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Connectors DIN 41612/IEC 60603-2and completions
ERNI-electronic componentsquality assessed according to CECC 75101-801
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DIN
41612
Table Of ContentsGeneral information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110Electrical and mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112Terminatinon technics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114Size B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116Size C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119Orderings details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120Example of an application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123Size Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124Orderings details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125Size R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126Orderings details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127Example of an application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129Size D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130Orderings details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131Size E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132Orderings details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133Example of an application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135Size F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136Orderings details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137Example of an application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139Size H11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140Orderings details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141Size H15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142Orderings details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143Size H7/F24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144Orderings details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145Mounting hole pattern, PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146Common dimensions for all sizes of the connector family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149as per DIN 41612/IEC 60603-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149Mounting dimensions of the connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150Clearances and creepage distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151ERcom - The new DIN 41612/IEC 60603-2 Female connector generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152Electrical and mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153Mateable coding strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154New contact design for the female contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154ERcom – Type C with mateable coding and integrated fixing support with solder pin or press-fit termination . . . . . . . . . . . . . . . .155Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156ERcom – Type CD with solder pin or press-fit termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157ERcom – Type E with solder pin or press-fit termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158Economical and reliable press-in technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159Press-in equipment for female connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159High-density multi-pin connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160Electrical and mechanical characteristics of the connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161Size E 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164Size TE 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165Ordering details for size TE 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166Dimensional drawings for size TE 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166Size CD 128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167Ordering details size CD 128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168Dimensional drawings size CD 128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168Size RD 128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
108 Catalog E 074484 04/04 Edition 6 www.erni.com
Table Of ContentsOrdering details for size RD 128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170Dimensional drawings for size RD 128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170High density solution with DIN 41612/IEC 60603-2 connectors for 19" rack system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172High density solution with DIN 41612/IEC 60603-2 connectors for metric rack system . . . . . . . . . . . . . . . . . . . . . . . . . .174Eurocard Center Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176Dimensions and ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179Connectors Type M DIN 41612 / IEC 60603-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181Electrical And Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182Electrical And Mechanical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183Standard Male Connectors for Daughtercards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185Standard Female Connectors for Backplanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187Ordering Information - Pressfit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189Special Contacts, Electrical and Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192Coaxial Contacts For DIN Daughter Card Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193Coaxial Contacts For DIN Backplane Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193Special Contacts, Coaxial and High Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195Coding Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196Insulation Displacement Connector (IDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197Electrical and mechanical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198Female connectors size C, 64 and 96-pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200Ordering details for flat ribbon cables and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201Ordering details tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201System technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202ERmet connectors for the industrial CompactPCI bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203Short Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204Termination techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205Electrical and mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207Type B/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209Type C/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211Application examples for cable housing KSG 193 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213Type E 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215Type Q/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217Type R/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219Type B/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221Type C/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223Type Q/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225Type R/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227Mounting hole pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228Innovations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230Type F according to DIN 41 612/IEC 60603-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
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41612
