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    APTE R CHAPTER 11

    METERING AND LOAD

    MANAGEMENT

    10.1 Introduction to metering

    The SUPPLY AUTHORITY is the source of electrical energy, which is the main commodity which is being sold

    to a customer i.e. kWh. However, a related but unintended component of electricity supply is DEMAND usually

    measured in kVA. This component is related to WHEN and at what RATE energy is supplied.

    For measuring the energy, the calculation is as given in chapter 6, i.e.

    Energy = kWh = V x I x cos x time x 10-3

    The traditional method of measurement is an electromechanical meter with a rotating disc, which drives a

    cyclometer to give the reading of kWh. See fig 1.

    Figure 11.1: Single phase electromechanical meter

    This type of meter uses the interaction of magnetic flux from the voltage to interact with the magnetic flux from

    the current, to drive a disc. The discs rotation is directly proportional to the power being drawn, and by using a

    cyclometer attached to the shaft, the total number of revolutions are summed together to finally give a reading of

    energy used. This is proportional to the calculated energy and with correct gearing to the cyclometer, the reading

    will be the actual value invoiced to a customer.

    As electrical supply to customers is predominantly three phase, the above meter is made into a three phase meter

    by using three sets of electromagnets one each coupled to the three phases (voltage and current).

    For larger consumers, supplied at higher voltages and currents, it is not possible to measure the voltage and

    current directly, so interposing Current Transformers (CTs) and Voltage Transformers (VTs) are used to supply

    suitable currents and voltages for measurement. The reading must then be modified with a CT and VT factor to

    get the correct amount of energy used,e.g.

    Actual energy = meter reading x CT ratio x VT ratio.

    Specially ordered meters can have the constant built in for specific CT and VT ratios!

    The cyclo reading then becomes actual with no multiplying constant.

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    Figure 11.2: Cyclometer register of kWh

    Figure 11.3: Direct reading meter

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    Energy metering is well defined with no major problems of interpretation and no problems in building suitable

    metering equipment. Modern high accuracy metering is now electronic with commercial metering accuracies to

    0.2% for the meter.

    The demand measurement is defined as being a tariff cost element to cover the usage of part of the electrical

    system to supply power at the highest rate required by a consumer. As the power system must be able to supply

    all the consumers summated demand at any time, the installed generation, transformers and lines / cables have to

    be suitably rated so as not to sustain thermal damage. Thus a demand charge is linked to the thermal response of

    the system.

    The time necessary to heat the equipment in the supply chain has been taken as 30 minutes. Thus kVA demand

    charges are for the highest average VOLTS x AMPS for a half hour period. There are some tariffs which use 60

    minutes, but these are being phased out!

    The early metering systems used a thermal measuring device with a 15 minute response time for a 90% value of

    the average kVA and 100% measurement after 30 minutes. These type of meters did the measurement in a

    similar way to effect of heating on the primary electrical distribution system! A disadvantage is that the measured

    value was not highly accurate (+/- 5%) and would record a maximum when it actually occurred and not

    necessarily when the electrical system was at its maximum load. This is relatively unfair to some consumers!

    Figure 11.4: Thermal element

    Another method of electro mechanical measurement was the use of a standard watthour meter, with the voltage

    deliberately shifted by a pre-settable angle, close to the angle associated with the loads power factor (PF) at

    maximum load. A pointer was driven by the disc to display the demand, but every half hour the driving pointer is

    reset, leaving a second friction pointer at the highest point reached.

    Figure 11.5: Thermal element basic response

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    Figure 11.6: Thermal element varying load response

    Various other electro mechanical methods were used, such as pulsing systems of kWh and kVARh which

    registered maximum kVA for a half hour period. (Landis and Gyr tri-vector systems).

    The half hour reset pulses are known as BLOCK INTERVAL METERING.

    Figure 11.7: Block interval meter

    These older methods of measurement have been superceded with electronic meters which have better accuracy.

