C O R P O R A T E A L I G N M E N T L O G O
• Founded in 1957• A group of companies composed of more than 50 subsidiaries operating in 7 major geographical
areas: CIS, Asia, Middle East, Europe, America, Africa & Turkey• More than 514 projects in 45 countries, with historical value of $45 B• Turnover $3 B (2018)• Amongst the top 100 international construction contractors of the World since 1982• Ranked #92 in ENR Top 250 International Contractors in 2019• More than 20,000 people• Traded publicly in Borsa Istanbul (BIST) with a Market Cap of more than $7.2 B• Holds ISO 9001 & 14001, OHSAS 18001 and ASME Certificates• Shares the vision & goals of its customers, adopts to their needs and to local conditionsBUSINESS LINES:• Engineering & Construction, Power, Real Estate, Trade
C I M T A S G R O U P A b o u t
www.cimtas.comwww.cimtaspipe.com
www.cimtasmachining.com
www.cimtasshipyard.com
www.cimtasnbo.com
• A subsidiary of ENKA
• Incorporated in 1973 in Turkey as a local steel fabricator now an EPMFI group of 5 companies: Gemlik, Turkey:• Cimtas Steel, • Cimtas Pipe Fabrication and Trading Ltd. Co.,• Cimtas Precision Machining Industries and Trading Ltd. Co.Kocaeli, Turkey:• Cimtas Module and Shipyard, Ningbo, China:• Cimtas Ningbo Modular Skids Pipe Spools
• 3,500 people including 355 engineers
• With Activities in
• Engineering (structural, pressure vessels, piping, plant engineering)• Fabrication (7 shops including pipe and fitting manufacturing shops, • 6 in Turkey & 1 in China, over 320,000 tons/year total capacity) • Modularization (Pre-assembled racks, Pre-assembled units)• Installation - Structural & Mechanical & Electrical (domestic and overseas jobsites) • Shipbuilding (power ships, barges, tankers / gas carriers)
• Plant Design EngineeringPower, Refineries, Petrochemical
• Process Design• Power and Process Piping • OEM Piping• Pressure Vessels• Heat Exchanger• Storage Tanks
• Civil & Structural Design
• Gas Processing Equipment
• BOP Equipment
• Technical Procurement
Valves, Instruments, Pipe Supports,
Process Equipment Packages
• Reverse Engineering-Laser Scanning
Cimtas Plant Design and Engineering Group (Bursa, Turkey) provides various engineeringand design services including conceptual, basic and detail engineering for the industriesincluding but not limited to power, oil and gas, chemical, offshore and refinery.
E N G I N E E R I N G
S C O P E
Stress & Structural Analysis
PDMS/Aveva
MDS/Aveva
PDMS LMI/Aveva
Smart Plant 3D & PID
PDS
Leica CloudWorx
SPR (review)
Tekla Structures
Solidworks
Autocad
Catia v5
Visual Vessel Design
3D Design & Modeling Process & Flow Analysis
I & C – Electrical
Drafting
ChemCad
Flow Consultant
Sinetz
Thermoflow
ETAPDialuxePlan
AutoCAD
Spoolgen
Isogen
Microstation
Smartsketch
Rohr2Caesar II
CompressAnsys
PVEliteAbaqus ETABS
SAP 2000STAAD Pro
E N G I N E E R I N G S O F T W A R E
