Redson brochure.indd 1 09-05-12 13:35
comodor.nl
7
Switches and curves making an storage area
monorail
Tongue switch
Automatic regrouping 2 ways sliding switches
15
Working directions :
- The drawer of the switch is moved by the trolley before it starts to roll on it. This allows the drawer to set up and lock into position.
- This operation is fully automatic and does not require manual intervention.
- Automatic regrouping switch.- Allows you to join two monorail lines into one.
Sliding switches
Adjustable brackets
A B C D E F G H3000 88 70 60 35 15 12.5 32 16.53000 128 70 60 35 15 12.5 32 16.5
3000 150 70 60 35 15 12.5 32 16.54000 88 70 60 35 15 12.5 32 16.5
4000 128 70 60 35 15 12.5 32 16.5
4000 150 70 60 35 15 12.5 32 16.5
5000 88 70 60 35 16 16.5 40 21
5000 128 70 60 35 16 16.5 40 21
5000 150 70 60 35 16 16.5 40 21
6000 118 80 70 40 25 20 33 21
6000 178 80 70 40 25 20 33 21
7000 132 130 80 65 40 21 57 31
AB
C
DE
F
G
H
Example of steel crane46
Brackets and Stoppers
15
60620
61120
62120/61620
62085
62720
Cat.821.1
Inhoud
Monorails - Rails ............................................................................... 09- Curves ............................................................................ 10- 2 ways sliding switches .................................................. 12- Auto regrouping sliding switches ................................... 14- 3 ways sliding switches .................................................. 16- 2 ways tongue switches ................................................. 18- Y tongue switches ......................................................... 22- T tongue switches ......................................................... 25- Turntables ...................................................................... 28- Expansion units ............................................................. 29- Rail breakings ................................................................ 30- Drop sections ................................................................. 31- Brackets ......................................................................... 32- Jointings ......................................................................... 36- Roof hangers ................................................................ 40- Stoppers ........................................................................ 47- Trolleys .......................................................................... 48- High temperature trolleys .............................................. 56- Hooks and rings ............................................................. 59- Load bars and accessories ............................................ 62- Lateral transfer .............................................................. 64
Stainless steel - Rails and curves ........................................................... 68- Jointing and brackets .................................................... 69- Stoppers ........................................................................ 70- Trolleys .......................................................................... 71
3
4
Y tongue switch
Load bar on two parallel lines
Load bar in storage place and P4 turntables in exit.
5
Oven exit and P4 turntables
Drop section
Crane with three lines
4
Y tongue switch
Load bar on two parallel lines
Load bar in storage place and P4 turntables in exit.
5
Oven exit and P4 turntables
Drop section
Crane with three lines
6
Fixed lockings at oven entry
crane locked at an oven entry
Two cranes with three lines.
7
Switches and curves making an storage area
monorail
Tongue switch
6
Fixed lockings at oven entry
crane locked at an oven entry
Two cranes with three lines.
7
Switches and curves making an storage area
monorail
Tongue switch
Monorail example
page 9
page 10
page 12
page 16
page 18
page 28
page 29
page 30
page 31
page 36
page 32
page 47
page 10
page 30
page 18
8
Monorail example
page 9
page 10
page 12
page 16
page 18
page 28
page 29
page 30
page 31
page 36
page 32
page 47
page 10
page 30
page 18
8
B
A C
D
Rails and loads diagrams
L(m.)
6
5
4
3
2
1
F(daN/m.)
1500
dia-rail
L
f f f f ff
F
1000900800700600500400300200100 1100 1200 1300 1400
Rail
9070Rail
9060Rail 9050
Rail
9030
Rail
9040
f
0
Load uniformly distribued : 800 900 1000
F(daN)
Load between 2 points :
Galvanised steel rail standard length = 6 m
7000
60005000
4000 30001000
Reference A B C D1000 2860025
6052561025615256202562660
30 1.8 103000 35 40 2.5 124000 43.5 48.5 3 155000 60 65 3.5 186000 75 80 4.5 22
7000 110 90 6 25
9
7000
7000
6000
6000
5000
5000
4000
4000
3000
3000
Switches
Determination of the direction of the switch
RIGHT switchLEFT switch
To determine the direction of a switch, look the concerned element seen of the top.place itself in front of the component before the junction,
if the curve leaves on the left, it is a left switch,if the curve leaves on the right, it is a right switch.
11
Curves
Horizontal curves at 90°
Bocht BR A B R43060530
61030615306203062663
1050 600426 1050 600350 982 600350 1190 800300 1345 1000
Horizontal sectors at 20°
R
20°
R600600600800
Vertical sectors at 20°
A
B
B R
A
Top view
Top view
A B R205 205 600220 220 600225 225 600255 365 800
A B R205 205 600220 220 600225 225 600365 255 800
20°
10
A
BR
20°
A
BR
Horizontal curves at 45°
A R350 600350 600350 600350 800
A
A
R
Top view
60535610356153562035
60540610406154062040
Bocht RO Bocht RN
Switches
Determination of the direction of the switch
RIGHT switchLEFT switch
To determine the direction of a switch, look the concerned element seen of the top.place itself in front of the component before the junction,
if the curve leaves on the left, it is a left switch,if the curve leaves on the right, it is a right switch.
11
Pneumatic switch control Manual switch control
Pneumatic jack assembly is possible on the right or on the left
Connections on double-acting jack = 1/8FPneumatic valve not provided.
Srew hand drive pipes on switch.Chain not provided.
Reference Reference
Manual sliding switch.
dual chain kit for manual operating
13
Single chain kit for manual operating
Reference Reference
Two chains with balls maneuver for sliding switches . This kit
includes 2 chains of 4 m. with balls.
Chain with a ball for 3 ways sliding switches and lockings.
This kit includes a chain of 4 m. with ball
2 ways sliding switches
2 ways sliding switches at 90°
2 ways sliding switches at 45°
A
H
H
F G
E
B
C
R D
I
A
H
H
EBC
F G
RD
I
Left Right A B C D E F G H I R
610436154362043
610446154462044
580 700 100 770 190 123 193 83 27 6004000 580 700 100 770 190 139 192 83 27 6005000 735 700 100 827 92 150 213 110 50 6006000 810 910 110 1027 217 166 248 115 56 800
Left Right A B C D E F G H I R3000 580 246 100 665 85 123 193 83 27 6004000 580 246 100 665 85 139 192 83 27 6005000 735 246 100 722 13 150 213 110 50 6006000 810 312 110 870 60 166 248 115 56 800
12
WISB
WIS605506105061550
605606106061560
62050 62060
Pneumatic switch control Manual switch control
Pneumatic jack assembly is possible on the right or on the left
Connections on double-acting jack = 1/8FPneumatic valve not provided.
Srew hand drive pipes on switch.Chain not provided.
Reference Reference
Manual sliding switch.
dual chain kit for manual operating
13
Single chain kit for manual operating
Reference Reference
Two chains with balls maneuver for sliding switches . This kit
includes 2 chains of 4 m. with balls.
Chain with a ball for 3 ways sliding switches and lockings.
This kit includes a chain of 4 m. with ball
Automatic regrouping 2 ways sliding switches
14
Automatic regrouping 2 ways sliding switches at 90°
Automatic regrouping 2 ways sliding switches at 45°
A
H
H
F G
E
B
C
R D
I
A
H
H
EBC
F G
RD
I
Left Right A B C D E F G H I R3000 580 700 100 770 190 123 193 83 27 6004000 580 700 100 770 190 139 192 83 27 6005000 735 700 100 827 92 150 213 110 50 6006000 810 910 110 1027 217 166 248 115 56 800
Left Right A B C D E F G H I R3000 580 246 100 665 85 123 193 83 27 6004000 580 246 100 665 85 139 192 83 27 6005000 735 246 100 722 13 150 213 110 50 6006000 810 312 110 870 60 166 248 115 56 800
Automatic regrouping 2 ways sliding switches
15
Working directions :
- The drawer of the switch is moved by the trolley before it starts to roll on it. This allows the drawer to set up and lock into position.