    Figure 11.8: Block interval response to varying loads

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    However, whereas kWh is well defined, there are many controversial problems with kVA demand measurement,

    e.g.

    a) If the maximum demand recorded is not at system maximum demand, should billing be done on the value

    measured. Time of use tariffs try to remedy this problem.

    b) If a pulse load of 100% only occurs for half an hour, when it starts as the block interval starts, 100% is

    measured, while if the load starts fifteen minutes later, half of the pulse load occurring in one block interval and

    the other half in the next block interval, only 50% is recorded. (A one minute moving interval measurement of

    30 minutes would overcome this problem).

    c) For single phase traction where a train moves through sections using different phase for one half houreach, each phase is effective loaded to three times the average three phase kVA demand!

    10.2 Metering Accuracy

    As stated above metering of kWh for tariff purposes can be as accurate as 0.2%, while kVA metering is less

    accurate at closer to 1% or possible 0.5% with electronic meters. However, this will be quoted as an accuracy

    class, and there are defined variations with the percentage load ( up to 125%) , such as 0.5% shown below.

    There additional limits related to PF of the load. Domestic consumers are metered with 2% meters to reduce

    cost of metering installation!

    Figure 11.9: Metering error limits for 0.5%

    With larger consumers, the use of CTs and VTs also affect accuracy, as each has its own limits of accuracy.

    With Class 0.2 metering, CTS and VTs of the same class error are used, i.e. 0.2%.

    As the voltage is normally near 100%, VTs only work over a small range, but CTs can have load variations from0% to 125%. Allowable VT and CT metering errors are given below.

    Figure 11.10: VT and CT error limits

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    The effective total must allow for the individual errors, but these are not directly summated, but are the square

    root of the sum of the squares, i.e.

    Total error = (meter error2 + CT error2 + VT error2)

    = (0.22 + 0.22 + 0.22)

    = 0.346% at 100% load

    Note that a CT class 0.2 actually has an allowed error of 0.35% in the range where the load normally occurs, thus

    Total error = (meter error2 + CT error2 + VT error2)= (0.22 + 0.352 + 0.22)

    = 0.45% for 20 80% load

    For the consumer, an advantage is that a CT with burden tends towards a negative error, thus the errors would be

    to the benefit of the consumer

    10.3 Metering Tariffs

    Metering tariffs are designed to enable the electricity supply authority to recover the costs of energy supplied and

    the capital cost of equipment installed to make the supply available. A typical Eskom tariff table for Mega Flex is

    attached.

    Again, the costs for energy and the billing of such is relatively easy and well defined. The costs related to the

    demand side are less well defined and have technical variations on how the measurement should be done. Thus

    the supply authority has to apply an equitable and reasonable cost method of measurement to obtain a montly

    value used for billing purposes.

    From previously simple methods of billing, tariffs have been varied such as to manipulate an end result of

    electricity usage. This is defined as Demand Side Management, where Eskom on their Mega Flex tariff, charge

    up to 4x for energy used in winter compared to energy used in summer.

    .

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    This manipulation of tariffs has already persuaded Furnace operators to do maintenance of plant in winter and

    produce extra product in summer!

    The demand of most consumers varies on a daily basis and also on a weekly basis. The usual pattern is similar for

    industrial consumers, with a different pattern for domestic consumers, who create the typical peak demand at 6 to 9pm

    because of cooking, bathing and home heating after work hours. Industry creates peaks on start up of equipment at the

    start of the work day.

    Figure 11.12: Tariffs

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    Top electrical geyser, Middle commercial area, Bottom industrial area

    Figure 11.13: Load patterns

    The charges based on demand, attempt to change these load patterns by penalizing high demand values, and thus attempting to encourage

    consumers to flatten these demand patterns on an individual basis, such that the total load pattern is also flattened. This is particularly true

    for consumers on the Time of Use Tariff. (see Eskoms tariff tables).

    To cover the commitment of making power available to a comsumer, the supply authority has certain fixed or minimum charges. For

    Eskoms Mega flex these are:-

    1) Service charge in R/Account/day

    2) Administration charge in R /POD/day

    And there are government imposed levies based on energy usage, i.e.

    3) Electrification and rural subsidy of 3.09c / kWh4) Environmental levy of 2.00c / kWh

    And finally the demand costs of

    5) Transmission network charge of R3.67 / kVA / month

    6) Network access charge of R7.32 /kVA / month (but max of past 12 months)

    7) Network demand charge of R13.88 / kVA / month

    The actual R--.-- values for energy and demand vary with the defined options / geographical area..

