August 2001M Cook
IntroductionBill Of MaterialExploded
Drawing
E13120
RepairInstructions
R11222
NewParts
9
MarketingInformation
MainMenu
DW005K24V Rotary Hammer
TYPE 1
Introduction
24 Volt heavy duty SDS-Plus combination hammer based on the existing unitDW004K but with additional chipping action and “Jet stream air cooled” 3.0amp hour NiMH batteries and chargers.
Launch Details
Manufacturing PlantService Parts WarehouseLaunch MarketsLaunch Date
SpennymoorPerth AvenueGB-QWSeptember 2001
Technical Information
VoltageAmp HourPower OutputNo Load SpeedBlowsImpact energy
243.0 (NiMH) 2.0 (NiCAD)460 Watts0-1100 rpm0-4200 bpm2.0 joules
TYP.
1
09-05-01E13120 / 487179-00
166159
167
173172
112
111171170
164
165
169163
162
114
126
145 146
147148
149
151
152
153
126
137 123
114 154
160
155
125
124
866
817
119
118116
121
104
113
131109 103
816
120
127
101137
106
62
122
DW005K2C
185
129
150
175
174
DW005K
www.2helpU.com
132
102
110108
107
184
800 801 802
142143
144
139138
181
157
158
161
156
130
188
187182183
179
Black & Decker Bill of Materials - PARTS LIST
Page 1
Product Number DW005K----A Product Description ROTARY HAMMER Type Identifier TY 1
ItemNumber
QuantityPer
Part Number Part Description Variant Description TypeDescription
Market Codes Referto R.I.
62 1 487135-00 CHARGER SA NiCAD 2.0ah GB No
62 1 487135-01 CHARGER SA NiCAD 2.0ah QW No
62 1 578672-00 CHARGER SA NiMH 3.0ah GB No
62 1 578672-01 CHARGER SA NiMH 3.0ah QW No
101 1 487132-00 ARMATURE SA No
102 1 487133-00 MAGNET SA Yes
103 1 487136-00 SWITCH SA No
104 2 487114-00 BRUSH & LEAD No
106 1 387530-02 TERMINAL BLOCK No
107 1 487154-00 BRUSH FRAME No
108 2 445860-00 BRUSH SPRING No
109 1 487086-00 KNOB No
110 2 330065-03 SCREW No
111 1 329956-01 SLIDER No
112 1 329957-01 LEVER No
113 1 329861-01 MOTOR HOUSING SA No
114 1 487100-00 COVER SA No
116 1 330003-60 BEARING No
118 1 935030 SLEEVE No
119 1 329794-00 SCREW No
120 1 329955-00 COVER No
121 1 329860-01 HANDLE COVER No
122 1 330065-08 SCREW No
123 2 329876-00 SPRING No
124 1 329948-01 BLOCK RH Yes
125 1 329948-00 BLOCK LH Yes
126 2 329950-00 BUTTON RELEASE No
127 1 330065-06 SCREW No
129 3 330065-15 SCREW No
Black & Decker Bill of Materials - PARTS LIST
Page 2
126 2 329950-00 BUTTON RELEASE No
127 1 330065-06 SCREW No
129 3 330065-15 SCREW No
130 1 487088-00 INSERT No
131 1 323395-32 SPRING No
132 1 930026-01 BUMPER No
137 5 324044-02 SCREW No
138 1 323489-00 CAP No
139 1 576756-00 COLLAR No
142 1 578387-00 WASHER No
143 1 871690 SPRING No
144 1 324432-00 WASHER SA No
145 1 329941-02 GEARCASE SA No
146 1 329907-00 WASHER No
147 1 487033-00 BALL No
148 1 325880-05 PIN 3 x 23.8 No
149 1 578473-00 SPINDLE SA No
150 1 916323 SEAL 10.5 x 1.5 No
151 1 327119-00 LEVER No
152 1 323924-08 SCREW No
153 1 328809-00 COVER No
154 1 329935-00 HOUSING BEARING No
155 1 328507-00 SHIELD No
156 1 323572-00 SEAL No
157 1 323395-17 SPRING No
158 1 327081-01 PLATE No
159 1 326467-00 DETENT No
160 1 327094-01 CAM No
161 1 327093-00 FILTER No
162 1 578951-00 RAM SA No
163 1 577168-00 O RING No
Black & Decker Bill of Materials - PARTS LIST
Page 3
164 1 487143-00 AXLE No
165 1 327072-00 SHIM No
166 1 323762-02 CIRCLIP No
167 1 487401-01 CLUTCH SA No
169 1 487067-00 PISTON No
170 1 323395-33 SPRING No
171 1 329937-00 INTER SHAFT SA No
172 1 324430-03 BEARING AXIAL Yes
173 1 324431-03 WASHER 7 Yes
174 1 939794-02 HANDLE SIDE SA No
175 1 875715 DEPTH STOP No
179 1 798723-11 CHUCK KEYLESS DW005K2C No
181 1 329211-00 SLEEVE No
182 1 352065 ADAPTOR DW005K2C No
183 1 945013-00 SCREW DW005K2C No
184 1 487178-00 SEAL No
185 1 329862-00 BAFFLE FAN No
187 1 577058-00 PLATE No
188 1 930553 SCREW No
800 1 870889-49 GREASE 5KG Yes
801 1 328771-03 GREASE BIT Yes
802 1 487130-02 GREASE 100 GMS No
816 1 329867-01 BRAND LABEL No
817 1 329866-02 RATING PLATE No
866 1 487134-00 BATTERY PACK NiCAD 2.0ah No
866 1 578671-01 BATTERY PACK NIMH 3.0ah No
New Parts
24V HAMMER CHIPPINGDW005K
Part Number Part Description
PLATE327081-01
GEARCASE SA329941-02
CLUTCH SA487401-01
PLATE577058-00
WASHER578387-00
SPINDLE SA578473-00
BATTERY PACK578671-01
CHARGER SA578672-00
CHARGER SA578672-01
Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583
15 August 2001 Page 1 of 1P1ant: SP
Please DO NOT order any parts until a Service Change Note is published.
