CARAT
The panel comprehensive solution – ETX compatible platform · Embedded operating system –
Hardware
Technical Manual and Installation Instructions
Issue 1.00
28.4.2005
MSC Tuttlingen GmbH
Rudolf-Diesel-Straße 17 78532 Tuttlingen Germany
Tel. +49 7461 925-276 Fax +49 7461 925-268 E-Mail [email protected] www.msc.de/tuttlingen
TM: CARAT - Hardware General Notice
Rev. 1.00 dated 28.4.2005 - I -
General Notice Safety guidelines
This manual contains notices which you should observe to ensure your own personal safety, as well as to protect the product and connected equipment. These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger:
Danger
Immediate danger to life and limb of personnel and others. Non-compliance will cause death or serious (crippling) injury.
Warning
Hazardous situation to life and limb of personnel and others. Non-compliance may cause death or serious injury.
Caution
Potentially hazardous situation Non-compliance may cause slight injury; possible damage to property.
Notes on correct handling Non-compliance may cause damage to the product and/or to parts/items in the vicinity. Important information about the product, the handling of the product, or the part of the documentation onto which is supposed to be made especially attentive.
Environmental protection Non-compliance may have an impact on the environment.
Intended use
Warning
The products of the IPC & PC-CONTROL series of MSC Tuttlingen GmbH may only be used for the applications described in the technical documents, and only in connection with devices or components from other manufacturers which have been approved or recommended by us. The CARAT operating terminal is part of the IPC & PC-CONTROL product series of MSC Tuttlingen GmbH. Start-up must not take place until it is established that the machine which is to accommodate this component conforms to the guideline 98/37 EC. This product can only function correctly and safely if it is transported, stored, set up, and installed correctly, and operated and maintained as recommended.
General Notice TM: CARAT - Hardware
- II - Rev. 1.00 dated 28.4.2005
Qualification of personnel
Only qualified personnel may carry out the following activities on devices of the IPC & PC-CONTROL series: installation, commissioning, operation, maintenance. Qualified persons in accordance with the safety guidelines are defined as persons who are authorized to commission, to ground, and to tag circuits, equipment, and systems in accordance with established safety practices and standards.
Disclaimer of liability
We have checked the contents of this document for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are welcomed.
EEC directive EMC 89/336/EEC
The following applies to devices of the IPC & PC-CONTROL series of MSC Tuttlingen GmbH:
Products which carry the CE symbol meet the requirements of the EEC directive 89/336/EEC on electromagnetic compatibility.
The EEC declarations of conformity and the related documentation will be maintained at the following address for inspection by the responsible officials in accordance with article 10(1) of the above stated EEC directive: MSC Tuttlingen GmbH Rudolf-Diesel-Straße 17 78532 Tuttlingen Germany
Areas of use
Devices of the IPC & PC-CONTROL series of MSC Tuttlingen GmbH meet the applicable, harmonized, European standards for the respective area of applications.
Fitting conditions
The fitting conditions and safety notes in the submitted manual must be adhered to when commissioning and operating the devices.
Trade names and/or trademarks
All hardware and software names are trade names and/or trademarks of the respective manufacturer.
Copyright
Every user documentation is intended for the operator and the operator’s personnel only. The transmission and reproduction of this document and the exploitation and communication of its contents are not allowed without express authority. Offenders will be liable for damages.
