Sales Office : 101-901 Adena-Rex 202 Kumgok, Bundang, Kyunggi, Korea, 453-869 / Tel. 82-31-719-8520 / Fax. 82-31-919-8530
Factory : #1054 Gang-Ri Jangma, Changnyeong, Gyeongnam, Korea, 635-871 / Tel. 82-55-536-3056~8 / Fax. 82-55-536-3059
� CNC Control (Fanuc 18iTB)
※ Machine speifications and other features are subject to change without notice.
KTC/KTM-SERIES Printed in Korea 2009.12
www.kdmworld.com
1. Controlled axisMax. controlled axis ·································3 (X,Z,C)Simultaneous control axis ·····························3 (X,Z,C)Least input increment ······················(0.001mm, 0.001deg)Fine acceleration/decelerationHRV controlHigh-speed HRV controlInch/metric switching ································G20, G21InterlockMachine lock ········································ Z-axesEmergency stopOvertravelStored stroke check 1Mirror image Each axis ·························display/M-CODEFollow-upChamfering on/off ··································M72,M73Backlash compensationStored pitch error compensation2. OperationAutomatic operationDNC operationMDI operationProgram number searchSequence number searchDry runSingle blockJog feedManual handle feedManual handle interruptIncremental feed ································X1, X10, X1003. InterpolationPositioning ··········································· G00Linear interpolation ····································· G01Circular interpolation ································ G02,G03Dwell ··············································· G04Threading/synchronous feedMulti-start threading ···································· G33Skip ················································ G314. Feed functionRapid traverse ······························0~10,000mm/minRapid traverse override ························ Fo, 25, 50, 100%Feed per minute/ rotation····························· G94/G95Cutting feedrate clampAutomatic acceleration/decelerationFeedrate override ································· 0 to 200%Jog override ····································· 0 to 100%Override cancel ····································M56/M575. Program inputOptional block skip ···································1 blockMaximum value ································ ± with 8 digitsProgram number ································O with 4 digitsSequence number ·······························N with 5 digitsDecimal point inputDiameter/radius programmingPlane selection ································G17, G18, G19Rotary axis designationRotary axis roll-overCoordinate system settingAutomatic coordinate system settingCoordinate system shiftDirect input of coordinate system shiftManual absolute on/offG code system ·········································· AChamfering/corner roundingSubprogram callCustom macro B Canned cycle ··································G90,G92,G94Canned cycle for drilling ··························G83,G84,G85Arc radius R programmingFANUC Series 15 tape format6. Auxiliary/Spindle functionMiscellaneous function··························· M with 3 digitsSpindle function ································S with 3 digitsConstant surface speed control ························ G96/G97Spindle override ·································0% to 150%1st spindle orientation ···································M192nd spindle orientation ··································M39Rigid tapping ··········································M29
Standard Specifications
Optional Specifications
7. Tool functionTool function ·······································T4 digitsTool compensation data ·································· 32Tool offset ·········································T-CODETool geometry/wear compensationTool nose radius compensation ·····················G40,G41,G42Tool offset value counter inputDirect input of measured tool compensation value 8. Editing functionPart program storage length ·····························160mRegistered programs ···································· 125Part program editing9. Setting & displayStatus displayClock functionCurrent position displayProgram displayParameter setting displaySelf-diagnosis functionAlarm displayAlarm history displayDisplay of PMC messageOperation history displayHelp functionDisplay language ·····································EnglishData protection key ································ Key switchScreen clear10. Data input & outputReader/punch interface ······························RS-232-CMemory card input/outputEmbedded ethernetControl unit built-in display ···················· (10.4˝ color LCD)