Table Of ContentsDimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232Connectors for the crimp snap-in technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233Electrical and mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234Female connector housing size C/2, 48 contact cavities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235Female connector housing size C, 96 contact cavities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235Female connector housing size E 160, 160 contact cavities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236Crimp contacts for female connector housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237The interface connector system from ERNI for the front panel and wiring sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238Assembly tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239ERNIPRESS - DIN 41612/IEC 60603-2 Press-fit connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240Benefits of ERNIPRESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241Insertion and retention forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243PSB drillhole pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244Wiring accessories / Codings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246Types of termination on ERNI connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247Electrical and Mechanical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248Size B / Size B/2 / Size B/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250Ordering informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251Size C / Size C/2 / Size C/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252Ordering informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253Size CD 128 - Connector with 4 rows of contacts, each with up to 32 contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255Size M acc. to DIN 41612/IEC 60603-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255Ordering informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257Size H 11 - Mating and mounting conditions acc. to DIN 41612/IEC 60603-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260Size H 15 acc. to DIN 41612/IEC 60603-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261Size E 160 - Same design as size E acc. to DIN 41612/IEC 60603-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262Guide frame for mounting on PC Boards with connectors size C, R, CD 128, RD 128, E 160, TE 160 . . . . . . . . . . . . . . . . . . . .263Size Q 7 / Size Q/2 / Size Q/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .265Size R / Size R/2 / Size R/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .266Ordering informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267Application example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269Size RD 128 - Reversed style with 4 rows of contacts, each with up to 32 contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270Size TE 160 - Reversed style of size E 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271Size D acc. to DIN 41 612/IEC 60603-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272Size E acc. to DIN 41 612/IEC 60603-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .273Size F acc. to DIN 41 612/IEC 60603-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274Application example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275Press-in tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276Ordering informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .277Innovations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .278Plug-in connectors with right-angled press-in terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279Mounting hole pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281Electrical and mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282Size B / Size B/2 / Size B/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284Size C / Size C/2 / Size C/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285Size E 160 - Same design as size E as per DIN 41 612/IEC 60603-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .286Size Q / Size Q/2 / Size Q/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287Size R / Size R/2 / Size R/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288Size RD 128 - Reversed style with 4 rows of contacts, each with up to 32 contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289Size TE 160 - Reversed style of size E 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .290Press-in tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .291Male type C Pressfit Connector acc. DIN 41612/IEC 60603-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292Dimensional drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293
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General information
The DIN 41612/IEC 60603-2 connector family consists of 13basic sizes and many complementary versions.It was developed for use in 19" rack systems in accordancewith DIN 41494. The large number of different sizes and theefficient connection techniques have made it possible to installthese connectors for an extremely wide range of applications.Typical areas of application:• Connection between plug-in card and back-panel wiring• Connection between two PCB’s arranged one above the
other• Connection to peripheral equipment with connector
housings as accessories• As periphery connectors for external interfaces from the
wiring side
Main features
• Two piece printed circuit board connectors• International approvals, such as UL or CSA• 13 connector sizes with the same plugin and mounting
conditions• Additional connector sizes complementing the
DIN 41612/IEC 60603-2• Different coding available• Up to 160 pins/contacts• Two to five row connectors possible• Various termination types available• 2.54 mm (1/10") basic pitch• Early make/last break contacts available on request• Wide range of accessories• Complete interface system available• All female connectors montioned in this data sheet have
dual sided female contact spring.This contact principle even offers a max. security in contactingand remaining contact resistence in extreme situations.
Early make/last break
For the connectors size B, C, Q, R, D, E and F 0,8 mm earlymake/last break male contacts can be loaded in any positionin rows a, b, c, d, e and z.The early make/last break of the high current connectors sizeH11 and H15 have a length of 3,5 mm (1,5 mm on request).Other lengths of early make/last break contacts on request.
Approval certificates
UL All male and female connectors of this data sheet are approved by the American approvals authority „Underwriters Laboratories Inc.“ File Nr. E 84703.
CSA For all our male and female connectors we have therecognition of the „Canadian Standard Association“under the File Nr. LR 62504.
Pre-centering
For applications with early make/last break contacts the maleconnector insulators with pre-centering ensures even morereliable mating.The insulators of the female connectors have a recess at anappropriate point. The dimensions of these versions do notconform to the specifications of DIN 41612/IEC 60603-2. Theordering details are not listed in this data sheet but they canbe supplied on request.Male connectors with pre-centering do not fit femaleconnectors without a pre-centering recess.
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41612
Various coding systems are available for the connectorscontained in this data sheet.• Integrated coding with coding wedges. In this case coding
wedges are fitted into the female connectors and the maleconnectors are provided with corresponding recesses.
• Integrated coding with coding pins. In this case coding pinsare inserted into the female connectors and holes are drilledin the male connectors in the coding positions.
• Coding with coding strips.These coding strips are mountedtogether with the connector. For ERNI coding strips noextra modular space is required in the 19" rack system.