- This operation is fully automatic and does not require manual intervention.
- Automatic regrouping switch.- Allows you to join two monorail lines into one.
Sliding switches
Automatic regrouping 2 ways sliding switches
14
Automatic regrouping 2 ways sliding switches at 90°
Automatic regrouping 2 ways sliding switches at 45°
A
H
H
F G
E
B
C
R D
I
A
H
H
EBC
F G
RD
I
Left Right A B C D E F G H I R3000 580 700 100 770 190 123 193 83 27 6004000 580 700 100 770 190 139 192 83 27 6005000 735 700 100 827 92 150 213 110 50 6006000 810 910 110 1027 217 166 248 115 56 800
Left Right A B C D E F G H I R3000 580 246 100 665 85 123 193 83 27 6004000 580 246 100 665 85 139 192 83 27 6005000 735 246 100 722 13 150 213 110 50 6006000 810 312 110 870 60 166 248 115 56 800
Automatic regrouping 2 ways sliding switches
15
Working directions :
- The drawer of the switch is moved by the trolley before it starts to roll on it. This allows the drawer to set up and lock into position.
- This operation is fully automatic and does not require manual intervention.
- Automatic regrouping switch.- Allows you to join two monorail lines into one.
Sliding switches
3 ways sliding switches
Manual 3 ways sliding switches at 90°
Manual 3 ways sliding switches at 45°
AD
H
H
F G
E
B B
C
R
I
AD
H
H
E
B B
45°
C
R
F G I
Reference A B C D E F G H I R3000 644 700 100 802 158 223 223 115 27 6004000 624 700 100 792 168 239 239 105 27 6005000 735 700 100 827 92 275 275 115 50 6006000 860 910 110 1052 192 331 331 140 56 800
Reference A B C D E F G H I R3000 644 246 100 697 53 223 223 115 27 6004000 624 246 100 687 63 239 239 105 27 6005000 735 246 100 722 13 275 275 115 50 6006000 860 312 110 895 35 331 331 140 56 800
Screw hand driven pipes on switch.Chain not provided but available on page 13.
Screw hand driven pipes on switch.Chain not provided but available on page 13.
16
Pneumatic 3 ways sliding switches at 90°
Pneumatic 3 ways sliding switches at 45°
AD
H
HF G
E
B B
C
R
I
AD
H
H
F G
E
B B
C
R
I
45°
Reference A B C D E F G H I R3000 644 700 100 802 158 223 223 115 27 6004000 624 700 100 792 168 239 239 105 27 6005000 735 700 100 827 92 275 275 115 50 6006000 860 910 110 1052 192 331 331 140 56 800
Reference A B C D E F G H I R3000 644 246 100 697 53 223 223 115 27 6004000 624 246 100 687 63 239 239 105 27 6005000 735 246 100 722 13 275 275 115 50 6006000 860 312 110 895 35 331 331 140 56 800
Pneumatic jack assembly possible on the right or on the left. Connections on double-acting jacks = 1/8FPneumatic valve not provided.
Pneumatic jack assembly possible on the right or on the left. Connections on double-acting jacks = 1/8FPneumatic valve not provided.
17
3 ways sliding switches
Manual 3 ways sliding switches at 90°
Manual 3 ways sliding switches at 45°
AD
H
H
F G
E
B B
C
R
I
AD
H
H
E
B B
45°
C
R
F G I
Reference A B C D E F G H I R3000 644 700 100 802 158 223 223 115 27 6004000 624 700 100 792 168 239 239 105 27 6005000 735 700 100 827 92 275 275 115 50 6006000 860 910 110 1052 192 331 331 140 56 800
Reference A B C D E F G H I R3000 644 246 100 697 53 223 223 115 27 6004000 624 246 100 687 63 239 239 105 27 6005000 735 246 100 722 13 275 275 115 50 6006000 860 312 110 895 35 331 331 140 56 800
Screw hand driven pipes on switch.Chain not provided but available on page 13.
Screw hand driven pipes on switch.Chain not provided but available on page 13.
16
Pneumatic 3 ways sliding switches at 90°
Pneumatic 3 ways sliding switches at 45°
AD
H
HF G
E
B B
C
R
I
AD
H
H
F G
E
B B
C
R
I
45°
Reference A B C D E F G H I R3000 644 700 100 802 158 223 223 115 27 6004000 624 700 100 792 168 239 239 105 27 6005000 735 700 100 827 92 275 275 115 50 6006000 860 910 110 1052 192 331 331 140 56 800
Reference A B C D E F G H I R3000 644 246 100 697 53 223 223 115 27 6004000 624 246 100 687 63 239 239 105 27 6005000 735 246 100 722 13 275 275 115 50 6006000 860 312 110 895 35 331 331 140 56 800
Pneumatic jack assembly possible on the right or on the left. Connections on double-acting jacks = 1/8FPneumatic valve not provided.
Pneumatic jack assembly possible on the right or on the left. Connections on double-acting jacks = 1/8FPneumatic valve not provided.
17
Tongue switches
Manual tongue switches at 90°
Manual tongue switches at 45°
A
E
F
B
D
R
GH
90°
A
D
B
R
GH
45°
Left Right A B R D E F G H
4000 61041 6104261541 6154262041 62042
710 120 600 120 10 720 43.5 325000 750 120 600 120 30 720 60 506000 850 120 800 120 70 920 75 51
Screw hand driven pipes on switch.Chain not provided but available on page 26.
Left Right A B R D E F G H
4000 710 120 600 120 43.5 325000 750 120 600 120 60 506000 850 120 800 120 75 51
Screw hand driven pipes on switch.Chain not provided but available on page 26.
18
Pneumatic tongue switches at 90°
Pneumatic tongue switches at 45°
A
E
F
D
R
B
GH
90°
A
D
R
B
GH
45°
Left Right A B R D E F G H
3000 710 120 600 120 10 720 43.5 325000 750 120 600 120 30 720 60 506000 850 120 800 120 70 920 75 51
Left Right A B R D E F G H
4000 710 120 600 120 43.5 325000 750 120 600 120 60 506000 850 120 800 120 75 51
Connections on double-acting jack = 1/8 F. Pneumatic valve not provided.
Connections on double-acting jack = 1/8 F. Pneumatic valve not provided.
19
With tongue Switches (all versions)Use only trolleys with lateral guidance.
Automatic regrouping tongue switch at 90°
Automatic regrouping tongue switch at 45°
Left Right A B R D E F G H
4000 710 120 600 120 10 720 43.5 325000 750 120 600 120 30 720 60 506000 850 120 800 120 70 920 75 51
Left Right A B R D E F G H
4000 710 120 600 120 43.5 325000 750 120 600 120 60 506000 850 120 800 120 75 51
Tongue switches
A
E
F
D
R
B
GH
90°
A
D
B
R
GH
45°
This switch gathers two lines of monorail in only one, this operation is entirely automatic and does not require any manual intervention
This switch gathers two lines of monorail in only one, this operation is entirely automatic and does not require any manual intervention
20
Automatic tongue switch at 90° for load bars
Automatic tongue switch at 45° for load bars
Left Right A B R D E F G H
4000 710 120 600 120 10 720 43.5 325000 750 120 600 120 30 720 60 506000 850 120 800 120 70 920 75 51
Left Right A B R D E F G H
4000 710 120 600 120 43.5 325000 750 120 600 120 60 506000 850 120 800 120 75 51
A
D
R
B
GH
45°
curve. The tongue comes back in initial position automatically.
curve. The tongue comes back in initial position automatically.