R11222EN.rtf
R11222
BHA24K - DW004K - DW005K Cordless 24 volt Rotary Hammer
Use only genuine grease (800) 870889-49 to maintain performance and reliability, it has been speciallydeveloped for these units. The unit is lubricated with approximately 60gms of grease.A special assembly grease (802) should be used when re-assembling these units, especially around thespindle (149), main gear (167) and Intershaft (171). A generous smear should be applied around all matingsurfaces.The tool bit grease (801) is available in a 100 gm tube under part number 328771-03.
Ensure the needle rollers on axial bearing (172) face towards washer (173) and the smooth side interfaceswith intergear (171)
Ensure the notches on the field magnet (102) are orientated correctly on re-assembly. If not correct, thenthe unit could run in reverse.
Items (124 & 125) battery retainer latches are left and right hand orientated and cannot be swapped over.
Static control precautions must be taken when handling the switch
Toolnet - Product View Page 1 of 2
http://speswebfe1/toolnet_anonymous/ProductView.asp?ProductID=95&HierarchyID=16 15/08/01
Print this page
DW005K2C Product Sales Sheet24.0 volt Heavy Duty SDS-Plus Combination HammerShort Description
Exclusive SKU: NO Representative SKU:
Type: Not Set
Status: Live Launch Date: 1/13/01 Discontinued Date:
Selling Proposition
Powerful cordless solution for drilling anchor and fixing holes into concrete and masonry from 4 to 20 mm in diameter
The most holes per charge, the most run time, the highest performance from a 24 volt platform.
Impact-stop for rotary only drilling in wood, ceramic and steel etc.
Rotation-stop for light chiselling applications
The revolutionary 57mm fan cooled motor provides performance equivalent to corded tools
Optimised true electro-pneumatic mechanism delivers higher drilling speed and longer run time
Outstanding ergonomic D-Handle design with soft grip provides a comfortable and secure grip in any
Product | Reports | Help |
Toolnet - Product View Page 2 of 2
http://speswebfe1/toolnet_anonymous/ProductView.asp?ProductID=95&HierarchyID=16 15/08/01
grip in any application
Spring loaded battery latch mechanism for quicker battery change
Forward, reverse and variable speed switch for smooth controllable use
Modular design for easy access to key components and excellent serviceability
Specifications
Voltage 24.0 VBattery NiCd 2.0 AhPower Output 460 WattsNo Load Speed 0-1100 rpmImpact Energy 2.0 JBlows per Minute 0-4200 bpmTool Holder SDS-PlusMax. Drilling Capacity [Wood] 30 mmMax. Drilling Capacity [Metal] 13 mmMax. Drilling Capacity [Concrete] 20 mmWeight 4.2 kgLength 348 mmHeight 215 mm
Standard Equipment1 hour charger
2 batteries
multi-position side handle
4 piece extreme SDS Plus drill bit set
13 mm keyless chuck
SDS Plus adapter
heavy duty carrying case
Toolnet - Product View Page 1 of 2
http://speswebfe1/toolnet_anonymous/ProductView.asp?ProductID=96&HierarchyID=16 15/08/01
Print this page
DW005K2H Product Sales Sheet24.0 V Heavy Duty SDS-Plus Combination HammerShort Description
Exclusive SKU: NO Representative SKU:
Type: Not Set
Status: Live Launch Date: 1/13/01 Discontinued Date:
Selling Proposition
Powerful cordless solution for drilling anchor and fixing holes into concrete and masonry from 4 to 20 mm in diameter
The most holes per charge, the most run time, the highest performance from a 24 volt platform.