Codings
Retentive clip
For efficient mounting of the right angle connectors ERNIoffers a retentive clip.These clips are installed to the connector by ERNI. The connectors are attached to the pc board with this clip, whichlocks into the drillholes on the pc board, max. thickness of pcb = 1,6 mm.Since the clips can also be soldered, plated-through PCBholes are recommended in such applications. Connectorswith retentive clips are available upon request.
Wiring accessories
The ERNI connector housing range together with the ERNIinterface connector system offers optimum protection for allplug-in interfaces for DIN 41612/IEC 60603-2 connectors.The range is dimensioned for the 19" rack system. Suitablevariants are available for virtually every type of connector.Whether you intend to use a short type B/2 connector or a64-pin insulation displacement connector, the ERNI rangeoffers you the ideal housing.• KSG 173 Size: B, C, D, E, M, H11, H15, Q, R,
E160, TE160, RD128• KSG 193 Size: B/2, C/2, Q/2, R/2• KSG 203 Size: F, Fi• KSG 253 Size: C (IDC)• KSG 204 Size: F, Fi
The connector housings are prepared for a maximum of 3 cable outlets and are fitted with strain-relief clamps. Ametal-plated version for screening purposes os also available.For plug-in interfaces on the front or back panel of the rackERNI has developed guide elements and guide frames in collaboration with well-known users. Thes elements permitexact guidance for correct mating and provide robust screwlocking. In addition you can fit a coding device.
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Type B C D E F H
Reversed Type Q R
Max. number of contacts 64 96 32 48 48 11 15
Contract row designation of male and female connectors ab abc ac ace zbd b zd
Temperature range - 65° . . . + 125°C
Permissible humidity Annual average ≤ 80%, max. 100%
Cr 1.8 1.8 6.0 8.0
Cl 1.6 1.6 3.5 4.5
Cr 1.2 3.0 3.0 8.0
Cl 1.2 3.0 1.6 4.5
Cr 1.2 3.0 3.0 8.0
Cl 1.2 3.0 3.0 (1.6)* 1.6 4.5
Current Arating at +20°C (293K) 4.0 5.5 20.0ambient +70°C (343K) 2.0 4.0 15.0temperature +100°C (373K) 1.0 2.5 10.0
Test voltage, 50Hz, 1minContact/contact Vrms 1000 1550 1550 3100Contact/ground Vrms 1550 1550 2500 3100
Contact resistance mΩ ≤ 20 ≤ 15 ≤ 8
Insulation resistance Ω ≥ 1012 at 100 VDC
Shock and vibration no contact breakdownproofness at 20g and 10...2000Hz
Housing material of male PBT 30 % GVand female connectors PC 30 % GV
Comparativecreepagefigure PBT CTI 275 / CTI 175 Mto DIN IEC 112 PC CTI 150-175 / CTI 100 M
Service life to Performance level 1 ≥ 500 Mating-cyclesDIN 41 612, Part 5 Performance level 2 ≥ 400 Mating-cycles
Mating and withdrawal 64pin.60 96pin.90 32pin.40 48pin.60 48pin.75 15pin.90force for the assembled 64pin.60 32pin.40 32pin.50 11pin.80connectors N 32pin.30
Withdrawal force per contact ≥ 0.15 ≥ 0.2(test blade) N
Inflammability PBT Polybutylenterephthalat non flammable as per UL 94 V-0of the plastic PC Polycarbonat non flammable as per UL 94 V-1
* The type E male connector terminations are either available with a 5.08 mm or a 2.54 mm grid.
The technical data for the 7 high-voltage contacts correspond to size H15, where as the 24 signal contacts are identical to type F.
ContacttogroundContact tocontactwithin a row
betweena row
Creepage (Cr)andclearance(Cl)in mm
Electrical and mechanical data
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Terminatinon technics
Connectors with termination techniques ERNIPRESS and IDC can be found in the corresponding data sheets.