21
1 2
1 2
A
E
F
D
R
B
GH
90°
With tongue Switches (all versions)Use only trolleys with lateral guidance.
22
Manual Y tongue switches at 90°
Manual Y tongue switches at 45°
Reference A B C D E F G H
4000 720 120 600 120 1440 43.5 325000 720 120 600 120 1440 60 506000 920 120 800 120 1840 75 51
Reference A B C D E F G H
4000 629 120 600 120 43.5 325000 629 120 600 120 60 506000 770 120 800 120 75 51
Tongue switches
A
B
C
D
E
G
H
90°
A
B
C
D
G
H
45°
Screw hand driven pipes on switch.Chain not provided but available on page 26.
Screw hand driven pipes on switch.Chain not provided but available on page 26.
22
Manual Y tongue switches at 90°
Manual Y tongue switches at 45°
Reference A B C D E F G H
4000 720 120 600 120 1440 43.5 325000 720 120 600 120 1440 60 506000 920 120 800 120 1840 75 51
Reference A B C D E F G H
4000 629 120 600 120 43.5 325000 629 120 600 120 60 506000 770 120 800 120 75 51
Tongue switches
A
B
C
D
E
G
H
90°
A
B
C
D
G
H
45°
Screw hand driven pipes on switch.Chain not provided but available on page 26.
Screw hand driven pipes on switch.Chain not provided but available on page 26.
23
Pneumatic Y tongue switches at 90°
Pneumatic Y tongue switches at 45°
A
B
C
D
E
GH
90°
A B C D E F G H
4000 720 120 600 120 1440 43.5 325000 720 120 600 120 1440 60 506000 920 120 800 120 1840 75 51
A
B
C
D
45°
G
H
A B C D E F G H
4000 629 120 600 120 43.5 325000 629 120 600 120 60 506000 770 120 800 120 75 51
Connections on double-acting jack = 1/8F. Pneumatic valve not provided.
Connections on double-acting jack = 1/8F. Pneumatic valve not provided.
With tongue Switches (all versions)Use only trolleys with lateral guidance.
24
Automatic regrouping Y tongue switch at 90°
Automatic regrouping Y tongue switch at 45°
Reference A B C D E F G H
4000 720 120 600 120 1440 43.5 325000 720 120 600 120 1440 60 508000 920 120 800 120 1840 75 51
Reference A B C D E F G H
4000 629 120 600 120 43.5 325000 629 120 600 120 60 506000 770 120 800 120 75 51
This switch gathers two lines of monorail in only one, this operation is entirely automatic and does not require any manual intervention
This switch gathers two lines of monorail in only one, this operation is entirely automatic and does not require any manual intervention
A
B
Rayon = C
90°90°C
DDE
G
H
B
B
D
A
G
HC
Tongue switches
24
Automatic regrouping Y tongue switch at 90°
Automatic regrouping Y tongue switch at 45°
Reference A B C D E F G H
4000 720 120 600 120 1440 43.5 325000 720 120 600 120 1440 60 508000 920 120 800 120 1840 75 51
Reference A B C D E F G H
4000 629 120 600 120 43.5 325000 629 120 600 120 60 506000 770 120 800 120 75 51
This switch gathers two lines of monorail in only one, this operation is entirely automatic and does not require any manual intervention
This switch gathers two lines of monorail in only one, this operation is entirely automatic and does not require any manual intervention
A
B
Rayon = C
90°90°C
DDE
G
H
B
B
D
A
G
HC
Tongue switches
25
Pneumatic T tongue switches at 90°
Pneumatic T tongue switches at 45°
A B C D E F G H
4000 720 120 600 120 1440 43.5 325000 720 120 600 120 1440 60 506000 920 120 800 120 1840 75 51
A B C D E F G H
4000 629 120 600 120 43.5 325000 629 120 600 120 60 506000 770 120 800 120 75 51
Screw hand driven pipes on switch.Chain not provided but available on page 26.
Connections on double-acting jack = 1/8F. Pneumatic valve not provided.
B
A
D
E
C
GH
B
A
D
C
E
HG
With tongue Switches (all versions)Use only trolleys with lateral guidance.
26
dual Cable kit for manual operating
Référence
Two cable with balls maneuver for sliding switches . This kit includes
2 cable of 4 m. with balls.
Tongue switches
27
26
dual Cable kit for manual operating
Référence
Two cable with balls maneuver for sliding switches . This kit includes
2 cable of 4 m. with balls.
Tongue switches
27
Automatic switches
Turntables
A B C D E F G H I J K L M1000 70 365 45 55 28 16 230 370 62 30 125 10 103000 70 365 45 55 35 16 230 370 62 40 125 10 104000 70 365 45 55 43.5 16 230 370 62 48.5 125 10 105000 70 495 60 60 60 18 300 500 100 65 165 10 106000
6004560545610456154562045 70 495 60 60 75 18 300 500 100 80 165 10 10
A B C D E Dia3000 662 162 54 35 31 2804000 662 162 65 43.5 31 2805000 750 114 90 60 37 2806000 750 114 110 75 37 280
Connections on double-acting jack = 1/8F. Pneumatic valve not provided.
A
BC
A
Dia
D E
28
E
F G
C
A B
H
JI
10°
M
K
K
L
D
Switches and turntables
WIS A
DT60561610616156162061
Turning switches
Expansion units
A B C D E F3000 1400 1240 144 1000 196 2584000 1600 1440 159 1150 212 2735000 1885 1495 188 1150 240 3026000
60562610626156262062 2200 1780 205 1350 259 390
A B C D E F Vis30004000 43.5 34 M12 145 260 IPE 80 à 300 M85000 60 56 M12 180 260 IPE 80 à 300 M86000 75 60 M16 205 260 IPE 80 à 300 M10
7000 110 90 M16 220 260 IPE 80 à 300 M12
AB
D
E
F
CVis
50 max
1000 1000
29
1183.1111
BA
C
D
E
F
DW
EX
Rail breakings
RO A B C D E F G H P30004000 800 450 30 215 554 670 34 43.5 3565000 815 435 30 300 646 710 56 60 3326000 830 420 30 330 655 725 60 75 304
A BC
D E
F
GH
P
Connections on double-acting jack = 1/8F. Pneumatic valve not provided.
SECURITY INSTRUCTIONS :
Before opening or closing the rail, check that there is no load in the vicinity of the security of the rail breaking.
Never launch a load on the security
Never open the rail if a load is laid out on the mobile rail, major risk of falling parts,Important risk to destroy completely the unit.
Wof the opening and closing of the mobile rail.
30
Rail breakings
Rail breakings
RO A B C D E F G H P30004000 800 450 30 215 554 670 34 43.5 3565000 815 435 30 300 646 710 56 60 3326000 830 420 30 330 655 725 60 75 304
A BC
D E
F
GH
P
Connections on double-acting jack = 1/8F. Pneumatic valve not provided.
SECURITY INSTRUCTIONS :
Before opening or closing the rail, check that there is no load in the vicinity of the security of the rail breaking.
Never launch a load on the security
Never open the rail if a load is laid out on the mobile rail, major risk of falling parts,Important risk to destroy completely the unit.
Wof the opening and closing of the mobile rail.
