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heAter jACkets sizes 1 1/2'' to 4''(Nw 40 to Nw 100)
Series 48 Heaters
Inte
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Series 48 heaters have been designed for safety, flexibility, power conservation, and advanced communications. The new design provides greater temperature control, improved thermal uniformity, increased performance, and further decreases system downtime.
Features & BenefitsNew Control Module• Useradjustabletemperaturesettingsforadvanced process control
• Communicationanddisplaymodulesprovidegreater temperature control versatility and functionality
• Re-settablehightemperaturesafetylimitdevice integrated into controller circuitry, eliminates the need for a thermal fuse
• User-friendlycontrolmoduleallowsforeasy modification of all controlling parameters
• Localheaterdigitaldisplayandcontroladjustment
• RS485communicationsallowsforremotedisplay, control, and diagnostics of individual heater status
• PIDandOn/Offcontroloptions
• Tuneableno-arcrelaygreatlyincreasescontroller lifetime
• ProgrammableLowTemperatureAlert/High Temperature Alert (LTA/HTA) integrated into controller circuitry
• MultipleLEDsdisplaycontroller/heateroperatingand alert conditions and status
Improved Heater Design• Controlcomponentsresideinsidecontroller,awayfrom heat source extending heater life
• Heatermatsdesignedtoachieveoptimumperformance and greater thermal uniformity
• Eachheatercanbeoperatedwithitsownunique control parameters
Enhanced Safety• Externalheatersurfacessafetotouch
• OptionalGroundFaultEquipmentLeakageCircuit Interrupter power cord eliminates shock hazard
Additional Features• Computersoftwareinterfaceavailableforsimplified heater control
• Customtemperaturesandpre-setsavailableupon request
• Fastdeliveryofstandardheaters
• Customheatersavailable
Nylon-capped metal snaps for easy installation or disassembly
Molded 1/2'' silicone foam conforms to tubing
Thermocouple embedded in heater mat
Series 48 heaters incorporate a new Integrated Temperature Controller, which provides improved thermal control versatility and functionality. The new control mechanism, along with optional modular display and communications upgrades, provide the user with the ability to adjust any of the controlling parameters in an easy and user-friendly manner.
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Series 48 Heaters
ApplicationsSemiconductor Industry Applications• Preventsolidificationofammoniumchloride(NH4Cl) in a silicon nitride LPCVD system
• Preventsolidificationofaluminumchloride(AlCl3) in an aluminum etching system
• Reducesolidbuildupinothersemiconductorprocesses, such as titanium nitride, tungsten, and TEOS CVD
• Maintainuniformtemperatureenvironmentsin downstream semiconductor and related processes and equipment
• Maintaingastemperatureingasdeliverysystems
Biopharmaceutical Industry Applications • Preventvaporcondensationinsterileventfiltersand piping systems
• Maintainorpromotepreferredmaterialviscosities
Custom and R&D Applications• HeatersforcustomandR&Dapplicationscanbe engineered to meet specific requirements
DescriptionSeries 48 heaters are designed to deliver adequate heat if the supplied voltage is less than nominal, and to more appropriately distribute that heat to promote a uniform thermal profile. Extensive design and testing have been performed to ensure optimum performance.
The heaters’ molded shapes conform to the hardware, minimizing gaps and subsequent heat loss. Using a patented process, silicone foam insulation is bonded to the outside of a reinforced silicone heater mat, resulting in external temperatures that are safe for human contact and meet OSHA safety requirements.
Optional Display Module — Controller Keys and Indicator Lights
Up Arrow key Increases the displayed value Mode key
Toggles the display between the set point and process temperature
Down Arrow key Decreases the displayed value
output (green) Indicates the process temperature is below the set point, the output is on, and the controller is supplying current to the heater
in range (solid yellow) Indicates process temperature is between the high alert set point and the low alert set point values
Alarm (flashing red) Indicates process temperature is higher than the set point high limit alarm value
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Integrated Temperature Controller
Series 48 heaters feature an Integrated Temperature Controller that provides unsurpassed thermal control. The controller features two microprocessor controlled relays, a safety relay for over-temperature protection and a no-arc relay for power switching. Thermal sensing is achieved via heater-embedded thermocouple feedback. The high-limit safety circuitry eliminates the need for a thermal fuse, thereby eliminating the need for heater replacement due to a single over-temperature event. This significantly reduces downtime potential and the need to stock replacement heaters.
The Base Controller unit performs all of the controlling functions for its heater, including: temperature control, thermal safety, and operating status notification via three colored LEDs. The Base Controller is required to operate any Series 48 heater.