Impact-stop for rotary only drilling in wood, ceramic and steel etc.
Rotation-stop for light chiselling applications
The revolutionary 57mm fan cooled motor provides performance equivalent to corded tools
Optimised true electro-pneumatic mechanism delivers higher drilling speed and longer run time
Outstanding ergonomic D-Handle design with soft grip provides a comfortable and secure grip in any
Product | Reports | Help |
Toolnet - Product View Page 2 of 2
http://speswebfe1/toolnet_anonymous/ProductView.asp?ProductID=96&HierarchyID=16 15/08/01
grip in any application
Spring loaded battery latch mechanism for quicker battery change
Forward, reverse and variable speed switch for smooth controllable use
Modular design for easy access to key components and excellent serviceability
Specifications
Voltage 24.0 VBattery NiMH 3.0 AhPower Output 460 WattsNo Load Speed 0-1100 rpmImpact Energy 2.0 JBlows per Minute 0-4200 bpmTool Holder SDS-PlusMax. Drilling Capacity [Wood] 30 mmMax. Drilling Capacity [Metal] 13 mmMax. Drilling Capacity [Concrete] 20 mmWeight 4.2 kgLength 348 mmHeight 215 mm
Standard Equipment1 hour charger
2 batteries
multi-position side handle
4 piece extreme SDS Plus drill bit set
13 mm keyless chuck
SDS Plus adapter
heavy duty carrying case
Toolnet - Product Node Features View Page 1 of 1
http://speswebfe1/toolnet.../ProductNodeFeaturesView.asp?hierarchyid=16&productID=9 15/08/01
Rotary Hammers Feature And Benefits
Features Benefits
High drilling rate / speed and power
New improved PM57 motor gives this cordless hammer the same performance as its corded counterparts, driving the optimised low friction gearbox and mechanism this hammer delivers like no other
Holes per charge
The low friction transmission of the hammer means more battery power is used for drilling, less is wasted in internal losses, generating more holes per charge. The 3.0Ah NiMH Battery delivers 50% more holes per charge than a standard 2.0Ah NiCd one.
Optimum performance in the key cordless hammer drilling diameters
The hammer configuration has been optimised for the 6-16mm range. (research has identified these as the key diameters for the cordless user)
Easy engagement force (operating pressure)
The truly Pneumatic hammer mechanism means the unit effectively drills itself, in comparison to the Bosch mechanical mechanism, the engagement and operating force is noticeably lower
Effective protection for both operator an machine should the tool jam Safety clutch
Product | Reports | Help |
NEW NiMH JETSTREAM System
24V
DE024124V, 3.0Ah NiMH JetstreamJetstream Battery
DE024624V, NiCd + NiMH JetstreamJetstream Charger
charges NiCD in appx 60 Mincharges NiMH in appx 75 Min
!!!! DE0245 not optimised for NiMH
3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
NiMH JETSTREAM Components
NiMH Aircooled Battery grows 12mm in length toaccommodate the specially designed cooling channels
Special MeshMaterial to
prevent largerparticles of debris
from enteringOLD NEW
OLD NEW
24V
3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
NiMH JETSTREAM Components
Cool Air pressed into Battery byCharger to cool down Battery beforeand during the Charge in order tomaintain the battery chemistry atlow temperature levels
Hot Air is channelled from the centre of the cells through to the vents in outer shell
24V
3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
NiMH JETSTREAM Components
Centrifugal Fan: 0.6m3/min Cooling
• DE0245 remains for NiCD in 2002
• DE0246 optimised for charging NIMH (+NiCD)• DE0245 not capable of charging NIMH due to thermal damage
24V
• The fan will turn on for appx. 6 seconds when powered from the AC mains• The fan stays on during hot pack delay, fast charge, and equalization charge.• Below 10°C pack temperature the fan stays off• In standby the fan turns on occasionally to blow off dust
3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
2.5Ah Output
User Needs vs. Project Scope
24V
• Run Time NiMH JETSTREAM offers 50%+ capacity
• Cycle Life NiMH Jeststream has same battery life as NiCD
Optimised Value for Money with NiMH JetstreamJetstream
3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
RUN TIME Introduction of 3.0 NiMH to 24V
50% more Capacity with 3.0Ah NiMH JetstreamJetstream Battery
0
20
40
60
80
100
120
140
160
DW005K 2.0Ah DW005K 3.0Ah
Num
ber
of 6
x 4
0mm
Hole
s
Source: typical Rotary Hammer Application drilling 6x40mm holes into hard concrete
24V
+ 50%more Holes drilled per Chargewith 3.0Ah NiMH
3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
CYCLE LIFE Optimised Battery Life
0
20
40
60
80
100
120
2.0Ah NiCD 3.0Ah NiMH
Life
Cyc
le P
erce
nta
ges
Non-AC
Jetstream
Makita - AC
Base 100%2.0Ah NiCD
TodayNiMH = 100%life of 2.0Ah !
