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No part of this publication may be reproduced, stored in, or introduced into a retrieval system, or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise), in part or full in any manner whatsoever, or translated into any language, without the prior written permission of the copyright owner. CII has made every effort to ensure the accuracy of the information and material presented in this document. Nonetheless, all information, estimates and opinions contained in this publication are subject to change without notice, and do not constitute professional advice in any manner. Neither CII nor any of its office bearers or analysts or employees accept or assume any responsibility or liability in respect of the information provided herein. However, any discrepancy, error, etc. found in this publication may please be brought to the notice of CII for appropriate correction.
Published by Confederation of Indian Industry (CII), The Mantosh Sondhi Centre; 23, Institutional Area, Lodi Road, New Delhi 110003, India, Tel: +91-11-24629994-7, Fax: +91-11-24626149; Email: [email protected]; Web: www.cii.in
Table of Contents
Background
Need for Make in India 2.0
03
11
Overall level recommendations
Annexure
Sector and Industry level recommendations
Building Firm Level Competitiveness
25
40
40
105
Executive Summary 01
01Champion Manufacturing Industries 2025
Executive Summary
India is one of the fastest growing emerging economy. Manufacturing is key and at the heart of economic security as it provides a significant multiplier to economy in terms of output and employment creation. As per National Manufacturing Policy 2011, GoI ‘Every job created in manufacturing has a multiplier effect of 2-3X additional jobs in related activities.Manufacturing is thus rightfully at the center-place of Hon’ble Prime Minister’s Vision for Make in India i.e. to increase contribution of manufacturing to GDP to 25%. The manufacturing sector will have to grow at at-least 12.7% year on year to power India’s economic growth story sustainably and to actualize the vision of Make in India. Achieving this high growth trajectory will entail an integral blend of policy interventions and firm-level actions targeted at maximizing local value add, creating scale, capturing global market share and fulfilling India’s job creation needs.
Make in India has brought about a significant shift towards local value addition, sustainable innovation and ease of doing business. It also aims at increasing federal and state alignment for coherent policy making and positions India centre-stage as a global manufacturing hub. In line with the above evolution, CII believes that it istime for the next phase of Make in India or Make in India 2.0 that will strategically identify specific Champion Industries which will drive growth in manufacturing.
With this background CII Manufacturing Council has been working on an initiative to identify Champion Manufacturing industries that have the potential to drive double digit growth in manufacturing and contribute to significant job creation and in which India could be number 1 or 2 in the next 10 years.
CII identified a list of manufacturing sectors that contribute to the majority of manufacturing GDP which include Aerospace and Defense, Auto and Auto Components, Cement, Chemicals, Engineering, ESDM, Pharmaceuticals, Steel and Textiles.
Within these 9 broad sectors CII identified 156 industries that comprise the universe of all major sub-sectors. For each of these 156 industries CII did an analysis on the Commercial and Strategic Attractiveness of the industry. Commercial attractiveness included factors such as Market Attractiveness, Competitive Landscape, Supply Chain Ecosystem, Ease of doing business, Favourable Infrastructure and Human resource capital and while Strategic Attractiveness included factors such as Industry Ecosystem Development, Economic Impact, Investment Favourability, Environment Sustainability.
Basis this criteria, a comparative analysis was done to identify 28 Champion Industries that were leading. These are Aircraft Components, Auto-Electricals & Electronics, Automotive batteries, HCV, Passenger Cars, Two and Three wheelers, Cement, Agro Intermediates, Agro Chemicals, Basic Polymers and Elastomers, Construction Chemicals, Other Performance Chemicals, Valves and Pumps, Construction Machinery, Machine Tools, Pressure Vessels, Solar PV, Lighting (Conv. + LED), Mobile phones, PCB and PCB A, Bulk drugs, Pharma APIs, Generic Pharmaceuticals, Flats, Forgings and Castings, Longs, Apparels and Made-ups.
‘Champion Manufacturing Industries 2025'
02Champion Manufacturing Industries 2025
For each of the industries sectoral committees from within CII identified key interventions that would help give a fillip to the industry. Wide industry consultations were done at each step to ensure accurate articulation of recommendations. Common themes were identified from sectors and across sectors to identify sector level and overall manufacturing level recommendations respectively. The recommendations at the overall and sector level have the potential to create significant positive impact on other industries in the overall manufacturing sector.
Championing Manufacturingin India will entail targeted interventions aimed at unleashing thebasic building blocks of manufacturing such as cost, technology, manpower and policy regime and establishing the drivers for championing manufacturing such as building scale and market share, platform innovation, brand and sustenance.
Using the above framework CII has identified key policy interventions at the overall manufacturing level, sector level and industry level. If pursued these interventions will trigger significant Industry actions translating to the creation of Champion Industries, significant growth in output (from the current average sales growth of 8-10% to 15-20%), employment generation (from the current levels of 0-5% to 5-10%) and increase in India’s share of global manufacturing exports (from 1.6% currently to 3-4%).
CII’s Recipe of Excellence, which is an online tool developed by analysing performance of 32,000 companies and that benchmarks competitiveness across 6 functions – marketing, operations, supply chain, human resources and leadership, research development and technology and environment sustainability and governance to help identify a company’s weakest link, will in tandem help companies become more competitive and enable them to transition from good to great.
CII has shared the study and its findings with senior Government officials including Mr P K Sinha, Cabinet Secretary; Mr Amitabh Kant, CEO, NITI Aayog; the PM-appointed Group of Secretaries on Commerce & Industry (multiple occasions), Mr Ramesh Abhishek, Secretary, DIPP; Mr Ashok Lavasa, Finance Secretary; Ms Rita Teaotia, Commerce Secretary; Dr Aruna Sharma, Secretary, Ministry of Steel; Ms Aruna Sundararajan, Secretary, MEITY; Mr Girish Shankar, Secretary, Department of Heavy Industry, Ms. Rashmi Verma, Secretary, Ministry of Textiles; Mr Anuj Kumar Bishnoi, Secretary, Department of Chemicals & Petrochemicals; Mr. K. K Jalan, Secretary, Ministry of MSME and Ms. M Sathiyavathy, Secretary, Ministry of Labour & Employment. All officials have been very supportive of the initiative.
Mr Abhishek at the inaugural session of the conference on Make in India, Karnataka in February 2017 announced that the CII study would form the basis for Make in India 2.0.
Source : World Bank : 2015 figures
USA 2.4%
Brazil -3.8%
EU 1.9%
Russia -3.7%
China 6.9%
India 7.6%
Japan 0.5%
RSA 1.3%
India –fastest growing emerging economy… need to sustain….
Manufacturing key and at heart of our economic security
05Champion Manufacturing Industries 2025
06Champion Manufacturing Industries 2025
… and, thus, the core of the Hon’ble PM’s Vision for Make in India
- Excerpt from Hon'ble Prime Minister Shri Narendra Modi's speech on the Independence day of India, 15 August 2014, New Delhi
If we have to develop a balance between imports and exports, we will have to strengthen manufacturing sector. If we have to put in use the education, the capability of the youth, we will have to go for manufacturing sector and for this Hindustan also will have to lend its full strength, but we also invite world powers. Therefore I want to appeal [to] all the people world over… "Come, make in India", "Come, manufacture in India". Sell in any country of the world but manufacture here. We have got skill, talent, discipline, and determination to do something… "Come, Make in India.
1. Figures are as per April 20142 . Source US Bureau of Economic analysis, Annual Input – output tables
0.61
0.63
0.66
0.72
0.8
0.81
0.86
1
1.11
1.33
Professional services
Other services, except…
Retail trade
Education Healthcare and…
Information
Arts, entertainment,…
Construction
Transportation and…
Agriculture, forestry,…
Manufacturing
And rightly so…
07Champion Manufacturing Industries 2025
-National Manufacturing Policy 2011, GoI
$ 1 in manufacturing
$ 1.33 in economy
Every job created in
manufacturing has a multiplier
effect of 2-3X additional jobs
in related activities.
Economic activity generated by $1 of sector GDP
USA | April 2012-2014
1 At Current PricesUSD 1 = INR 65GDP basis GVA calculation methodology
2015: 1GDP ~USD 1.88 Trillion /
INR 122.79 Lakh Crore
2025: 1GDP ~USD 3.62 Trillion /
INR 235 Lakh Crore
Aspiration:
Manufacturing contribution to GDP
25% = ~ USD 905 Billion / INR 58.85 Lakh Crore
Current:
Manufacturing contribution to GDP 16.2% = ~ USD 306 Billion /INR 19.94
Lakh CroreManufacturing sector will need to grow at least 12.7% y-o-y to reach 25% of total
GDP by 2025
To power India's economic growth story sustainably…
Need to generate 100 million jobs and increase contribution of manufacturing sector to
GDP to 25% by 2025
08Champion Manufacturing Industries 2025
Assuming 7.5%
y-o-y GDP growth
Will require an integral blend of policy interventions and
firm-level actions . . .
Today Policy Eco-system
Firm-LevelInitiatives
InternationalMarket Access
2025 Target
25%of GDP
16.2% of GDP
targeted at maximizing local value add, creating scale, capturing global market share and fulfilling India’s job creation needs …
09Champion Manufacturing Industries 2025
The journey so far. . .
• Policies addressed need of day vs. emerging and strategic demands
• State-led industrialization
• Protectionist measures for select manufacturing sectors
• Increasing perceived attractiveness of services sector vs. manufacturing
• New vision for economic growth driven by manufacturing unveiled by Hon’ble PM
• Focus on local value addition, sustainable innovation and ease of doing business
• Federal + State alignment for coherent policy making
• Putting India centre-stage as a global manufacturing hub
1947 - 2014 MAKE IN INDIA 2014
10Champion Manufacturing Industries 2025
Identify manufacturing industries in which
- India could be number 1 or 2 in the next 10 years
- can drive double digit growth and significant job creation
Focus on
- Scale and market share
- Platform Innovation
- Brand
- Sustenance
STRATEGICALLY IDENTIFY SPECIFIC CHAMPION INDUSTRIES
STRENGTHEN ECO-SYSTEM
MAKE IT HAPPEN
Address issues related to
- Non-competitive costs
- Encouraging technology Investments
- Appropriately skilling manpower
- Empowering policies
MII 2.0 : The Concept
12Champion Manufacturing Industries 2025
Enhancing India’s soft power
The Concept in action . . .
IDENTIFICATION OF TOPMANUFACTURING SECTORS
1. Aerospace and Defense
2. Auto and Auto Components
3. Cement
4. Chemicals
5. Engineering
6. ESDM
7. Pharmaceuticals
8. Steel
9. Textiles
IDENTIFICATION OF UNIVERSE OF INDUSTRIES
Criteria for Filtration
• Local Manufacturing
• Dependence on Imports
• Ability to Manufacture
• Ability to Export
• Potential for Disruption
Current Driver
Future Indicator
~156 industries
13Champion Manufacturing Industries 2025
Universe list of industries studied under each sector (1 of 2)
Forgings and Castings
Longs
Flats
Ductile Iron Pipe
Semis
Steel
Fixed Wing Airplanes
Helicopters(Rotary wing)
Robotics and UAV
Spacecraft & Rockets
Aircraft Components and sub-systems
Weapons, Ammunition and Electronic Fuses
Materials (Aircraft grade composites)
Aero Engine
Land Systems
Air Navigation Systems
Submarines, Frigates and OPVs
Float / Hull
Aircraft Instrumentation And Aeronautical
Instruments
Lighting EquipmentFor Aircraft
Aircraft Launching Gear, Aircraft Carrier
Catapults And Related Equipment ; EMALS
Avionics
Protective Gears and Armory
Armoured Military Vehicles
Generic Pharmaceuticals
Bulk drugs
Hospital Medical Supplies
APIs
Biosimilar
Pharma
Propulsion - Turbines
Aerospace and Defence
Passenger Cars
Commercial Vehicles Such As Vans, Lorries,
Over-The-Road, Tractors For Semi-
Trailers Etc.