Optional Display and Communications Modules
The controller has three optional plug and play display and communications modules which provide a user-friendly interface for adjusting control parameters.
Display Module
The Display Module allows the user to locally adjust the operating parameters, including temperature set point, high/low temperature alerts, high limit (safety) set point, control mode (on-off/PID) and related parameters. It contains an alphanumeric LED display that displays the heater’s current temperature and alert condition.
Communications Module
The Communications Module allows the user to remotely adjust the operating parameters and monitor heater operating status. The Communications Module has Modbus RTU Communications with RS485 interface.
Display and Communications Module
This is a fully functional combination of both the Display Module and the Communications Module. It allows the user to adjust the operating parameters both locally and remotely.
Base Controller
Display Module
Communications Module
Display and Communications Module
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Specifications and Ordering Information
Heater SpecificationsPre-set temperature set Points 150°C(302°F);or 105°C(221°F)
exterior range temperature Ambientto85°C(185°F) (dependent on set point)
interior range temperature Ambientto185°C(365°F)
Foam thickness 0.5 in. (12.7 mm)
Materials Molded silicone foam, fiberglass reinforced silicone, Teflon insulated wire
Connectors MolexMini-FitJr.
weight range 0.5 to 6.2 lb (0.73 to 2.8 kg)
Compliance CE, SEMI S2, UL E52951, cUL E52951
Controller Specificationsenclosure Black Plastic
Power requirements 100-240 VAC input
Power Consumption 0.3 W
relay Contact rating SPDT, 2 A @ 50 VAC resistive, 1 A @ 30 VDC
input/output wiring 1 Thermal switch line IN 2 Thermal switch line OUT 3 Normally closed 4 Common 5 Normally Open
Dimensions Base Unit 3.5'' x 2.2'' x 1.6'' (88.9 x 55.9 x 40.6 mm)
w/ Mounting Bracket 3.5'' x 2.2'' x 1.9'' (88.9 x 55.9 x 48.3 mm)
w/Upgrade&Bracket 3.5''x2.2''x2.5'' (88.9 x 55.9 x 63.5 mm)
Compliance CE, SEMI S2, UL E43684, cUL E43684
Heaters
Before configuring the part number, first determine which heaters will be required to fit the geometry of the system piping. Series 48 heaters are designed to fit onto standard MKS components, but will often fit onto components from other manufacturers. Select heaters for straight sections, elbows, tees, reducers and hoses.
When fitting a heater, do not use a length that is too long forthefitting.Forcingtheheatertocompresstofitthecomponent can cause damage to the heater. Instead, try a smaller heater or a combination of heaters. After covering as much of the vacuum line as possible with heaters, select insulators to eliminate cold spots at flanged joints, or gaps between heaters. Insulators can be trimmed to fit the gap.
warning: Never trim a heater, only an insulator.
Temperature Set Points
After selecting the heaters, determine which temperature set point you require. Heaters can be ordered with two different set points: 105°C or 150°C that are pre-set at the factory. If no temperature set point is specified, the default set point is 150°C.
Ordering InformationControl Options
Once the heaters and temperature set points are selected, determine which temperature controller/module combination will best suit the process application:
• BaseControllerOnly(ControlOption0)
• ControllerwithDisplayModule(ControlOption1)
• ControllerwithCommunicationsModule (Control Option 2)
• ControllerwithDisplay&CommunicationsModule (Control Option 3)
Cable Forms
Cables are available in two different general form types, including ''Standard Tee'' and ''Standard Terminator''. A Tee cable (named for it’s ''T'' shape) is used for the first or any intermediate heater in a group of heaters on a single power supply. A Terminator cable is used on the last heater of a heater group from a single power supply, or the only heater on a power supply.
Cable Lengths
Cable lengths are available in two general lengths: Short and Long. Short cables are intended to be used on all heaters, except straight sections that are 13'' or longer. Long cables are for use on straight section heaters that are 13'' or longer.
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series 48 Part Number Configuratorseries 48 heater
Part Number
48XX-XXXX
Controller
-1
temperature set Point
XXX
Control options
-X
Cable Form
-X
Cable Length
X
4820-0102(Example)
1 105105°C
150150°C
(Default)
0Base Controller
(FixedSetPoint)
1Controller w/
Display Module
2Controller w/
Communications Module
3Controller w/ Display &Communications
Module
1Standard Tee
2Standard
Terminator
1Short
(Forallheaters,exceptstraightsections 13” and longer.)