Stroke limit check before travelSequence number collation stopProgram restartTool retract and returnManual linear/circular interpolationUnidirectional positioning ································· G60Polar coordinate interpolation ························G12.1,G13.1Cylindrical interpolation ··································G7.1Helical interpolationThreading retractContinuous threadingVariable-lead threading ·································· G34Circular threading ·································· G35/G36Polygon turning ································· G50.2/G51.2Linear acceleration/decelerationafter cutting feed interpolationOptional block skip ··································9 blocksProgram number ································O with 8 digitsWorkpiece coordinate system ······················· G52 to G59Workpiece coordinate system preset ·······················G92.1Addition of workpiece coordinate system ···················48 setsDirect drawing dimension programmingG code system ········································ B/CProgrammable data input ···························· G10/G11Addition to custom macro common variables ··········· #500 to #999Multiple repetitive canned cycle ························G70~G76Multiple repetitive canned cycle II ··················· (Pocket profile)Arc radius R programming ·························· with 9 digitsM code group checkTool compensation data ······························64 itemsTool life managementAutomatic tool compensation·························· G36/G37Direct input of measured tool compensation value B Part program storage length ·················320,640,1280,2560mRegistered programs ····························200, 400, 1000Background editingExpanded part program editingRun time and parts number displayGraphic functionDynamic graphic displayDisplay language ··························· (Japanese, Chinese)Handy machine operator’s panel
ISO9001
KTC/KTM Series 32
MACHINE TOOL LINE-UP
•KTC-12/16(F)•KTC-16/20•KTC-20/25•KTC-25/30
•KTM-12/16(F)•KTM-16/20•KTM-20/25•KTM-25/30
KTM Series
KTC Series
KTC/KTM Series 54
Performance of high accurate milling and turning operations in one machine!
Rigid table base and column construction make realization of positioning accuracy and heavy duty machining!
KTC/KTM Series 76
KTM-12/16(F)
Machine Line-Up
■High Accurate Machining
Thanks to the improved and advanced tool clamping
system (Hirth Coupling: clamping force of 7tons), KTC/
KTM Series can perform heavy duty turning operations
without compromising accuracy and minimize tool run-out
in milling operations.
■Rigid Cast Structure
KTC/KTM Series thermo symmetrical Rib and rigid
cast structure is designed to minimize from mechanical
structure deformations caused by heavy table loads and
heavy duty machining.
■GUIDE WAYS
Guide way is designed widely, ensures reliable heavy duty
machining.
Heat treatmented and grinded guide way ensure high
reliable machining and excellent durability
Best Machine Among Equivalent Models!
Rigid Table Base and Column Construction
KTM- 16/20
■Various Machining Performance
KTC/KTM Series are designed to perform high accurate milling
and turning operations in one machine.
■Table configuration
Big size of bearing for supporting heavy loads, high speed and
heavy duty machining on the table.
■All-in-one Chip pan Bed
All-in-one chip pan bed makes it easy to discharge the chip and
coolant.
Advaned Design for the Heavy-Duty,
Accurate Machining of Large Workpieces
W-Axis Moving
KTC/KTM Series CNC VERTICAL BORING &TURNING CENTER
KTC/KTM Series 98
KTM- 25/30
Machine Line-Up
■High Precision Traverse (X.Z.W-axes)
Equipped with high precision ball screws and gear box, KTM-25/30 enables
to move X,Z,W-axes in high speed with mainta accuracy.
■Power Pack System.
Utilizing POWER PACK UNIT,
Advaned Design for the Heavy-Duty,
Accurate Machining of Large Workpieces!
6-Pallet
The large, heavy workpieces machined
by vertical
Lathes mostly require a lots of time for
set-up.
