© 2014, General Electric Company. Proprietary information. All rights reserved.
Kuala Lumpur, Malaysia | 9-12, September 2014
Power-GEN Asia
Ms. Aileen Barton
9E Gas Turbines The Ultimate 50Hz Power Play
© 2014, General Electric Company. Proprietary information. All rights reserved.
© 2014, General Electric Company.
GE Proprietary Information - The information contained in this document is General Electric Company (GE) proprietary information. It is the property of GE
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All relative statements are with respect to GE technology unless otherwise noted.
2
© 2014, General Electric Company. Proprietary information. All rights reserved.
• Asia Dynamics
• Commercial Traction in Asia
• Product Evolution
• Product Technology/Overview
• Controls and OpFlex* Technology
• Cycle Time, Installation and Maintenance
• Looking to the Future … 9E.04
• Summary
Agenda
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Natural gas consumption is growing fast
1,300,000
350,000
100,000
Gigawatt hours
Shale?
Pipe?
Resource?
Policy?
Policy?
Policy?
Pipe?
Policy
Resource? Resource?
Pipe?
Pipe?
Resource?
Policy?
Policy?
Pipe?
Resource?
Pipe?
Gas availability questions
Policy?
Policy?
Pipe? Price?
Price?
Source: GE Strategy and Analytics Aug ’12
Policy?
Global gas-fired power gen outlook, 2013-2020
Gas-fired Generation (GWh)
2013
2013-2020 Abs Growth
30% - 2000 35% - 2005 37% - today 45% - 2020
Share of PG in global gas consumption
Gas turbines are becoming increasingly important
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Alternative fuel usage is expanding Momentum is building … driven by cost and availability
2011-13 B/E-Class Global GW
Russia Shale &
CBM
S.Africa shale & CBM
Australian Shale
India shale
Columbia shale
Argentina shale
Algeria shale
CN LNG
Poland &
EU shale U.S. shale
Tight oil shale
Unconventional gas
CN shale
China CBM & shale
Indonesia
CBM & shale
CBM to LNG
KSA
Over 50% of new capacity is evaluating “opportunity fuels”
Unconventional gas and oil sources
0
20
40
60
80
100
120
140
GW to fuel spec GW with Non-Trad Fuels
GW to fuel spec
GW with Non-Trad Fuels
© 2014, General Electric Company. Proprietary information. All rights reserved.
Commercial Traction in Asia
© 2014, General Electric Company. Proprietary information. All rights reserved.
9E.03 gas turbine
Largest installed base in its class • 715+ systems ordered or in operation 170 units/20GW in Asia1
• 30+ million operating hours • 99.0% reliability
1Source: Internal Global Install Base Data, 9 March 2014
Reliable power anywhere you need it …
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9E.03 gas turbine evolution
Year
Continuous enhancement through technology infusion
Block change approach: Tfire / HGP … output/efficiency
Combustor … emissions/operability
9E.03 gas turbine Tf = 2055 F AGP
130MW
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Product/Technology Overview
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9E.03 gas turbine attributes
1Assumes DLN1+ Ultra Low NOx option
Reliable, low lifetime cost – compact footprint, flexible plant layout, as well as, easy addition of incremental power when phased capacity expansion is required
Over 715 units/over 30 million hours – from desert heat and tropical humidity to arctic cold in utility and industrial service
Simple cycle output of 130 MW and 99% reliability – 109E combined cycle (CC): 195 MW output with 209E CC 393 MW output, both at >52% efficiency
Flexible fuel handling capabilities – includes the ability to run almost the entire fuel spectrum with the ability to switch from one fuel to another while running under load
NOx and CO emissions compliance below 5 ppm1 and 25 ppm respectively – GE’s
DLN1+ combustion system including +/- 20% Modified Wobbe Index
Flexible, reliable and adaptable performance
Basis of comparisons are previous 9E versions
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Technology … robust architecture
• 3-bearing rotor
configuration
• Advanced Gas Path
− Advanced sealing (cloth seals)
− Enhanced cooling of turbine components
− Advanced Aero S3B and S3N
− Aluminized honeycomb S2S/S3S
• Standard
• Dry Low NOx 1+
− DLN1+ base - 15 ppm
− Ultra Low NOx - 5 ppm
• MNQC
• Gas only, dual fuel
17-stage compressor 3-stage HGP
14 can annular chambers
Compressor
Combustor Power Turbine
Basis of comparisons are previous 9E versions
• 17 stage axial flow
• First 7 stages, highly corrosion resistant
material and coating (450
SS)
• 12.6:1 pressure ratio
• 1 row IGV
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Performance specifications
1 Based on latest technology 2 Assume-@15% O2 with gas fuel, water injection for liquid fuel and DLN1+ Ultra Low NOx
Note: All ratings are net plant based on ISO conditions and natural gas fuel.