2Long
(Forstraightsections 13” and longer only.)
Add the price of the base heater to the price of the options. Sample part number: 4820-0102-1105-2-11
Standard Tee
Heater
Standard Terminator
Base Controller
Display and Communications Module
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Ordering Information
straight section heaters, 2.0'' Diameter tubing
120 VAC 240 VACNominal Length
in. (mm)
Amps at 120 VAC
Heater Part
Number
Nominal Length
in. (mm)
Amps at 240 VAC
Heater Part
Number2'' (51)3'' (76)4'' (102)5'' (127)6'' (152)7'' (178)8'' (203)9'' (229)10'' (254)11'' (279)12'' (305)13'' (330)14'' (356)15'' (381)16'' (406)17'' (432)18'' (457)19'' (483)20'' (508)21'' (533)22'' (559)23'' (584)24'' (610)30'' (762)36'' (914)
0.260.360.430.500.550.640.730.830.931.021.111.201.291.381.481.571.661.761.851.932.032.122.222.773.33
4820-01024820-01034820-01044820-01054820-01064820-01074820-01084820-01094820-01104820-01114820-01124820-01134820-01144820-01154820-01164820-01174820-01184820-01194820-01204820-01214820-01224820-01234820-01244820-01304820-0136
2'' (51)3'' (76)
4'' (102)5'' (127)6'' (152)7'' (178)8'' (203)9'' (229)
10'' (254)11'' (279)12'' (305)13'' (330)14'' (356)15'' (381)16'' (406)17'' (432)18'' (457)19'' (483)20'' (508)21'' (533)22'' (559)23'' (584)24'' (610)30'' (762)36'' (914)
0.250.180.220.250.280.320.370.410.460.510.550.600.650.690.740.780.830.880.930.971.011.061.111.381.66
4820-02024820-02034820-02044820-02054820-02064820-02074820-02084820-02094820-02104820-02114820-02124820-02134820-02144820-02154820-02164820-02174820-02184820-02194820-02204820-02214820-02224820-02234820-02244820-02304820-0236
straight section heaters, 1.5'' Diameter tubing
120 VAC 240 VACNominal Length
in. (mm)
Amps at 120 VAC
Heater Part
Number
Nominal Length
in. (mm)
Amps at 240 VAC
Heater Part
Number2'' (51)3'' (76)4'' (102)5'' (127)6'' (152)7'' (178)8'' (203)9'' (229)10'' (254)11'' (279)12'' (305)13'' (330)14'' (356)15'' (381)16'' (406)17'' (432)18'' (457)19'' (483)20'' (508)21'' (533)22'' (559)23'' (584)24'' (610)30'' (762)36'' (914)
0.210.280.350.400.440.520.590.670.740.820.890.971.041.121.191.271.341.421.491.561.631.711.782.232.68
4815-01024815-01034815-01044815-01054815-01064815-01074815-01084815-01094815-01104815-01114815-01124815-01134815-01144815-01154815-01164815-01174815-01184815-01194815-01204815-01214815-01224815-01234815-01244815-01304815-0136
3'' (76)4'' (102)5'' (127)6'' (152)7'' (178)8'' (203)9'' (229)
10'' (254)11'' (279)12'' (305)13'' (330)14'' (356)15'' (381)16'' (406)17'' (432)18'' (457)19'' (483)20'' (508)21'' (533)22'' (559)23'' (584)24'' (610)30'' (762)36'' (914)
0.220.180.200.220.260.300.330.370.410.450.480.520.560.600.630.670.710.750.780.820.850.891.111.34
4815-02034815-02044815-02054815-02064815-02074815-02084815-02094815-02104815-02114815-02124815-02134815-02144815-02154815-02164815-02174815-02184815-02194815-02204815-02214815-02224815-02234815-02244815-02304815-0236
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straight section heaters, 3.0'' Diameter tubing
120 VAC 240 VACNominal Length
in. (mm)
Amps at 120 VAC
Heater Part
Number
Nominal Length
in. (mm)
Amps at 240 VAC
Heater Part