3x42 MW SCGT Power PlantWest Qurna-2 Oilfield, Iraq ENKA
Propylene Storage Tanks, Turkey, PETKIM
Muscat Int.’l Airport Roof Structure, Oman, ENKA
Interconnecting Piping, DLN 1 Upgrade, China, GE
Pressure Vessels D107-D203, Turkey, PETKIM
111 MW KPS 6, Powership, Turkey , KARADENIZ ENERGY
Compressor Manifold Skid, SGP, Kazakhstan, TCO
E N G I N E E R I N G E X P E R I E N C E
• LSAW Pipes
• Fittings
• Elbows
• Tees
• Lateral Tees
• Reducers
• Flanges
• Branch Components (Cimtas Design)
• Bending
• Induction Bending
• Automated Cold Bending
• Mechanical Testing & Metallography Laboratory
(ISO 17025 Certified)
M A N U F A C T U R I N G L S A W P i p e s & F i t t i n g s
M A N U F A C T U R I N G R e f e r e n c e s L S A W P i p e s & F i t t i n g s
G T C o m b u s t i o n a n d A v i a t i o n C o m p o n e n t sM A N U F A C T U R I N GMachining: 16 x 5-axis + 4 multi axis CNC5-Axis Turning & Milling – Vertical/ Horizontal • 6 Mazak Integrex e-TOWER 1060 V8-II• 1 Mazak Variaxis i800 & 2 Mazak Integrex i200s• 2 Mazak Integrex e-Tower 1250 V8-II & 1 Mazak FJV 60/80• 4 DMU_85 Monoblock & 1 DMU Moriseiki NLX 2500 I 700• 2 Mazak Variaxis i800 & 1 DMU_125 FD duoBlock
Special Processes• 2 EB Weld (30KW – 403ft3)• 3 Vacuum Heat Treatment & Brazing (177 ft3 )• 2 HVOF & Plasma Arc Spray• 1 Robotic Laser Cutting and Laser/TIG Welding System• 1 Shot peen & 1 Automated Grit Blasting• 1 CMT Robotic Additive Welding
Inspection & Testing • X-Ray 1 unit -200Kv• Fluorescent / Liquid Penetrant Inspection• Air Flow Inspection & Contact Ultrasonic Cleaning• Video Boroscope Inspection & 2 CMM • In-house Level I, II, III NDT personnel (SNT-TC-1A & PED 97/23,
EN 473, NAS410)• Accredited Mechanical & Metallography Lab.
(ISO/IEC 17025:2005)
Conventional Welding & Forming • Conventional Welding: Austenitic Stainless Steel (304L to 347)
| Duplex Stainless Steel Nickel Alloys (incoloy, inconel [AMS5536,AMS5542, AMS5608], Nimonic [C-263] Monel)| Alloys (P11, P92, etc)
• Forming: 3 Vertical Hydraulic Presses 197 x 138 x 177 inch – max. 2,500 tons | Hydraulic Expander Ø23,6’’-0.40’’thk. 150 tons
• 4 Roller Cylinder m/c 1,000 mm w – 1.02 inch thk | Waterjet
B U S I N E S S L I N E S
• Pressure Vessels (up to 1,300 tons unit weight, t= 200 mm, P= 225 bar, P11 alloy)
• Full Scope Piping (Engineering, Procurement, Fabrication, LSAW Pipe and Fittings
Manufacturing, Induction and Cold Bending, Painting, Packing, Framing)
• Structural Steel (High Rises, Industrial Buildings)
• Steel Wind Towers, Wind Turbine Rotors and Stators
• Spherical & Cylindrical Gas & Liquid Storage Tanks
• Heat Recovery Steam Generators
• Air Intakes, Exhaust Ducts, Bypass Stacks
• Heat Exchangers and Steam Drums (HP, t= 114 mm, P= 172 bar, P91 alloy)
• GT Combustion Components
• Aviation Parts
• Offshore Structures
CO2 Absorber (1,050 mt, 48 m)Angola LNG, Angola, BECHTEL
Crude Stabilizer (82 m), FGP Project, Kazakhstan, TCO