Performance level
107 Conforms to the requirements as per DIN 41612/IEC 60603-2performance level 1 500 mating cyles Contact zone gold-platedTerminal zone tin-plated
101 Same as for version 107 but terminal zone gold-plated
207 Conforms to the requirements as per DIN 41612/IEC 60603-2performance level 2 400 mating cyles Contact zone gold-platedTerminal zone tin-plated
201 Same as for version 207 but terminal zone gold-plated
Example of how to order
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Application
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Size Bas per DIN 41612/IEC 60603-2
Dimensional drawings
Male connector Female connector
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Ordering details
Male connector size Bas per DIN 41612/IEC 60603-2, maximum two rows loaded, maximum 64 contacts
Other types of terminations such as solder eyelets or partiallyloaded connectors are available on request. Male connectorswith early make/last break contacts can be loaded in anyposition.
533208
533407533207
533406
414378414377
414380414379
533206
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Orderings details
Female connector size Bas per DIN 41612/IEC 60603-2, maximum two rows loaded, maximum 64 contacts
Additional versions e. g. terminations for solder eyelets areavailable on request.
543214
543413543213
543218
543417543217
543412543212
594080594079
003441004982
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Orderings details
Female connector size Bas per DIN 41612/IEC 60603-2 with gold-plated transfer zone
Entire length of contacts nickel-plated, transfer zone (5 mm) solid-gold plated.
Female connectors with a termination length of 15 mm with a hard gold-plated transfer zone are available on request.
Example of an application
Male and female connectors of the size B connectors can beused with our cable housings series KSG 173. However an adapter is required.With the necessary guide parts and guide frames of the KSGinterface system a connection from the front panel and thewiring field side can be realized in the 19" chassis.
593403593437 023072
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Size Cas per DIN 41612/IEC 60603-2
Dimensional drawings
Male connector Female connector
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Orderings details
Male connector size Cas per DIN 41612/IEC 60603-2 maximum three rows loaded, maximum 96 contacts
533204 414407414406
414410414409
533402533202
434325
414413414412
414416414415
533403533203
414401414400
414404414403
533423533223
533401533201
004413 Additional versions e. g. terminations for solder eyelets available on request.
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Orderings details
Female connector size Cas per DIN 41612/IEC 60603-2 maximum three rows loaded, maximum 96 contacts
543204
543403543203*
004767004985
023071004984
594668
543401543201
594834594076
033590
594971433012
Additional versions e. g. terminations for solder eyelets areavailable on request.
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Orderings details
Female connector size Cas per DIN 41612/IEC 60603-2, maximum three rows loaded, maximum 96 contacts
543402543202
594833594073
033228
003664004983
Additional versions e. g. terminations for solder eyelets andother lengths of terminations e. g. 10 mm are available onrequest.
Female connector size Cas per DIN 41612/IEC 60603-2 with gold-plated transfer zone
Entire length of contacts nickel-plated, transfer zone (5 mm) solid-gold plated.
013962
593405593441
013905
593406593443
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Example of an application
For female connectors with hard gold plated transfer zone terminations, ERNI offers a specific guide frame for the designin the wiring field or on the front panel in a chassis.
For ordering details regarding the ERNI interface systemplease refer to the data sheet titled „Mateable wiring transfersystem“.
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inverse size as per DIN 41612/IEC 60603-2
Size Q
Dimensional drawings
Male connector Female connector
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Orderings details
Male connector size Qas per DIN 41612/IEC 60603-2, maximum two rows loaded, maximum 64 contacts
593925593924
593928593927
593931593930
593934593933
Male connectors with early make/last break contacts can beloaded in any position. Further versions on request.
Female connector size Qas per DIN 41612/IEC 60603-2, maximum two rows loaded, maximum 64 contacts
023038 004514
Female connectors of the size Q can be coded also with coding wedges. The coding positions on the male connectorsare removed with a special pair of pliers. On the same positions on the female connectors coding wedges areinserted.
Further versions on request.
126 Catalog E 074484 04/04 Edition 6 www.erni.com
inverse size as per DIN 41612/IEC 60603-2
Size R
Dimensional drawings
Male connector Female connector
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Orderings details
Male connector size Ras per DIN 41612/IEC 60603-2, maximum three rows loaded, maximum 96 contacts
304421304221 334411334211
304425304225 334415334215
334410334210
334414334214
043331
033592
The connectors of the size R can be coded also with codingwedges. The coding positions on the male connectors areremoved with a special pair of pliers. On the pertirent positionson the female connectors coding wedges are inserted.