HCV
Motor Vehicle Engines
Two and Three wheelers
Trailers And Semi-Trailers For Transport
of Goods or Passengers
Other Attachments to Motor Vehicles
Tyres
Automotive batteries
Automotive Lighting
Pistons, Piston Rings and Carburettors
Automotive Axles
Auto-Electricals & Electronics
Auto Ancillaries -non metallic
Automotive Seats
Construction Machinery
Bodies, Including Cabs for Motor Vehicles
Knitted or crocheted fabrics
Wadding, Felt
Carpets
Special Woven Fabrics
Silk
Cotton
Other vegetable fibres
Man- made staple fibres
Man-madefilaments
Wool, or animal yarn
Apparel
Made-ups
Footwear, Gaiters and the like
Headgear
Umbrellas
Prepared Feathers
Textiles
Auto and Auto Components
Portland Cement, Aluminous Cement, Slag
Cement, and Other Varieties of Cement
Quicklime, Slaked Lime and Hydraulic Lime
Asbestos Sheets
Concrete bricks / blocks
Hume Pipes and other Pre-Fabricated
Structural Components of Cement
Ready mix concrete
Refractory materials
Cements Used in Dentistry
Plasters of Calcined Gypsum or Calcined
Sulphate
Cement Building Blocks (Ready-to-Build)
Plaster Statues and other Plaster Products
Articles of Concrete, Cement or Artificial Stone
and sanitary ware
Cement
Cement
14Champion Manufacturing Industries 2025
Universe list of industries studied under each sector (2 of 2)
Electroplating Machinery Electrical equipment
HVAC & R
Machinery For Metallurgy
Moulding Boxes and Moulds
Air pollution & water treatment equipment
Automatic doors, metal doors, and
aluminum windows fenestration products
General-Purpose Machinery
Special-Purpose Machinery
Electric Generators
Valves
Powertrain and transmission
Ovens, Furnaces & Pressure Vessels
Bearings
Lifts, Escalators And Moving Walkways
Machine Tools
Cable Management systemsPumps
Pumps And Valves For Non-Fluid
Power Applications
Compressors
Solar energy components
Steam Turbines
Fire & Safety Systems
Forging and Casting
Textile Machinery
Cutting Tools
Engineering
Basic Polymers
Chloralkali
Performance Chemicals
Upstream Petrochemicals
Fertilizers
Solvents
Dyes and Pigments
Elastomers
Basic Inorganic Chemicals
Basic Organic Chemicals
Agrochemicals
Pharmaceuticals
Bio-chemicals
Paints & Coatings
Industrial Gases
Oleo-chemicals
Chemicals ESDM
Data Communication Equipments
Mobile phones and accessories
Stereo Equipment, Speaker Systems, Amplifiers For Musical Instruments and Public Address Systems, Microphones,
Karaoke Machines, Headphones (E.G. Radio, Stereo, Computer)
Magnetic And Optical Media
Automatic Washing Machines
Radio And Television Studio andBroadcasting Equipment
Conventional Lighting and LED lighting fixtures and controls
Power supplies including inverters, UPS, Stabilizers, SMPS
Energy Meters
Electron Tubes, Diodes, Transistors
Printed Circuit Boards and sub-assemblies
Printer Cables, Monitor Cables, Usb Cables, Connectors Etc.
Magnetic And Optical Storage Devices
Monitors, Keyboards, All Types of Mice, Joysticks, Etc
Printers, Scanners, Including Bar Code Scanners, Smart Card Readers, Virtual Reality Helmets, Computer Projectors
Electronic Capacitors, Resistors, Chokes, Coils, Transformers
Microprocessors
Computer and Television Displays
Consumer Electronic Devices
Optical Equipment And Instruments,
Display Components (Plasma, Polymer, LCD, LED)
Integrated Circuits (Analog, Digital or Hybrid)
Optical FibreDesktop Computers, Laptop Computers,
Hand-Held Computers (E.G. Pda), Mainframe Computers and Computer Servers
Li-Ion Batteries
Set Top Box
Communication Equipment including BTS, BSC
Cable Television Equipment, Transmitting and Receiving Antenna Including Dish, Vsat
Engineering Plastics
15Champion Manufacturing Industries 2025
The Concept in action . . .
CRITERIA FOR FILTRATION
• Market Attractiveness
• Competitive Landscape
• Supply Chain Ecosystem
• Ease of doing business
• Favourable Infrastructure
• Human resource capital
• Industry Ecosystem Development
• Economic Impact
• Investment Favourability
• Environment Sustainability
Strategic Attractiveness
Commercial Attractiveness
IDENTIFICATION OF TOPMANUFACTURING SECTORS
IDENTIFICATION OF UNIVERSE OF INDUSTRIES
1. Aerospace and Defense
2. Auto and Auto Components
3. Cement
4. Chemicals
5. Engineering
6. ESDM
7. Pharmaceuticals
8. Steel
9. Textiles
IDENTIFICATION OF CHAMPIONINDUSTRIES BASED ON
1CA AND SA
CRITERIA FOR FILTRATION
Current Driver
• Local Manufacturing
• Dependence on Imports
Future Indicator
• Ability to Manufacture
• Ability to Export
• Potential for Disruption
~156 industries
1 Commercial Attractiveness (CA) ; Strategic Attractiveness (SA)
16Champion Manufacturing Industries 2025
Detailing of criteria …
Industry Ecosystem
Development30%
Economic Impact
35%
Investment Favourability
20%
Environment Sustainability
15%
Availability/ Use of Industry Clusters
Information Availability/ Ease of Networking
Impact on Ancillary Industries/ Services
Contribution to GDP
Job Creation/ Potential
Ability to drive future investments
FDI inflow
Attractiveness for Local Capital Investment
Favourable FDI regulations/ rules
Impact on Environment
Environmental Regulations/ Framework
Reporting on Environment
40%
Factor Sub-Factor Weight
30%
30%
40%
25%
35%
45%
25%
30%
45%
35%
20%
Strategic Attractiveness
Factor Sub-Factor Weight
Market Attractiveness
20%
Competitive Landscape
15%
Supply Chain Ecosystem
20%
EODB15%
Infrastructure20%
Human Resource
Capital10%
Indian Market Contribution to the globe
Expected Indian Market Contribution to the globe
Growth rate (2014/5-2025) (India)
Export Potential
Import Substitution
Substitute global location (that could compete with India)
No. of domestic players
Market Concentration
Availability of local downstream suppliers
Maturity of existing supply chain ecosystem
Ease of establishment (registration, approvals, licenses etc.)
Infrastructure availability (land, equipment etc).
Technology availability
Cost Associated with the infrastructure
Frequency of labour disruption
Availability of skilled labour
Cost of labour
30%
30%
20%
10%
10%
30%
30%
40%
50%
50%
100%
35%
30%
35%
50%
35%
15%
Commercial Attractiveness
17Champion Manufacturing Industries 2025
CRITERIA FOR FILTRATION
• Market Attractiveness
• Competitive Landscape
• Supply Chain Ecosystem
• Ease of doing business
• Favourable Infrastructure
• Human resource capital
• Industry Ecosystem Development
• Economic Impact
• Investment Favourability
• Environment Sustainability
Strategic Attractiveness
Commercial Attractiveness
The Concept in action . . .
IDENTIFICATION OF TOPMANUFACTURING SECTORS
IDENTIFICATION OF UNIVERSE OF INDUSTRIES
1. Aerospace and Defense
2. Auto and Auto Components
3. Cement
4. Chemicals
5. Engineering
6. ESDM
7. Pharmaceuticals
8. Steel
9. Textiles
IDENTIFICATION OF CHAMPIONINDUSTRIES BASED ONCA AND SA1
CRITERIA FOR FILTRATION
• Local Manufacturing
• Dependence on Imports
• Ability to Manufacture
• Ability to Export
• Potential for Disruption
Current Driver
Future Indicator
~156 industries
~28industries identified
1 Commercial Attractiveness (CA) ; Strategic Attractiveness (SA)
18Champion Manufacturing Industries 2025
… Translating to
Strategically Attractive
Emerging Commercially Attractive
• Ready-Mix Concrete
• Performance Plastics
• Electronic Capacitors, Resistors, Chokes, Coils, Transformers
• Semis
• Armoured Military Vehicles
• Robotics and UAV
• Spacecraft & Rockets
• Refractory Materials
• Electronic Chemicals
• Excipients and Additives
• Solvents
• Air pollution & water
treatment equipment
• Automatic doors, metal doors,
and aluminium windows
fenestration products
• Fire & Safety Systems
• FiberOptics
• Set Top Box
• Biosimilar
• Ductile Iron Pipe
• Aircraft Components and sub-systems
• Auto-Electricals & Electronics
• Automotive batteries
• Construction Machinery
• HCV
• Passenger Cars
• Two and Three wheelers
• Cement
• Agro Intermediates
• Agro Chemicals
• Basic Polymers and Elastomers
• Construction Chemicals
• Other Performance Chemicals
• Auto Ancillaries -non metallic
• Automotive Lighting
• Automotive Seats
• Cable Management systems
• Compressors
• HVAC & R
• Industrial Bearings
• Powertrain and transmission
• Power supplies including
inverters, UPS, Stabilizers,
SMPS
• Valves and Pumps• Machine Tools• Pressure Vessels• Solar PV• Lighting (Conv. + LED)• Mobile phones• PCB and PCB A• Bulk drugs• Pharma APIs• Generic Pharmaceuticals• Flats• Forgings and Castings• Longs• Made-ups• Apparel
Moderate HighCommercially Attractive
Co
mm
erc
ially
Att
racti
ve
M
od
era
teH
igh
Source : Frost & Sullivan Analysis
19Champion Manufacturing Industries 2025
Most Attractive – Champion Industries
. . . .28 Champion Industries across 9 broad sectors
Aircraft Components and sub-systems
Sector Industry Sector Industry
Conventional Lighting and LED lighting
Mobile phones
Printed Circuit Boards and sub-assemblies
Aerospace & Defence
Cement
Engineering
ESDM
Pharma
Steel
Textiles
20Champion Manufacturing Industries 2025
Apparel
Flats
Forgings and Castings
Longs
Made-ups
Bulk drugs
Generic Pharmaceuticals
Pharma APIs
Auto-Electricals & Electronics
Automotive batteries
Heavy Commercial Vehicles
Construction Machinery
Passenger Cars
2/3 wheelers
Cement
Other Performance Chemicals
Construction Chemicals
Basic Polymers and Elastomers
Agro Chemicals
Agro Intermediates
Pumps and Valves
Machine Tools
Pressure Vessels
Solar PV
Chemicals
Auto and Auto Components
Mapping of Select GoI Schemes
Sanitation & Healthcare Urbanization
Competitiveness : Make in India, Skill India, Digital India
• Smart City Mission
• Housing for All
• AMRUT
• HRIDAY
• Deen Dayal e-Rickshaw Project
Roads / Highways
• Setu Bharatam Project
• Swadesh Darshan Yojana
• Pradhan Mantri Gram Sadak Yojana
Ports - SagarMala Project
Power
• Prakash Path (UJALA)
• National Solar Mission
• National Renewables Mission
• Deen Dayal Upadhaya Gram Jyoti Yojana
• Pradhan Mantri Awas Yojana (Rural)
• Pradhan Mantri Gram SinchaiYojana
• SPMRM or RURBAN India Mission
• Swachh Bharat
• Indradhanush
• Namami Gange Mission
• National Health Mission
Infrastructure Rural Transformation
Cement; Basic Polymers and Elastomers; Construction Chemicals; Other Performance Chemicals; Construction Machinery; Pumps and valves; Solar PV; Conventional Lighting and LED lighting; Mobile phones; Printed Circuit Boards and sub-assemblies; Bulk drugs ; Generic Pharmaceuticals; Pharma APIs; Flats; Forgings and Castings; Longs
Heavy Commercial Vehicles; Two and Three wheelers; Cement; Basic Polymers and Elastomers; Construction Chemicals; Other Performance Chemicals; Construction Machinery; Flats; Forgings and Castings; Longs
Heavy Commercial Vehicles; Basic Polymers and Elastomers; Construction Chemicals; Other Performance Chemicals; Construction Machinery; Pumps and valves; Machine Tools; Pressure Vessels; Solar PV; Conventional; Lighting and LED lighting; Printed Circuit Boards and sub-assemblies; Flats; Forgings and Castings; Longs; Made-ups; Apparel
Heavy Commercial Vehicles; Two and Three wheelers; Cement; Basic Polymers and Elastomers; Construction Chemicals; Other Performance Chemicals; Construction Machinery; Pumps and valves; Machine Tools; Solar PV; Conventional; Lighting and LED lighting; Mobile phones; Printed Circuit Boards and sub assemblies; Flats; Forgings and Castings; Longs
21Champion Manufacturing Industries 2025
Championing Manufacturing will entail targeted interventions …
Overall Manufacturing/
Eco-system Level
Industry / Segment
Level
Sector Level
…aimed at…
23Champion Manufacturing Industries 2025
Establishing theDrivers for ChampioningManufacturing
Scale & Market Share
Brand
Sustenance
Unleashing theBasic Building Blocksof Manufacturing
Cost
Technology
Manpower
Policy Regime
Platform Innovation