4,950 m3 Spherical Tank Izmit Refinery, TurkeyTUPRAS
HRSG, Dow Chemical Plant, U.S.A., AUSTRIAN ENERGY
HP Absorber, AGD II Project, K.S.A., GASCO
Claus Reactors, SGP,Kazakhstan, TCO
Debutaniser, SGP,Kazakhstan, TCO
F A B R I C A T I O N E X P E R I E N C E P r e s s u r i z e d E q u i p m e n t
FC Shaktar Donetsk Stadium, Ukraine, ENKA
Izmit Bay Suspension Bridge, Turkey, IHI
Wind Towers, Worldwide,ENERCON, NORDEX, GE WIND
Makkah Clock Tower, K.S.A.,SBL GROUP
F A B R I C A T I O N E X P E R I E N C E S tru c tura l S te e l & W i n d To wers
New York Wheel, USA, Mammoet-Starneth, LLC
Wind turbine rotors and Stators,
New Stinger Section, The Netherlands, ALLSEAS
Bulk Spool Shipment,Equatorial Guinea LNG Project,BECHTEL
GE Turbine Piping,Frames 9E, 9F, 9FA, 6F, 6B, 7FA, 7E
Robotic Welding Automated Welding
Cold Bending Induction Bending
Manual Welding
F A B R I C A T I O N E X P E R I E N C E P i p i n g
Cold Bending Induction Bending
A C T I V I T I E S | M A C H I N I N G
• 16 x 5-axis + 4 multi axis CNC• Simultaneous 5-Axis Turning & Milling
(Up to 49")• Compliance with Stringent Machining Tolerances
(+/- 0.0002")• CAD / CAM
• Esprit 2 + C + Y + B Simultaneous• Catia V5R20 • Unigraphics NX 10.0
• Mold, Fixture and Tool Design
C o m b u s t i o n C o m p o n e n t s
B r a n c h C o n n e c t i o n s
• CIM-INSERT 45®: Fully designed with Finite Element Analysis methodology in accordance with ASME B31.3 & ASME Sec VIII Div II requirements
• CIM-INSERT® and CIM LET®: Fully designed according to code requirements• CIM-INSERT® : Designed by Bechtel based on the Acoustic-Induced-Vibration
(AIV) and Manufactured by Cimtas Pipe Fitting Works
• All products machined by 5 axis CNC lathe
CIM-INSERT 45®
PRODUCTS Designed By CIMTAS
CIM-INSERT®
SWEEPLUS™
CIM-LET®
DIAMETER WALL THICKNESS
DIAMETER WALL THICKNESSSPECIAL PRODUCTS
2ˈ̍ - 48ˈ̍1 1/2̍ ̍ - 48ˈ̍1/2ˈ̍ - 48ˈ̍
AllAll
All
All All
CIM-INSERT®
CIM-INSERT 45®
CIM-INSERT 45®CIM-LET® - CIM-BW ® SWEEPLUS™
A C T I V I T I E S | M A C H I N I N G
• Modules• Pre-assembled Units (PAUs)• Pre-assembled Racks (PARs)
• Process Skids• Turbine Machinery Skids• Flow Divider & Measuring Units
• Detail Design and Engineering • Procurement and/or Prefabrication of;
• Structural Steel and Supports• Piping Systems • Manual and Automated Valves• Electrical and Instrumentation • Engineered Equipment• Insulation and Heat Tracing• Pressure Vessels
• Assembly of;• Mechanical Systems • E & I Systems • Tubing • Insulation and Heat Tracing
• Complete Unit Testing;• Hydrostatic• Functional • Electrical
• Trial Assembly• Packaging and Delivery
P R O D U C T S
S C O P E
M O D U L A R I Z A T I O N
Rominserv Storage Tanks Farm Revamping Romania, EMERSON-DANIEL
Poly Bed Hydrogen Purification Skids,UOP
Piping Modularization, EVM II CCPP,Mexico, GE Power
6 Modules, 613 tons, Petrobrazi Plant CCR Tower, Romania UOP
M O D U L A R I Z A T I O N E X P E R I E N C E
