flexibility in device selection. This would require a decent amount of time to assemble
and would cost significantly more than any of the other options.
It is by far the cleanest and most durable choice.
Project Activities DIB mating
Socket converter? A socket converter would be a fast and easy solution.
The expense is still within the team’s budget and is cheaper than creating a new daughter board and less time consuming than creating a new interface.
It might be hard to find all of our parts in the same package which would necessitate buying multiple converters.
Will not work with the PLCC sockets.
Project Activities DIB mating
Printed circuit board? Depending on the design of the PCB it could be very
time consuming, but would be cheaper than using a socket converter.
De-soldering and re-soldering burnt chips would be a slow and potentially destructive process.
If a socket is used on the PCB switching chips is easy. This option would not work with high speed devices. There is almost absolute freedom in the choice of
devices. Will not work with the PLCC sockets.
Project Activities DIB mating
Final decision: socket converter
Figure 3 – Socket Converter
Project Activities Device Selection
A total of six devices need to be selected for testing. These devices will help to supplement the old cookbook by giving it mixed signal testing capabilities. The types of mixed signal devices the team chose are:
Two different 10 to 12 bit ADC’s Two different 10 to 12 bit DAC’s Two different 10 MHz or greater op-amps
Project Activities
AD7892
A 12-bit ADC with an output that can be chosen to be parallel or serial was chosen because of its wide versatility.
Runs off of a single 5 volt supply
The AD7892-1 and AD7892-2 have sampling rates of 500 KSPS and the AD7892-3 has a sampling rate of 600 KSPS
Has a conversion time of 1.47us
A signal to noise ratio of 70 dB Is available in a 24 lead PDIP
package at the cost of $15.45 per device
AD7470
This chip has a 10-bit parallel output and was chosen to complement the AD7892 and by doing this the team will be able to have a more comprehensive ADC section in the cookbook.
A sampling rate of 1.75 MSPS, which introduces a high speed component to the cookbook
Uses a single 2.7 volt to 5.25 volt power supply
Comes in the 24 lead TSSOP package at the cost of $3.53 per device
Has a wide input bandwidth and no pipeline delay
Device Selection – ADC’sFigure 4 – Sample ADC chip layout
Project Activities
AD5440
This package has dual 10-bit high bandwidth multiplying DAC’s with a parallel interface. It was chosen because it is the only 10-bit DAC available from the chosen parts vendor that comes in a 24 lead TSSOP package.
It has an update rate of 21.3 MSPS and a settling time of 35ns.
Has a 10 MHz multiplying bandwidth.
AD5447
This device is almost identical to the AD5440 with the only major difference being that it is a 12-bit DAC.
Device Selection – DAC’s
Project Activities
AD823
It possesses a very good AC and DC characteristics and the ability to drive a very wide variety of loads make this device an excellent all around amplifier.
A dual package, meaning it houses two amplifiers. It is a 16 MHz rail-to-rail FET amplifier. The device comes in an 8 lead PDIP package. The cost per package is $2.63 and free samples are
available. It also can operate from a single or dual power supply. Direct loads drive capability of 500 pf.
Device Selection – Op. amps
Project Activities
OP37
An op-amp that operates at higher speeds and has very low noise characteristics should add an extra degree of challenge to testing. Combined with the AD823 amp it will allow users of the cookbook to be able to test an even larger variety of devices.
Optimized for circuits gains higher than 5. A 2.7 Hz noise corner frequency. Has a 63 MHz gain bandwidth. A very high open loop gain of 1.8 million. Comes in 8-pin mini DIP packages.
Device Selection – Op. amps
Project Activities IG-XL Design / Test and Implementation
Digital Waveform Analog WaveformDACASIO
CaptureDSIO
Source
“1010”
Digital WaveformAnalog Waveform ADCASIO
SourceDSIO
Source
“1010”
Test Procedure Development EnvironmentSlide 24-46 are taken from the training manuals provided by Teradyne which is the
primary source for the IG-XL development for the test devices.
Figure 4 – Simple MSO figure
Click on the button that shows up next to it.
Project Activities
This opens up the PDE Environment
Project Activities
Element Editor
Flow Chart Editor
Variables Table
Project Activities
Insert additional test elementsas follows:
LevelsTiming element.
DSIOSineGenerator element.
DSIOsrcWaveEnable element.
LMFcapWaveSetup element.
LMFcapSetup element.
LMFcapWaveEnable element.
Pattern Start element.
DSP Procedure element.
two Limits elements.
Project Activities
Start with the first element LevelsTiming. Select “Connect All Pins”, “Load Levels”, and “Load Timing”. This sets up a pre-defined levels and timing segment in the Instance Editor.
Project Activities
The DSIOSineGenerator element creates the mathematical model of your test waveform. Note that you can navigate to help files showing information about each parameter.
Project Activities
The DSIOsrcWaveEnable element sets up the hardware for the source waveform.
Project Activities
The LMFcapWaveSetup element sets up the math for the captured waveform.
Project Activities
The LMFcapSetup and LMFcapWaveEnable elements set up the hardware for the captured waveform.
Project Activities
The LMFcapWaveEnable element is used to finish setting up the ASIO hardware.
Project Activities
The PatternStart element runs the digital pattern containing the mixed signal microcode to activate the DSIO and ASIO.
Project Activities
The DspProcedure element runs a VBA function to make calculations on your captured waveform.