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    10.4 Load Factor

    The load profiles shown above, show that the consumer does not have a constant load. A measurement of this non constant load is the

    load factor, calculated from:

    Load Factor (LF) = actual energy used (kWh) in a a particular period (week or month)

    Max demand in kVA x No of hours in the period x average PF

    Thus kWh / kWh gives a per unit value (P.U.) as a measure of how effectively a system is being used to its

    maximum.

    For South Africa, with mining and furnace loads, the overall is high at 0.72. Industries such as Alusaf have LF of

    probably 0.95, while that for a domestic consumer could be as low as 0.2!

    Thus consumers are encouraged through the Demand Charge to improve their load factor, i.e. reduce their peak

    demand compared to their average demand without actually increasing energy (kWh) used.

    With a typical load factor of 60% (0.6 PU), the spread of the total cost can be assessed, e.g. take a load (max demand)

    near 30 MVA , Fig 11.14 gives 2009 costs:

    Figure 11.14: Typical costs

    10.5 Load Management

    For most consumers, it is not possible to reduce energy in kWh used. However, there is wastage of energy, which can

    be looked at, such as unnecessary heat loss (geysers), low efficiency lighting, lighting on with no personnel in the area,

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    low efficiency motors, low efficiency transformers, etc. Unnecessary wastage needs to be eliminated both from a cost

    and environment point of view.

    The load factor given above can be improved by moving some loads to times when the consumed load is lower than

    average, thus reducing maximum demand (kVA). The ability to move loads is often very limited, but must be assessed

    by operational personnel to allow a power management system to be set up.

    In terms of the total invoice of costs, the above example shows that energy is 80% of the total, while demand related

    costs are only 20%. In winter the ratio is worse a the increase in kWh costs push Energy to 86% of the total cost!

    A management system can predict that the present load will cause the maximum demand to be exceeded if the load

    remains the same. From the definition of block interval metering (still used by Eskom), the beginning and end of each

    block interval must be signaled from the supply authority, so that the load management system is in time synchronism

    with the supply authorities metering system! If not in synchronism, the management system will not apply the correct

    control!

    Once a new maximum demand is registered, it will be applicable for the rest of the month, unless a further increase

    occurs. For example, if power factor (explained in next section) correction is lost for even one half hour period, an

    unnecessary maximum demand could be incurred with its additional costs. Control / management of maximum

    demand is important to minimize monthly bills.

    If LF can be increased from 60% t0 70%, approximately 15% of the DEMAND related costs can be saved, e.g. for

    January, 15% of approximately R 600 000-00 would be R 90 000-00. This represents 2.9% of the total invoice.

    10.6 Reactive Power

    In the circuit shown in Fig 11.15, let the instantaneous values of voltage and current be

    e = 2 x E sin(t +)

    i = 2 x I sin(t)

    The instantaneous power

    P = ei = (2 x E sin(t +) x (2 x I sin(t))

    = EI cos - EI cos (2t +)

    As

    Also - EI cos (2t +) = -EI (cos 2t x cos - sin 2t x sin )

    Thus p = ei = (EI cos- EI cos 2t cos ) + (EI sin 2t x sin )

    = (instantaneous real power) + (instantaneous reactive power)

    Figure 11.15 Voltage source and load

    The mean power = EI cos , where E and I are RMS values

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    The mean value of EI sin 2t x sin = 0, but the maximum value = EI sin.

    The voltage source is supplying energy to the load in one direction only. At the same time an interchange of energy is

    taking place between the source and the load of average value zero, but of peak value EI sin.. This later value is

    known as REACTIVE POWER Q and the measurement unit is the Var(volt amps reactive).The interchange of energy

    between the source and inductive and capacitive elements (i.e. magnetic and electric fields) takes place at twice the

    system frequency. Therefore it is possible to think of a power component P (watts) of magnitude EI cos and a reactive

    power component Q Vars equal to EI sin , where is the power factor angle, i.e. the angle between E and I. It must be

    emphasized the P and Q are physically quite different.