30
Rail breakings
Standard drop sections
Long drop sections
A B C D E F G H I J K L M Load
4000 1950 1500 225 660 950 200 240 200 250 224 150 43.5 60 150 daN5000 2000 1500 250 658 1027 242 237 200 250 227 150 60 60 250 daN6000 2000 1500 250 658 1000 237 236 200 250 227 150 75 60 500 daN
AB C
D
E
F
G
H
IJ
K
LM
DS S A B C D E F G H I J K L M Load
4000 2450 2000 225 1160 1450 180 237 200 250 227 150 43.5 60 150 daN5000 2500 2000 250 1158 1527 242 237 200 250 227 150 60 60 250 daN6000 2500 2000 250 1156 1500 237 236 200 250 227 150 75 60 500 daN
50.0000
49.9995
499.9995
AB CC
DE
J
K
LM
HF
I
G
Our drop sections are equipped with a 380 V push button box, indoor use only.For complementary dimensions and information, please consult us.
Our drop sections are equipped with a 380 V push button box, indoor use only.For complementary dimensions and information, please consult us.
31
Drop sections
DS
610636156362063
Weld on brackets
A B C D E L1000 37 36 12.5 M6 2.5 403000 48 42.5 17 M6 3 544000 58 52.5 21 M8 3.5 635000 77 79 25 M8 4.5 756000 96 96 25 M10 7 1107000 114 134 30 M12 10 110
A B C D E F H J L M N O1000 40 36 13 37 3 25 61 11 20 M6x12 13 93000 54 41.5 17 48 4 28.5 71 12 27 M6x16 14 114000 63 50 21 58 5 40 92.5 17 32.5 M8x16 13.5 135000 75 70 25 77 5 50 129 22 45 M8x25 14 146000 110 90 25 96 7 60 156 25 50 M10x25 20 217000 110 100 30 114 10 70 204 30 55 M12x40 20 21
A
B
C
D
E
L
A
B
CD
E
F
H
J
L L
M
N
O
Not galvanised
32
Brackets
01
10
6006460564610646156462064
601106061061110616106211062710
Adjustable brackets (long/short)
A B C D E F G H J M1000 100 40 13 37 3 8 11 39 9 M6x123000 115 54 17 48 4 8 13 46.5 11 M6x164000 130 65 21 58 6 8 14 58.5 13 M8x165000 170 85 25 77 7 11 17 86 17 M8x166000 210 100 25 96 10 10 26 106 21 M10x257000 225 100 30 114 12 10 26 146 21 M12x30
A B C D E L H H11000 37 36 12.5 M10 2.5 40 131 813000 48 43 17 M14 3 54 155 994000 58 53 21 M14 3.5 63 162 1075000 77 79 25 M20 4.5 75 200 1406000 96 96 25 M20 7 110 222 1557000 114 134 30 M30 10 110 320
A
B
C
D
E
F G
H
J
M
A
33
B
C
D
E
L
HH1
12
02
601156061561115616156211562715
600656056561065615656206562665
Clamping brackets
Clamping brackets with bolt
A B C D E L H I J K M N1000 36 35 10 M10 3 40 64 52 63000 48 44 14 M12 4 54 77 63 84000 58 55 19 M12 5 65 95 75 8 10 20 105000 76 73 22 M16 6 90 117 95 10 12 26 126000 93 90 25 M16 7 110 140 112 10 14 30 157000 110 134 26 M16 10 110 181 152 10 16 55 55
A B C D E L H I J10003000 48 44 14 M14 4 54 187 63 84000 58 55 19 M14 5 65 198 75 85000 76 73 22 M20 6 90 250 95 106000 93 90 25 M20 7 110 265 111 107000 110 134 26 M30 10 110 392 152 10
A
CE I
JD
N NL
M
B
H
K
A
CJ EI
D
L
B
H
34
Brackets
17
16
601406064061130616306213062730
61125616256212562725
I beam brackets
A B C D E F IPN IPE
3000
34 35 25 M8 48 54 8034 35 25 M8 48 54 100 8034 35 25 M8 48 54 120 10034 35 25 M8 48 54 140 120
4000
34 43.5 25 M8 57 65 8034 43.5 25 M8 57 65 100 8034 43.5 25 M8 57 65 120 10034 43.5 25 M8 57 65 140 12034 43.5 25 M8 57 65 160 140
5000
56 60 43 M16 77 90 100 8056 60 43 M16 77 90 120 10056 60 43 M16 77 90 140 12056 60 43 M16 77 90 160 14056 60 43 M16 77 90 180 160
6000
60 75 45 M16 94 110 140 12060 75 45 M16 94 110 160 14060 75 45 M16 94 110 180 16060 75 45 M16 94 110 200 180
7000 90 110 68 M16 110 110 200 180
A
B
C
D
E F
35
19
61650
Brackets
Jointing brackets
A B C D E F I G3000 48 200 14 M12 125 123 63 544000 58 200 19 M12 125 130 75 655000 76 200 22 M16 125 168 90 906000 93 220 24 M16 125 204 111 110
1107000 109 220 25 M16 125 242 152
A B C D E L1000 37 36 12 M6 2.5 903000 48 42.5 16.5 M6 3 1154000 58.5 52.5 21 M8 3.5 1355000 77 79 27 M8 4.5 160
6000 98 96 25 M10 7 205
7000 114 134 30 M12 10 220
A
B
CD
E
L
36
A
CI
F
B
E maxi
D
G
Brackets and jointing brackets
18
03
61640
6007060570610706157062070
62670
Jointing brackets
Jointing brackets with bolt (long/short)
37
03 S A B C D E L3000 48 42.5 16.5 M6 3 1154000 58.5 52.5 21 M8 3.5 1355000 77 79 27 M8 4.5 1606000 98 96 25 M10 7 2057000 114 134 30 M12 10 220
A B C D E F M F13000 115 48 16.5 3 51.3 100 M144000 135 58.5 21 3.5 61 100 M14 48.55000 160 77 27 4.5 92 110 M20 506000 205 96.5 25 7 109 110 M20 507000
A
B
CL
D
E
ABC
DE
F
M
F1
03 B
610696157162071
38
Perpendicular jointing brackets
In line jointing brackets
Reference A B C D E F Vis3000 35 34 M12 115 260 IPE 80 à 300 M64000 43.5 34 M12 135 260 IPE 80 à 300 M85000 60 56 M12 160 260 IPE 80 à 300 M86000 75 60 M16 205 260 IPE 80 à 300 M10
7000 110 90 M16 220 260 IPE 80 à 300 M12
Reference A B C D E F Vis300040005000 60 56 M12 160 260 IPE 80 à 300 M86000 75 60 M16 205 260 IPE 80 à 300 M10
7000 110 90 M16 220 260 IPE 80 à 300 M12
A
B
C
D
E
F
Vis
A
BC C
D
EF
Vis
Brackets and jointing brackets
38
Perpendicular jointing brackets
In line jointing brackets
Reference A B C D E F Vis3000 35 34 M12 115 260 IPE 80 à 300 M64000 43.5 34 M12 135 260 IPE 80 à 300 M85000 60 56 M12 160 260 IPE 80 à 300 M86000 75 60 M16 205 260 IPE 80 à 300 M10
7000 110 90 M16 220 260 IPE 80 à 300 M12
Reference A B C D E F Vis300040005000 60 56 M12 160 260 IPE 80 à 300 M86000 75 60 M16 205 260 IPE 80 à 300 M10
7000 110 90 M16 220 260 IPE 80 à 300 M12
A
B
C
D
E
F
Vis
A
BC C
D
EF
Vis
Brackets and jointing brackets
39
A B C D E F IPE IPN
1000 6010060600/6110061600/62100
160 50 10 48 à 88 35 M10 80 à 160 100 à 1803000/4000 160 50 10 48 à 88 35 M14 80 à 160 100 à 1805000/6000 160 50 10 51 à 91 40 M20 80 à 180 100 à 200
A
B
C
D
E
F
Under I beam clamps
Under large I beam clamps
08
A B C D E F G H fers3000
260 21 75 172 55 35 52 4 IPE 100 à 30040005000
260 25 75 172 55 40 54 5 IPE 100 à 30060007000
A
B
C
D
E
F
G
H
Under IPE / IPN hangers, used with threaded rod hangers page 33.threaded rod sleeves and page 37.