Further versions on request.
Male connectors with early make/last break contacts can beloaded in any position.
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Orderings details
Female connector size Ras per DIN 41612/IEC 60603-2, maximum three rows loaded, maximum 96 contacts
023039
004519
023503
004516
023784
For applications with size R female and size C male connectors we provide the reverse female connector with mirror-inverted printing. Please contact the ERNI sales officefor further information.
Further versions on request.
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Example of an application
The reverse connectors of the sizes Q and R are providedwith integral coding. With a pair of pliers the coding positionson the male connectors are removed.On the same positions on the female connectors coding tabsare inserted.
With this coding system a max. of 70 coding possibilities arepossible.The ordering information for the coding tabs and the pair of pliers you will find in the data sheet „Coding“.
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as per DIN 41612/IEC 60603-2
Size D
Dimensional drawings
Male connector Female connector
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Orderings details
Male connector size Das per DIN 41612/IEC 60603-2, maximum two rows loaded, maximum 32 contacts
533410533210 563021
563025563024
Male connectors with early make/last break contacts can beloaded in any position.
Further versions on request.
Female connector size Das per DIN 41612/IEC 60603-2, maximum two rows loaded, maximum 32 contacts
594567594566
033426
594570594569
033428
033579
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as per DIN 41612/IEC 60603-2
Size E
Dimensional drawings
Male connector Female connector
connectors for dip soldering are available withtermintations of 1 x 1 mm or 0.6 x 0.6.Wirer-wrap-terminations 1 x 1 mm.
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Orderings details
Male connector size Eas per DIN 41612/IEC 60603-2, maximum three rows loaded, maximum 48 contacts
594800594799
594343594802
Female connector size Eas per DIN 41612/IEC 60603-2, maximum three rows loaded, maximum 48 contacts
594579594578
on request
594576594575
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Female connector size Eas per DIN 41612/IEC60603-2, with gold-plated transfer zone
Entire length of contacts nickel-plated, transfer zone (5 mm) solid-gold plated.
Further versions on request.
003382
Orderings details
Male connector size Eas per DIN 41612/IEC60603-2, maximum three rows loaded, maximum 48 contacts
594881594880
Addition to the range
Type E connectors are fitted with contacts in the rows a, c, ein order to achieve large clearances and creepage distances.Rows b and d are not fitted with contacts in the conventionalversion.
However, there are many applications in which this large clearance and creepage distance is not necessary but insteadthe user requires higher packaging density.For such applications ERNI developed the type E 160 someyears ago. The dimensions of the moulding are those of size Ebut contacts are fitted in all 5 rows at 2.54 mm pitch.
This development led to a high-density connector with matingand installation conditions in accordance with DIN 41612/IEC 60603-2.
Thus the user has all the advantages of the DIN 41612/IEC 60603-2 connector which is used worldwide.If a enlarged application is requiered, then the combination of two E 160 connectors plus one of ERNI’s Eurocard Centerconnectors can provide 320 signal connections with 5 dedicated mixed contacts (power, coax, and/or fiber optics) or a tatal of 362 signal connections on a double Eurocard.
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Example of an application
The ERNI interface system offers a complete range of accessories for type E connectors as well.Size E male and female connectors fit in the series KSG-173connector housings.Various guide elements are supplied for installation on thefrontal panel, the guide elements and frames permit connection from the wiring side of 19" rack.With ERNI connector housings insertion and withdrawal isachieved by use of an integral mounting screw.
All individual metal parts around the connector housing aresecurely fitted to prevent short circuits during removal.For applications where protection against incorrect mating isnecessary, a coding system is available. For information onuse and ordering details, please refer to the data sheet „Mateable Wiring Transfer System“ or consult our salesdepartment.