Number2'' (51)3'' (76)4'' (102)5'' (127)6'' (152)7'' (178)8'' (203)9'' (229)10'' (254)11'' (279)12'' (305)13'' (330)14'' (356)15'' (381)16'' (406)17'' (432)18'' (457)19'' (483)20'' (508)21'' (533)22'' (559)23'' (584)24'' (610)30'' (762)36'' (914)
0.360.490.600.680.760.881.011.131.271.391.521.651.781.902.032.162.282.412.532.662.782.913.043.804.57
4830-01024830-01034830-01044830-01054830-01064830-01074830-01084830-01094830-01104830-01114830-01124830-01134830-01144830-01154830-01164830-01174830-01184830-01194830-01204830-01214830-01224830-01234830-01244830-01304830-0136
2'' (51)3'' (76)
4'' (102)5'' (127)6'' (152)7'' (178)8'' (203)9'' (229)
10'' (254)11'' (279)12'' (305)13'' (330)14'' (356)15'' (381)16'' (406)17'' (432)18'' (457)19'' (483)20'' (508)21'' (533)22'' (559)23'' (584)24'' (610)30'' (762)36'' (914)
0.180.250.300.340.380.440.500.570.630.700.760.830.890.951.011.081.141.201.271.331.391.451.521.902.28
4830-02024830-02034830-02044830-02054830-02064830-02074830-02084830-02094830-02104830-02114830-02124830-02134830-02144830-02154830-02164830-02174830-02184830-02194830-02204830-02214830-02224830-02234830-02244830-02304830-0236
straight section heaters, 4.0'' Diameter tubing
120 VAC 240 VACNominal Length
in. (mm)
Amps at 120 VAC
Heater Part
Number
Nominal Length
in. (mm)
Amps at 240 VAC
Heater Part
Number2’’ (51)3’’ (76)4’’ (102)5’’ (127)6’’ (152)7’’ (178)8’’ (203)9’’ (229)10’’ (254)11’’ (279)12’’ (305)13’’ (330)14’’ (356)15’’ (381)16’’ (406)17’’ (432)18’’ (457)19’’ (483)20’’ (508)21’’ (533)22’’ (559)23’’ (584)24’’ (610)30’’ (762)36’’ (914)
0.45 0.63 0.76 0.88 0.97 1.13 1.29 1.45 1.62 1.78 1.94 2.10 2.26 2.43 2.58 2.75 2.91 3.08 3.23 3.39 3.55 3.72 3.884.855.83
4840-01024840-01034840-01044840-01054840-01064840-01074840-01084840-01094840-01104840-01114840-01124840-01134840-01144840-01154840-01164840-01174840-01184840-01194840-01204840-01214840-01224840-01234840-01244840-01304840-0136
2’’ (51)3’’ (76)
4’’ (102)5’’ (127)6’’ (152)7’’ (178)8’’ (203)9’’ (229)
10’’ (254)11’’ (279)12’’ (305)13’’ (330)14’’ (356)15’’ (381)16’’ (406)17’’ (432)18’’ (457)19’’ (483)20’’ (508)21’’ (533)22’’ (559)23’’ (584)24’’ (610)30’’ (762)36’’ (914)
0.23 0.31 0.38 0.44 0.48 0.56 0.65 0.73 0.81 0.89 0.97 1.05 1.13 1.21 1.29 1.38 1.45 1.54 1.62 1.70 1.78 1.86 1.94 2.432.91
4840-02024840-02034840-02044840-02054840-02064840-02074840-02084840-02094840-02104840-02114840-02124840-02134840-02144840-02154840-02164840-02174840-02184840-02194840-02204840-02214840-02224840-02234840-02244840-02304840-0236
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Ordering Information
45° elbow For iso Flanged elbows, standard Modulus in./(mm)
120 VAC
Tube Size Modulus Bend RadiusAmps at120 VAC
ForUseWithHeater
Part Number1.5''2.0''3.0''4.0''
1.37 (35)1.62 (41)2.93 (74)
4.05 (103)
2.25 (57)3.00 (76)
4.50 (114)6.00 (152)
0.270.370.731.28
100318705100318706100764408100764410
4815-01624820-01624830-01624840-0162
240 VAC
Tube Size Modulus Bend RadiusAmps at240 VAC
ForUseWithHeater
Part Number1.5''2.0''3.0''4.0''
1.37 (35)1.62 (41)2.93 (74)4.05 (103)
2.25 (57)3.00 (76)4.50 (114)6.00 (152)
N/A0.200.370.64
100318705100318706100764408100764410
9515-0824*4820-02624830-02624840-0262
45° elbow For weld elbows, standard Modulus in./(mm)
120 VAC
Tube Size Modulus Bend RadiusAmps at120 VAC
ForUseWithHeater
Part Number1.5''2.0''3.0''4.0''
0.93 (24)1.24 (31)1.86 (47)2.49 (63)