    The quantity S (volt amps, known as the complex power, is found by multiplying E by the conjugate I. For the case

    where I lags E and assuming S = EI*. Referring to Fig 11.16;

    S = E ej1 x I e -j2 = EI e (1 - 2)

    = EI e

    = P - jQ

    Next assume

    S = EI*

    = EI ej(1 - 2)

    = P + jQ

    Obviously both methods give the correct magnitudes of P and Q but the sign of Q is different. The method is

    arbitrarily decided and the convention recommended is:-

    The volt-amps reactive absorbed by an inductive load shall be considered positive, and by a capacitive load negative;

    hence S = EI*. This convention is recommended by the IEC.

    Figure 11.16 Voltage source and load

    Using complex numbers, let E = a + jB, and I = c + jd, thus I* = c - jd

    So S = EI* = (a + jb) x (c + jd) = (ac bd) + j(bc + ad) = P + jQ

    This vector notation is used more easily in the following section. The main result from above is that inductive loads

    have POSITIVE kVArs.

    10.7 Power factor Correction

    For most loads, the power factor is not unity and because of motors being a high percentage of load, the load has a

    lagging PF , i.e. inductive typically 0.9.

    As shown in chapter 6, using shunt capacitors (capacitors in parallel with the load), the load can be corrected to unity.

    However, if capacitance is added in equivalent step changes, it will be noted that each new step has less effect on

    improving the PF. This creates the effect of diminishing returns, so that it is usual only to correct to about 0.98 PF.

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    The actual amount of correction can be calculated to find the value at which the payback period becomes too long.

    The accepted IEC standard is that for the lagging current of an inductive load, the associated inductive Vars are

    positive, i.e.positive inductive Vars are shown in the FIRST quadrant of a Cartesian diagram. To obtain a positive

    value of Vars, it is necessary mathematically to use the complex conjugate of the inductive current, multiplied by the

    voltage vector.

    Where voltage of say 230v is used as the reference with no angle, then

    V = 230 + j 0.0

    For say 10 amps of current at PF = 0.9, then I = 9.0 + j 4.36 (see below)

    The associated VA = Vx I* = (230 +j0.0) x (9.0 j 4.36)

    = 2070 j 1002.8 = 230025.84 deg

    The Var inductive component = 1002.8 and the watts = 2070

    Figure 11.17 Positive inductive VArs

    For the example above for costs, Fig 11.14, the power factor is not given. Thus assume that it is 0.9 at peak kVA of

    30,000 kVA.

    Now PF = 0.9 would be a lagging angle of 25.84 deg. And

    kVAr = kVA x sin 25.84 = 30000 x 0.436 = 13070

    for correction to unity, full compensation. However for correction to PF = 0.98, the kW must be the same at 0.9 x 30

    000 = 27 000 kW and

    S = kW / PF = 27000 / 0.98 = 27551 VA

    Since PF now = 0.98, the angle has reduced to 11.45 deg. So

    Q = S sin 11.45 = 27551 x 0.985 = 5469 kVAr

    Note that this is less than half that necessary for full correction to PF = 1,

    i.e. 13070 kVArs.

    The capital outlay for the smaller bank will be about half that for the larger bank!

    An assumed cost for a R 1.5 M for an 11kV 13 MVAr bank and R 0.75M for a 5.5 MVAr bank, the simple pay back

    periods are related to a reduction of demand costs.

    For the 13 MVAr bank, PF changes from 0.9 to 1.0 and demand costs reduce by 10% or R 600000 x 0.1 = R 60000-00

    per month. The payback period (without interest) is

    Payback in months = R 1500000/ R 60000 = 25 months.

    For the 5.5 MVAr bank, PF changes from 0.9 to 0.98 and demand costs reduce by 8% or R 600000 x 0.08 = R 48000-

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    00 per month. The payback period (without interest) is

    Payback in months = R 750000/ R 48000 = 15.6 months.

    These are reasonable assumptions, but actual payback periods must be calculated with present day cost and interest

    repayments on capital loaned, plus the possibility that the contractual agreement may limit the reduction in demand

    costs by clauses such as Notified Maximum demand.

    Figure 11.18 Effect of correction to PF = 0.98 from PF = 0.9