Simple-cycle1
Power generation1 Industrial
Output 130.3 MW 174,520 hp
Heat rate 9,860 Btu/kWh
10,403 kJ/kWh 7,350 Btu/shp-h
Pressure ratio 12.6:1 12.6:1
Mass flow 415 kg/sec 422 kg/sec
Turbine speed 3,000 rpm 3,000 rpm
Exhaust temp. 546ºC 540ºC
Efficiency >34% >34%
Compressor stages
17 17
Turbine stages 3 3
NOx/CO2 (ppm) <5 / 0-25 -
Combined-cycle1
Turbine model S109E S209E
Output (MW) 195 393
Heat rate: • Btu/kWh • kJ/kWh
6,550
6,911
6,480
6,837
Efficiency (%) >51% >52%
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GE GEN-A39 Air-cooled generator • Installed base of more than 3,000
units, ideal for power system applications that demand simplicity and flexibility of operation
• Absence of a pressurized atmosphere within the generator enable less complex structural components, simplifies and reduces cost of maintenance
• Fully assembled prior to shipping
• Up to 98.7% Efficiency
9E.03 gas turbine experience
• 270+ units in service since the 1990’s
GEN-A39 rating iso: 178 MVA Output at 0.8 Pf, iso: 143 MW
Generator for the 9E.03 Gas Turbine
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Broadest fuel capability in its class Capable of using 52 types of fuel
Figure 2: Heavy duty gas turbine fuel landscape.
9E Dry Low Nox 1+ (DLN1+): up to … 30% H2, 80% C2+, 50% inert
9E Diffusion flame
HFO
Allows customers to take advantage of the least expensive fuel available
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9E steel mill - China
Fuel Flexibility in Industrial Applications
Compressor No change from NG configuration
Combustor NG – DLN, Syngas, High H2 – MNQC*
Turbine Syngas, High H2 – new S1N
Indicative CC performances
Exact performance depends on gas composition
Blast Furnace Gas (BFG) • An ecomagination* certified product for low BTU
offering, capable of burning process gas down to
950 kcal/Nm3 and ~6% hydrogen
• Gas turbine with enlarged stage 1 nozzle flow area,
air extraction, modified multi nozzle quiet combustor
(MNQC), and new fuel delivery system
• Fuel gas compressor supplied by GE Oil & Gas
• GE A39 generator modified to handle large fuel gas
compressor load
Net Power MW 162-168
Net efficiency %-LHV 42-43
BFG consumed Nm3/hr x 1,000 280-300
COG consumed Nm3/hr x 1,000 29-31
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Controls and OpFlex* Technology
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Mark* VIe control system
Purpose built for mission critical energy systems and future upgrades
The core control technology inside GE’s portfolio
Un
it
Pla
nt
B, E, & F Gas Turbine
Technology Renewables Aeroderivatives FlexEfficiency* 60
Combined Cycle Plant
Industry
standards
Compact
controller
Ethernet
backbone
State-of-the-art
Intel roadmap
A technology architecture for high vitality and long life
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Function block
diagrams
ControlST* software suite
Life cycle
Mark* VIe Control Plant control platform
Software tools
A complete suite of tools from configuration to analytics
User interface
SFC Logic
Analytics
Simulate
Apply
Install
Train Operate
Update
Design
Improve
Document
ControlST Software Suite Automation and Control System
Tools
Tuning
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Grid stability
• Enhanced Transient stability
Automated tuning
• Ambient select
• AutoTune
Gas turbine
• Start-up NOx/low visible emissions (LVE)
• Fast start
• Purge credit
• Start-up reliability pkg
• Flex load path¹
Steam turbine
• Agility package HRSG
• Adv. attemperation
• Adv. SCR control
• Autoblend
• Adv. drum control*
OpFlex* solutions suite
Advanced controls technology for various modes of power plant operation