2.25 (57)3.00 (76)
4.50 (114)6.00 (152)
N/A0.300.560.85
1002345150100234520010023453001002345400
9515-0806*4820-01644830-01644840-0164
240 VAC
Tube Size Modulus Bend RadiusAmps at240 VAC
ForUseWithHeater
Part Number1.5''2.0''3.0''4.0''
0.93 (24)1.24 (31)1.86 (47)2.49 (63)
2.25 (57)3.00 (76)
4.50 (114)6.00 (152)
N/A0.270.280.43
1002345150100234520010023453001002345400
9515-0806*4820-02644830-02644840-0264
45° elbow For weld elbows, with tangents in./(mm)
120 VAC
Tube Size Modulus Bend RadiusAmps at120 VAC
ForUseWithHeater
Part Number1.5''2.0''3.0''4.0''
1.56 (40)2.24 (57)3.61 (92)
4.74 (120)
2.25 (57)3.00 (76)
4.50 (114)6.00 (152)
0.290.470.891.49
1002345WT1501002345WT2001002345WT3001002345WT400
4815-01654820-01654830-01654840-0165
240 VAC
Tube Size Modulus Bend RadiusAmps at240 VAC
ForUseWithHeater
Part Number1.5''2.0''3.0''4.0''
1.56 (40)2.24 (57)3.61 (92)
4.74 (120)
2.25 (57)3.00 (76)
4.50 (114)6.00 (152)
N/A0.230.450.75
1002345WT1501002345WT2001002345WT3001002345WT400
9515-0869*4820-02654830-02654840-0265
* Insulator Only. Do not configure with temperature controller.
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90° elbow For weld elbows, with tangents in./(mm)120 VAC
Tube Size Modulus Bend RadiusAmps at120 VAC
ForUseWithHeater
Part Number1.5''2.0''3.0''4.0''
2.88 (73)4.00 (102)6.25 (159)8.25 (210)
2.25 (57)3.00 (76)
4.50 (114)6.00 (152)
0.390.631.342.26
1002390WT1501002390WT2001002390WT3001002390WT400
4815-01674820-01674830-01674840-0167
240 VAC
Tube Size Modulus Bend RadiusAmps at240 VAC
ForUseWithHeater
Part Number1.5''2.0''3.0''4.0''
2.88 (73)4.00 (102)6.25 (159)8.25 (210)
2.25 (57)3.00 (76)
4.50 (114)6.00 (152)
0.200.310.671.13
1002390WT1501002390WT2001002390WT3001002390WT400
4815-02674820-02674830-02674840-0267
90° elbow For iso Flanged elbows, standard Modulus in./(mm)120 VAC
Tube Size Modulus Bend RadiusAmps at120 VAC
ForUseWithHeater
Part Number
1.5''2.0''3.0''4.0''
2.25 (57)2.38 (60)
4.00 (102)5.50 (140)
1.50 (38)2.00 (51)
4.50 (114)6.00 (152)
0.340.430.781.37
100314505100314506100764608100764610
4815-01614820-01614830-01634840-0163
240 VAC
Tube Size Modulus Bend RadiusAmps at240 VAC
ForUseWithHeater
Part Number
1.5''2.0''3.0''4.0''
2.25 (57)2.38 (60)
4.00 (102)5.50 (140)
1.50 (38)2.00 (51)
4.50 (114)6.00 (152)
0.220.220.390.68
100314505100314506100764608100764610
4815-02614820-02614830-02634840-0263
90° elbow for iso Flanged elbows, Long radius in./(mm)120 VAC
Tube Size Modulus Bend RadiusAmps at120 VAC
ForUseWithHeater
Part Number
1.5''2.0''
4.75 (121)5.13 (130)
2.25 (57)3.00 (76)
0.630.83
100314415100314416
4815-01634820-0163
240 VAC
Tube Size Modulus Bend RadiusAmps at240 VAC
ForUseWithHeater
Part Number
1.5''2.0''
4.75 (121)5.13 (130)
2.25 (57)3.00 (76)
0.320.42
100314415100314416
4815-02634820-0263
90° elbow For weld elbows, standard Modulus in./(mm)120 VAC
Tube Size Modulus Bend RadiusAmps at120 VAC
ForUseWithHeater
Part Number
1.5''2.0''3.0''4.0''
2.25 (57)3.00 (76)
4.50 (114)6.00 (152)
2.25 (57)3.00 (76)
4.50 (114)6.00 (152)
0.330.480.901.53
1002390150100239020010023903001002390400
4815-01664820-01664830-01664840-0166
240 VAC
Tube Size Modulus Bend RadiusAmps at240 VAC
ForUseWithHeater
Part Number
1.5''2.0''3.0''4.0''
2.25 (57)3.00 (76)
4.50 (114)6.00 (152)