• Zero Defect
• IP & Global Standards
• Skills Availability
• India Brand
• Plug and Play
• IP & Global Standards
• Institutional Eco-system
• Collaborations
• Testing
• Skills Availability
• Taxation
• Cluster Development
• Zero Defect
• IP & Global Standards
• Institutional Eco-system
• Skills Availability
• Labour Flexibility
• Regulatory
• Policy Certainty
• Environment
• Compliance
• Plug andPlay
• Finance
• Power
• Raw Material
• Logistics
• Zero Defect
• Automation
• IP & Global Standards
• Testing
• Skills Availability
• Labour Flexibility
• Regulatory
• Taxation
• Land
• Policy Certainty
• Environment
• Trade
• Cluster Development
Manpower
Policy Regime
• Plug and Play infra
• Finance
• Power
• Raw Material
• Logistics
• Zero Defect
• IP & Global Standards
• Institutional Eco-system
• Collaborations
• Automation
• Testing
• Skills Availability
• Labour Flexibility
• Regulatory
• Policy Certainty
• Taxation
• Land
• Environment
• Trade
• Cluster Development
• Compliance
• India Brand
Cost
Basic Building Blocks ofManufacturing
…instilling a holistic framework to create champion industries
Drivers for Championing Manufacturing
Scale and MarketShare
PlatformInnovation Brand Sustenance
Technology
24Champion Manufacturing Industries 2025
Overall Manufacturing Level Recommendations
Overall Manufacturing/
Eco-system Level
Industry / Segment
Level
Sector Level
Core strategies to champion manufacturing (1/4)
POLICY
Legend ImportantImperative
26Champion Manufacturing Industries 2025
Recognize Champion Industries through special and differential treatment for next 10 years
• Harmonize Indian standards with internationally accepted standards
• Provide stable and co-ordinated policy regime transitions with adequate lead times and certainty e.g.
environmental related regulations in Auto, Cement, Chemicals, Construction Equipment, Pharma, etc.
• Accelerate the announced policy to lower the corporate tax rate to an internationally competitive 18%
• Modify Government procurement approach
- Through domestic purchase preference
- Shift criteria from L1 to TCO1 (Life Cycle Cost of Ownership –Initial Price, Running Cost, Durability,
Sustainability)
- Remove prior track record clause for indigenously developed new products and establish clear mechanism
for validation
•
-
Resource Efficiency (energy, water, minerals)
Introduce Green Project Rating system for Government Projects (focus –Emissions, Waste recovery,
Core strategies to champion manufacturing (2/4)
POLICY
• Expedite setting-up of an umbrella USTR-cum-USITC type body to strengthen the trade negotiating capacity
and streamline review processes for speedy and time bound trade remedial actions
• Enhance Champion Industry Branding –integrate India’s commercial missions with brand building initiative
–structured engagement with diplomats for industry sensitisation and specific KRAs for growth of market
share of India product portfolio
• Speedy implementation of a simple and deflationary GST
• Encourage multilateral funding towards champion industries for lower costs of finance
• Incentivize manufacturers to develop products that have pre-defined targets for reduction in TCO and
emission footprint year on year
• Encourage FDI for setting up R&D labs with financial incentives
• Prioritize EODB for champion sectors
USITC: United States International Trade Commission ; USTR: United States Trade Representative
27Champion Manufacturing Industries 2025
Legend ImportantImperative
Core strategies to champion manufacturing (3/4)
COST
• Provide time-bound compensation of disabilities on account of finance, power, logistics costs through WTO-compatible production subsidy based on value addition
• Leverage Industrial Corridors network as spines for creating manufacturing centres / clusters
• Create Plug and Play parks (precursor) for manufacturing companies
• Set-up multi-modal logistics network
• Expedite implementation of inland waterways policy
• Expedite creation/expansion of dedicated railway freight corridors
• Expedite national roadways and ports plan
• Provide internationally competitive and easily accessible priority sector funding
•
• Power
• Allow net-metering to enable industries to set up solar plants in remote locations and electricity trading / offset of captive consumption
Implement electronic tolling through RFIDs
MANPOWER
• Create sector skill councils for all 28 Champion industries and have focussed programmes for each of the
industries
• Extend Fixed Term Employment to all manufacturing sectors
• PM Doctoral Fellowship Programme to prioritize champion industries
• Extend 2% CSR proviso for funding research chairs in recognized institutes
28Champion Manufacturing Industries 2025
Legend ImportantImperative
Core strategies to champion manufacturing (4/4)
1 include translation of research outputs to commercial production including design and procurement of IP under 35 (2AA) and (2AB) of Income Tax Act.
TECHNOLOGY
• Create Champions of ‘the New’
- Atal Incubation Centres to adopt at-least 1 Champion Industry
• Fund for public research to be channelled / focussed on 28 Champion Industries -allocate 50% of government’s R&D and HRD expenditure to the institutions for 28 Champion Industries
• Initiate a National Standards Mission for Champion Industries; fast-track standards setting and conformance assessment; requisite resources to be made available
• Indian representation in international standard setting processes and bodies
• R&D incentives
- Redefine private sector’s R&D
- Allow accelerated tax deduction on IP valuation and capital investments in labs
- View contract R&D at par with in-house R&D for tax purposes
- Consider Intellectual Property as collateral for financing industry and strengthen Intellectual
- Property Enforcement
• A special fund generated from R&D cess for supporting global partnerships for technology acquisitions
• Investment by private sector for R&D with public institutions to be matched on a 50:50 basis by public funds
1
29Champion Manufacturing Industries 2025
Legend ImportantImperative
… will trigger significant Industry actions
• Life-cycle cost of ownership oriented design and manufacturing processes addressing sustainability, safety,
running costs, durability, energy and water efficiency, corrosion resistance etc.
• Transition to ‘Green’ and ‘Clean’
• Convergence of attention to national programmes / priorities
- Partnering for development of Industrial Corridors
• Conformance to global standards and quality
• Greater acceptability to external trade opportunities
• Platform innovation and new product development through enhanced focus on research and development
• Greater value addition, particularly locally
• Increased inclination to hire formally
• Increased employability of workforce
30Champion Manufacturing Industries 2025
… translating to a Champion Industry Report Card
Sales growth 15-20%
ROCE > 20%Sales Growth ROCE
3-4%
India’s Share of GlobalManufacturing exports
5-10%
Employment generation
Future -Unleashed
31Champion Manufacturing Industries 2025
1.6%
India’s Share of GlobalManufacturing exports
Sales Growth 8-10%
ROCE < 20%Sales Growth ROCE
0-5%
Employment generation
Current -Business as Usual
*Current Market Size 2015
5
94.2
30
144
107.2
85
22
37.6
97
586
** Business as Usual2025
9.2
173.2
50.7
264.74
166.3
156.3
40.4
69.1
210
1140
Sector
1
Aerospace and Defense
2Auto and Auto Components
4Chemicals5Engineering
7Pharmaceuticals
3
Cement
6
ESDM
8
Steel9
Textiles
Total
IndicativeAll Figures are in USD Billion
**Accelerated Growth2025
21
261
70
444
297
349
90
154
287
1973
… and significant growth in output
* Current market sizes are basis estimates sourced from publically reported data and are not mutually exclusive.** Business as usual is ~7% growth y.o.y; whereas Accelerated Growth has been taken as 17% growth except for Cement, Chemicals, Engineering and Auto and Auto Components which have been assumed to grow at 10%, 13%, 12% and 12% respectively1 Aerospace and Defence –Considered only aircraft components market based on Frost & Sullivan Analysis2 Auto and Auto Component market size based on aggregation of size of industry from SIAM and ACMA3 Cement -Reversed the market size based 70 Billion market in 2025 at 540 tonne capacity; Using this estimated current market size at 290 capacity utilization4 Chemicals Ministry Annual Report 2015-165 Engineering market consists of Consists of Capitals Goods, Electrical Equipment Market, ER&D, Construction Equipment, Telecom Equipment and is sourced from IBEF6 ESDM market size as per report by Department of Electronics and Information Technology7 Pharma market size as reported by Government department –Department of Pharmaceuticals8 Market Size calculated from data point -Steel Industry contributes 2% to GDP (may not factor in imports)9 Basis CII-BCG study "Weaving the Way: Breakout Growth Agenda for the Indian Apparel, Made-ups & Textile industry
32Champion Manufacturing Industries 2025
… and employment generation
* All employment figures are direct employment except for Chemicals sector where both direct and indirect have been considered** Delta is between accelerated growth scenario 2025 and current employment as of 2015-161 Aerospace and Defence –Considered only aircraft components; Since the base is small growth rate has been taken as 10%; Assumed employment of HAL and
vendors. Business as usual (BAU) growth rate of 1%.2 Auto and Auto Component employment has been taken from NSDC skill gap report 2013 and figures for 2016 and BAU have been extrapolated this. 2025 figures
are based on AMP II targets using a assuming a 57% direct and 43% indirect ratio.3 Cement current employment is 1.5 Lakhs; BAU rate is 2% and accelerated rate is 5%4 Chemicals –Industry estimates ~50 lakh as employment base of Chemicals and Ancillary markets, BAU rate is 2% and acc. rate is3.8%.5 Engineering market size is 4 Million as taken from IBEF; BAU rates are 3% and Acc. Growth rate is 5%6 ESDM figures are sourced from NSDC skill gap reports and extrapolated for 2016 and 2025; BAU rates are 8.39% and accrate is 11%.7 Pharma figures are sourced from NSDC skill gap reports and extrapolated for 2016 and 2025; BAU rates are 7.55% and accrate is 10%;8 Steel employment as widely quoted sources is 6 lakhs; BAU rate is 3% and Accelerated growth is 6%9 Textiles –As per the CII-BCG study "Weaving the Way: Breakout Growth Agenda for the Indian Apparel, Made-ups & Textile industry
1
Aerospace and Defense
2Auto and Auto Components
4Chemicals
5Engineering
7Pharmaceuticals
3
Cement
6
ESDM
8
Steel9
Textiles
Total
70,000
12,150,735
150,000
5,000,000
4,000,000
5,513,632
2,313,678
600,000
49,000,000
76,558
16,466,569
179,264
6,000,000
5,219,093
11,383,804
4,453,209
782,864
68,000,000
165,056
37,050,000
232,699
7,000,000
6,205,313
14,104,074
5,455,532
1,013,687
103,000,000
95,056
24,899,265
82,699
2,000,000
2,205,313
8,590,442
3,141,854
413,687
54,000,000
95,428,317
Indicative
Employment* 2015-16
Business as Usual 2025
Accelerated Growth 2025
**DeltaSector
33Champion Manufacturing Industries 2025
…and increase in India’s share of global manufacturing exports
1.6%
India’s Share of GlobalManufacturing exports
USD 200 Billion(2015)
3-4%
India’s Share of GlobalManufacturing exports
USD 500 Billion
Target
India’s merchandise exports could grow 11% y-o-y toachieve target of INR 500 Billion by 2025
34Champion Manufacturing Industries 2025
… supported by CII’s Recipe for Excellence (Rx) …
35Champion Manufacturing Industries 2025
The CII Manufacturing
Council undertook
a detailed exercise
to distill the ‘recipe
of success’ of
manufacturing
companies in India
over the long term.
