Mai 2018
Company ProfileMMEC Mannesmann GmbH
Who we are….
MMEC - Company Presentation 2
MMEC
Overview
MMEC - Company Presentation 3
• 100% German Company
• Access to German financing
• Worldwide Expertise
• Oil & Gas, (Petro-) Chemicals, Metals & Minerals
• Project implementation schemes from study to EPC
Düsseldorf
MMEC Mannesmann GmbH
Theodorstr. 18240472 Duesseldorf, GermanyTelephone: +49 (0) 211 659 0E-Mail: [email protected]
OVERVIEW OF MMEC MANAGEMENT SYSTEM CERTIFICATION AND REGISTRATIONS
MMEC - Company Presentation 4
CODE / STANDARD TITLE OF CERTIFICATION / REGISTRATIONCERTIFIED CERTIFICATE
SINCE VALID NUMBER
QUALITY MANAGEMENT SYSTEM
DIN EN ISO 9001:2015 Quality Management System 1991 2019 04 100 031765
ISO/TS 29001:2010 QM in Oil-, Gas and Petrochemical Industry 2007 2019 04 744 031765
ISO 10006:2003 QM in Project Management 2001 2019 04 100 031765
HEALTH, SAFETY AND ENVIRONMENTAL MANAGEMENT SYSTEM
DIN EN 14001:2015 Environmental Management System 2004 2019 04 104 031765
OHSAS 18001:2007 Health & Safety Management System 2003 2018 04 116 031765
SCCP (VCA):2011Unrestricted Safety Certificate for Contractors
(Oil-, Gas and Petrochemical Industry)1998 2019 04 106 031765
INFORMATION SECURITY MANAGEMENT SYSTEM (ISMS)
ISO/IEC 27001 : 2013 Information Security Management System 2018 2021 04 121 031765
REGISTRATIONS
PED 97/23 EC
Module H/H1
Full Quality Assurance, Engineering / Construction and Site
Inspection with special surveillance of the final assessment2004 2019
1409/P0262/D/00
51
AD 2000 & HP 0 Manufacturing of Pressure Equipment and Piping 2004 201907-203-1409-HP-
1596/16
DIN EN ISO 3834-2 Welding / Supervision of Pressure Equipment and Piping 2004 201907-202-1409-HP-
1596/16
DVGW G 493-1 Gr. 3Planning of Natural Gas Plants
DVGW Expert Company for Gas Pressure Regulator Plants2017 2022 FU-4931CS0093
MMEC - Company Presentation 5
Customer Safety AwardsCRYSTAL UNDERGROUND GAS
STORAGE PROJECT - ETZEL
CONNECT PROJECT FOR SHELL –RHEINLAND RAFFINERIE
JEMGUM UNDERGROUND GAS STORAGE PROJECT
FUJAIRAH PHASE 2 WATER TRANSMISSION
SYSTEM (FWTS2)
Shaping the future.
MMEC - Company Presentation 6
Our Organization
High Level Organization Chart
MMEC - Company Presentation 7
Our Fields of Services
Studies & Conceptual Design
• Value Engineering
• Conceptual Engineering
• Process Optimisation
• Risk Assessment
• Cost - Benefit analysis
• Cost Estimation
• Assets Evaluation
Basic Engineering & FEED
• Value Engineering
• Process Simulation
• Hydraulic Simulation
• Cost Estimating
• QHSE Management
• Authority Engineering
• RAM Study
• O&M Philosophies
EP(C) Implementation
• Project Management
• QHSE Management
• Controlling
• FEED Verification
• Detail Design
• Risk Management
• Procurement & Transport
• Expediting & QA/QC
• Construction & Sub-contractor Management
• Commissioning & Start up
After Sales Services
• Spare Parts
• Operational Service
• Debottlenecking
• Verification for new Feed-Stock
• Product yield optimisation
From Study to EPC Implementation
Consulting Services
• Business Development
• Market Intelligence
• Value Chain Analysis
• Financing Services
• Technical Consulting
• Advisor to Banks and Insurances
MMEC - Company Presentation 8
Our Scope of Services
• Comprehensive range of services for your project
• Technology and Know-How
• All project phases, from early studies to EPC implementation
• Highest standards in executing implementation concepts
• Tailor made financial engineering
• Most suitable underlying contractual schemes:
▪ Lump sum turnkey solutions
▪ Reimbursable schemes with incentive arrangements
▪ Execution in the frame of umbrella or alliance agreements
MMEC - Company Presentation 9
Our Geographical Footprint & Selected References
Upstream
Refinery
Metals & Minerals
(Petro-)Chemicals
International Market
Pavlodar
Turkmeneftegas
Petrovietnam
Koniambo
Sidi Kacem
Harouge, Veba Oil
Wintershall
TotalOMV
KOC ALBATransco + Adco
Takreer
One of few
Lukoil+GazpromQaiwan
Bazian
Gasan+Cristal
Saudi Aramco
Statoil, Azar / Anaran
BASF
Volgograd
Atyrau
Turkmenbashi
FerganaTotal
SonatrachGerman Market
WinGas
BP/Gazprom/DongEDF / EnBW
IneosPhenol
Bayer
Shell
BASF
BayernOil
Cargill
TotalBP
PCK
Nynas
Engie
GE Power
RWE
Zhejiang Energy
KC Boryeong
Gheco One
P.T. Jawa Power
GE Power
Hongkong Electric
Daihai Power
NTPC-Korba
ITE
MMEC - Company Presentation 10
Our list of Major Customers include….
