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1. Define MRP Views for Raw Materials
For each of our materials, we have to define the MRP views in the Material Master data before
we can perform MRP calculations. Note: This can be confusing. In SP! we CR"T" these
#iews! which $eans we e%tend the data for the $aterials we ha#e alread& defined. 'e doN(T create new $aterials! e#en though we use the create function.
To define the MRP Views for the raw materials, follow the menu path:
)ogistics Production Master Data Material Master Material
Create*s+ecial, Raw Material
which will produce the following screen:
Enter --R/0 for so protein, select Retail for !ndustr sector, then clic" on the #elect view$s%
icon $ %. &lic" on the 'eselect all icon $ %, then select the MRP1,
MRP, and MRP/views. &lic" on the save default values icon $ %,
then clic" on the enter icon $ %.
(
Enter --R/0for our first material$so protein%
#elect Retailfor industr sector
&lic" on the #elect view s icon
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)fter selecting the MRP 1, MRP and MRP / views and clic"ing on the enter icon $ %, the
following pop*up window will appear:
Enter --PT, leave #tor. location blan", clic" on the save default values icon $
%, then clic" on the enter icon $ %, which will produce the following
screen:
+
&lic" on the deselect icon to clear all entries, then
select the MRP 1, MRP and MRP /
views&lic" on the save default values icon,
Enter --PTfor Plant,
&lic" on the save default values icon
eave #tor. location blan",then clic" on the enter icon
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-
Enter PDfor MRP tpe
Enter 23for ot sieEnter 4000for Fi/ed lot sie
Enter 0--for MRP controller
Then clic" on the MRP tab
0ote the message at the bottom of the screen. This shows
that ou are addin MRP views to the e/istin material
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Enter Enter PDfor MRP tpe, 23 for ot sie, 4000for Fi/ed lot sie and 0--for MRP
controller. &lic" on the MRP + tab to produce the following screen:
Enter 001for #chedMargin "e and 10for Plnd deliver time, then clic" on the MRP - tab:
1
Enter 001for #chedMargin "e
Enter 10for Plnd deliver time
Then clic" on the MRP - tab
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Enter0for #trateg group, 0for )vailabilit chec" and, then clic" on the save icon $ %.
Repeat this process for #plendaTM$22R113% using the following data:
MRP 1
MRP Tpe: PDMRP &ontroller: 0--ot sie: 23
Fi/ed lot sie 1000
MRP
#chedMargin 4e: 001Plnd deliver time: 4
MRP /
#trateg group 0)vailabilit chec": 0
5
Enter 0 for #trateg group,
0for )vailabilit chec", thenclic" on the save icon
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. Create MRP and 'or5 Scheduling Views for Se$i6finished
Materials
Follow the menu path:
)ogistics Production Master Data Material Master Material Create
*S+ecial, Se$ifinished Product
Then enter the following data:
Enter --S0 for material, select Retailfor !ndustr sector then clic" on the Select #iew*s, icon
$ %, which will produce the following pop*up window:
6
Enter --S0for Material#elect Retailfor !ndustr sector
then clic" on Select #iew*s,
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Ma"e sure the MRP 1! MRP , MRP /and 'or5 Schedulingviews are selected, then clic" on
the enter icon $ %, which will produce the following screen:
Enter --PT for plant, then clic" on the enter icon $ %, which will produce the following screen:
7
#elect the views:
MRP 1
MRP
MRP /
'or5 Scheduling
then clic" on the enter icon
Ma"e sure --PTis enteredfor plant, then clic" on the
enter icon
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Enter the following information:
MRP tpe: PD
ot sie: 23Fi/ed lot sie: 400
MRP controller: 0--
8
Enter PD for MRP tpeEnter 23for ot sie
Enter 400for Fi/ed lot sie
#earch for our MRP controller
Then clic" on the MRP tab
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Then clic" on the MRP tab to produce the following screen:
Enter the following information:
!n*house production: 19R processing time: 0
#chedMargin "e: 001
Then clic" on the MRP /tab, which will produce the following screen:
Enter 1for !n*house production
Enter 0 for 9R processing timeEnter 001for #chedMargin "e
Then clic" on the MRP /tab
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Enter 0for #trateg group, 0for )vailabilit chec" and 1 for Tot. repl. lead time, then clic" onthe 'or5 schedulingtab:
(3
Enter 0for #trateg group
Enter 0for )vailabilit chec"
Enter 1 for Tot. repl. lead time
Then clic" on the 'or5 schedulingtab
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Enter --S for Production scheduler and 10for Prod. sched. Profile, then clic" on the save icon $%.