Performance of 32,000
companies was analyzed
over a 10-year period
using ROCE as a primary
measure with follow-on
conversations with CEOs
and CXOs of the top
performing companies
to gain deeper insights.
Building on these insights,
CII’s Centers of Excellence and
specialized services teams were
brought on board to help build a
framework that would help gauge
a company’s competitiveness
and identify their weaker links.
01 02 03
… that identifies a company’s weakest link on its competitiveness
journey and connects to CII’s Centersof Excellence for solutions…
www.ciimissionmfg.com
36Champion Manufacturing Industries 2025
Using the Recipe for Excellence Tool companies can quickly identify areas for improvement and work with the CII Centers of Excellence towards transitioning from good to great
Operations
Marketing Environment,Sustainability and
Governance
HR/Leadership
Supply ChainManagement
Research & Development
90
72
54
36
18
0
Average Ideal (100) You
Where Do you Stand?
Needs Improvement Excellent
26 You
Analyze in More Detail
• Easy to use • Available 24 x 7, across all internet enabled platforms • Geography agnostic Available at
The Champion Formula
FUTURE - UNLEASHED
IncreasedSales & ROCE
IncreasedExports
IncreasedEmployment
CHAMPION INDUSTRY
www.ciimissionmfg.com
Businessas usual
37Champion Manufacturing Industries 2025
Overall Manufacturing/
Eco-system Level
Industry / Segment
Level
Sector Level
…with a proposed review mechanism
38Champion Manufacturing Industries 2025
Through an Apex-levelGovernment-Industry
Joint Task Force
Inter-ministerialparticipation
Annual update
3-year review& changes
Mode Participation Frequency
1 2 3
Summary –Champions of Manufacturing Study
• Opportune time for India to rally around the 28 industries that have the potential to be #1 or #2 globally and create 100M jobs in the next decade
• Each sector has debated and identified specific recommendations that would maximize the probability of success:
- Across the manufacturing sector
- Across the champion sectors
- Across the specific champion industries
• The recommendations involve a close partnership between Government and Industry
• Need to embark on an urgent time bound implementation journey with regular reviews of progress on the key metrics of success
- Industry sales growth
- Industry global market share growth
- Industry profitability in terms of return on capital invested
-# of jobs created
39Champion Manufacturing Industries 2025
Annexure 1
Sector and Industry Level Recommendations
Overall Manufacturing/
Eco-system Level
Industry / Segment
Level
Sector Level
Index of Recommendations
Aerospace & Defence
Auto and Auto Components
Cement
Aircraft Components and Sub-systems
Auto-Electricals & Electronics
Automotive Batteries
Construction Machinery
Heavy Commercial Vehicles
Passenger Cars
Two and Three Wheelers
Cement
Agro Intermediates
Agro Chemicals
Basic Polymers and Elastomers
Construction Chemicals
Chemicals
Other Performance Chemicals
SECTOR INDUSTRY
Engineering
ESDM
Pharma
Steel
Textiles
SECTOR INDUSTRY
Pumps and Valves
Machine Tools
Pressure Vessels
Solar PV
Conventional Lighting and LED Lighting
Mobile Phones
Printed Circuit Boards and Sub-assemblies
Bulk Drugs
Generic Pharmaceuticals
Pharma APIs
Flats
Forgings and Castings
Longs
Made-ups
Apparel
41Champion Manufacturing Industries 2025
Aerospace and Defence –Sectoral Snapshot and Potential
200,000 employment generated by
sector
60%
Requirement met by imports
USD 38.322Billion Defence
Budget
rd3 Largest defence force in the world
2.25%
defence budget in
GDP
43Champion Manufacturing Industries 2025
Aircraft Components and sub-systems - SWOT
44Champion Manufacturing Industries 2025
• Significant budget allocation for defense -17.2 % of the total central government expenditure for the year 2016-17; 60%imports).
• Increasing air passenger traffic
• Potential to become a global MRO hub
• Strategic barriers for critical technologies
• Strong competition from other Asian markets
NADCAP - National Aerospace and Defense Contractors Accreditation Program ; FAA – Federal Aviation Administration, USA
• Large low cost engineering talent pool
• Cost competitive technology development capability
• Supportive policy framework
• IT competitiveness
• Vibrant and innovative MSMEs
• Low level of investment in technology, innovation and upgradation
• Lack of supporting infrastructure and robust supply chain including availability of raw materials.
• Complex policy environment
• Lack of experienced technical manpower
• Lack of process and product certification infrastructure, applicable for global standards (FAA, NADCAP) in the country
STRENGTHS WEAKNESSES
OPPORTUNITIES THREATS
Aircraft Components and sub-systems (1 of 3)
Policy Regime
Ÿ Create a national data base of process, product and test certification requirements of global OEMs and create a national certifications body, affiliated to NADCAP
Ÿ Offset Policy to be linked to a specific segment of defence and civil aviation as opposed to sector-agnostic counter-trade as at present.
PILLAR RECOMMENDATION
Ÿ India to be developed as a global MRO hub
Ÿ Development and production phases to be combined for procurement purpose; Alternately, development partner to have first right of refusal for participating in production phase
Ÿ Mandate indigenisation of spares by IAF / HAL to curb imports and encourage domestic industry, e.g. Keiretsu programme of Japan - development of ancillaries catalysed by Technology Development Fund set up explicitly for purpose for critical items
Ÿ Allow for long term contracting of spares and components to enable industry to plan and invest accordingly knowing what the 5 year outlook entails.
– Develop National Aerospace Industrial Parks alongside industrial corridors (near Bangalore, Hyderabad, Nagpur, Pune) with shared infrastructure, e.g. airfield, ATC, hangars and manufacturing units, MROs, training and educational institutes, warehouses, design and testing centres etc.
MRO: Maintenance, Repair and Operations
45Champion Manufacturing Industries 2025
Aircraft Components and sub-systems (2 of 3)
46Champion Manufacturing Industries 2025
Cost
Ÿ Create local manufacturing capacity for strategic raw materials through a capacity development programme (in PPP / match making / etc. mode)
Ÿ
Award of ContractMandate and enforce strict timelines from Acceptance of Necessity (AON) to
PILLAR RECOMMENDATION
Ÿ Create an Advanced Materials and Applications Programme (AMAP) to nurture and foster manufacturing capabilities of aerospace grade materials such as aluminium alloys, titanium alloys, composites.
– Creating awareness amongst potential users of benefit (e.g. life cycle cost) and applications
– Providing knowledge on best practices and advisory services on materials, manufacturing practices and standards.
– Development of requisite skilled workforce
Aircraft Components and sub-systems (3 of 3)
Technology
Ÿ Develop R&D infrastructure of global standards (design, development infrastructure including equipment and testing facilities) in Govt Labs /Institutes to be accessible to Industry (especially MSMEs), by way of pay-per-use model or strategic partnerships ; through PPP, Government Owned Contractor Operated (GOCO) or any other such model with technical collaboration with global agencies
Ÿ Establish an Aerospace Technology and Skill Development Centre (ATSDC) in partnership with global OEMs as part of their contracts with MoD
PILLAR RECOMMENDATION
Ÿ Channelize Technology Acquisition and Development Fund (TADF) for providing technology upgradation support / funding support for MSMEs
Ÿ Establish focussed ITIs in Aerospace Industrial parks in PPP mode, with curriculum developed with Industry
Manpower
47Champion Manufacturing Industries 2025
Source: SIAM, ACMA, FDI Markets FDI – Foreign Direct Investment
Automotive – Sectoral Snapshot and Potential
th6 Largest Globally
by production (~23.3 Million)
45% Sector’s Contribution to Manufacturing
GDP
9% of total FDI captured
by Auto Sector (Jan 14–Jun 15)
19 Million employment generated by
sector
7% Sector’s
Contribution to GDP
100% FDI allowed under automatic route
49Champion Manufacturing Industries 2025
Automotive - SWOT
BNVSAP - Bharat New Vehicle Safety Assessment Program ; CAFÉ - Corporate Average Fuel Economy ; BS – Bharat Stage NEMMP - National Electric Mobility Mission Plan ; FAME – Faster Adoption and Manufacturing of (Hybrid &) Electric Vehicles India
• India recognized as a global manufacturing hub by global OEMs
• Extensive presence of entire value chain and strong business eco-system
• Global leader in small vehicle segment
• Import dependency for advanced automotive technologies
• Technology follower v/s leader
• Implementation of NEMMP / FAME behind pace and magnitude
• Inconsistencies in quality
• Implementation of global norms expected to bridge the gap between India and Americas /Europe / Japan
• BNVSAP
• CAFÉ / AFCS
• BS VI Norms
• AMP II envisions 3-4x growth in the auto and auto components
• Significant focus on roads and highway development
• Policy uncertainty, multiplicity of authorities
• Limited local hi technology innovation capabilities hampering component localization potential and growth
• May have missed the bus on electronics components; limited manufacturing in India
• Growing non-databased environmental concerns
• Proliferation of counterfeit goods
STRENGTHS
OPPORTUNITIES
WEAKNESSES
THREATS
50Champion Manufacturing Industries 2025
Automotive – Overall (1 of 2)
Policy Regime
Ÿ Single point authority for all regulations for all road transport with representatives from all relevant ministries / departments / institutions such as DHI, MoPNG, NATRIP etc.
Ÿ Announce roadmap for FAME scheme for the remaining 8 years to enable industry to plan investments and develop indigenous design and component manufacturing base; FAME needs to be applicable throughout the country.