08
40
Roof hangers
41
Reference L Diameter B500 M12 5001000 M12 3001500 M12 3002000 M12 3002500 M12 300
3000 M12 300
LB B
Threaded rod
Nut hanger
Articulated hanger
Reference A B C D E M3000 48 43 54 66.5 28 M124000 58 53 63 66.5 28 M125000 77 79 75 58.5 28 M12
6000 96 96 110 58.5 28 M12
Reference A B C E F I J3000 48 43 29 111 54 27.5 12.54000 58 53 29 120 63 27.5 12.55000 77 79 29 140 75 27.5 12.5
6000 96 96 29 155 110 27.5 12.5
A
B
C
D
E
M
A
B
C
E
F
I I
J
Turning
40
Roof hangers
41
Reference L Diameter B500 M12 5001000 M12 3001500 M12 3002000 M12 3002500 M12 300
3000 M12 300
LB B
Threaded rod
Nut hanger
Articulated hanger
Reference A B C D E M3000 48 43 54 66.5 28 M124000 58 53 63 66.5 28 M125000 77 79 75 58.5 28 M12
6000 96 96 110 58.5 28 M12
Reference A B C E F I J3000 48 43 29 111 54 27.5 12.54000 58 53 29 120 63 27.5 12.55000 77 79 29 140 75 27.5 12.5
6000 96 96 29 155 110 27.5 12.5
A
B
CD
E
M
A
B
C
E
F
I I
J
Turning
42
Reference designation3000 to 5000 Roof ball hanger
6000 Reinforced roof ball hanger
Reference designation3000 to 5000 Articulated roof hanger
6000 Reinforced articulated roof hanger
Reference designation3000 to 5000 Nude roof hanger
6000 Reinforced nude roof hanger3000 to 5000
Articulated roof hanger
Roof ball hanger
Nude roof hanger
260
75 min
M12
37 26
172 max
55
35
260
75 min
172 max
55
35
39
27.5 27.5
172 max
75 min
260 55
35
Roof hangers
43
Reference designation3000 to 6000 Rod clevis
Reference designation3000 to 6000 Rod eye
Rod clevis
Rod eye142
120
M12
gau
che
6
15
Reference designation3000 to 5000 Long nude roof hanger
6000 Reinforced nude roof hanger
Long nude roof hanger
62
14
24
45
M12
24
420
170 min
320 max
55
45
42
Reference designation3000 to 5000 Roof ball hanger
6000 Reinforced roof ball hanger
Reference designation3000 to 5000 Articulated roof hanger
6000 Reinforced articulated roof hanger
Reference designation3000 to 5000 Nude roof hanger
6000 Reinforced nude roof hanger
Articulated roof hanger
Roof ball hanger
Nude roof hanger
260
75 min
M12
37 26
172 max
55
35
260
75 min
172 max
55
35
39
27.5 27.5
172 max
75 min
260 55
35
Roof hangers
43
Reference designation3000 to 6000 Rod clevis
Reference designation3000 to 6000 Rod eye
Rod clevis
Rod eye142
120
M12
gau
che
6
15
Reference designation3000 to 5000 Long nude roof hanger
6000 Reinforced nude roof hanger
Long nude roof hanger
62
14
24
45
M12
24
420
170 min
320 max
55
45
44
Reference designation3000 to 6000 Coupling
Reference designation3000 to 6000 Tensioner
Tensioner
Coupling
140
M12
Rig
ht
M12
Lef
t
M12
19
15
36
Reference designation3000 to 6000 Nut ball
Nut ball
3000 to 6000
50
M12
Roof hangers
45
articulated bracket
Reference designation3000 to 6000 Articulated bracket
M14
27.5 27.5 29
4315
dia 1
2.5
Drilling template
Reference designation3000 to 6000 Drilling template
M12
32 32
16.5
100
dia
3.2
Use this drilling template to drill the ends of the M12 rods for implementation of safety pins .
Maximum load per hanger
3000 40 daN4000 150 daN5000 250 daN6000 500 daN
Maximum allowable loads
44
Reference designation3000 to 6000 Coupling
Reference designation3000 to 6000 Tensioner
Tensioner
Coupling
140
M12
Rig
ht
M12
Lef
t
M12
19
15
36
Reference designation3000 to 6000 Nut ball
Nut ball
50
M12
Roof hangers
45
articulated bracket
Reference designation3000 to 6000 Articulated bracket
M14
27.5 27.5 29
4315
dia 1
2.5
Drilling template
Reference designation3000 to 6000 Drilling template
M12
32 32
16.5
100
dia
3.2
Use this drilling template to drill the ends of the M12 rods for implementation of safety pins .
Maximum load per hanger
3000 40 daN4000 150 daN5000 250 daN6000 500 daN
Maximum allowable loads
Adjustable brackets
A B C D E F G H3000 88 70 60 35 15 12.5 32 16.53000 128 70 60 35 15 12.5 32 16.5
3000 150 70 60 35 15 12.5 32 16.54000 88 70 60 35 15 12.5 32 16.5
4000 128 70 60 35 15 12.5 32 16.5
4000 150 70 60 35 15 12.5 32 16.5
5000 88 70 60 35 16 16.5 40 21
5000 128 70 60 35 16 16.5 40 21
5000 150 70 60 35 16 16.5 40 21
6000 118 80 70 40 25 20 33 21
6000 178 80 70 40 25 20 33 21
7000 132 130 80 65 40 21 57 31
AB
C
DE
F
G
H
Example of steel crane46
Brackets and Stoppers
15
60620
61120
62120/61620
62085
62720
Short stoppers
Long stoppers
A B C1000 24 25 17.53000 28 33 244000 35 39.5 285000 50 55 35
A B C D Bout6000 104 60 50 40 M12
7000 104 60 50 40 M12
A
B C
A
B
C
DBout
47
7R
7R
60097605976109761598
6209762697
Bout
Trolleys
Trolleys
A B C D E F G Loads roller axle1000 25 27 20.5 23 5 6.5 5.8 5 Kg d l1000 25 27 20.5 23 5 6.5 5.8 8 Kg d b
A B C D E F G H I Loads roller axle1000 60 27 20.5 23 5 44 22 7 6.8 10 Kg d l1000 60 27 20.5 23 5 44 22 7 6.8 15 Kg d b
A
B
C
D
EFG
A
B
C
D
E
F
G GHI
H
Nylon body
Nylon body
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
48
Trolleys
25 NL
6026060245
26 NK
60290
Trolleys
Trolleys
A B C D E F G H Loads roller axle1000 30 21 23 45 29 10 7 5 5 Kg a bz3000 30 25 28 42.5 29 10 7 6 20 Kg a bz
A B C D E F G H Loads roller axle1000 36 21 23 42 14 8 10 R 10 5 Kg d l1000 36 21 23 42 14 8 10 R 10 10 Kg a b3000 50.6 25 28 49 16 8.2 10 R 10 10 Kg d l3000 50.6 25 28 49 16 8.2 10 R 10 20 Kg a b3000 50.6 25 28 49 16 8.2 10 R 10 13 Kg bn b4000 65 32 34 65 20 10.2 14 R 20 20 Kg d l4000 67 32 34 65 20 10.2 14 R 20 35 Kg a b4000 67 32 34 65 20 10.2 14 R 20 50 Kg a bp4000 67 32 34 65 20 10.2 14 R 20 25 Kg bn b
A B
C
D
E
F GH
A B
C
D
EFG
H
Steel body
Steel body
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
49
25S
6076560265
2560255602356075560735
6125561235
50
Trolleys
Trolleys
Reference A B C D E F G Loads roller axle1000 40 25 19 6 20 22 3 10 Kg a bp3000 59 30 30 10 27 28 6 20 Kg a bp4000 75 40 38 14 32 34 8 35 Kg a bp5000 87 50 43 18 43 48 10 100 Kg a bp6000 108 70 53.5 22 52 60 12 200 Kg a bp
