EXOLINE 4000 WELECOFRIENDLY, NONFOAMING SOAPING AGENT
EXPECTATION FROM A SOAPING AGENT
In last years, due to economical conditions, reactive soaping time becomes oneof the important criteria for each dyehouse.
Conventional soaping agents require high amount of water, energy & longer time.
Usually dark colors-bordeaux, navy, black- requires a shoaping-wash off periodof 3 - 5 hours. In continuous system, single passage is not sufficient.
Additionally, time deposits are visible as grey dust on final washed fabrics.
EKSOY designed concentrated, acidic soaping sequestering agent to save,
- Water,- Energy,- Labor,- Neutralizing acid.
In 10 % black shade knit dyeing, people easily achieve very high fastness values inG cycles compared to 10 fills with conventional soaping agents.
EXOLINE 4000 WEL is surfactant free and FOAMLESS.
NORMAL SOAPS
TOTAL TIME 200 MIN before softener
ATYC MACHINE 600 550 KG SAMPLE
Liquor ratio 1/10
Total bath 38500 L
Total overflow rinse 12100 L
Total water 49225 L
Water per kg fabric 89.5 L
Time shorting
5 min cold 5 min cold
1 / 5 o v e r f l o w
r i n s e . .
s a
m p l e
a
c
i d b u f
f
e
r
E X O L I N E
3 H
5 min
f
i x e
r
10 min
10 min
s
of
t
e
ne
r
o v e r f l o w
c o o l / r i n s e
d r a i n
A C . a c i d
10 min
95 °C
EXOLINE 3027 0,5 g/L
10 min
95 °C
EXOLINE 3027 0,5 g/L
10 min80 °C 5 min
60 °C 5 min
15
80 °C
4
0
9
5
80 °C
1
5
0
18
5
210
overflow 1/3 overflow 1/3overflow 1/3
overflow 1/2 overflow 1/2
RECOMMENDED WASH CYCLE
Cold rinse 5 min.
0,75 % EXOLINE 4000 WEL check pH volue should be around 6 - 7. (Aceticacid addition is recommended for pH adjustment. Then heat up to bath95 °C and stay 15 min.
EXOLINE 4000 WEL pushes the hydrolysed dyes into the liquor. Thereforephoto 2 is even darker then end of dyeing photo 1. At the end of soapingdon’t be bothered from the color of the water. Water seems dark asEXOLINE 4000 WEL has pushed all the hydroyzed dyestuff to the liquor. Butas it is seen, photo 4 - 5 is clean.
TOTAL TIME 110 min before softener
AT
Y
C M
A
C
HIN
E 6
0
0 5
5
0 K
G S
A
MP
LE
Liquor r
a
t
io 1/10
To
t
al ba
t
h 16500 L
To
t
al ov
e
r
f
low r
in
s
e 12100 L
To
t
al wa
t
e
r 28600 L
wa
t
e
r p
e
r k
g f
a
b
r
ic 52 L
T
ime s
ho
r
t
in
g 100 mins
5 min cold
1 / 5 o v e r f l o w
r i n s e . .
s a m p
l e
a c
i d b u
f
f e
r
E X O L I N E
3
H
5 min
f
i x e
r
10 min
10 min
s
of
t
e
ne
r
o v e r f l o w
c o o
l / r i n s e
d r a
i n
95 °C
E
XO
L
IN
E 4
0
0
0 W
E
L 0,75 %
pH value should be around
6 - 7.
15 min70 °C 5 min
10
80 °C
7
5
110
2
10
Overflow 5 mins5 min overflow 1/25 min overflow
S
AV
ED TIME……
Photo 1
Photo 2Photo 3
Photo 4
Photo 5
End of dyeing
0 min
Final
100min
Rev: 01 / 22.05.2012
IMPORTANCE OF SEQUESTERING IN WASH OFF
Therefore we strongly recommend EXOLINE 4000 WEL to avoid the effectsof ions in the washing-off baths. EXOLINE 4000 WEL sequestering effectalso avoids white dust-look Ca/Mg precipitations on the surface of thefabrics.
EXOLINE 4000 WEL can complex 390 mg CaCO3/g
COTTON NYLON
Controlno addition
1 g/L Ca++added
1 g/L Mg++added
0,5 Ca &0,5 g/L Mg
0,5 g/L Ca++
0,5 g/L Mg++
As it is seen by the study, ionexisitance in washing - off has
direct effect on ISO cold water
fastness results.
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