MMEC - Company Presentation 11
Our Technology Portfolio
UP-/MIDSTREAM
• Field Development
• Oil & Gas Processing
• Onshore Pipeline Systems
• Underground Gas Storage
• Compressor & Pumping Stations
• Oil & Gas Terminals
• Isomerization
• De-Sulphurization
• Lube Oils
• ADU-VDU
CHEMICALS
• Chlor-Alkali & Vinyls
• Catalysts
• Base Chemicals
• Fine Chemicals
METALS & MINERALS
• Petroleum Coke Calcining
• Ash Handling
• Solid Material Handling
• Propr. Equipment *
• Slurry Pipelines
• Direct Reduced Iron (DRI)
*): ROTAFAST® Indirect Cooler, Ash Handling, Flue Gas Dampers
RENEWABLES
• Polysilicon
• Geothermal
• Bio Ethanol
• Waste to Energy
• Recycling
PROCESS PLANTS
REFINERY UNITS
MMEC - Company Presentation 12
Up-/MidstreamExpertise
▪ Field Development
▪ Oil and Gas Processing
▪ Onshore Pipeline Systems
▪ Compressor & Pump Stations
▪ Underground Gas Storage Facilities
Technologies▪ In-House
▪ Finger Type Slug Catcher
▪ Multiphase Flow Simulations
▪ Separation Technologies
▪ Third Party
▪ Cooperation with U/G facility specialists
Key references ▪ ITE (TUR)
▪ UGS Etzel & Jemgum (GER)
▪ Fujairah Water Transmission I & II (UAE)
▪ Haradh (KSA)
▪ NEB (UAE)
▪ Jakhira & AMAL (LBY)
Up-/Midstream
Onshore pipeline systems for water, oil, gas, sulphur, chemicals, slurry…
Upstream
Study
Basic Eng.
FEED
Detail Eng.
Procurement
Constr. Mgmt
Start Up
MMEC - Company Presentation 13
Refineries
Expertise ▪ De-Sulfurization (HDS / DHT)
▪ Crude Oil / Vacuum Destillation
▪ Isomerization
▪ Lube Oils
▪ Revamp / Brown-field & Grassroot
▪ Energy Optimization Projects
Technologies▪ In-House
▪ HP & HT Pipe Stress Calculations
▪ Third Party
▪ Partnering with Process Providers
Key references ▪ Prime G, Donges, (F)
▪ HDS & ADU/VDU (GER)
▪ Shell, Wesseling (GER)
▪ BayernOil (GER)
▪ DHT (TKM)
▪ Lube Oils (TKM)
▪ Dung Quat (VIE)
▪ WRG, Wilhelmshaven (GER)
Refineries
Implementation of 3rd party technologies based on in-house expertise and experience
Refinery
Study
Basic Eng.
FEED
Detail Eng.
Procurement
Constr. Mgmt
Start Up
MMEC - Company Presentation 14
(Petro-) Chemicals
Expertise
▪ Chemical Plants
▪ Chlor-Alkali
▪ 3rd party technologies
Technology
▪ BASF Technologies
▪ AsahiKasei for Chlor Alkali
▪ INEOS Cooperation applications
Key references
▪ BASF Chlorine (DE)
▪ BASF Binder Nordic (FI)
▪ BAYER Polycarbonate (DE)
▪ INEOS Phenol (CHN)
▪ BASF Catalyst (DE)
▪ BASF Imin (DE)
(Petro-)Chemicals
Strong Technology Partnerships combined with Execution Excellence
Petro-chem
Study
Basic Eng.