Water Injection Module, GEFuel Gas Module, GE Liquid Fuel & Atomizing Air Unit, GE
Turbine Machinery Skids MHI
M O D U L A R I Z A T I O N E X P E R I E N C E
• Piping incl. Critical and Heavy Wall• Power Plants• Petrochemical Plants • Refineries• Pump & Compressor Stations
• High Rise Buildings • Industrial Plants• Steel Bridges• Storage Tank Farms• Ammonia Plants
Over 650,000 tons installed in total
Structural, Piping, Hook up, Mechanical, Electrical
3 Continents, 15 Countries including the Netherlands and Germany
I N S T A L L A T I O N S C O P E
Tengiz Second Generation Project, Kazakhstan, TCO
2 x 140,000 m3 EGEGAZ LNG, Tank Farm, Turkey, EGEGAZ
Spherical Storage Tanks, Marmara Ereğlisi, BUTANGAZ
790 MW, Rijnmond Energy Center, the Netherlands, BECHTEL-ENKA JV
411 MW, Yajva CCPP, the Russian Federation, ENKA
3,854 MW, Turkey BOO(Gebze-Adapazarı-İzmir CCPP) ENKA
111 MW, KPS 6 Powership,KARADENIZ ENERJI
I N S T A L L A T I O N E X P E R I E N C E
Eurasia Tower, 310 mthe Russian Federation, ENKA
Naberezhnaya Tower, 270 mthe Russian Federation, ENKA
Izmit Bay Crossing Suspension Bridge, Turkey, IHI
Makkah Clock Tower, 601 mK.S.A., SBL GROUP
FC Shaktar Donetsk Stadium, Ukraine, ENKA
I N S T A L L A T I O N E X P E R I E N C E
800 MW Walsum Coal Fired Power Plant, Germany,HITACHI POWER EUROPE
Walsum Plant P92 Welding
111 MW, KPS 6 Powership,Turkey, KARADENIZ ENERGY
Petkim Aromatics, Turkey, PETKIM
Walsum Plant P92 Welding
1,532 MW, Izmir CCPP, Turkey, ENKA
790 MW, Rijnmond CCPP, the Netherlands, BECHTEL
I N S T A L L A T I O N E X P E R I E N C E
L O C A T I O N & L O G I S T I C S Prime Location for Global Supply
• Engineering, Procurement, Fabrication, Installation • 2 km from 4 International Deep Sea Ports• 2 hrs/200 km from İstanbul• 21 Bays, 80 Overhead Cranes • Fenced Area: 160,000 sqm (1,722,000 sq ft)• Covered Shop Area: 60,000 sqm (645,800 sq ft)• 50,000 tons/year Fabrication Capacity
C I M T A S G E M L I K W O R K S
C I M T A S P I P E F A B R I C A T I O N A N D T R A D I N G L T D . C O .
Capacity (tons/year)• Spool Works : 42,000
• Fitting Works: 12,000
• Pipe Works: ~ 150,000 (Line Pipes)~ 60,000 (Process Pipes)
• Operational in 2002 as a Pipe Spool Shop• Integrated Design & Engineering, Material Procurement,
Surface Treatment, Packing, Framing
• 2 hrs./200 km from Istanbul & 2 km from 4 International Deep Sea Ports
• Serving OG&C, Power, Construction, Metals & Mining Industries• Fenced Area: 110,500 sqm (1,189.400 sq ft)• Covered Shop and Office Space: 66,000 sqm (710,418 sq ft)
• Now An Integrated Spool, Fitting & LSAW Pipe Shop
• Precision Machining and Manufacturer of GT Combustion Components and Aviation Parts
• Machining, Forming, Conventional Welding• 12,000 sqm Fenced Area• 11,400 sqm Covered Area• 430,000 Output hours
CIMTA S P RES IC ION M A CH IN ING I N DUS TRI ES A N D TRA DI N G L TD. C O.