Same battery cycle life of Non-Aircooled 2.0 Ah *
3.0Ah NiMH JetstreamJetstream same battery life as 2.0Ah NiCD * * under hot charging condition onlyunder hot charging condition only
* simulated life cycles with DW008 cutting 50x100mm & 100x100mm Wood must contain 75% of 1st 10A CC discharge
Makita50%of DEWALT
24V
3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
Makita 1.7Ah NiMH & 3.0Ah NiMH• older battery technology• lower performance• lower battery life• higher life time cost
AIRCOOLED Competition
24V
3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
AIRCOOLED Competition
Makita NiCD + NiMH Aircooled Charging System• Air circulates mostly around the outside of the cell packs not inside where most heat is generated
24V
3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
Operation ModesOPERATION MODE LED INDICATION ACTION
Pack Charging _ _ _ _ _ leave pack in charger
Pack Charged ___________ goes into equalization & maintenance
Temperature Delay _ . _ . _ . charger waits for battery to cool down
Defective Pack . . . . . . . . . contact DEWALT service
Tune-up Mode __ ... _ _ _ only use occasionally (4h charge mode)
Problem Powerline .. .. .. .. .. no charge, resumes when voltage is
within 195-265V/100-140V(UK)
• Equalization charge interval provides an additional charge to those cells in thebattery’s series string that may have less charge than the others at the terminationof the fast charge cycle. The lower current (83mA) is prevents cell damage duringthis overcharge period.
• Maintenance mode current (63mA) overcomes self discharge of the cells in thebattery pack. Battery pack removal stops all charging and returns the charger tostandby mode.
• Tune up mode combines fast charge, equalization, maintenance into a 4h charge
3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
24V
• The ID resistor in the battery pack identifies the chemistry (NiCD/NiMH)and capacity (2.0Ah/3.0Ah) of the pack.
• The Jetstream charger determines if a pack is “hot” or “cool” by directlyinterpreting the thermistor value transmitted to it via a signal terminal.
Fast Charge Mode
NiMH Battery Packs Normal Mode Tune-up Mode
Pack Temp Charge Rate Pack Temp Charge Rate hot pack charge delay hot pack charge delay
45 deg C NiMH2.5A fast charge (Note 1) 40 deg C 2.5A fast charge (Note 1)
+ +
X hours equalization @ 83mA X hours equalization @ 83mA
+ +
maintenance at 63mA maintenance at 63mA
0 deg C 0 deg Ccold pack charge delay cold pack charge delay3.
0Ah
NiM
H J
etst
ream
Je
tstr
eam
Bat
tery
& C
harg
erB
atte
ry &
Cha
rger
24V
NiCD Battery Packs
Normal Mode Tune-up ModePack Temp Charge Rate Pack Temp Charge Rate
hot pack charge delay hot pack charge delay
55 deg C2.5A fast charge (Note 1) 45 deg C 2.5A fast charge (Note 1)
+ +X hours equalization @ 83mA X hours equalization @ 83mA
+ +
maintenance at 63mA maintenance at 63mA
-10 deg C -10 deg Ccold pack charge delay cold pack charge delay
• Pack temperature limits charging on low side (continuous cold delay)
• Ambient temperature limits charging on the high side (continuous hot delay)
• As NiMH by its composition operates at a higher pack temperature range,
extended hot delay & cell evaporation is only avoided by JetstreamJetstream3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
24V
Important Note to Remember
• User expectations are higher for 24V tools as the types of applications require more capacity out of the battery and the users cycle more often through battery packs
• The JetstreamJetstream battery system is a must-have to ensure optimised life-time performance of 3.0Ah NiMH
Generally it is for any battery …. …. bad to be hot …. worse to be hot and charged immediatelyWith the JetstreamJetstream battery system it is ….…. best when the battery is charged immediately due to the instant cool down process
24V
3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
3,0 Ah NiMH-PackDE 0241
Aircooled ChargerDE 0246
2,0 Ah NiCd-PackDE 0240
Charger DE 0245
2001 & 2002
2002 Complete 24V Charging System
• We will keep 2.0Ah Non-Aircooled NiCD battery and charger along with the new 3.0Ah Aircooled NiMH battery and charger
• JetstreamJetstream (Aircooled) is positioned as the “NiMH-Enabling Technology”
• Non-Aircooled 2.0Ah NiCD remains as cost effective solution
• Access. packaging & tool manuals identify NiMH charging only with DE0246
• Labels on DE0245 are changed to call out “NiCD-charging only”
3.0A
h N
iMH
Jet
stre
am
Jets
trea
m B
atte
ry &
Cha
rger
Bat
tery
& C
harg
er
24V
Top Related