FEED
Detail Eng.
Procurement
Constr. Mgmt
Start Up
MMEC - Company Presentation 15
Metals & Minerals
Expertise
▪ Coke Calcining
▪ Prop. Equipment supply
▪ Material Handling Design (Blending)
▪ Ash Handling Systems (Power)
Technology
▪ In-House Technologies
▪ Coke Cooling Equipment
▪ Ash Handling Equipment
▪ Third Party Technologies
▪ Metso (Rotary Kiln)
Key references
▪ ALBA (BRN)
▪ BP Ruhr Öl (GER)
▪ Takreer (UAE)
▪ Turkmenbashi (TKM)
▪ Koniambo (New. Cal.)
Metals & Minerals
Exclusive cooperation agreement for Coke Calcining Technology 70% World market share
Mining &Metals
Study
Basic Eng.
FEED
Detail Eng.
Procurement
Constr. Mgmt
Start Up
MMEC - Company Presentation 16
Renewables
Expertise
▪ Ethanol Plants
▪ Power to Gas
▪ Solar PV (polysilicon)
▪ Biomass to Power
Technology
▪ Bio-Ethanol Production
▪ Asahi Kasei for Power to Gas
▪ Silicon Products
Key references
▪ Cargill (GER)
▪ Cargill (POL)
▪ TSM (NL)
Renewables
Renewables
In-house technologies combined with long-term alliances
Study
Basic Eng.
FEED
Detail Eng.
Procurement
Constr. Mgmt
Start Up
MMEC - Company Presentation 17
Brownfield Projects
• Expertise
• Brownfield
▪ Extension of existing facilities
▪ Dismantling and installation of new facilities
▪ Tie In works
• Turnarounds & Shutdowns
• Turnkey or Services Contract Schemes
Key references
REFINERY
Shell Connect (GER)
ADU/VDU Leuna (GER)
UPSTREAM
Pumping Station FWTS II (UAE)
Wintershall (Libya)
AMAL (Libya)
CHEMICAL
BASF Chlorine (GER)
Bayer Polycarbonate (GER)
EXPERIENCED PARTNER FOR BROWNFIELD PROJECTS
Technologies & Know How
MMEC - Company Presentation 19
Oil & Gas Field Development
• Pipeline Systems
▪ In-field pipelines
− Production flow lines (multi-phase)
− Re-injection lines (gas and/or water)
− Water supply lines
− Water disposal lines
▪ Export pipelines (gas, oil, condensate, others …)
• Separation & Processing Plant
▪ Main units for separation, desalting, stripping, gas drying and compression
▪ Import / Export of oil and gas
▪ Re-Injection and withdrawal of gas
MMEC - Company Presentation 20
Oil & Gas Field Development
Design of Production Flow & Trunk Lines
• Well production profiles: Flow rates, pressures and compositions varying over the regarded “design lifetime”
▪ Determination of suitable scenarios / cases for the hydraulic simulations
▪ Suitable design of the flow & trunk line dimensions
▪ Aggressive & corrosive components in well fluids
▪ MMEC expertise on corrosion calculations
• Material selection, Corrosion Allowance
▪ Internal Lining or Clad solutions
▪ Approach sections to well heads (usually drilled at a very late stage), well head orientation unknown
▪ Flow line primarily ending in suitable distance
▪ Design & stress calculation of approach section after determination of well head orientation
MMEC - Company Presentation 21
Oil & Gas Field Development
Lateral & Upheaval Buckling (II)
• Our Expertise
• Based on approved scientific approaches
• Consideration of local geotechnical conditions
• Specific Engineering solutions –proven by dedicated in-situ tests and project experience
• Publications e.g. in
▪ “3R International”, Special 01/2006
▪ “World Pipelines”, October 2006
MMEC - Company Presentation 22
Onshore Pipeline Systems
References & Achievements
• Main Media▪ Oil
− Total Length > 6,000 km
− Diameter / Material 10” - 56’’ / X60-X70
▪ Water
− Total Length > 2,800 km
− Diameter / Material 32” - 64” / X42-X70
▪ Gas
− Total Length 17,000 km
− Diameter / Material 10” - 56’’ / X60-X80
• Station Duty for Oil and Gas Systems▪ Pump and Compression 8,400 MW
• Electrical Generation for Oil and Gas▪ Power Generation 2,600 MW