/. Define MRP and 'or5 Scheduling Views for 2inished 7oods
;e also need to create MRP views as well as a wor" scheduling view for the new 22 0R9*&snac" bar. To do this, follow the menu path:
)ogistics Production Master Data Material Master Material
Create*s+ecial, 2inished Product
which will produce the following screen:
((
Enter --S for Production schedulerEnter 10for Prod. sched. profile
Then clic" on the save icon
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Enter --210 for 22 0R9*& bars, then select Retail for !ndustr sector, then clic" on the #elect
view$s% icon $ %, which will produce the following screen:
(+
Enter --210 for the new 22 0R9*& bar#elect Retailfor industr sector, then&lic" on the #elect view$s% icon
#elect MRP 1, MRP and MRP /and 'or5 Schedulingviews
then clic" on the enter icon
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#elect the views MRP 1, MRP , MRP / and 'or5 Scheduling, then clic" on the enter icon $
%, which will produce the following screen:
Enter --PT, leave #tor. location blan", then clic" on the enter icon $ %, which will produce thefollowing screen:
(-
Enter --PTfor Planteave #tor. location blan",
then clic" on the enter icon
Enter PDfor MRP tpe
Enter 23for ot sie
Enter 8for Fi/ed lot sieEnter 0-- for MRP controller,
Then clic" on the MRP + tab
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Enter Enter PDfor MRP tpe, 23for ot sie, 8for Fi/ed lot sie and 0-- for MRP controller.&lic" on the MRP + tab to produce the following screen:
Enter 1for !n*house production and 001for #chedMargin "e , then clic" on the MRP - tab:
(1
Enter 1for !n*house production
Enter 001for #chedMargin "e
Then clic" on the MRP - tab
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Enter 0 for #trateg group, 0for )vailabilit chec" and /for Tot. repl. lead time, then clic" on
the ;or" scheduling tab:
(5
Enter 0for #trateg group
Enter 0for )vailabilit chec",
/for Tot. repl. lead time, then
clic" on the ;or" scheduling tab
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Enter --Sfor Production scheduler and 10for Prod. sched. Profile, then clic" on the save icon $
%.
(6
Enter --Sfor Production scheduler and
10for Prod. sched. Profile, then
clic" on the save icon
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. Create 9ill of Material *9(M,
) critical input to the MRP process is the bill of material $- sstem, we define the
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Enter --210$the material number for the --NR76Cbar%, --PTfor the plant and 1for
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Enter 8&ases for base unit. ;e want to tell #)P that a 533 lb. batch of dough will create 7
cases of 0R9*& bars $which is our base production @uantit%. &lic" on the item overview icon $
% to get bac" to the 9eneral !tem =verview screen:
(
Enter 8cases
for base unit
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Enter )for !tem &ategor, --S0 *the material number for component -- Dough NR76C% and
400 for @uantit. &lic" on the save icon $ % to save the
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)ogistics Production Master Data 9ills of Material 9ill of Material
Material 9(M Create
;hich will product the following screen:
Enter material --S0 $material -- Dough NR76C%, plant --PTand 1for
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&lic" on the header icon $ % to bring up the following screen:
++
&lic" on the eadericon
Enter 533 for the base @uantit,
then clic" on the item overview icon
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Enter 400for the
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&lic" on the save icon $ % to save the
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Enter --210 for material, --PT for plant, ma"e sure the 9roup is blan", then clic" on the enter
icon $ % and the following screen will appear:
+5
Enter --210 for the material, and
--PTfor the plant.
Ma"e sure 9roup is blan", then clic"
on the enter icon
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Enter 1for Asage and for #tatus, then clic" on the =perations icon $ %,
which will produce the following screen:
Enter 9;")IN" for ;or" center, 9;"for &ontrol "e, 9a5e Doughfor 'escription, then
clic" on the enter icon $ %, which will use our entries for the routing to call up data from the
database:
+6
Enter 1for Asage and for #tatus,
then clic" on the =perations icon
Enter 9;")IN" for ;or" center
Enter 9;"for &ontrol "e
Enter 9a5e Doughfor 'escription
Then clic" on the enter icon
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&hange the
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&lic" on the operations>activit list icon $ %:
The onl operation on the routing is automaticall selected, so clic" on the enter icon $ % to
accept this selection, then clic" on the save icon $ % to save the routing. Cou will get a message
li"e the following:
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Enter --S0for material and --PTfor plant, ma"e sure the 9roup field is blan", then clic" onthe enter icon $ % and the following screen will appear:
+
Enter --S0 for the material and
--PTfor the plant.
Ma"e sure 9roup is blan", then clic"
on the enter icon
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Enter 1for Asage and for #tatus, then clic" on the =perations icon $ %,
which will produce the following screen:
Enter MI3"RSfor the ;or"center, MI3for the &ontrol 4e, and Mi% Doughfor the
description, then clic" on the enter icon $ %. #croll over and enter 400for the
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0e/t, clic" on the &omp)lloc icon $ % to allocate components to the
operations. This will produce the following screen:
#elect all components, then clic" on the 0ew assignment icon $ %, which
will bring up the following pop*up window:
-(
#elect all components, then clic" on the
0ew assignment icon
Enter 400for
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&lic" on the operations>activit list icon $ %:
The onl operation on the routing is automaticall selected, so clic" on the enter icon $ % to
accept this selection, then clic" on the save icon $ % to save the routing. Cou will get a message
li"e the following:
&lic" on the operations>activit list icon
The onl operation for this
routing is automaticall selected,so clic" on the enter icon
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