• Special Process Capabilities• Electron Beam Welding• Additive & Laser Welding• Heat Treatment & Brazing• Surface Treatment & Coating• Cutting & Trimming
• One of the Largest and Most Modern Shipyards in Turkey • Location: Kocaeli Free Zone Near Gölcük Town of the Marmara Sea• Slipway 1: 180 x 56 m with 400 t Gantry and 60,000 DWT capacity• Slipway 2: 106 x 20 m with 100 t Gantry and 10,000 DWT capacity• Floating CC Power Plant Ships, Chemical/Oil Product Tankers• Fenced Area: 210,000 sqm (2,260,000 sq ft) with 250 m Water Front • Covered Area: 43,000 sqm (462,850 sq ft)
(Fabrication, Piping, Painting Shops, Offices)• 35,000 tons/year Fabrication Capacity
C I M T A S M O D U L E A N D S H I P Y A R D
• Established in July 2002 at the Ningbo Free Trade Zone, China• Fully Owned Subsidiary of Cimtas, Turkey• Fabrication of OEM, Power and Process Piping• Assembly of Process Skids and Modules• Fabrication and supply of piping and auxiliary components to
maintenance, repair & overhaul operations• Supply of Quick Release Flange solutions• Fenced Area: 55,250 sqm (292,780 sq ft)• Covered Area: 27,000 sqm (230,000 sq ft)• 20,000 tons/year Fabrication Capacity
C I M T A S N I N G B O M O D U L A R S K I D S P I P E S P O O L S
I N F O R M A T I O N T E C H N O L O G Y A N D S H A R I N G
for effective management of interfaces, changes, revisions, material shorts and priorities
P R O J E C T P O R T A L S
O R A C L E E R P S Y S T E MISO 27001 Certified
Zero Accident Programme
Corporate HSE Programme
Risk Analysis
Preventive Measures and Training
Lessons Learnt, Best Practices
BS OHSAS 18001:2007
ISO 14001
Cimtas LTA (2018): 0.085
H E A L T H S A F E T Y E N V I R O N M E N T
Owner : Republic of TurkeyEPC Contractor : NÖMAYG JVBridge Contractor : IHI & ITOCHUBridge Fabricator : Cimtas Gemlik Works Ground Assembler : Cimtas Module and ShipyardBridge length x height : 2,682 m x 242 mMain span : 1,550 mBridge Total Steel Weight : 52,000 tons
The 4th longest suspension bridge in the world
I Z M I T B A Y C R O S S I N G S U S P E N S I O N B R I D G E
Owner/Customer : Government / SBL GroupLocation : Makkah, K.S.A.Completion : 2011Scope : Detailing, Supply, Field InstallationHeight : 601 m Cimtas Scope : +346 to +601 m Tonnage : 14,500 tons
M A K K A H C L O C K T O W E R
The tallest clock tower and world’s largest clock face
Owner : Angola LNG Customer : Bechtel Location : Angola Completion : 2011Scope : Design, Detailing, Supply, FabricationPiping : 7,250 tonsPressure Vessels : 18 units, 2,000 tons
A N G O L A L N G
The Heaviest Single Piece Exported from TurkeyW: 1,050 mt, L: 48 m, T: 162-163 mm , ID: 5,26 m
Owner : E.ON Customer : ENKA Location : Perm Region/ Russian Federation Scope : Design, Detailing, Supply, Fabrication,
Installation Completion : 2010 Tonnage : 3,700 tons
The Best Project in the Power/Industrial category in 2013 Global Best Projects Competition of ENR
YA J V A S TAT E D I S T R I C T P O W E R P L A N T, C C P P, 4 1 1 M W
Owner : TengizChevrOil (TCO)Customer : PFD, Senimdi Kurylys Location : KazakhstanScope : Design, Detailing, Supply, FabricationCompletion : 2005Piping : 10,500 tons Pressure Vessels : 55 units, 2,600 tons
S E C O N D G E N E R A T I O N P R O J E C T
Facilities: Full scope, large and flexible capacity, efficient layout, well positioned facilities
Hardware: High capacity, multifunctional, modern, computerized machinery and hardware
Procedures: Highly automated and benchmark planning, welding, qc, tracking and marking
Processes: Systematic Kaizen, Six Sigma, Lean Production, EFQM, BSC applications
Information: Advanced systems and applications, real time and shared information
People: Dynamic, educated, high skilled, motivated, aligned labor and staff pool
Learning: Inductions, training, alignment, teamwork, lessons learnt, best practice roll outs
Growth: In house capacity and capability to design, build and commission efficient facilities
F E A T U R E S & D I F F E R E N T I A T O R S
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