PILLAR RECOMMENDATION
Ÿ Regulations / restrictions on vehicles should be performance-cum-emissions based and not specific technology or fuel-based
Ÿ Waive taxes such as registration taxes on electric vehicles to drive adoption
Ÿ Stronger IP enforcement to ensure control of counterfeit goods
Ÿ Mandate procedure for Type Approval and Establishing Conformity of Production for Safety Critical Components
FAME – Faster Adoption and Manufacturing of (Hybrid &) Electric Vehicles India; NATRIP - National Automotive Testing and R&D Infrastructure Project
51Champion Manufacturing Industries 2025
Automotive – Overall (2 of 2)
Technology
Ÿ ‘Technology Upgradation and Development Fund’, to allow Indian companies to create products to meet the changing customer requirements and reduce import dependency
Ÿ Create Grand Challenges to develop solutions for increased efficiency, safety and reduced emissions – e.g. Air Car Technology / hydrogen fuel cell technology
PILLAR RECOMMENDATION
Ÿ Build consortia aimed at capability development for next generation systems such as autonomous driving, connected mobility etc. under the Atal Innovation Mission
Cost
52Champion Manufacturing Industries 2025
Ÿ Create a grid connected solar powered EV charging network in PPP mode ; embed in Smart City modelling; Streamline EV interactions with Utilities
Automotive – Automotive Batteries
Policy RegimeŸ Announce a clear policy framework for manufacturing and recycling of batteries of all
types including lead-acid and Lithium-ion
PILLAR RECOMMENDATION
Ÿ Create research programmes in battery and storage technologies and focussed research on the following aspects
Ÿ Battery technology modellingŸ Battery capacity estimationŸ Energy management systems for electric carsŸ Battery charging
Ÿ Commercialization of new technologies to be supported via academia-industry partnerships.
Technology
53Champion Manufacturing Industries 2025
Automotive – Auto Electricals and Electronics (1 of 2)
Policy Regime
Ÿ Create a Phased Manufacturing Programme for the complete value chain of Auto Electricals and Electronics ensuring component eco-system is developed in tandem
Ÿ Ensure Domestic Tariff Area sales of Information Technology Agreement-1 (ITA-1)/Zero duty electronics products manufactured in the country are given the status of physical export as per para 2.1(b) of the National Policy on Electronics 2012; extending this status to all suppliers to domestic manufacturers of zero duty ESDM products would also eliminate the inverted duty structure at Tier-2 industries
PILLAR RECOMMENDATION
Ÿ Set up automotive EMC (Electronics Manufacturing Cluster) near auto hubs and incentivize manufacturing of sensors, LEDs, PCBs and LCDs etc.
Ÿ Incentivise vehicles with a certain minimum auto electronic content designed and manufactured in India
Ÿ Make budget provision for extending financial incentives as provided for under MSIPS to enable sufficient scale of projects to be supported
Ÿ Today, even for consolidation within the country, RBI rules prevent Indian companies to borrow money for acquisitions, foreign companies can borrow for acquisition putting Indian companies at a disadvantage. Allow companies to borrow for acquisitions
MSIPS - Modified Special Incentives Package Scheme
54Champion Manufacturing Industries 2025
Automotive – Auto Electricals and Electronics (2 of 2)
Manpower
Capacity Building
Ÿ Accelerate government/industry funded skill development programmes for techniciansŸ Introduce auto electricals and electronics/mechatronics-related courses in engineering /
technical institutesŸ Build capabilities in component integration
PILLAR RECOMMENDATION
Ÿ Create a ‘Technology Upgradation and Development Fund’ for developing customized products and solutions and reducing import dependency e.g. performance technologies related to power-train and safetyTechnology
Ÿ Set up common testing facilities for electronic assemblies/ sub-assemblies especially for critical tests such as EMI/ EMC, ESD
EMI – Electro-magnetic Integration; EMC - Electromagnetic compatibility ; ESD – Electro-static Discharge
55Champion Manufacturing Industries 2025
Automotive – Construction Machinery
Cost
Ÿ Major Government infrastructure projects / initiatives such as Smart Cities, Housing for all etc. should have time bound implementation targets and accountability with name(s) of contractor and project start / end date specified
Ÿ Expedite passage and implementation of the National Mineral Exploration Policy
PILLAR RECOMMENDATION
Ÿ Priority sector funding for providing easy and globally competitive financing
Ÿ Create / allow for equipment banks which integrate physical equipment, finance, trained operators and spare capacities
Ÿ Skill development program to provide training, certifications, grants and scholarship to enable consistent pipeline supply of skilled resources.
Ÿ Uniform safety requirements across the country by using trained mechanics and operators
Policy Regime
Manpower
TechnologyŸ Create Technology Co-Development facilities in Technical Institutes for emerging
technologies, e.g. autonomous construction equipment
56Champion Manufacturing Industries 2025
Automotive – Passenger Vehicles, 2/3 Wheelers, HCVs (1 of 2)
* Argentina, Bangladesh, Colombia, Kenya, Mexico, Nigeria
Policy Regime
PILLAR RECOMMENDATION
57Champion Manufacturing Industries 2025
Ÿ Create a Green Vehicle Exchange incentive for Fleet upgradation / End of Life vehicles whilst upgrading to hybrid or electric vehicles; bias for higher local content
Ÿ Incentivize OEMs to introduce hybrid or electric vehicles across all segments (e.g. Most options in PVs exist in Luxury segments only)
Ÿ Introduce Safety Standards / Star rating for vehicles - Reduce tax incidence on OEMs with higher star rating (currently between 57 - 75%) to offset cost to consumer
Ÿ 6 X 6 Export Market Push (6 markets*, 6 year plan) – evolve an integrated export-oriented approach comprising
Ÿ participation in key trade shows,
Ÿ setting up of India Auto Showcase as Government –supported permanent display-cum-tech centre for demo, training and on-site tech development
Ÿ Commercial missions to be integrated with KPIs linked to exports growth
Ÿ Explore FTAs with Argentina, Bangladesh, Colombia, Kenya, Mexico, Nigeria
Ÿ MAT Credit should be extended till it is completely utilized. (MAT Credit lapses after 10 years)
Automotive – Passenger Vehicles, 2/3 Wheelers, HCVs (2 of 2)
Cost
PILLAR RECOMMENDATION
Policy Regime
58Champion Manufacturing Industries 2025
Ÿ Set up scrap centers and incentivize scrapping possibly on a PPP model
Ÿ Expedite implementation of inland waterways policy to facilitate automotive logistics; Plan multimodal transportation network to ensure connectivity between auto hubs and waterways
Cement – Sectoral Snapshot and Potential
Source – India Brand Equity Foundation; International Journal of Emerging Research in Management &Technology
nd 2 Largest producer in the world
1.5%
Contribution to India’s GDP
Direct Employment to
150,000
& Indirect Employment to
500,000
people
7%Share in global
production
6.7%CAGR of
Production over FY07-15
USD 3 bnFDI inflow to
sector April 2000 – Dec 2015
60Champion Manufacturing Industries 2025
Cement - SWOT
• Rapid technological upgradation and vibrant growth during the last two decades
• Significant contribution towards clean environment (consumes 75% of the Fly Ash recycled in the country, and also several other hazardous wastes like blast furnace slag, used tyres, etc.)
• Easy availability of low cost skilled labor
• Fragmented regional players with weak economies of scale
• Relatively higher cost of capital in India.
• Poor raw material linkages (coal, limestone, etc.)and supporting infrastructure
• Demand-supply gap; overcapacity
• Continuous process industry vulnerable to unreliable grid supply
• Upcoming infrastructure projects by GoI (Housing For All scheme by 2022, Smart cities, National and State Highways, etc.)
• Liberalization of FDI caps in user sectors is expected to surge demand for cement in the coming years
• Entry of multinational companies, leading to new technologies, improved efficiency and access to global value chains
• Demand volatility
• Increasing pressures w.r.t. environmental issues and policies requiring speedy compliance with inadequate transition time
• Increasing imports from neighboring countries
OPPORTUNITIES THREATS
WEAKNESSESSTRENGTHS
61Champion Manufacturing Industries 2025
Cement – Recommendations ( 1 of 2)
Policy Regime
Ÿ Encourage use of AFR as co-processing in cement Kilns for sustainable solution for waste management
Ÿ Introduce “Polluter to Pay” concept.Ÿ Single Window permits should be given
PILLAR RECOMMENDATION
Ÿ Encourage mineral resource optimization and reduce CO2 emissions by incentivizing use of green cements - PPC (fly ash), PSC (slag), Composite Cement and use of recycled aggregates
Ÿ Monitoring Protocol - Day average to be consideredŸ Time for implementation – Relaxation till March 2019 (Current timeline is March 31,
2017) as India has no experience in required NOX emission control technologiesŸ e.g. risk associated with Ammonia transportation and handling
Ÿ Government procurementŸ Missions / programmes such as Housing for all, Smart Cities, Industrial Corridors,
Gram Sadak Yojana (PMGSY) etc. to be undertaken on basis of Life Cycle Cost of Ownership (TCO1)
Ÿ Incentivize manufacturers to develop products that have pre-defined targets for reduction in emissions
Ÿ Create WTO compatible norms to check dumping of cement into India
Alternative Fuels and Materials:
Government /Infra Projects (Roads, Buildings etc.):
Environment: Emission Norms: GSR No: 496 (E) dt.09.05.16 & GSR No: 497 (E) 10.05.16
62Champion Manufacturing Industries 2025
Cement – Recommendations (2 of 2)
Cost
Logistics
PILLAR RECOMMENDATION
Ÿ Expedite implementation of the Inland waterways bill / multi-modal systemŸ Rail : Make Rail freight a viable mode for transportation - Introduce performance
parameters for railways ; incentivize efficiency; create Cement freight corridorsŸ Incentivize Mechanization of material handling to improve turn around time and to
reduce congestion of high density good shedsŸ To facilitate better turnaround time and lower transaction costs incurred by way of
high demurrage, improve basic infrastructure like approach road to siding, proper platform with covered shed, water & toilet facilities for labour.
Ÿ Ensure dedicated wagon availability
Ÿ Automatic Transfer of mining leases to facilitate Mergers and Acquisitions
63Champion Manufacturing Industries 2025
65Champion Manufacturing Industries 2025
Chemicals – Sectoral Snapshot and Potential
2% Sector’s
Contribution to GDP
100% FDI allowed
under automatic route
th6 Largest Globally
by production
15% Sector’s
Contribution to Manufacturing
GDP
6.57% of total FDI captured by the sector during
April-Dec 2015
5+ Million employment generated by
sector
66Champion Manufacturing Industries 2025
Chemicals - SWOT
• Increased positioning as global manufacturing hub such as dyes, APIs and other specialty chemicals.