7000
Reference A B C D E F Loads roller axle1000 34 25 23 20 22 3 10 Kg a bp3000 41 30 27 27 28 6 20 Kg a bp4000 55 40 38 32 34 8 35 Kg a bp5000 59 50 35 43 48 10 100 Kg a bp6000 80 70 50 52 60 12 200 Kg a bp
7000
Steel body
Steel body
A C
B
dia D
E
F
G
A
B
C
D
E
F
Trolleys
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
51
Trolleys
Trolleys
Reference A B C D E F G H Loads roller axle1000 50 60 21 10 8 20 22 5 20 Kg a bp
3000 70 80 33 13 10 27 28 6 40 Kg a bp
4000 90 100 43 15 14 32 34 8 70 Kg a bp
5000 110 120 46 20 18 43 48 10 200 Kg a bp
6000 130 145 50 25 20 52 60 12 400 Kg a bp
7000 184.5 210 79.5 35 25 60 90 12 800 Kg a bp
Reference A B C D E F G Loads roller axle1000 44 60 25 19 20 22 5 20 Kg a bp
3000 52 80 28 30 27 28 6 40 Kg a bp
4000 70 100 38 35 32 34 8 70 Kg a bp
5000 80 120 36 45 43 48 10 200 Kg a bp
6000 105 145 50 55 52 60 12 400 Kg a bp
7000 149.5 210 79.5 72 56 90 12 800 Kg a bp
Steel body
Steel body
A
B
C
D
dia E
F
G
H
A
B
C
D
E
F
G
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
50
Trolleys
Trolleys
Reference A B C D E F G Loads roller axle1000 40 25 19 6 20 22 3 10 Kg a bp3000 59 30 30 10 27 28 6 20 Kg a bp4000 75 40 38 14 32 34 8 35 Kg a bp5000 87 50 43 18 43 48 10 100 Kg a bp6000 108 70 53.5 22 52 60 12 200 Kg a bp
7000
Reference A B C D E F Loads roller axle1000 34 25 23 20 22 3 10 Kg a bp3000 41 30 27 27 28 6 20 Kg a bp4000 55 40 38 32 34 8 35 Kg a bp5000 59 50 35 43 48 10 100 Kg a bp6000 80 70 50 52 60 12 200 Kg a bp
7000
Steel body
Steel body
A C
B
dia D
E
F
G
A
B
C
D
E
F
Trolleys
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
51
Trolleys
Trolleys
Reference A B C D E F G H Loads roller axle1000 50 60 21 10 8 20 22 5 20 Kg a bp
3000 70 80 33 13 10 27 28 6 40 Kg a bp
4000 90 100 43 15 14 32 34 8 70 Kg a bp
5000 110 120 46 20 18 43 48 10 200 Kg a bp
6000 130 145 50 25 20 52 60 12 400 Kg a bp
7000 184.5 210 79.5 35 25 60 90 12 800 Kg a bp
Reference A B C D E F G Loads roller axle1000 44 60 25 19 20 22 5 20 Kg a bp
3000 52 80 28 30 27 28 6 40 Kg a bp
4000 70 100 38 35 32 34 8 70 Kg a bp
5000 80 120 36 45 43 48 10 200 Kg a bp
6000 105 145 50 55 52 60 12 400 Kg a bp
7000 149.5 210 79.5 72 56 90 12 800 Kg a bp
Steel body
Steel body
A
B
C
D
dia E
F
G
H
A
B
C
D
E
F
G
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
Trolleys
A B C D E F G H I J K Loads roller axle1000 90 49 19 22 53 12 21.5 8 8.5 25 3 10 Kg d l1000 90 49 19 22 53 12 21.5 8 8.5 25 3 20 Kg a b3000 89 53 25 28 49 13 21.5 8 8.5 25 4 20 Kg d bz3000 89 53 25 28 49 13 21.5 8 8.5 25 4 40 Kg a b3000 89 53 25 28 49 13 21.5 8 8.5 25 4 25 Kg bn bp4000 118 72 30 34 61 15 17 10 14 35 5 35 Kg d l4000 118 72 32 34 61 15 17 10 14 35 5 70 Kg a b4000 118 72 32 34 61 15 17 10 14 35 5 100 Kg a bp4000 118 72 32 34 61 15 17 10 14 35 5 50 Kg bn bp5000 156 76 41 48 57 15 17 10 14 35 5 80 Kg d l5000 156 76 41 48 57 15 17 10 14 35 5 160 Kg a b5000 156 76 41 48 57 15 17 10 14 35 5 200 Kg a bp5000 156 76 41 48 57 15 17 10 14 35 5 100 Kg bn bp6000 156 76 54 60 51 15 17 10 14 35 7 160 Kg d l6000 156 76 54 60 51 15 17 10 14 35 7 400 Kg a bp
A
B
C
D
E
F
G
H
IJK
Monorail with load bars in buffer
Steel body
Max load on trolleys:
Type alphanormal use without shocks(manual hand drive, 5 h per day) 1
normal use with light shocks(manual hand drive, 10 h per day) 1.2
frequent use with light shocks(manual hand drive, 16 h per day) 1.3
intensive use with shocks or automatic installation. 16 h per day 2
In the tables of the trolleys, the maximum load is indicated. To calculate the real load F, the load must be divided by the alpha parameter.F = load / alpha
52
Trolleys
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
26
6027560285
6078560775
6128561275
6177561785
61775
6228562275
Trolleys
A B C D E F G H I J K Loads roller axle1000 90 49 19 22 53 12 21.5 8 8.5 25 3 10 Kg d l1000 90 49 19 22 53 12 21.5 8 8.5 25 3 20 Kg a b3000 89 53 25 28 49 13 21.5 8 8.5 25 4 20 Kg d bz3000 89 53 25 28 49 13 21.5 8 8.5 25 4 40 Kg a b3000 89 53 25 28 49 13 21.5 8 8.5 25 4 25 Kg bn bp4000 118 72 30 34 61 15 17 10 14 35 5 35 Kg d l4000 118 72 32 34 61 15 17 10 14 35 5 70 Kg a b4000 118 72 32 34 61 15 17 10 14 35 5 100 Kg a bp4000 118 72 32 34 61 15 17 10 14 35 5 50 Kg bn bp5000 156 76 41 48 57 15 17 10 14 35 5 80 Kg d l5000 156 76 41 48 57 15 17 10 14 35 5 160 Kg a b5000 156 76 41 48 57 15 17 10 14 35 5 200 Kg a bp5000 156 76 41 48 57 15 17 10 14 35 5 100 Kg bn bp6000 156 76 54 60 51 15 17 10 14 35 7 160 Kg d l6000 156 76 54 60 51 15 17 10 14 35 7 400 Kg a bp
A
B
C
D
E
F
G
H
IJK
Monorail with load bars in buffer
Steel body
Max load on trolleys:
Type alphanormal use without shocks(manual hand drive, 5 h per day) 1
normal use with light shocks(manual hand drive, 10 h per day) 1.2
frequent use with light shocks(manual hand drive, 16 h per day) 1.3
intensive use with shocks or automatic installation. 16 h per day 2
In the tables of the trolleys, the maximum load is indicated. To calculate the real load F, the load must be divided by the alpha parameter.F = load / alpha
52
Trolleys
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
26
6027560285
6078560775
6128561275
6177561785
61775
6228562275
Trolleys
Trolleys
A B C D E F G H I J Loads roller axle100030004000 120 60 32 34 68 20 38 10 20 14 100 Kg a bp5000 120 60 43 48 68 20 38 10 20 14 200 Kg a bp6000 145 76 52 60 83 18 38 10 22 16 400 Kg a bp
7000
A B C D E F G H I Loads roller axle100030004000 98 49 32 34 48 15 65 14 8 100 Kg a bp5000 128 62 43 48 66 20 90 18 10 200 Kg a bp6000 157 76 52 60 75 25 100 20 12 400 Kg a bp
7000
AB C
D
E
F