2.25 (57)3.00 (76)
4.50 (114)6.00 (152)
0.250.240.450.77
1002390150100239020010023903001002390400
4815-02664820-02664830-02664840-0266
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Ordering Information
tee - For iso Flanged tees in./(mm)
120 VAC
Tube Size Modulus LengthAmps at120 VAC
ForUseWithHeater
Part Number
1.5''2.0''3.0''4.0''
2.25 (57)2.38 (60)3.00 (76)3.38 (86)
4.50 (114)4.75 (121)6.00 (152)6.75 (171)
0.490.600.901.23
100314605100314606100761408100761410
4815-01384820-01384830-01384840-0138
240 VAC
Tube Size Modulus LengthAmps at240 VAC
ForUseWithHeater Part
Number
1.5''2.0''3.0''4.0''
2.25 (57)2.38 (60)3.00 (76)3.38 (86)
4.50 (114)4.75 (121)6.00 (152)6.75 (171)
0.250.300.450.62
100314605100314606100761408100761410
4815-02384820-02384830-02384840-0238
tee - For weld tees in./(mm)
120 VAC
Tube Size Modulus LengthAmps at120 VAC
ForUseWithHeater
Part Number
1.5''2.0''3.0''4.0''
2.19 (56)2.94 (75)3.19 (81)3.81 (97)
4.38 (111)5.88 (149)6.38 (162)7.63 (194)
0.480.700.981.44
10023T15010023T20010023T30010023T400
4815-01394820-01394830-01394840-0139
240 VAC
Tube Size Modulus LengthAmps at240 VAC
ForUseWithHeater Part
Number1.5''2.0''3.0''4.0''
2.19 (56)2.94 (75)3.19 (81)3.81 (97)
4.38 (111)5.88 (149)6.38 (162)7.63 (194)
0.240.350.490.72
10023T15010023T20010023T30010023T400
4815-02394820-02394830-02394840-0239
Bellows - For iso Flanged Bellows in./(mm)120 VAC
Tube Size
LengthBellows
DiameterHeater O.D.
Amps at 120V
ForUse With
Heater Part Number
1.5''2.0''3.0''4.0''
2.81 (71)2.69 (68)3.56 (90)3.56 (90)
1.84 (47)2.43 (62)3.83 (97)
4.70 (119)
3.00 (76)3.50 (89)
5.00 (127)6.00 (152)
0.190.230.430.48
100314915100314916100763508100763510
4815-01694820-01694830-01694840-0169
240 VAC
Tube Size
LengthBellows
DiameterHeater O.D.
Amps at 240V
ForUse With
Heater Part Number
1.5''2.0''3.0''4.0''
2.81 (71)2.69 (68)3.56 (90)3.56 (90)
1.84 (47)2.43 (62)3.83 (97)
4.70 (119)
3.00 (76)3.50 (89)
5.00 (127)6.00 (152)
0.190.150.210.24
100314915100314916100763508100763510
4815-02694820-02694830-02694840-0269
DISCONTINUED
reducer - For iso Flanged reducers in./(mm)
120 VAC
Tube Size (in.) LengthLarge End Tangent
Small End Tangent
Amps at 120V
ForUseWithHeater
Part Number
3.0 x 1.53.0 x 2.04.0 x 2.04.0 x 3.0
3.59 (91)3.55 (90)3.60 (91)2.73 (69)
0.06 (2)0.20 (5)0.05 (1)0.05 (1)
0.91 (23)0.93 (24)0.93 (24)0.05 (1)
0.350.360.460.51
100765016100765008100765018100764908
4830-01434830-01474840-01434840-0147
240 VAC
Tube Size (in.) LengthLarge End Tangent
Small End Tangent
Amps at 240V
ForUseWithHeater
Part Number
3.0 x 1.53.0 x 2.04.0 x 2.04.0 x 3.0
3.59 (91)3.55 (90)3.60 (91)2.73 (69)
0.06 (2)0.20 (5)0.05 (1)0.05 (1)
0.91 (23)0.93 (24)0.93 (24)0.05 (1)
0.210.200.230.25
100765016100765008100765018100764908
4830-02434830-02474840-02434840-0247
reducer - For weld reducers in./(mm)
120 VAC
Tube Size (in.) LengthLarge End Tangent
Small End Tangent
Amps at 120V
ForUseWithHeater
Part Number2.0 x 1.53.0 x 1.53.0 x 2.04.0 x 2.04.0 x 3.0
2.38 (60)3.63 (92)3.63 (92)3.63 (92)3.63 (92)
0.50 (13)0.50 (13)0.70 (18)0.50 (13)0.50 (13)
0.50 (13)0.50 (13)0.50 (13)0.50 (13)0.50 (13)
0.250.350.450.460.51
10023200CR15010023300CR15010023300CR20010023400CR20010023400CR300
4820-01454830-01414830-01454840-01414840-0145
240 VAC
Tube Size (in.)