KTC/KTM Series CNC VERTICAL BORING &TURNING CENTER
Major CapabilitiesKTC/KTM Series CNC VERTICAL BORING &TURNING CENTER
KTC/KTM Series 1110
� Machining Range
� Table Torque & Motor Power Diagram
Minimum Boring
Machining Range
Chucking Range
A B C D E F G H I J K
KTM & KTC-12/16(F) 1600 900 1015 920 340 240 50 160 300 1180 1320
KTM & KTC-16/20 2000 1000 1750 1655 340 240 50 160 300 1544 1684
KTM & KTC-20/25 2500 1100 1800 1705 340 240 50 478 618 1902 2042
KTM & KTC-25/30 3000 1200 1985 1890 340 240 50 478 618 2462 2602
� KTM&KTC-12/16(F) � KTM&KTC-16/20
� KTM&KTC-20/25 � KTM&KTC-25/30
� KTM&KTC-12/16(F) � KTM&KTC-16/20 � KTM&KTC-20/25 � KTM&KTC-25/30
1631
47
3722
1631
47
3722
45°
45°
140
20115x26=39026
1250
Ø
45°
45°
22x26=572 201
26
140
22.5°
22.5°
22.5°
1600
Ø
140
Ø2000
Ø2500
61
2846
4120
61
2846
4120
15x40=600 350
22.5°
22.5°
22.5°
140
35022x40=880
1631
47
3722
1631
47
3722
45°
45°
140
20115x26=39026
1250
Ø
45°
45°
22x26=572 201
26
140
22.5°
22.5°
22.5°
1600
Ø
140
Ø2000
Ø2500
61
2846
4120
61
2846
4120
15x40=600 350
22.5°
22.5°
22.5°
140
35022x40=880
1631
47
3722
1631
47
3722
45°
45°
140
20115x26=39026
1250
Ø
45°
45°
22x26=572 201
26
140
22.5°
22.5°
22.5°
1600
Ø
140
Ø2000
Ø2500
61
2846
4120
61
2846
4120
15x40=600 350
22.5°
22.5°
22.5°
140
35022x40=880
1631
47
3722
1631
47
3722
45°
45°
140
20115x26=39026
1250
Ø
45°
45°
22x26=572 201
26
140
22.5°
22.5°
22.5°
1600
Ø
140
Ø2000
Ø2500
61
2846
4120
61
2846
4120
15x40=600 350
22.5°
22.5°
22.5°
140
35022x40=880
KJ
IH
Workplece
Table
Workplece Workp
lece
Workp
lece
A
B
C
D
Standard tool holder
Table
0
5
10
15
20
25
30
35
40
45
50
0 50 100 150 200 250 300 350
PO
WE
R(k
W)
TO
RQ
UE
(N
.m)
TABLE SPEED (rpm)TABLE SPEED (rpm)
LOW 45kW LOW 37kW HIGH 45kW HIGH 37kW LOW 45kW LOW 37kW HIGH 45kW HIGH 37kW
20000
18000
16000
14000
12000
10000
8000
6000
4000
2000
00 50 100 150 200 250 300 350
PO
WE
R(k
W)
TO
RQ
UE
(N
.m)
TABLE SPEED (rpm)
LOW 45kW LOW 37kW HIGH 45kW HIGH 37kW LOW 45kW LOW 37kW HIGH 45kW HIGH 37kW
25000
20000
15000
10000
5000
0
TABLE SPEED (rpm)0 50 100 150 200 250
0
5
10
15
20
25
30
35
40
45
50
0 50 100 150 200 250
PO
WE
R(k
W)
TABLE SPEED (rpm)
LOW 55kW LOW 45kW HIGH 55kW HIGH 45kW LOW 55kW LOW 45kW HIGH 55kW HIGH 45kW
TO
RQ
UE
(N
.m) 25000
30000
35000
20000
15000
10000
5000
0
TABLE SPEED (rpm)0 50 100 150 200
0
10
20
30
40
50
60
0 50 100 150 200
PO
WE
R(k
W)
TO
RQ
UE
(N
.m)
25000
30000
35000
40000
45000
50000
20000
15000
10000
5000
0
TABLE SPEED (rpm)0 50 100 150
TABLE SPEED (rpm)
LOW 55kW LOW 45kW HIGH 55kW HIGH 45kW LOW 55kW LOW 45kW HIGH 55kW HIGH 45kW
0 50 100 150 0
10
20
30
40
50
60
Major CapabilitiesKTC/KTM Series CNC VERTICAL BORING &TURNING CENTER
� Floor Space � Turning tool holder
Powerful turning tool clamping force (7 tons)Separate milling spindle attachment/ adaptor is designed to minimize possible damages of spindle taper.