G G
H
I
J
ACB
D
E
FG
H
I
Steel body
Steel body
53
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
26 RS
613066180662306
Trolleys with ball
Trolleys with ball
A B C D E F G Loads roller axle10003000 70 35 60 28 27 M12 6 20 Kg a b4000 80 40 70 34 32 M16 8 35 Kg a bp5000 100 50 90 48 43 M20 10 100 Kg a bp
6000 120 65 105 60 52 M24 12 200 Kg a bp
A B C D E F G H I Loads roller axle10003000 70 35 60 28 27 M12 6 70 38 40 Kg a b4000 80 40 70 34 32 M16 8 90 49 70 Kg a bp5000 100 50 90 48 43 M20 10 110 53 200 Kg a bp6000 120 65 105 60 52 M24 12 140 76 400 Kg a bp
A
B
C
D
E
F
G
A
B
C
D
E
F
GHI
Steel body
Steel body
54
Trolleys
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
43 KS 1/2
43 KS
614826198262482
Trolleys
A B C D E F G H I Loads roller axle1000 90 49 19 22 32 12 10 36 48 10 Kg d l1000 90 49 21 22 32 12 10 36 48 20 Kg a b3000 89 53 25 28 39 15 12 40 55 20 Kg d l3000 89 53 25 28 39 15 12 40 55 40 Kg a b3000 89 53 25 28 39 15 12 40 55 25 Kg bn bp4000 118 72 30 34 44 18 15 45 65 35 Kg d l
4000 118 72 32 34 44 18 15 45 65 70 Kg a b4000 118 72 32 34 44 18 15 45 65 100 Kg a bp4000 118 72 32 34 44 18 15 45 65 50 Kg bn bp5000 156 76 41 48 62 24 17 55 77 80 Kg d l5000 156 76 43 48 62 24 17 55 77 160 Kg a b5000 156 76 43 48 62 24 17 55 77 200 Kg a bp5000 156 76 43 48 62 24 17 55 77 100 Kg bn b6000 156 76 54 60 56 24 17 55 77 160 Kg d l6000 156 76 52 60 56 24 19 55 77 400 Kg a bp
AB
C
D
EF
H
G
I
Load bar before curve
Straight lines
Steel body
55
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
R416036860366
60867
6136461368
618686186861869
62370
Trolleys
A B C D E F G H I Loads roller axle1000 90 49 19 22 32 12 10 36 48 10 Kg d l1000 90 49 21 22 32 12 10 36 48 20 Kg a b3000 89 53 25 28 39 15 12 40 55 20 Kg d l3000 89 53 25 28 39 15 12 40 55 40 Kg a b3000 89 53 25 28 39 15 12 40 55 25 Kg bn bp4000 118 72 30 34 44 18 15 45 65 35 Kg d l
4000 118 72 32 34 44 18 15 45 65 70 Kg a b4000 118 72 32 34 44 18 15 45 65 100 Kg a bp4000 118 72 32 34 44 18 15 45 65 50 Kg bn bp5000 156 76 41 48 62 24 17 55 77 80 Kg d l5000 156 76 43 48 62 24 17 55 77 160 Kg a b5000 156 76 43 48 62 24 17 55 77 200 Kg a bp5000 156 76 43 48 62 24 17 55 77 100 Kg bn b6000 156 76 54 60 56 24 17 55 77 160 Kg d l6000 156 76 52 60 56 24 19 55 77 400 Kg a bp
AB
C
D
EF
H
G
I
Load bar before curve
Straight lines
Steel body
55
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
R416036860366
60867
6136461368
618686186861869
62370
Trolleys
high temperature Trolleys
A B C D E F G H I Loads roller axle30004000 98 49 32 34 70 8 18 65 14 150 Kg a bp5000 128 62 43 48 87 10 18 90 16 250 Kg a bp6000 158 76 52 60 105 12 24 100 21 500 Kg a bp7000 223 100 56 90 125 12 30 150 31 1000 Kg a bp
AB
C
D
E F
G
H
I
AB
C
D
E F
G
H
I
A B C D E F G H I Loads Loads temp.30004000 98 49 32 34 70 8 18 65 14 105 Kg 150 Kg 250°5000 98 49 32 34 70 8 18 65 14 175 Kg 250 Kg 250°6000 158 76 52 60 105 12 24 100 21 350 Kg 500 Kg 250°7000
Steel body
Steel body
56
Second half of 2012
Trolleys
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
42 MASS
42 MASS HT
61480619806248062780
GL Trolleys
High temperature GL Trolleys
57
A B C D E F G H I J temp. Loads Loads30004000 95 90 32 34 8 35 93 18 65 14.5 250° 105 Kg 150 Kg5000 120 107 43 48 10 49 76 18 75 16.5 250° 175 Kg 250 Kg6000 145 130 52 60 12 62 90 24 96 20.5 250° 350 Kg 500 Kg7000
A B C D E F G H I J Loads30004000 95 90 32 34 8 35 93 18 65 14.5 150 Kg5000 120 107 43 48 10 49 76 18 75 16.5 250 Kg6000 145 130 52 60 12 62 90 24 96 20.5 500 Kg7000
Steel body
Steel body
A
B C
D
E
F
G
H
I J
A
B C
D
E
F
G
H
I J
Second half of 2012
42E MASS
42E MASS HT
6148161981
58
GLR Trolleys
High temperature GLR trolleys
A B C D F G H I J K temp. Loads Loads30004000 90 35 79.5 40 95 M16 4 65 32 8 250° 70 Kg 70 Kg5000 107 49 96 44 120 M20 5 75 43 10 250° 175 Kg 200 Kg6000 130 62 105 65 145 M24 6 96 52 12 250° 350 Kg 400 Kg7000
43 EKS
43 EKS HT
A B C D F G H I J K Loads30004000 90 35 79.5 40 95 M16 4 65 32 8 70 Kg5000 107 49 96 44 120 M20 5 75 43 10 200 Kg6000 130 62 105 65 145 M24 6 120 52 12 400 Kg7000
Steel body
Steel body
AB
C
D
F
G
H
I
JK
AB
C
D
F
G
H
I
JK
Trolleys
59
Rings
Hooks
A B D Loads1000 67 15 10 20 Kg3000 70 18 12 40 Kg4000 85 22 14 150 Kg
5000/6000 92 24 16 250 Kg6000 120 30 20 500 Kg
7000 152 45 30 1000 Kg
A B D Loads1000 61 13 10 20 Kg y3000 72 18 12 40 Kg y4000 84 18 14 150 Kg
5000/6000 95 23 16 250 Kg6000 138 26 20 500 Kg
7000 117 25 30 1000 Kg
A
D
B
A
BD
y = Hook without pawl
Rings and hooks
OOG
6094061440619406242062970
60440
HAAK604456094561445619456242562975
Double trolleys with hook
Double trolleys with ring
A B Y loads roller axle4000 288 211 page 59 140 Kg a b4000 288 211 page 59 200 Kg a bp5000 326 208 page 59 320 Kg a b5000 326 208 page 59 400 Kg a bp6000 326 202 page 59 500 Kg a bp
A B Y loads roller axle4000 288 194 page 59 140 Kg a b4000 288 194 page 59 200 Kg a bp5000 326 190 page 59 320 Kg a b5000 326 190 page 59 400 Kg a bp6000 326 184 page 59 500 Kg a bp
Steel body
Steel body
A
B
Y
A
B
Y
60
Trolleys
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
R52 H
R52 O
---
6189962399
Trolley with index 4 x 90°
43 4x90 A B C D E F G H I loads roller axle30004000 158 50 32 34 53 45 15 25 12 100 Kg a bp5000 158 65 43 48 67 45 20 25 14 200 Kg a bp6000
7000
AB
C
D
E
F
G
HI
Working method
position 0°position 90°
position 180°position 270°
Steel body
61
d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing
Load bars with hook
Load bars with ring
Reference A B C M Y Loads with 2 rollers Loads with 4 rollers3000 292 180 158 M12 8622 40 Kg 80 Kg4000 443 300 191 M16 8822 70 Kg 140 Kg5000 598 420 245 M20 8822S 200 Kg 400 Kg6000 700 500 226 M24 8922 400 Kg 800 Kg7000