• Constitute ~5.4% of India’s total exports
• Regulations such as 100% FDI, PCPIRs
• Licensing requirements removed except in the case of hazardous chemicals
• Lack of world class facilities and lower scale of operations have reduced the efficiency and have rendered lower bargaining power for sourcing feedstock
• Limited technological bias/ R&D of domestic players
• Double digit growth likely in major end-use segments such as Auto, Packaging, E&E, Construction and Apparels
• Low per capita consumption for segments such as plastics (1/3rd developing countries) and Agro Chemicals (0.6 kg/ha as against global average of 3 kg/ha)
• Alliances and partnerships to drive scale
• Emphasis on product innovation, brand building and environmental friendliness driving shifts in industry
• Competition from Southeast Asian countries in chemical production as well as end segment manufacturing such as E&E, Auto and apparels
• Need to ensure high EHS standards conformance
PCPIR – Petroleum, Chemical and Petro-Chemical Investment Region
STRENGTHS WEAKNESSES
THREATSOPPORTUNITIES
Chemicals – Overall (1 of 2)
Policy Regime
Ÿ Clear 3-5 year roadmap for regulatory regime especially for Environment, Health and Safety norms
PILLAR RECOMMENDATION
Ÿ Develop a national chemicals inventory to create a comprehensive database on the capabilities, properties, classification, regulatory status and safety aspects of chemicals being produced in India as a single point of reference
Ÿ Create single window mechanism for Chemicals Industry for dealing with all Chemical related issues / regulations with time bound and automated responses
Ÿ Lay down standards in conformance to global standards and ensure mutual recognition
Ÿ Commission a National Feedstock Research Mission Programme for identifying alternate sources of feedstock like coal, biomass etc.
Ÿ Promote co-development of end use applications and tax incentives for application R&D investments and increase industry linkages with academic institutions ; create National Chemicals Laboratories co-located in Chemical clusters
Technology
67Champion Manufacturing Industries 2025
Chemicals – Overall (2 of 2)
Cost / Infra
Ÿ Raw Material SecurityŸ To maximize potential of PCPIR, MoPNG to ensure that requirements of potential
downstream units committing to long term offtake are ascertained before project commissioning
Ÿ GoI to enter into bilateral strategic relationships for securing supply of feedstock with resource rich countries (Iran, Mozambique, Myanmar) e.g. setting up of reverse SEZs.
Ÿ Ethanol mission – Incentivize / Credits for green Ethanol production
PILLAR RECOMMENDATION
Ÿ Need for uninterrupted power supply as these are Continuous Process Industries (CPI); Reinstatement of power trading and facilities of net energy metering (NEM) services
Ÿ Fast-track implementation of the National Pipeline Grid
Ÿ Accelerated depreciation for renewable energy investment
68Champion Manufacturing Industries 2025
Chemicals – Construction Chemicals
Policy Regime
Ÿ Public infrastructure projects and Building Code should be based on TCO1 as opposed to L1; TCO 1 (performance parameters) to be inclusive of sustainability, safety, durability, energy efficiency and water efficiency, corrosion resistance etc.
PILLAR RECOMMENDATION
Ÿ Building scale through - Housing for all, Smart Cities, Gram Sadak Yojana, National Highway Programme, Industrial Corridors etc. Ensure GoI strategic initiatives such as Smart Cities operate based on world class standards
Ÿ Incentivise green buildings and other environmentally superior standards by offering rebates/incentives to encourage adoption.
Ÿ IRDA to mandate lower premium based on performance parameters - to be inclusive of sustainability, energy efficiency and water efficiency, corrosion resistance etc.
Ÿ Actively evaluate and mandate phase out of Alkylphenol Ethoxylates(APEO) based technologies and other polluting/ harmful chemicals banned in other emerging geographies to avoid adverse environmental impact
Manpower Ÿ Appropriate training of personnel to reduce TCO - Total Cost of Ownership
69Champion Manufacturing Industries 2025
Chemicals – Agro Chemicals and Intermediates
Policy Regime
Technology
Manpower
Ÿ Expedite implementation of a science-based regulatory framework for safe nutritional security in the country.
PILLAR RECOMMENDATION
Ÿ 5 X 5 ExportMarket Push (5 markets*, 5 year plan) –evolve an integrated export-oriented approach comprising
Ÿ Createa bilateral technical assistance programme for enhancing agricultural output
Ÿ Simplified registration norms for pesticides exports and increased scope of regulations to include all types of pesticides (including bio-pesticides)
Ÿ Create a digitized National Soil Map linked with the Soil Health Card Scheme
Ÿ Time-bound and e-enabled regulatory clearances for registration of agro-chemicals
Ÿ Stronger IP enforcement to curb counterfeiting
Ÿ Create vocational training programmes for Agronomy related disciplines
* Africa, South / SE Asia
70Champion Manufacturing Industries 2025
Chemicals – Other Performance Chemicals
TechnologyŸ Dedicated R&D outlay to promote indigenous development of end use applications
and encourage industry-institute linkages for enhancing performance parametersŸ Create partnerships with user industries for co-development of applications
PILLAR RECOMMENDATION
Ÿ Link existing schemes like Atal Tinkering labs with science familiarization initiatives for promotion of science
*Ÿ 5 X 5 ExportMarket Push (5 markets , 5 year plan) –evolve an integrated export-oriented
approach comprisingŸ participation in key trade shows,Ÿ setting up of India Performance Chemical Showcase as Government –supported
permanent display-cum-tech centre for demo, training and applicationsŸ Commercial missions to be integrated with KPIs
Policy Regime
Manpower
71Champion Manufacturing Industries 2025
Chemicals – Basic Elastomers and Polymers
Policy Regime
Ÿ Dedicated plastic processing parks as export hubs with shared infrastructure alongside PCPIRs
PILLAR RECOMMENDATION
Ÿ Green credit system linked to a tax credit for fully recyclable laminates, conforming to BIS standards
Ÿ Enforcement of existing mandates / legislations like “Edible Oil Packaging Order”
Ÿ Building Code should be based on TCO1 as opposed to L1; TCO 1(performance parameters) to be inclusive of sustainability, safety, durability, energy efficiency and water efficiency, corrosion resistance etc.
Ÿ Encourage resource-saving measures like energy-efficient building codes using plastic profiles in buildings, etc.
Ÿ Encourage plasticulture* applications for water / fertilizer-saving in agriculture, etc.
* Plasticulture refers to the practice of using plastic materials in agricultural applications
72Champion Manufacturing Industries 2025
Engineering – Sectoral Snapshot and Potential
* w.r.t Capital Goods Sector ** Source: DIPP
*2 % Sector’s Contribution
to GDP
100% FDI
allowed under automatic
route
*12 % Sector’s
Contribution to Manufacturing
GDP
9 Million
employment generated by
sector
**6 %
of total FDI captured by the sector during April -
Dec 2015
74Champion Manufacturing Industries 2025
Engineering - SWOT
• Cost competitive technology development capability
• Pool of engineering talent
• Supportive / Conducive policy framework
• Component and raw material sourcing ecosystem in existence
• Vibrant and innovative MSMEs
STRENGTHS
• Export potential with Middle East, Africa, Latin America, South / SE Asia and CIS/Russia
• Govt thrust on infrastructure development, e.g. Industrial Corridors, Smart Cities, Housing for All, Make in India, PMGSY, NHDP etc.
• Demand shifting towards efficiency-enhancing parameters, automation
OPPORTUNITIES
• Low cost imports and lack of regulation to govern sub-standard imports
• Increasing dependence on US and Europe for exports and technology(without commitments on technology transfer)
THREATS
• Low productivity and quality consistency
• Lack of focused skill development
• Legacy / obsolete labor laws
• Lack of standards
• Limited investment by domestic manufacturers in innovation and R&D
WEAKNESSES
75Champion Manufacturing Industries 2025
Engineering – Overall
Policy Regime
Ÿ 5 X 5 ExportMarket Push (5 markets*, 5 year plan) –evolve an integrated export-oriented approach comprising
Ÿ participation in key trade shows,Ÿ setting up of India Engineering Showcase as Government –supported permanent
display-cum-tech centre for demo, training and on-site tech developmentŸ Commercial missions to be integrated with KPIsŸ Portal
PILLAR RECOMMENDATION
Ÿ Purchase equipment through indirect barter and/or Indian Rupee form while negotiating trade agreements with countries where mutually acceptable (e.g Iran, Myanmar) or with whom trade balance is negative.
Ÿ Provide financing at LIBOR rate to facilitate overseas acquisitions of distressed assets, thus enabling market access, leveraging of existing brand and access to technology
Ÿ Preference to firms manufacturing in India for projects funded by loans originating from India
*Africa/East Africa; South East Asia; CIS/Russia; Latin America; Middle East
76Champion Manufacturing Industries 2025
Engineering – Machine Tools (MT)
Cost
Policy Regime
Technology
Ÿ Plug and Play infrastructure / ready to run parks with shared services, infrastructure eg. Testing labs etc. to foster self-contained eco-systems
PILLAR RECOMMENDATION
Ÿ Create Machine Tool clusters in proximity to engineering and automotive industry, link with Industrial Corridors
Ÿ Provide TUF to promote industry to evolve from low precision manufacturers to high precision manufacturing to compete on global scale
Ÿ Defense / Railway sectors to be encouraged to enter into 3-5 year development contracts with MT companies and to provide seed capital to enable risk sharing and foster indigenous technology development
Ÿ Create MT Technology Co-Development centres in technical Institutes near existing machine tool clusters
77Champion Manufacturing Industries 2025
Engineering – Pumps and Valves
Policy Regime
Technology
Ÿ Introduce Energy Efficiency cum Emissions Star Rating (E3SR) for pumps
PILLAR RECOMMENDATION
Ÿ Aggregate procurement and distribution through– EESL type mechanism for proliferation of solar pumps
Ÿ Government to introduce TCO1 for procurement vs L1 at present especially for Smart Cities initiative
Ÿ Mutual recognition of international standards including for government contracts also
Ÿ Develop linkages with key user industries and promote co-development e.g. with oil and gas industry (Spec design that define product design, come from EPC players, need to be aligned with them for better access and products)
Ÿ Create Technology Co-Development facilities in Technical Institutes for R&D in Smart Control Systems
78Champion Manufacturing Industries 2025
Engineering – Solar PV (1 of 2)
Policy Regime
Ÿ
modelMarket development by setting up Solar (Product) Haats based on Star rated -EESL type
PILLAR RECOMMENDATION
Ÿ Expanding the bandwidth of NCEF (National Clean Energy Fund) from present use for developing renewable energy projects to incentivize polysilicon feedstock manufacturers, incentivize solar wafers / ingots and cell manufacturers and to introduce export credits to promote solar equipment export
Ÿ Create a special focus programme under NCEF for solar start-ups
Ÿ Interlinking Rooftop Programme : Allow integration of solar-powered household rooftops with local grid for enabling captive generation, consumption and distribution to the general grid; integrated with Smart Grids
Ÿ Creation of solar manufacturing hubs/cluster thus uniting the complete supply chain into one ecosystem
Ÿ Setting up of solar PV testing centres for design qualification and type approval, corrosion testing, performance testing, safety qualification, potential-induced degradation, transportation testing, efficiency, Electromagnetic Interference (EMI), and Electromagnetic Compatibility (EMC) testing of PV convertors
A ‘Haat’ is a retail marketplace- EESL - Energy Efficiency Services Limited
79Champion Manufacturing Industries 2025
Engineering – Solar PV (2 of 2)
Policy Regime
Technology
Ÿ Propagate wasteland usage for setting up of solar power generating and storage systems
PILLAR RECOMMENDATION
Ÿ Establish sets of standards for different types of modules – rooftop and grid, covering all technologies, at par with international levels:
Ÿ Validate with kFW, IREDA, Fraunhofer who have experience in ratifying modulesŸ Consolidate standards from Germany, US, Japan, India, etc.Ÿ Standards for cells and modules for India
Ÿ Programmes to drive end use applications of Solar PVŸ Net-metering to allow industries to set up solar plants in remote locations and
electricity trading / offset of captive consumptionŸ Create a grid connected solar powered EV charging network in PPP mode ; embed in
Smart City modelling; Streamline EV interactions with UtilitiesŸ Aggregate procurement and distribution through– EESL type mechanism for
proliferation of solar pumpsŸ Continuance and segment expansion of –EESL model to include Solar powered LEDs
Ÿ Dedicated R&D outlay to promote indigenous development of PV Cells and encourage industry institutes linkages for enhancing performance parameters
- EESL - Energy Efficiency Services Limited
80Champion Manufacturing Industries 2025
Policy Regime
Manpower
Technology
Ÿ Regulatory framework instituted by Central Boiler Board to be aligned with ASME which is a universally recognized gold standard for industry. Will facilitate exports.