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Size F
Dimensional drawings
Male connector Female connector
as per DIN 41612/IEC 60603-2
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Orderings details
Male connector size Fas per DIN 41612/IEC 60603-2, maximum three rows loaded, maximum 48 contacts
303484303284 303491303091
334403334203303483303283
Female connector size Fas per DIN 41612/IEC 60603-2, maximum three rows loaded, maximum 48 contacts
314404314204
314425314025
314447314047
313489313289
314421314221
314445314045
Further versions on request.
Male connectors with early make/last break contacts can beloaded in any position. Further versions on request.
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Orderings details
Female connector size Fas per DIN 41612/IEC 60603-2
344434344234 344451344251
344465344265
Size F connectors have integral coding by means of codingpins. The male connectors have pre-marked positions whichrequire holes to be drilled. The coding pins from the male connectors can then be inserted into the complementaryholes pre-drilled in the female connectors.
All size F male and female connectors are also available foruse in EX-explosion protected equipment. The mouldings ofthese connectors are manufactured from creepage-proofmaterial (CTI>600).Please address any inquiries to our sales consultants.
Further versions on request.
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Example of an application
The ERNI interface connector system also offers a completerange of accessories for size F connectors.Size F female connectors fit into the series KSG-203 connector housings.Various guide elements are available for installing these connectors on the front panel, the guide elements and framespermit connections from the wiring side of the 19" rack.The slim design of size F connectors is maintained even when installed in an ERNI connector housing. The housingshave an overall width of only 15 mm and therefore fit into the
3 x 5.08 mm (15.24 mm) module. With ERNI connector housings, insertion and withdrawal is achieved by the use ofintegral mounting screws.
All individual metal parts around the connector housing aresecurely fitted to prevent short circuits during removal.For applications where protection against incorrect mating isnecessary, a coding system is available. For information onuse and ordering details, please refer to the data sheet „Mateable Wiring Transfer System“ or consult our salesdepartment.
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Size H11
Dimensional drawings
Male connector
Female connectorwith dip solder terminations
Mating-and mounting-conditions according to DIN 41612/IEC 60603-2
Female connectorwith quick disconnect terminations
please refer to the pcb pattern on page 41
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Orderings details
Male connector size H11Mating-and mounting-conditions according to DIN 41612/IEC 60603-2, one row loaded, maximum 11 contacts
233233 233232
233230
233235
233226
233234
VE…early make/last break contacts on position…Male connectors with early make/last break contacts canbe loaded in any position.
Solder terminations can be broken off at a score point.6,3 x 0,8 mm tab that remains can be used for quick disconnect connections.
Further versions on request.
Female connector size H11Mating-and mounting-conditions according to DIN 41612/IEC 60603-2, one row loaded, maximum 11 contacts
243246 424654
The contacts of the size H11 are hard silver plated and correspond to the electrical and mechanical life span of theperformance level 1.Further versions on request.
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Size H15
Dimensional drawings
Male connector
Female connectorwith dip solder termination
as per DIN 41612/IEC 60603-2
Female connectorwith quick disconnect termination
please refer to the pcb pattern on page 41
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Orderings details
Male connector size H15as per DIN 41612/IEC 60603-2, two rows loaded, maximum 15 contacts
413637 413638
414575
413169
414574
413168
Female connector size H15as per DIN 41612/IEC 60603-2, two rows loaded, maximum 15 contacts
413170
594751
594750
The contacts of the size H15 are hard silver plated and correspond to the electrical and mechanical life span of theperformance level 1.
Further versions on request.
VE…early make/last break contacts on position…Male connectors with early make/last break contacts canbe loaded in any position.
Further versions on request.
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Combined connectorMating-and mounting-conditions according to DIN 41612/IEC 60603-2
Size H7/F24
Dimensional drawings
Male connector Female connector
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Orderings details
Male connector size H7/F24Combined connectorMating-and mounting-conditions according to DIN 41612/IEC 60603-2
593252413639 593254413640
593250413172593248413171
VE…early make/last break contacts on position…Male connectors with early make/last break contacts canbe loaded in any position.
Female connector size H7/F24Combined connectorMating-and mounting-conditions according to DIN 41612/IEC 60603-2
593256413173
Further versions on request.