Project Activities
The Limits element takes values read back and processed from the hardware, compares them to user specified lower and upper limits, and data logs them.
Project Activities
Instance Editor
The Limits element takes values read back and processed from the hardware, compares them to user specified lower and upper limits, and data logs them.
Project Activities
Project Activities
Project Activities
Project Activities
Project Activities
Select Procedure for Type from the dropdown menu
Select the correct Procedure name
Note how the tabs are named Levels & Timing, Parameters 1-3
Project Activities
Project Activities
Project Activities
Project Activities
Resources and Schedule
Resources and ScheduleEstimated Resources
Figure 5 – Personnel effort requirements
Personnel Effort Requirements (Hours)
Brown, Jon, 301
Abdelbasir, Murwan, 290
Hewitt-Borde, Brent, 296
Stolpman, Rob, 305
Abdelbasir, Murwan
Brown, Jon
Hewitt-Borde, Brent
Stolpman, Rob
Resources and ScheduleTable 1 - Resource requirements
Item Team hours Other hours Cost
(2) two ADC IC chips 0 0 $20.00
(2) two DAC IC chips 0 0 $20.00
Printing of project poster
15 0 $35.00
Teradyne Integra J750 Test System
0 0 Donated ($580,000)
(2) two Operation Amplifiers
0 0 $12.00
24-pin ZIF socket 0 0 $10.00
TSSOP to DIB adapter 0 0 $75.00
Total 15 0 $172.00
Resources and Schedule
Figure 6 – Project Costs Without Labor
Total Project Costs Without Labor
24-pin ZIF socket, $10.00
(2) two DAC IC chips, $20.00
(2) two ADC IC chips, $20.00
TSSOP to DIB adapter, $75.00
Printing of project poster, $35.00
Teradyne Integra J750 Test System, $0.00
(2) two Operation Amplifiers, $12.00
(2) two ADC IC chips
(2) two DAC IC chips
Printing of project poster
Teradyne Integra J750 Test System
(2) two Operation Amplifiers
24-pin ZIF socket
TSSOP to DIB adapter
Resources and Schedule
Item Cost
Parts $172.00
Labor ($11.50/hour) $13,708.00
Total $13,880.00
(2) two ADC IC chips, $20.00
(2) two DAC IC chips, $20.00
(2) two Operation Amplifiers, $12.00
Printing of project poster, $35.00
24-pin ZIF socket, $10.00
TSSOP to DIB adapter, $75.00
Teradyne Integra J750 Test System,
$0.00
Brown, Jon - Labor, $3,461.50
Hewitt-Borde, Brent - Labor, $3,404.00
Stolpman, Rob - Labor, $3,507.50
Abdelbasir, Murwan - Labor, $3,335.00
(2) two ADC ICchips
(2) two DAC ICchips
Printing of projectposterTeradyne IntegraJ750 Test System
(2) two OperationAmplifiers
24-pin ZIF socket
TSSOP to DIBadapter
Abdelbasir,Murwan - Labor
Brown, Jon - Labor
Hewitt-Borde,Brent - Labor
Stolpman, Rob -LaborTotal Project Costs Including Labor
Figure 7 – Project costs with labor and parts
Table 2 - Total resources
Resources and Schedule
Figure 8 – Project tasks schedule and deliverables
Closing Materials
Closing Materials Project Evaluation
Inconclusive
Commercialization
Unlikely Cost Trained testers IG-XL code development and integration
Possibilities RF, Semi-conductor companies Formulation of a lab for any future High Speed Testing
Engineering classes Outsourcing testing services for the industry
Closing Materials Recommendations for Additional Work
Testing of more devices Improve upon IG-XL templates
Closing Materials Lessons Learned
What went well? Initial training modules and labs tests Teradyne J750 tester components are in tact No issues with part selection or purchase Completed initial design
What did not go well?
Lack of permissions to install vital software needed for analysis
Constant computer problems Initial Teradyne J750 setup and test
Closing Materials Lessons Learned
What technical knowledge was gained? Analysis of ADC, DAC and Op-amp chip data sheets. Using Visual Basic and Excel to program the various
chip devices MSO implementation Teradyne Integra J750 usage
Closing Materials Lessons Learned
What non-technical knowledge was gained? Communication skills Project documentation skills Time management Vital negotiation skills
Closing Materials Lessons Learned
What would have been done differently if the project had been done again?
Request for one Com S / Cpr E major to be assigned on the team for programming expertise.
IG-XL code modification should have started earlier.
Closing Materials Potential Risks
Modified IG-XL code may not be compatible with hardware devices
ESD is always a risk Incompatibility issues with the devices ordered and the J750
ZIF sockets
Encountered Risks
IT/computer related Air condition unit does not work 100% One team member had surgery and a recovery time of 2+
months
Closing Materials
Closing Summary
Problem Solution Project still in development stage Cannot conclude on results
Closing Materials Design Evaluation Functionality Chart
Functionality Relative Importance
Evaluation Score
Resultant Score
ADC testing 10 100 10
DAC testing 10 100 10
Op-amp testing 15 90 13.50
Cookbook interpretation and ease of use 20 100 20
Cookbook integration/compatibility with previous cookbook
10 100 10
Mixed Signal Option testing 15 90 13.50
IG-XL code implementation 20 80 16
Total 100 93.0
Passing percentage = 80%
Questions?
Thank You
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