PILLAR RECOMMENDATION
Ÿ Encourage inspection via certified , trained professionals from third party companies vs just Government
(1)Ÿ Co-development / encouraging local creation of specialized steel
81Champion Manufacturing Industries 2025
Engineering –Pressure Vessels
1 Most of the raw materials suppliers are located in Europe, Korea and Japan being special steel i.e. not available in India. The shipment cost is USD 100-150 PMT which is 10% of total cost of CS Plates and 6% of Low Alloy Steel Plates i.e. it is additional input cost for us. Most of our overseas competitors are located in these countries only i.e. their freight cost is negligible.
ESDM – Sectoral Snapshot and Potential
2% Contribution
to global production
~( USD 31 Billion)
2% Sector’s Contribution
to GDP
100% FDI allowed under
automatic route; sector delicensed barring strategic
electronics
3.3 Million employment
generated by sector
12% Sector’s
Contribution to Manufacturing GDP
3.3% of total FDI
captured by ICTE Sector in 2014-15
83Champion Manufacturing Industries 2025
ESDM - SWOT
• Presence of appreciable level of Electronic Manufacturing Services (EMS) industry.
• Availability of skilled manpower (at relatively lower cost).
• Diminishing but still existing procedural complexities and policy issues
• Technological inadequacy.
• Poor R&D facilities and perceived weakness of the IPR regime / enforcement.
• Lack of domestic semiconductor Fabrication
• ITA-1
• Rising manufacturing costs in competing geographies.
• Declining product life cycle, thus significant increase in frequency of design and product development.
• Government Policies - MSIPS, EMCs, etc.
• Significant local demand (USD 278.2 billion by 2020) and emerging African and Middle-East market.
• Established Manufacturing Ecosystem in China.
• Other emerging manufacturing hubs in APAC like Vietnam.
• Weak component eco-system and supply chain for raw materials.
MSIPS - Modified Special Incentives Package Scheme
THREATSOPPORTUNITIES
STRENGTHS WEAKNESSES
84Champion Manufacturing Industries 2025
ESDM - Overall
Cost
Policy Regime
Manpower
Ÿ Disbursal of subsidies / grants to be linked with value addition / innovation potential. Compensation of disabilities from a value added in country perspective either through direct tax transfer or though production subsidy
PILLAR RECOMMENDATION
Ÿ Build capabilities in component integration and contract manufacturing for large scale manufacturers based in India
Ÿ Correction of Inverted Duty at Tier-II and Parity of Domestic Sales from EOU/SEZs with manufacturers in the DTA for tier 1 products
Ÿ Soft bonded IT unit (SBIT ) and virtual SEZ and Physical exports benefits of Domestic Tariff Area (DTA) Sales of Zero duty products without positive net foreign exchange (NFE) condition
MSIPS - Modified Special Incentives Package Scheme
Ÿ Make budget provision for extending financial incentives as provided for under MSIPS to enable sufficient scale of projects to be supported
Ÿ Create a Phased Manufacturing Programme for the complete value chain with simultaneous development of component eco-system
85Champion Manufacturing Industries 2025
ESDM – Mobile Phones
- EESL - Energy Efficiency Services Limited
Policy Regime Ÿ Differential rates must continue even in the GST regime. Mobile phones to be classified as a merit good.
PILLAR RECOMMENDATION
Ÿ Roadmap for progressively incentivizing component/parts like charger/adapter, mechanicals, display and PCB should be shared with investors in advance and delinked from the Union Budgets. This would help in planning / phasing of the investments.
Ÿ Negotiate global protocol for FRAND (fair, reasonable and non-discriminatory) to curb royalty stacking of Standard Essential Patents (SEPs)
Ÿ EESL mode for digital inclusion, link to Jan Dhan Yojana and digital India programme
86Champion Manufacturing Industries 2025
ESDM – Printed Circuit Boards and Sub-Assemblies
Policy
Technology
Ÿ Production subsidy is towards partly mitigation of the disabilities faced by manufacturers in India, its applicability should extend to all existing and new investments including Electronics manufacturing services (EMS).
PILLAR RECOMMENDATION
Ÿ Atal innovation centers to be leveraged to foster Original Design Manufacturing capabilities for PCBs and developing manufacturing capabilities particularly on technologies such as Surface Mounted Technologies (SMT) and tooling
87Champion Manufacturing Industries 2025
ESDM - Conventional Lighting and LED lighting
- EESL - Energy Efficiency Services Limited
88Champion Manufacturing Industries 2025
Policy
Ÿ In bulk procurement tenders (Central and State Government) to mandate adherence to PMA provision for local content
PILLAR RECOMMENDATION
Ÿ Continuance and segment expansion of–EESL model to include Solar powered LEDs
Ÿ Need for laying down Standards for LED Lighting in conformance to global standards
Ÿ Ensure uniform rate of taxation across the value chain
Pharma – Sectoral Snapshot and Potential
Source: IBEF, DIPPFDI – Foreign Direct Investment
10% contribution to global
pharmaceutical industry in
terms of volume
2X Growth
expected in the next 10 years
# 1Globally filing of
Drug Master Files's (DMF's)
20% Global exports
in generics
90Champion Manufacturing Industries 2025
5% FDI of total FDIs into
India from April ‘00 to September ‘15
Pharma – SWOT
• Low cost of manufacturing
• Access to highly trained talent pool
• Ready access to market through a large distribution network
• High cost of finance and power
• Highly regulated on the pricing front
• APIs require high capital infrastructure investment
• Long gestation period; cumbersome approval process for generics
• Unable to reach economies of scale due to absence of large scale of operations
• Increasing medical insurance coverage and penetration of rural healthcare
• Changing lifestyles with greater access to information driving awareness
• Increasing global demand for generics driving investments
• Growing population and ageing globally
• Leverage FTA with Japan on Pharma
• Lack of innovation in the value chain
• Inability to manage black market and counterfeits
• Cost-competitive manufacturing locations
• Dependence on imports for penicillin, which is a base drug (APIs)
STRENGTHS WEAKNESSES
OPPORTUNITIES THREATS
91Champion Manufacturing Industries 2025
92Champion Manufacturing Industries 2025
Pharma – Active Pharma Ingredients, Bulk Drugs, Generics (1 of 2)
Policy Regime Ÿ Single window clearance for setting up pharma units, (Currently, setting up a new pharmaceutical manufacturing plant (formulations and APIs) requires around 20-25 approvals [Eg: Chief Controller Of Explosives (India) [CCOE], Environmental Clearance, Factory plan approval, Labour license, Consent to establish, State IDC plan approval, Consent to operate] from around 10-12 departments of state and central governments. Time period required for getting all the approvals before the actual start of construction is around 24- 36 months for a mid-size to large-size pharmaceutical firm.)
PILLAR RECOMMENDATION
Ÿ Blanket ban by MoEF on GIDC Ankleshwar to be lifted
Ÿ A unified ministry could end the policy fragmentation as there are various departments under different ministries that are currently dealing with pharmaceutical regulations and approvals. Will also help strengthen regulatory capacity to streamline the drug review.
Ÿ Adopt a cluster-based approach with shared facilities, especially environmental, water treatment, etc. could enhance local manufacturing of APIs
Ÿ Create Common Effluent Treatment Plants (CETP) facilities near the existing industrial estates and allow for acceptance of neutralized effluent to be processed by CETPs (avoid duplication of effluent treatment activity)
93Champion Manufacturing Industries 2025
Pharma – Active Pharma Ingredients, Bulk Drugs, Generics (2 of 2)
Cost
Policy Regime
Technology
Ÿ Purview of pollution authorities to be restricted to monitoring the effluent generated by the factory. (not on type of product, quantity and product mix)
PILLAR RECOMMENDATION
Ÿ Stronger IP enforcement to ensure control of counterfeit drugs
Ÿ Focus Engagement Building with Japan under aegis of bilateral CEPA – due to government's policy disposition to encourage prescription of generic medicines so as to bring down the costs of healthcare for an aging population.
Ÿ Create co-development facilities in R&D Institutes for Novel Chemical Entities (NCE)
Ÿ Need for uninterrupted, good quality power supply as these are Continuous Process Industries (CPI); Reinstatement of power trading and facilities of net energy metering (NEM) services
Steel – Sectoral Snapshot and Potential
Source: IBEF; Joint Plant CommitteeFDI – Foreign Direct Investment
3rd Largest
Globally by production capacity
(110 million tonnes)
7.3% CAGR of domestic
demand between 1991 – 2016
2% Sector’s Contribution
to GDP
600,000 employment generated by
sector
6.7%
Sector’s Contribution to Industrial GDP
100% FDI
allowed under automatic route
95Champion Manufacturing Industries 2025
Steel – SWOT
• Availability of high-grade iron ore domestically; huge reserves of natural resources
• Skilled labour
• Integrated steel plants enabling control of form and chemistry
• Efficient re-utilisation of raw material
• Existence of some world-class companies
• For every unit increase in steel output, economy has a multiplier effect of 5X
• Cumbersome procedures/clearance requirements
• Issues in acquiring land to set up steel plants
• Obsolete technologies and production processes amongst segments of industry
• High dependence on imported coal; vulnerable to global price fluctuations
• Inadequate efforts to develop R&D
• Capital intensive industry; long gestation for greenfield projects
• Poor security of raw material despite reserves
• India bright spot in global market
• Demand being driven by infrastructure projects, automotive industry, rural demand
• Significant scope for reducing costs by improving efficiency levels
• Low per capita consumption of steel
• Severe competition from China and other FTA countries and oversupply of steel in the global market at present
• Social tensions & environmental concerns
• Rising trend in wage rates
• Insufficient investment in transportation network
• Emerging Alternative materials
STRENGTHS WEAKNESSES
OPPORTUNITIES THREATS
96Champion Manufacturing Industries 2025
Steel – Flats, Longs and Forgings and Castings (1 of 3)
Policy Regime Ÿ Coal & Iron Ore blocks to be free of lien before being placed for auction, including a priori forest and environmental clearances
PILLAR RECOMMENDATION
Ÿ Performance-parameter based mandatory BIS certification for all steel products
Ÿ Create a steel logistics infrastructure fund from revenues collected through trade remedial actions
Ÿ Expedite passage of the National Mineral Exploration Policy and ensure identification of green field iron ore blocks – link to speedy auction
Ÿ Create a centre-state level project management group (PMG) for ensuring time bound auction, land acquisition and approvals with a monthly review mechanism
Ÿ Policy for Scrappage of Steel to be introduced; fixed life depending on end-use; rely on science; Waste to Wealth / Zero Effect
Ÿ Programmes for propagating steel usage - Mandate usage to promote safer and more sustainable structures thus reducing life cycle cost as well as provide for more durable and earthquake resistant structures besides having a lower carbon footprint; Focus interventions through Smart Cities, Housing for All, PMGSY, etc.; ensure domestic purchase preference
Ÿ Amend MMDR to allow for national e-auction model for Iron Ore with reserve price equal to cost of mining + reasonable margin
97Champion Manufacturing Industries 2025
Steel – Flats, Longs and Forgings and Castings (2 of 3)
Policy Regime
Technology
Ÿ 5 X 5 Export Market Push (5 markets*, 5 year plan) –evolve an integrated export-oriented approach comprising
Ÿ participation in key trade shows,Ÿ setting up of India Steel Product Showcase as Government –supported permanent
display-cum-tech centre for demo, training and on-site tech developmentŸ Commercial missions to be integrated with KPIs linked to market share growth
PILLAR RECOMMENDATION
Ÿ Revise Highway Code for usage of Slag
Ÿ Incentivize manufacturers to develop products that have pre-defined targets for reduction in TCO and emission footprint
Ÿ Programmes for driving raw material efficiency - Mining of iron ore generates fines. Pelletisation would lead to optimum utilization of this resource and low grade iron ore fines
Ÿ Co-development / encouraging creation of specialized steels and novel materials
Ÿ Collaborative R&D to identify new applications
Ÿ Undertake feasibility assessment of technologies for ecologically sustainable sub-surface iron ore mining
* Middle East, USA, Iran, Germany, Italy
98Champion Manufacturing Industries 2025
Steel – Flats, Longs and Forgings and Castings (3 of 3)
Cost Ÿ Logistics1
Ÿ Reduce logistics costs by adopting a multi-modal network approachŸ Rail : Reduction of period of applicability and % for busy season surcharge (Presently
15% surcharge is applicable for 9 months)Ÿ Rail : Government to regulate freight rates in mining beltsŸ Rail : Reduction of Iron Ore class from 165 to 145 (i.e. coal)Ÿ Liberalized Wagon investment scheme and specialized freight train operators
scheme to be extended to coal and ironŸ Create network of Slurry pipelines
PILLAR RECOMMENDATION
Ÿ Create a task force for developing Jharia Coking Coal block for coke from IndiaŸ Fast-track resettlement and rehabilitation of local populationŸ PPP model for developing coal block
Ÿ Support to be provided for setting up of coal washeries to reduce waste
Ÿ Recasting of debt for the Steel sector
Ÿ Waiver of clean energy cess on coking coal (as is an input only for steel production not power)
Ÿ Waste heat recovery through gas generation by utilization of waste be used as a renewable purchase obligation (RPO)
1 Better port connectivity and coastal shipping including Sagar Mala Waterway Transport Scheme of the Government. to reduce transportation cost per km. Steel production centres from East to consumption centers in South and North; South coastal areas from Haldia, Dhamra, Vizag, Madras and Tuticorin can be easily connected to Western coast in Mumbai and the northern region can be covered through Dedicated Freight Corridor, National Waterways-1 from Haldia to Varanasi alongwith three corridors (Tori-Shivpuri- Kathotia in Jharkhand; Bhupdeopur-Korichhaapar in Chhattisgarh; and Barpali-Jharsuguda rail line in Odisha) to bring in better efficiencies.