� KTM-12/16(F), KTM-16/20
Milling attach
Turning tool holder
Hirth coupling
Clamping force(7Ton)
� KTC Series, KTM-25/30
KTC/KTM Series 1312
� KTC Series & KTM-25/30
Standard tool holder(Thru-tool coolant type) Tool Holder Morse Taper Holder
Boring Bar Holder Boring Bar Holder Base Body
5170
559053
05
� KTM&KTC-12/16(F) � KTM&KTC-16/20
6385
6420
5940
� KTM&KTC-20/25 � KTM&KTC-25/30
6635
5330
7420
7755
530076
50
� Turning tool holder
� KTM-12/16 & KTM-16/20
Boring Bar Holder Boring Bar Holder Base Body
Standard tool Holder Tool Holder Morse Taper Holder
� Tool Clamping Mechanism
Milling attach
Turning tool holder
Hirth coupling
Main ConstructionKTC/KTM Series CNC VERTICAL BORING &TURNING CENTER
KTC/KTM Series 1514
� Rigid cast iron structure � Saddle / Ram structure and configuration
Thermo symmetrical rib and rigid cast iron structure is designed to minimize from mechanical structure deformations caused
by heavy duty machining.
� Table structure and configuration
Big size bearing for supporting heavy loads, enabling high speed and heavy duty machining on the table.
Table indexing precison(0.001 degree) through high precision encoder
Powerful two step table clamping
Two-speed of ZF gear box is designed to prevent the gear-wheels noise and the gear vibrations,
It guarantees precision machining quality.
<PULLEY TYPE>
KTM-12/16, KTM-25/30
<PULLEY GEAR TYPE>
KTM-16/20
Rigid square ram pillar for heavy duty machining (Ram Size : 240 X 240)
Double hydraulic balancing cylinder for stabilizing Z-axis movement
Ram
240mm
240m
m
Guide way is designed widely ensures reliable heavy duty machining.
Heat treatmented and grinded guide way ensure
high reliable machining and excellent durability
Powerful turning tool clamping force (7 tons)
Milling attachment/ adaptor design to minimize Arbor damages
� Milling spindle drive
� ATC structure
Equipped with tool magazine as standard can perform various machining
Operations with minimizing tool change and set-up time, maximizing machine productivity.
(Turning tool ports : 8, Milling tool ports : 8)� C-Axis structure
Minimize backlash (Double pinion)
Turning tool port
Milling tool port
<GEAR TYPE>
KTM-12/16(F)
KTM-16/20
<BELT TYPE>
KTM-25/30
Ram
BalancingCylinder
Saddle
ZF Gearbox
Rotary Encoder Large Bearing Table Clamp
Accessories and Cutting SampleKTC/KTM Series CNC VERTICAL BORING &TURNING CENTER
KTC/KTM Series 1716
� Standard Accessories � KTC/KTM Series Cutting Sample
Automatic Tool Charger (ATC)
■KTM Series
▶16 Tool ports : Milling attach 1set, Standard tool holder 1set
Boring bar holder 1set
■KTC Series
▶ 8 Tool ports : Standard tool holder 1set
Boring bar holder 1set
Chip Conveyor
� Optional Accessories
90。Angular attachment
Tool setter
Through Spindle CoolantHydraulic chuck
Scale(X,Z-axes)
Manual 4T-JawSplash GuardOil Cooler
Automatic Pallet Changer (APC)
KTC/KTM Series CNC VERTICAL BORING &TURNING CENTER
KTC/KTM Series 1918
� Specifications
Specifications
•Table(including Manual 4T-Jaw)•Hydraulic Unit•Slideway Lubrication Unit•Cutting Oil Unit•Splash Guard•X-axis Glideway Protect Steel Cover•Leveling Block and Basic Bolt, Nut•Alarm Display Light•Tool Box and Maintenance Tool•Table Lubrication Cooling Unit•Work Light•Automatic Tool Charger (KTM:16PORT, KTC:8PORT)•Chip conveyor & Chip bucket•Tool holders -Standard tool holder : 1set -Boring bar holder : 1set