LengthLarge End Tangent
Small End Tangent
Amps at 240V
ForUse With
Heater Part Number
2.0 x 1.53.0 x 1.53.0 x 2.04.0 x 2.04.0 x 3.0
2.38 (60)3.63 (92)3.63 (92)3.63 (92)3.63 (92)
0.50 (13)0.50 (13)0.70 (18)0.50 (13)0.50 (13)
0.50 (13)0.50 (13)0.50 (13)0.50 (13)0.50 (13)
N/A0.210.230.230.25
10023200CR15010023300CR15010023300CR20010023400CR20010023400CR300
9520-0800*4830-02414830-02454840-02414840-0245
* Insulator Only. Do not configure with temperature controller.
DISCONTINUED
Ordering Information
hose - For iso-kF Flanged thin wall hose in./(mm)
120 VAC
Tube Size (in.) LengthBellows
DiameterHeater O.D.
Amps at 120V
ForUse With
Heater Part Number
1.5''2.0''
8.69 (221)8.56 (217)
1.94 (49)2.47 (63)
3.00 (76)3.50 (89)
0.630.77
100317415100317416
4815-01774820-0177
240 VAC
Tube Size (in.) LengthBellows
DiameterHeater O.D.
Amps at 240V
ForUse With
Heater Part Number
1.5''2.0''
8.69 (221)8.56 (217)
1.94 (49)2.47 (63)
3.00 (76)3.50 (89)
0.320.38
100317415100317416
4815-02774820-0277
hose - For iso-kF Flanged thick wall hose in./(mm)
120 VAC
Tube Size (in.) LengthBellows
DiameterHeater O.D.
Amps at 120V
ForUse With
Heater Part Number
1.5''2.0''
8.69 (221)8.56 (217)
2.13 (54)2.58 (66)
3.50 (89)4.00 (102)
0.600.67
100315905100315906
4815-01794820-0179
240 VAC
Tube Size (in.) LengthBellows
DiameterHeater O.D.
Amps at 240V
ForUse With
Heater Part Number
1.5''2.0''
8.69 (221)8.56 (217)
2.13 (54)2.58 (66)
3.50 (89)4.00 (102)
0.300.33
100315905100315906
4815-02794820-0279
DISCONTINUED
Flange insulators - standard, Fits Most Clamps in./(mm)FlangeSize
NWHole 1
I.D.Hole 2
I.D.O.D. ForUseWith
Heater Part Number
404050508080100100
2.50 (64)2.50 (64)3.00 (76)3.00 (76)
4.00 (102)4.00 (102)5.00 (127)5.00 (127)
2.50 (64)3.00 (76)3.00 (76)
4.00 (102)4.00 (102)5.00 (127)5.00 (127)6.00 (152)
6.20 (157)6.20 (157)7.78 (198)7.78 (198)6.68 (170)6.68 (170)7.42 (188)7.42 (188)
MKSISO-KFClampsMKSISO-KFClampsMKSISO-KFClampsMKSISO-KFClamps
MKS Double Claw Clamp 100761106MKS Double Claw Clamp 100761106MKS Double Claw Clamp 100761106MKS Double Claw Clamp 100761106
4515-00164515-00174520-00164520-00174530-00164530-00174540-00164540-0017
Flange insulators - iso-kF Flanges, on short radius elbows in./(mm)FlangeSize NW
Hole 1 I.D.
Hole 2 I.D.
O.D.ForUseWith
(will only work with MKS clamps)
Heater Part Number
40
50
2.50 (64)
3.00 (76)
2.50 (64)
3.00 (76)
4.00 (102)
4.75 (121)
100314505& 100312905
100314506& 100312906
4515-0036
4520-0036
Flange insulators - iso-kF Flanges, Compact in./(mm)
Flange Size NW
Hole 1 I.D.
Hole 2 I.D.
