Kamalluddien Parker PhD Aerospace Network &
Flagship Program manager
M & H tech manufactures have become most important
MT
RB
LT
HT
ICT
% Share in World Trade
Source: UNCTAD, 2002
Global manufacturing trends
SA in relative perspective: Countries by CIPI Band1 Japan 3 Malaysia 5 Russia
CIPI: >=0.45 Germany CIPI: >=0.2<0.3 Mexico CIPI: <0.1 VenezuelaUS Czech Rep ChileUK Philippines IndonesiaFrance Portugal India
2 Netherlands Hungary MauritiusCIPI: >=0.3<0.45 Taiwan Australia Egypt
Canada 4 Thailand Peru Italy CIPI: >=0.1<0.2" Brazil PakistanS Korea Poland KenyaSpain Argentina Sri Lanka
China MozambiqueTurkey BangladeshSouth Africa ZambiaGreece Nigeria
TanzaniaMalawiGhana
Band Skills (Tech) Skills (Overall) Private R&D Royalties FDIInfrastructure (Modern)
Infrastructure (Traditional)
Band 1 Average 0.69 37.1 442.8 64.5 217 572 4896Band 2 Avg 0.928 38 146.9 73.5 226.7 491 4231Band 3 Avg 0.52 23 30.5 32.9 178 281 2603Band 4 Avg 0.319 18.2 7.9 6 62.4 200 1743South Africa 0.17 17.05 12.8 4 37.1 115 2636
National System of Innovation
National Researchand Development
Strategy (DST)
IntegratedManufacturing
Strategy (the dti)
Advanced Manufacturing Technology Strategy
AMTS
Industry SectorsAerospaceAutomotive
Clothing & TextilesChemicals
Metals & MineralsCultural and Craft Industries
Capital Goods
Technology AreasICT in Manufacturing
LogisticsCleaner Production
TechnologiesProduction Technologies
Product TechnologiesAdvanced Materials
TRM
Capital Goods
Aerospace
Chemicals
Metals (& Minerals)
Clothing & Textiles
Cultural/Craft Industries
Automotive (& Transport)
INDUSTRY SECTORSINDUSTRY SECTORS Ad
van
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Standards, Accreditation, Quality and Metrology
AMTS Approach - Industry Sectors and Technology Focus Areas
AMTS Flagship Programs
Advanced light materials
Advanced light materials
ElectronicsElectronicsAdvanced Production
Technologies
Advanced Production
Technologies
Affordable
automationAffordable
automation
Digital manufacturing
Digital manufacturing
Intelligent sensing
Intelligent sensingLight metalsLight metalsComposites
Human Capital Development - PRIME and LEAPHuman Capital Development - PRIME and LEAP
Aerospace and Automotive Sectors
WEIGHT, COST, DMC
Airbus/Boeing Technology Priorities
Composite Fuselage• WEIGHT, COST, DMC
• Full CFC Fuselage validation for NG A/C
• 3rd generation low cost for long term
•Lower cost & weight through advanced joining technologies, advanced materials and automation
•Lower cost & weight through advanced joining technologies and automated assembly
•Fully optimised composite solution needed as an option for New Generation A/C
•Boeing: hybrid application on 787 external wing
•Airbus: similar on A350
•For NG A/C, enhanced solution required
•Lower cost & weight.
•Innovative system installation concepts, on-line SHM & virtual testing development
Composite Wing• Deliver validation for A350
• Lower cost for NG A/C
Metallic Fuselage• COST, WEIGHT
• Derivatives; low cost alternative to CFC
Metallic Wing• COST, WEIGHT
• Derivatives; low cost alternative to CFC
Transverse technologies and manufacturing processes• DMC, ENVIRONMENT, COST, WEIGHT
• Structural Health Monitoring, Chromate-free
Global Trends Dynamic Products
D G R T D - H . 3 A e r o n a u t ic s - D K A p r i l 2 0 0 5 - 1 1
R & T D F u n d i n g f o rS p e c i f i c A e r o n a u t i c s R e s e a r c h o n E U L e v e l
i n m i l l i o n E u r o
*
1 9 9 0 - 9 11 9 9 2 - 9 4
1 9 9 5 - 1 9 9 81 9 9 9 - 2 0 0 2
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The AMTS Process
ScienceFabric
Industry Govt
LabourNeeds Direction
SupportKnowledge/Technology Shared Vision
Strategy
ManufacturingExcellence
Innovationand R&D
IndustryDevelopment
Human ResourceDevelopment
Collaboration
Parastatals
Priority Themes ScopingRatification
PollingImplementation
Research & Development
Implementation Dispersal
Science & Technology Base
PureResearch
TechnologyDevelopment
TechnologyValidation &
Demonstration
Prototyping
Product design& development
Tec
hn
olo
gy
Re
adin
ess
Production
Usage
National Strategies
R&
D
AMTS
AISI
Frontier Sciences
SectoralProgrammes & Coordination
TISA
AMTSFlagship
Programmes
Market
The DST
The dtiCoE
The dti
Technology Advancement
EIDD
Research & Development
Implementation Dispersal
Science & Technology Base
PureResearch
TechnologyDevelopment
TechnologyValidation &
Demonstration
Prototyping
Product design& development
Tec
hn
olo
gy
Re
adin
ess
Production
Usage
National Strategies
R&
D
AMTS
AISI
Frontier Sciences
SectoralProgrammes & Coordination
TISA
AMTSFlagship
Programmes
Market
The DSTThe DST
The dtiCoE
The dti
Technology Advancement
EIDD
The Changing Environment
The Aerospace Technology Life Cycle
Flagship Projects
ManufacturingExcellence
Technology Platform
R & D
HR
D
HR
D
Increase local content of
electronic products in the world
Increase South African share of composites
market
Human Capital DevelopmentTwo platforms of delivery have been designed1. Program for Manufacturing Excellence (PRIME)
– Designed to effect measurable improvement of manufacturing processes at company level.