� Standard Accessories
•Scale Feedback( X,Z-axes)•Hydraulic Chuck and Cylinder•Tool Instrument System (Tool setter)•Auto Power Off•Through Spindle Coolant•Transformer•Tool Holders
� Optional Accessories
Items UnitKTC-12/16 KTM-12/16 KTC-16/20 KTM-16/20 KTC-20/25 KTM-20/25 KTC-25/30 KTM-25/30
CROSS FIX TYPE CROSS MOVING TYPE CROSS MOVING TYPE CROSS MOVING TYPE
Capacity
Max. swing mm 1,600 1,600 2,000 2,000 2,500 2,500 3,000 3,000
Max. turning height mm 1,015 1,015 1,750 1,750 1,800 1,800 1,985 1,985
Distance from table top to spindle nose mm - 920 - 1,655 - 1,705 - 1,890
Max. loading of workpiece kg 6,000 6,000 10,000 10,000 15,000 15,000 25,000 25,000
Table
Table diameter mm 1,250 1,250 1,600 1,600 2,000 2,000 2,500 2,500
Table speed of turning rpm 1~350 1~350 1~250 1~250 1~200 1~200 1~150 1~150
Number of table speed steps Auto-2 Auto-2 Auto-2 Auto-2 Auto-2 Auto-2 Auto-2 Auto-2
Ram head
Ram dimension mm 240×240 240×240 240×240 240×240 240×240 240×240 240×240 240×240
Spindle speed mm - 1~2,000 - 1~2,000 - 1~2,000 - 1~2,000
Spindle taper standard - - ISO 7/24 NO. 50 - ISO 7/24 NO. 50 - ISO 7/24 NO. 50 - ISO 7/24 NO. 50
Travel/feed
Horizontal travel of ram head(X-axis) mm -250 ~ 1,480 -250 ~ 1,480 -250 ~ 1,780 -250 ~ 1,780 -250 ~ 2,200 -250 ~ 2,200 -250 ~ 2,650 -250 ~ 2,650
Vertical travel of ram head(Z-axis) mm 900 900 1,000 1,000 1,100 1,100 1,200 1,200
Vertical travel of cross rail(W-axis) mm - - 250×3step 250×3step 250×4step 250×4step 250×4step 250×4step
Rapid traverse ram head(X-axis) mm/min 10,000 10,000 15,000 15,000 15,000 15,000 15,000 15,000
Rapid traverse ram head(Z-axis) mm/min 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000
Rapid traverse cross rail(W-axis) mm/min - - 500 500 500 500 500 500
Cutting feed rate(X-axis) mm/min 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000
Cutting feed rate(Z-axis) mm/min 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000
Cutting feed rate(C-axis) rpm - 2 - 2 - 2 - 2
ATC
Tool holder type - - MAS.BT50 - MAS.BT50 - MAS.BT50 - MAS.BT50
Number of tool pocket set- M(8) - M(8) - M(8) - M(8)
T(8) T(8) T(8) T(8) T(8) T(8) T(8) T(8)
Tool sank size mm 40×40 40×40 40×40 40×40 40×40 40×40 40×40 40×40
Pull stud - - P50T-1 - P50T-1 - P50T-1 - P50T-1
Motor
Table motor kW AC 37/45 AC 37/45 AC 37/45 AC 37/45 AC 45/55 AC 45/55 AC 45/55 AC 45/55
Milling spindle motor kW - AC 15/18.5 - AC 15/18.5 - AC 15/18.5 - AC 15/18.5
X-axis servo motor kW AC SERVO 4.0 AC SERVO 4.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0
Z-axis servo motor kW AC SERVO 4.0 AC SERVO 4.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0
C-axis servo motor kW - AC SERVO 4.0 - AC SERVO 4.0 - AC SERVO 7.0 - AC SERVO 7.0
W-axis servo motor kW - - AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0
Power cap. Total power capacity kVA 75/80 75/80 75/80 75/80 75/80 75/80 75/80 75/80
Machine size
Height mm 5,305 5,305 6,420 6,420 7,420 7,420 7,650 7,650
Floor dimension (wxb) mm 5,170×5,590 5,170×5,590 6,385×5,940 6,385×5,940 6,635×5,330 6,635×5,330 7,755×5,300 7,755×5,300
Machine weight kg 17,000 25,000 38,000 40,000 47,000 50,000 57,000 60,000
CNC controller - FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB
❖ Machine speifications and other features are subject to change without notice
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