Reference A B C M Y Loads with 2 rollers Loads with 4 rollers3000 292 180 158 M12 8621 40 Kg 80 Kg4000 443 300 189 M16 8821 70 Kg 140 Kg5000 598 420 227 M20 8821S 200 Kg 400 Kg6000 700 500 281 M24 8921 400 Kg 800 Kg7000
A
B
C
Y
A
B
C
Y
62
M
M
Load bars
Load bars with hook
Load bars with ring
Reference A B C M Y Loads with 2 rollers Loads with 4 rollers3000 292 180 158 M12 8622 40 Kg 80 Kg4000 443 300 191 M16 8822 70 Kg 140 Kg5000 598 420 245 M20 8822S 200 Kg 400 Kg6000 700 500 226 M24 8922 400 Kg 800 Kg7000
Reference A B C M Y Loads with 2 rollers Loads with 4 rollers3000 292 180 158 M12 8621 40 Kg 80 Kg4000 443 300 189 M16 8821 70 Kg 140 Kg5000 598 420 227 M20 8821S 200 Kg 400 Kg6000 700 500 281 M24 8921 400 Kg 800 Kg7000
A
B
C
Y
A
B
C
Y
62
M
M
Load bars
Entrance / exit unit
03 INV A B C D3000 93 115 42.5 504000 103 135 52.5 58.55000 140 160 79 776000 156 205 96 96
7000
A
B
C
D
Double beam cranes with manipulators
Equipped load bar and ready to use
The trolleys in red are to be ordered separately.Use only ball trolleys on pages 54 and 58.
63
Accessories
64
Comodor installations can be equipped with our lateral transfer system.This system allows to move forward a load in a automatic way on a determined distance.It allows to move forward a load bar or a trolley in a painting cabin or in an oven for example.
The lateral transfer Comodor is adaptable on all Comodor range, from 3000 until 7000 track.A drive unit equiped with a torcq limiteur pull a chain equipped with pusher dogs and a tension unit close the system. These pusher dogs allows to drive trolleys disposed in Comodor profiles.
Lateral transfer
Lateral transfer
65
Reference Designation3000 to 7000 Right drive unit3000 to 7000 Left drive unit
Reference Designation3000 to 7000 Standard transfer track3000 to 7000 high temperature transfer track
Reference A B R3000 to 5000 45° 245 725
6000 45° 245 925
78 45917
6030
0
43
75205
420
90
60 2000
1000
91.6
R
A
B
B
Drive unit
Transfer track
External curves
64
Comodor installations can be equipped with our lateral transfer system.This system allows to move forward a load in a automatic way on a determined distance.It allows to move forward a load bar or a trolley in a painting cabin or in an oven for example.
The lateral transfer Comodor is adaptable on all Comodor range, from 3000 until 7000 track.A drive unit equiped with a torcq limiteur pull a chain equipped with pusher dogs and a tension unit close the system. These pusher dogs allows to drive trolleys disposed in Comodor profiles.
Lateral transfer
Lateral transfer
65
Reference Designation3000 to 7000 Right drive unit3000 to 7000 Left drive unit
Reference Designation3000 to 7000 Standard transfer track3000 to 7000 high temperature transfer track
Reference A B R3000 to 5000 45° 245 725
6000 45° 245 925
78 45917
6030
0
43
75205
420
90
60 2000
1000
91.6
R
A
B
B
Drive unit
Transfer track
External curves
66
Reference Designation3000 to 7000 Tension unit
Reference Designation3000 to 7000 Transfer hanger
Reference A B R3000 to 5000 45° 245 475
6000 45° 245 675
R
A
B
B
330
63
course = 10050 44
2010
10250
70
28
290
62 min - 172 max
125205
Internal curves
Tension unit
Transfer hanger
67
Trolley Reference A B C4000 72 35 14 à 204000 72 35 14 à 205000 72 35 14 à 205000 75 37 18
6000 80 27 18
6000 96 30 24
Reference Designation3000 à 7000 Drive chain L = 5000
Reference Designation3000 à 7000 Pusher dog
209.55 19.25
12 269345
A
B
C
Drive chain
Pusher dog
Trolleys bar
66
Reference Designation3000 to 7000 Tension unit
Reference Designation3000 to 7000 Transfer hanger
Reference A B R3000 to 5000 45° 245 475
6000 45° 245 675
R
A
B
B
330
63
course = 10050 44
2010
10250
70
28
290
62 min - 172 max
125205
Internal curves
Tension unit
Transfer hanger
67
Trolley Reference A B C4000 72 35 14 à 204000 72 35 14 à 205000 72 35 14 à 205000 75 37 18
6000 80 27 18
6000 96 30 24
Reference Designation3000 à 7000 Drive chain L = 5000
Reference Designation3000 à 7000 Pusher dog
209.55 19.25
12 269345
A
B
C
Drive chain
Pusher dog
Trolleys bar
References304L steel 316L steel
100030004000
Horizontal curves at 90° Horizontal sectors at 20°
Vertical sectors at 20°
Rails
Bocht BR304L steel 316L steel
30004000
304L steel 316L steel3000
304L steel 316L steel3000
304L steel 316L steel3000
Characteristics in page 9
68
Stainless steel
Bocht BR SEC
604506095061450
641506435064450
6095561453
304L steel 316L steel100030004000
304L steel 316L steel100030004000
304L steel 316L steel100030004000
304L steel 316L steel100030004000
Jointing brackets
Weld on brackets
Characteristics in page 32
Characteristics in page 33
Characteristics in page 36
Characteristics in page 32
69
Stainless steel brackets
10
12
03
01
641566436564461
604566096561461
641576437064462
604576097061462
641536436064459
604536096061459
641586435764457
604586095761457
304L steel 316L steel100030004000
304L steel 316L steel1000
304L steel 316L steel
30004000
Adjustable brackets
Short stoppers
Long stoppers
Characteristics in page 47
Characteristics in page 47
70
Characteristics in page 33
Stainless steel
02
604526095861458
64152
7R
60455 64155
7R
60963 6436361460 64460
6435864458
Load304L steel 316L steel
10003000 10 Kg4000
Load304L steel 316L steel
3000 20 Kg3000 50 Kg4000 100 Kg
Load304L steel 316L steel
3000 20 Kg3000 50 Kg4000 100 Kg
Characteristics in page 49
Characteristics in page 52
Characteristics in page 55
Trolleys
Trolleys
Trolleys
71
Stainless steel trolleys
25
6097560459
26
60976
41
60977
61466
64377
64466
61465
64376
64465
64375
Redson brochure.indd 1 09-05-12 13:35
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