Start-Up agility Fast, reliable, repeatable starts with low emissions
Combustion Versatility Robust operation during weather, fuel, and grid
variations
Load Flexibility Load range expansion,
efficiency, responsiveness and customization
System Reliability Enhancements for reliable, cost effective operations
¹Under development – Sep 4, ‘13
B/E-class OpFlex offerings
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Output
• Variable peak fire
• Variable airflow
• Cold-day performance
• Life manager¹
Responsiveness
• Fast ramp
• Grid code package
• Closed loop optimal control (CLOC)¹
Turndown
• Extended turndown
Efficiency
• Variable inlet bleed heat
Fuels reliability
• Heavy fuel oil package
• Liquid fuel operability
System reliability
• Trip prevention package
Diagnostics/productivity
• System diagnostics package
• Operational productivity pkg.
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Cycle Time, Installation and Maintenance
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23
Cycle time and installation Rapidly getting you from decision to power delivery
• Quick delivery with less than 11 months from contract to operation – 1 month faster – allowing customers to generate an additional $29MM in additional revenue1
• Quick installation in challenging environments, with modular configuration and prepackaged components
• Longest maintenance intervals without reduced performance – 32,000 factor fired hours (FFH) until a combustion or hot gas path inspection – allowing the customer to continue to generate revenue longer until a planned maintenance event, providing .5 points of availability, or ~43 hours per year
1Source: www.eia.gove/electricity/sales_revenue_price/, Table 10, 2012 Annual Utility Revenue.
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Power Generation Services Empowering customers through lifecycle solutions
Creating solutions around the way you operate your plant
• Performance
• Asset life extension
• Total plant solutions
• Operations and Maintenance (O&M)
improvement
• Parts/repairs reliability
• Outage solutions
Plan and install Operate and
maintain
Upgrade and enhance
Repower/retire
• Economic forecasting
• Generation planning
• Flexible operations
• Decommissioning
• Repurposed assets
• Asset repowering
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Looking to the Future … 9E.04
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Fully assembled modular retrofit for field coupling
to an existing unit or a new flange-to-flange
What is the 9EMax? New 4-stage turbine module upgrade which includes: new proprietary casings, hot gas path, turbine rotor, and diffuser
Configuration priorities
Modular… configuration as system –
completely assembled
Retrofitable… constrained to fit
footprint, aux. systems
Reliable … incorporate lessons learned
Low-cost … E-class materials preferred
Proven… No LE film, emphasize
durability and fuel flex
Output: 143 MW SC Efficiency: 37%
19EMax will be offered for shipment as a new unit gas turbine, the 9E.04, in 2016.
© 2014, General Electric Company. Proprietary information. All rights reserved.
Summary
The demand of power in Asia is rapidly increasing. The 9E.03 gas turbine is an excellent fit for various customers, whether they are an Electric Utility, IPP, Industrial Corporation, Oil and Gas Company or Petrochemical Company.
The 9E.03 gas turbine provides: Reliable with decades of proven performance Both operational and fuel flexibility Low lifetime costs with quick ship and extended
maintenance intervals Emission and regulatory compliance
9E.03 gas turbine … providing quick, flexible, cost-effective power
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