MMEC - Company Presentation 23
Onshore Pipeline Systems
Main Types
• Transmission Pipelines
Oil, Natural Gas, Water, Sulphur
▪ Cross Country Pipeline
▪ Transport Network
• Product Pipeline / Petrochemical Products
▪ Multi-Product Pipeline
▪ Single-Product Pipeline
• In-Field Pipelines / Multiphase
▪ Flow, Gathering and Trunk Lines
▪ Re-injection
MMEC - Company Presentation 24
Onshore Pipeline Systems
Hydraulic Simulation Software GIS• Pipeline Studio
Single Phase Flow transient and steady state software for design of pipeline systems
• OLGAMultiphase Flow transient and steady state pipeline systems design /
flow assurance software
Mapping• Smallworld
• Google Earth Professional
• Descartes - visualization, mapping, and raster to vector conversion
software
• Smallworld (GE)
GIS system with a Pipeline specific, customised application module enabling predominantly automizedalignment sheet production; compatible with PODS
MMEC - Company Presentation 25
Onshore Pipeline Systems
• Material Selection Criteria
▪ Standardized Dimensions
▪ Adequate Strength to Operate at Pressure
▪ Adequate Fracture Toughness
▪ Adequate Internal / External Corrosion Resistance
▪ Pipe has to be weldable under Site Conditions
• Materials used
▪ Carbon Steel from X42 to X80, API 5L
▪ Pipe in Pipe with CRA´s, API 5LC, ASTM
▪ Clad or lined Pipes with CRA´s
▪ GRP / GRE, ISO 14692, API 15HR
• Calculation and Simulation-Tools
▪ Hydrocor
▪ ECE
MMEC - Company Presentation 26
Onshore Pipeline Systems
• System Design Including Strength & Stress Calculation
▪ Design in Compliance with National and International Codes & Standards
▪ Reliability Based Design (RBD)
▪ Continuum Mechanics
• Calculation and Simulation-Tools
▪ ANSYS, Finite Element Program
▪ Rohr 2, CAESAR II
▪ INROS
▪ PACAP
▪ DIMy
MMEC - Company Presentation 27
Slug Catcher Design
45 deg 2.5%1%
3 m5 m
36"
36" (typ.)
90 m
25 m
36"
36"
36"
18"
SLUG RECEIVING SECTION
10 m (typ.)
36"
1.5 m min
(By Piping)
LIQUID
OUTLET
36"
36"x32" (typ.)
32" (typ.)
24"(typ.)
36"
36"
36"
24" (typ.)
Eccentric 'T'
36"x 24" (typ.)
24"x 12" (typ.)
Eccentric expander
4.4 m (typ.)
GAS OUTLET HEADER
24"
18"
36"x 32" (typ.)
10 m
FROM PIPELINE 24"
24"x 18"
24"x 18"
12" (typ.)
LIQUID
OUTLET
• Types of Design
▪ Taylor Forge Design
▪ Shell Design
▪ Modified Shell Design
• Basis of Design
▪ Case Studies
▪ Ramp-up Scenarios
▪ Liquid Hold-ups
▪ Gas / Water Separation
▪ Residence Time for Oil / Water
• Calculation and Simulation-Tools
▪ OLGA 2000
▪ PVT Sim
Petroleum Coke Calcining
MMEC Technology, Trends & Market Position
MMEC - Company Presentation 29
Petroleum Coke Calcining
MMEC’s technological edge
World Largest Calciner Plant
ALBA Bahrain – Production Capacity: 450.000 tpyEPC execution by MMEC Mannesmann
Technology & World Market Share Leader
6%
73%
21%
Calciner Technology since 1980
Rotary Hearth
Rotary Kiln
Shaft Calciner
Installed overall CPC production capacity: 7,5 Mtpy
MMEC - Company Presentation 30
Petroleum Coke Calcining
MMEC – Unique Technology Expertise
From Design to delivery
Material Handling
Coke Cooler Technology
Desalination Units
Market Know How & Contacts
Rotary Kiln Technology
Power
MMEC - Company Presentation 31
Petroleum Coke Calcining
MMEC – Unique Technology Expertise
ROTAFAST® - Proprietary Coke Cooler Technology
MMEC - Company Presentation 32
Petroleum Coke Calcining
MMEC – Design Approach
* MMEC Mannesmann GmbH
MMEC Mannesmann GmbH
Theodorstr. 18240472 Duesseldorf, GermanyTelephone: +49 (0) 211 659 0
www.mmec-mannesmann.com
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