– Foster spirit of innovation through cooperation in order for companies to be able to realize their competitive strength
– Honors, MSc and PhD students are placed at industry for a defined period to diagnose and develop solutions for identified weaknesses.
– Different methodologies are being used; (International Benchmarking and Value Stream Mapping)
– Currently there are 63 students in the program in 23 companies at the total value of R3.8m for the next 12 months.
– Both tier 2 and 3 automotive suppliers and 3 provinces would be the beneficiaries of the
Human Capital Development
2. LEADING EXPERT ACCESS PROGRAM (LEAP)• This is an intervention designed for purposes of ensuring that
institutions have an access to leading experts that may not be residing in SA
• It meant to create new and build existing relationships.• Create opportunities for business development
Criteria• Industry wide impact• Uniqueness of the skills of an expert• Skills transfer and sustainability
AMTS fund the entire project.
Advanced Light MaterialsComposites
Natural fibre composites(FST, applied)
CFRP, Thermoplasticseg. Trailing edge, interiors
Bonding and joining technologies
Structural and patch composites
Advanced Light MaterialsLight metals
Thin wall vacuum, counter gravity investment casting
of Ti, Mg, Al, hybrids
High Speed machining of Tibeneficiation
High strength super alloys Li-alloy and Metal Matrix Composites
Numerical modeling and/for rapid tool development
Bonding and coating technologies
Advanced ElectronicsAdvanced Electronics
Advanced Sensor Networks and fusion
NEMS and MEMS eg. FPGA
Embedded systems,Smart materials
Advanced TestingHASS/HALT
Guidance Systems, Avionics, NIR optical filtering
Advanced Manufacturing
Digital and Affordable Automation
Mechatronics/robotics
Automated manufacturing
NanoFabrication
Seamless and flexible
Composite ProjectsManufacturing Assessments Benchmarking Cluster
Composite Standards
Composite Tooling Guide
Composite Machining Guide
Repeatable and Efficient Manufacture of Reliable Complex Composite Parts
Natural Fibre Reinforced Thermoplastic Composites
Synthetic Fibre Reinforced Thermoplastic Composites
CFRTP
Testing (In Line NDT techniques)
Stress Sensing Composites
Reliable Design (Performance and Failure Pred.) of Advanced Composites
R&
D F
OC
US
MA
NU
FA
CTU
RIN
GEX
CELLEN
CE
> R25m
Survival Through ENgagement
Technology PlatformsDemonstrators
DoDArmscor et al.
dtiAISIDPS
Other
s
DEAT
Dpe
Denel et al.
DSTAMTS, CSIR,
MinTek
• Align project funding through co-funding, risk sharing
• Result in fast tracking and resource expansion
• Maximise impact of cross cutting applied research
• Build capacity, critical mass, competency.
• Unified front for engaging foreign entities including European Framework Programmes, DLR, OEMs, ONERA, Fraunhofer
Enterprise creation - AMTL
Technology Demonstrationand Transfer
Innovationand R&D
/Sensors
High speed data communication
MEMS
Industrial Implementation
Advisory Function
Experiential
Learning
FormalStudies
LearnershipDevelopment
Coordination and Communication Function
Enterprise Creation
Tes
t In
fras
tru
ctu
re
Sensing networks
The Application Process
Detailed project planProvide the level of detail that will enable contracting, with specific reporting, WBS, AoN details.
Used for contracting…
FormInterestGroups
Expression of Interest
Interest GroupRatification
And ConsortiumFormation
IntermediateProject
Plan
FinaliseR&D
DetailedProject
Plan
ResearchStarts
$$
Intermediate project planProvide man-hours and costing for project deliverables, including capital expenditure and running costs, in a phased approach.
Access the objectives and outcomes of each phase…
Expression of interestProvide information about the capacity and competency in identified areas of research, including possible collaborators.
Assess the relevance to- and impact on national AMTS and other projects…
Next Events
• Aerospace Network >320 members• Electronics Network Meeting• UAV network meeting• Pb Free solder network meeting• HASS/HALT network meeting
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