Size H7/F24 connectors have integral coding by means ofcoding pins. The male connectors have drill centeringrecesses which require the complete hole to be drilled forcoding pin loading. The coding pins from the male connectorscan then be inserted into the complementary holes predrilledin the female connectors.
The 7 high-current contacts of H7/F24 connectors are hardsilver-plated and their electrical and mechanical service lifeconforms to Performance Level 1. The 24 low level signalcontacts are as described for size F. They are gold-plated inthe mating zone in accordance with the stated PerformanceLevel and are tin-plated in the terminal zone.
Further versions on request.
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Mounting hole pattern, PCB
Male – and female connectorsas per DIN 41612/IEC 60603-2, right angle terminations, view of equipment side
1) Hole pattern for right angled male and reverse female connectors as per DIN 41612/IEC 60603-2
2) Hole pattern for right angled female connectors (adapter connector) modified as per DIN 41612/IEC 60603-2
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Mounting hole pattern, PCB
Male – and female connectorsas per DIN 41612/IEC 60603-2, right angle terminations, view of equipment side
Female size B Female size C Male size Q Male size R Female size D Female size E Female size F
For the sizes B and Q the rows a and b are required only.
remaining dimensions as per hole pattern 1
remaining dimensions as per hole pattern 1
remaining dimensions as per hole pattern 1
Hole pattern 1
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Mounting hole pattern, PCB
Male – and female connectorsas per DIN 41612/IEC 60603-2, with straight terminations, view of equipment side
Female size H11 Female size H15 Female size H11 Female size H15per contact 2 terminations per contact 2 terminations
remaining dimensions as per hole pattern 1
remaining dimensions as per hole pattern 1
remaining dimensions as per hole pattern 1
remaining dimensions as per hole pattern 1
Mating conditions (overlapping security)see example size C
The connectors as per DIN 41612/IEC 60603-2 are producedso that the tolerance buildup, which can develop during installation, will not lead to any misalignment. On the matedpair it has to be ensured that the for each connector sizes permissable min. lenght of the male contact ist within the tolerance of =12.4 mm till 14.2 mm in order to meet the current flow resistance.
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Common dimensions for all sizes of the connector family
as per DIN 41612/IEC 60603-2
Important dimensions
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Mounting dimensions of the connectors
in the module spacing of the 19" rack system
Exact position of the connectors in the size C module spacing
Exact position of the connectors in the size E module spacing
Exact position of the connectors in the size F module spacing
These drawings contain important dimensions for the use ofDIN 41612/IEC 60603-2 connectors in 19" rack systems.
The mounting dimensions shown for size F connectors illustrates how the width of 3 x 5.08 mm is maintained bymeans of the pitch offset between mating side and solderingside. Thus size F connectors can still be mounted in the 3 x 5.08 mm module.
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Clearances and creepage distances
for DIN 41612/IEC 60603-2 male and female connectors
Tow different creepage distances and clearances are alwaysdistinguished for connectors:1. The distances a and b as the shortest creepage distance
and clearance between assembly rail (chassis) and theclosest terminal post.
2. The distances c and d as the shortest creepage distanceand clearance between 2 adjacent terminal posts inunwrapped state.
All the values apply to the connectors prior to their terminationto the printed circuit board. The influence of the wiring on thecreepage distance and clearance must be taken into account.
Minimum clearances and creepage
distances according to IEC 60664
When calculating the minimum clearance and creepage distance for your application, the guidelines contained in IEC 60664 Parts 1 and 2, January 1989 issue are applicable.This standard contains the relevant values in tabular form.
Calculation of minimum clearance:The minimum clearance primarily depends on the followingfactors:
• Rated impulse voltage for clearances (depending on overvoltage category).
• Degree of contamination
This standard can be obtained from vde-verlag gmbh, Berlin 12 and Offenbach.
Calculation of minimum creepage distance:The minimum creepage distance is primarily dependent on thefollowing factors:
• Rated voltage• Degree of contamination• CTI values (comparative tracking index) of the
insulation material• Shape of the moulding
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