O.D.ForUseWith
(will only work with MKS clamps)
Part Number
404040505050
2.50 (64)2.50 (64)2.50 (64)3.00 (76)3.00 (76)3.00 (76)
2.50 (64)3.00 (76)3.50 (89)3.00 (76)3.50 (89)
4.00 (102)
4.20 (107)4.20 (107)4.20 (107)5.16 (131)5.16 (131)5.16 (131)
MKS Wing Nut Clamp 100312905MKS Wing Nut Clamp 100312905MKS Wing Nut Clamp 100312905MKS Wing Nut Clamp 100312906MKS Wing Nut Clamp 100312906MKS Wing Nut Clamp 100312906
9515-02699515-02709515-02809520-02479520-02859520-0248
DISCONTINUED
Ordering Information
tube insulators - Foam only in./(mm)
Trim and use to fill straight gaps on line.
Attaching straps must be ordered separately.
Tube Size Length Use Part Number1.5''2.0''3.0''4.0''
12.00 (305)12.00 (305)12.00 (305)12.00 (305)
Insulating gaps on 1.5 inch tube systemsInsulating gaps on 2.0 inch tube systemsInsulating gaps on 3.0 inch tube systemsInsulating gaps on 4.0 inch tube systems
4515-00004520-00004530-00004540-0000
tube insulators - Foam with straps in./(mm)
Trim and use to fill straight gaps on line.
Tube Size Length Use Part Number1.5''2.0''3.0''4.0''
1.00 (25)1.00 (25)1.00 (25)1.00 (25)
Insulating gaps on 1.5 inch tube systemsInsulating gaps on 2.0 inch tube systemsInsulating gaps on 3.0 inch tube systemsInsulating gaps on 4.0 inch tube systems
4515-00014520-00014530-00014540-0001
straps with snaps in./(mm)
Forinstallingfoamonlytubeinsulators.
Tube Size Quantity ForUseWith Part Number
1.5''2.0''3.0''4.0''
10101010
4515-00004520-00004530-00004540-0000
4515-SNAP4520-SNAP4530-SNAP4540-SNAP
DISCONTINUED
Series 48 Heaters - 2/18 © 2008-2018 MKS Instruments, Inc. All rights reserved.
MKS products provided subject to the US Export Regulations. Diversion or transfer contrary to US law is prohibited. Specifications are subject to change without notice. mksinst™ is a trademark of MKS Instruments, Inc.
Power Cables Part Number
Coiled Tee Cable, Short 4800-0011
Coiled Tee Cable, Long 4800-0012
Coiled Terminator Cable, Short 4800-0021
Coiled Terminator Cable Long 4800-0022
High temperature cable ties (package of 12) 100014821
Data cable, 14'' 100014853
Data cable, 26'' 100014854
Data cable, 38'' 100014855
Data cable, 50'' 100014856
RS232 to RS485 Converter 100014850
Power cable, 6 ft. (1.83 m), 120 VAC 48PWRCORD01
Power cable, 12 ft. (3.66 m), 120 VAC 48PWRCORD03
Power cable, 120 VAC, with ground fault leakage circuit interrupter, 6 ft. (1.83 m) 48PWRCORD04
Power cable, 120 VAC, with ground fault leakage circuit interrupter, 12 ft. (3.66 m) 48PWRCORD06
Power cable, 240 VAC, with ground fault leakage circuit interrupter, 6 ft. (1.83 m) 48PWRCORD11
The power cables are not included with heaters and must be ordered separately. Do not exceed 12 amps draw per power cord.
Accessories Part Number
Double claw clamp, grounding, ISO-Universal NW 80 and NW 100 100007322
Spare fuse, 12 amps, (quantity of 1) 100006985
Kit, LTA lead, with male and female connector and 10 ft. of wire 100008680
Kit, LTA jumper, with male and female connector and 6 in. of wire 100008683
Low Temperature Alert Monitor, 120V 100010832
Low Temperature Alert Monitor, 240V 100010925
Base Controller - Part Number 4800-1150
Communications Module - Part Number 4800-0002
Display Module - Part Number 4800-0001
Display and Communications Module - Part Number 4800-0003
Spare Parts, Cables & Accessories
MKS Instruments, Inc. Global Headquarters 2 Tech Drive, Suite 201 Andover, MA 01810
Tel: 978.645.5500 Tel: 800.227.8766 (in USA) Web: www.mksinst.com
MKS Instruments, Inc. Integrated Process Solutions5330 Sterling Drive Boulder, CO 80301
Tel: 303.449.9861 Tel: 800.345.1967 (in USA)
DISCONTINUED
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