99Champion Manufacturing Industries 2025
Textiles – Sectoral Snapshot and Potential
Source: Ministry of Textiles
>6% Sector’sContribution
to GDP
49 Million
people employed
50 Million additional
jobs by 2025
5% of Global Share
of exports
2nd Largest
exporter of textiles, apparel and made-ups globally
101Champion Manufacturing Industries 2025
Textiles – SWOT
• Only country with complete value chain in cotton and synthetics other than China
• Strong raw material base- Largest producer of cotton, Jute, MMF (2nd), Silk (2nd) etc. globally
• Installed capacity of 50 million spindles, which is 20% of the global spindle capacity.
• Largest installed capacities of spinning and weaving globally
• Indian garmenting units lack scale and are 20%size of largest global peers
• 15% cost disadvantage due to externalities –power, logistics, finance
• Very high time-to-market in a time-sensitive apparel market
• Low labour productivity
• Lack of international market access in key markets - EU, USA
• Lack of front-end Indian brands
• Lack of innovation and design
• Growing and aspirational domestic market
• China losing market share creating potential target market worth USD 280+ billion
• Export product mix shifting to MMF apparel
• Impetus to apparel manufacturing through INR 6,000 crore package
• Trade blocs / preferential trading arrangements redefining landscape
• Intense competition from emerging economies / hubs e.g. Bangladesh, Vietnam, Ethiopia
• Strong resurgence of manufacturing in USA
• Sharp and unpredictable wage hikes
• Deteriorating indigenous fiber quality
OPPORTUNITIES THREATS
STRENGTHS WEAKNESSES
102Champion Manufacturing Industries 2025
103Champion Manufacturing Industries 2025
Textiles and Apparel (1 of 2)
Policy Regime Ÿ India to be developed as a global textile and apparel manufacturing hubŸ Develop Apparel Industrial Parks alongside industrial corridors (near Gujarat,
Karnataka, Maharashtra, Rajasthan, Punjab, Andhra Pradesh /Telangana) with shared infrastructure, e.g. Common Effluent Treatment Plants (CETP), dormitory housing, training and educational institutes, warehouses, design and testing centres etc. and supported by plug and play manufacturing facilities (in PPP / GOCO* mode)
Ÿ Foster hub-and-spoke model with weaving, processing and spinning facilities (spokes) linked with Apparel Industrial Parks (hubs)
PILLAR RECOMMENDATION
Ÿ Provide time-bound compensation of disabilities on account of finance, power, logistics costs through WTO-compatible production subsidy based on value addition
Ÿ 7 X 5 Export Market Push (7 markets*, 5 year plan) –evolve an integrated export-oriented approach comprising
Ÿ participation in key trade shows,Ÿ setting up of Indian Textiles Showcase as Government –supported permanent display-
cum-design centresŸ Commercial missions to be integrated with KPIs
* Government Owned, Company Operated** EU, UK, USA, Japan, Australia, Latin America, CIS
Textiles (2 of 2)
104Champion Manufacturing Industries 2025
Cost
Technology
Manpower
Ÿ Modify ATUFs to allow for enhanced support to the capital intensive processing sector - 15% of capital invested from the current level of 10%
PILLAR RECOMMENDATION
Ÿ Extend benefits of special package given to Apparel to Textiles and Made-upsŸ Ensure predictability of wage growthŸ Allow women to work in night shifts.
Ÿ Create an Advanced Textiles Technology Programme (ATTP) in PPP mode with leading global universities for
Ÿ Collaborative researchŸ Faculty and Student ExchangesŸ Industry-academia partnerships
Ÿ Waive anti-dumping duty on MMF imports for value added exports
Port Infrastructure improvementŸ Multi-modal transportation network between clusters and portsŸ Ensure time-to-ship is within T+7 days from key T&A clusters
Ÿ Ensure single day transit into Bangladesh by accelerating integrated check post at Petropole.
Ÿ Develop other entry / exit points to / fro Bangladesh(SonaMasjid, Hilli Land)
Distilling the Secret Sauce of Manufacturing Excellence
The CII Manufacturing Council undertook a detailed exercise to distill the ‘recipe of success’ of manufacturing companies in India over the long term.
Performance of 32,000 companies was analyzed over a 10-year period using ROCE as a primary measure with follow-on conversations with CEOs of the top performing companies to gain deeper insights.
Building on these insights, CII’s Centers of Excellence and specialized services teams were brought on board to help build a framework that would help gauge a company’s competitiveness and identify their weaker links.
106Champion Manufacturing Industries 2025
… creating a unique ‘Recipe for Excellence’ tool . . .
• Easy to use • Available 24 x 7, across all internet enabled platforms • Geography agnostic
Log onto www.ciimissionmfg.com
107Champion Manufacturing Industries 2025
Operations Human Resources and Leadership
Marketing
Environment, Sustainability and Governance
Research and Development
Supply Chain Management
… that assesses firm-level competitiveness ...
across 6 functional parameters that are core to an organization…
Analyze Result Analyze Result Analyze Result
Analyze ResultAnalyze Result
108Champion Manufacturing Industries 2025
Analyze Result
…by completing an objective, easy to fill questionnaire…
1. Does your organization have a defined process for gathering and analysing development in the market place while formulating the HR Strategy
2. Has your organization defined risk mitigation or control strategy with respect to human capital risk ?
3. Does your organization have metrics in place to monitor process periodically ?
Yes there is an Internal System in place which captures various Macro trends pertaining to HR
Yes to a limited extent based on few consultants inputs
Yes there is a system to gather multi stakeholders inputs similar to PESTLE, 5 Force and corporate Foresighting
Never
Never Occasionally
Always
Not Defined Informally Defined
Yes it is Formally Defined and a process exists
Human Resource Strategy
Regularly
4. Does your organization communicate HR strategy?
Yes there is a ERM (Enterprises Risk management ) frame work for HR and Risks are categorized and mitigated.
109Champion Manufacturing Industries 2025
…to identify a company’s overall competitiveness
…and in relation to its industry peers…
110Champion Manufacturing Industries 2025
Where do you Stand ?
Needs Improvement Excellent
All manufacturing
Analyze in More Detail
26 You
…at a functional level…
Marketing Toolkit
O is median
75
50
25
0
-25Leadership &
Marketing StrategyMarketing Precesses
ProductDevelopment
111Champion Manufacturing Industries 2025
…or across key functions …
112Champion Manufacturing Industries 2025
Operations
Environment, Sustainability and Governance
Marketing
Human Resource
Leadership
Supply Chain Management
Research and Development
90
72
54
36
18
0
Ideal (100) Average You
… Revealing some valuable insights …
113Champion Manufacturing Industries 2025
and guide a company on the path to achieving manufacturing excellence
1. A unit’s weakest operational link
2. Where the unit stands w.r.t. its industry peers and from companies of similar size, scale and employee strength
3. How far the unit is from ‘perfection’
… CII Centres of Excellence / specialised teams just a click away ..
CII Technology / R&D team
114Champion Manufacturing Industries 2025
Sohrabji Godrej
Green Business Centre
The Confederation of Indian Industry (CII) works to create and sustain an environment conducive to the development of India, partnering industry, Government, and civil society, through advisory and consultative processes.
CII is a non-government, not-for-profit, industry-led and industry-managed organization, playing a proactive role in India's development process. Founded in 1895, India's premier business association has over 8000 members, from the private as well as public sectors, including SMEs and MNCs, and an indirect membership of over 200,000 enterprises from around 240 national and regional sectoral industry bodies.
CII charts change by working closely with Government on policy issues, interfacing with thought leaders, and enhancing efficiency, competitiveness and business opportunities for industry through a range of specialized services and strategic global linkages. It also provides a platform for consensus-building and networking on key issues.
Extending its agenda beyond business, CII assists industry to identify and execute corporate citizenship programmes. Partnerships with civil society organizations carry forward corporate initiatives for integrated and inclusive development across diverse domains including affirmative action, healthcare, education, livelihood, diversity management, skill development, empowerment of women, and water, to name a few.
The CII theme for 2016-17, Building National Competitiveness, emphasizes Industry’s role in partnering Government to accelerate competitiveness across sectors, with sustained global competitiveness as the goal. The focus is on six key enablers: Human Development; Corporate Integrity and Good Citizenship; Ease of Doing Business; Innovation and Technical Capability; Sustainability; and Integration with the World.
With 66 offices, including 9 Centres of Excellence, in India, and 9 overseas offices in Australia, Bahrain, China, Egypt, France, Germany, Singapore, UK, and USA, as well as institutional partnerships with 320 counterpart organizations in 106 countries, CII serves as a reference point for Indian industry and the international business community.
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