TM: CARAT - Hardware Contents
Rev. 1.00 dated 28.4.2005 Page 1 of 52
Contents
1 Characteristics............................................................................................................................. 5 1.1 Features......................................................................................................................................... 5 1.2 Use ................................................................................................................................................ 6 1.3 Nomenclature ................................................................................................................................ 6 1.4 Overview........................................................................................................................................ 7 2 Installation.................................................................................................................................... 9 2.1 Unpacking and checking the delivery contents.............................................................................. 9 2.2 Storing and transporting ................................................................................................................ 9 2.3 Installing......................................................................................................................................... 9 2.3.1 Temperature ................................................................................................................................ 10 2.3.2 Ventilation .................................................................................................................................... 10 2.3.3 Installation position ...................................................................................................................... 10 2.3.4 Installation cutout ......................................................................................................................... 11 2.3.5 Mounting and sealing................................................................................................................... 11 2.4 Providing readiness of operation ................................................................................................. 12 2.5 Connecting to power supply......................................................................................................... 13 2.6 Using peripheral devices ............................................................................................................. 14 3 Commissioning and Operating ................................................................................................ 15 3.1 Expanding the CARAT................................................................................................................. 15 3.1.1 General requirements .................................................................................................................. 15 3.1.2 Opening the device...................................................................................................................... 16 3.2 Base board, ET(e) module and expansions ................................................................................ 17 3.2.1 CARAT base board with ET(e) module ....................................................................................... 17 3.2.2 Jumper configuration ................................................................................................................... 18 3.2.3 Expansion modules ..................................................................................................................... 20 3.2.4 Memory modules ......................................................................................................................... 21 3.2.5 Memory allocation D segment ..................................................................................................... 21 3.2.6 Interrupt allocation ....................................................................................................................... 22 3.2.7 Status LED................................................................................................................................... 22 3.2.8 Back-up battery............................................................................................................................ 23 3.3 Connecting peripheral devices .................................................................................................... 24 3.3.1 Interfaces ..................................................................................................................................... 24 3.3.2 Peripherals................................................................................................................................... 27 3.4 Handling storage media............................................................................................................... 28 3.5 Operating the CARAT.................................................................................................................. 28 3.6 Setting/Operating the CARAT...................................................................................................... 29 3.7 Terms of warranty........................................................................................................................ 29 4 Technical Data ........................................................................................................................... 31 4.1 General ........................................................................................................................................ 31 4.2 Type-specific................................................................................................................................ 34 4.2.1 CARAT-T: CARAT with touchscreen........................................................................................... 34 4.3 External connections ................................................................................................................... 35 4.3.1 Serial port COM1 [RS-232].......................................................................................................... 35 4.3.2 Ethernet connection..................................................................................................................... 35 4.3.3 USB ports .................................................................................................................................... 36 4.3.4 VGA monitor port ......................................................................................................................... 36 4.3.5 PS/2 keyboard port ...................................................................................................................... 36 4.4 Display ......................................................................................................................................... 37
Contents TM: CARAT - Hardware
Page 2 of 52 Rev. 1.00 dated 28.4.2005
5 Mechanical Dimensions ............................................................................................................ 39 5.1 CARAT-T/8,4 ............................................................................................................................... 39 5.1.1 Front panel................................................................................................................................... 39 5.1.2 Device dimensions....................................................................................................................... 40 5.1.3 Fitting dimensions ........................................................................................................................ 42 5.2 CARAT-T/12,1 ............................................................................................................................. 43 5.2.1 Front panel................................................................................................................................... 43 5.2.2 Device dimensions....................................................................................................................... 44 5.2.3 Fitting dimensions ........................................................................................................................ 46 5.3 CARAT-T/15,0 ............................................................................................................................. 47 5.3.1 Front panel................................................................................................................................... 47 5.3.2 Device dimensions....................................................................................................................... 48 5.3.3 Fitting dimensions ........................................................................................................................ 50 5.4 Air circulation kit [option] .............................................................................................................. 51
TM: CARAT - Hardware Table of Figures
Rev. 1.00 dated 28.4.2005 Page 3 of 52
Table of Figures Fig. 1-1: Example for type identification.................................................................................................. 6 Fig. 1-2: Overview................................................................................................................................... 7 Fig. 2-1: Ventilation ............................................................................................................................... 10 Fig. 2-2: Mounting and sealing.............................................................................................................. 11 Fig. 2-3: Connecting to power supply ................................................................................................... 13 Fig. 2-4: Plug-in connection for 24 VDC ............................................................................................... 13 Fig. 3-1: Housing construction .............................................................................................................. 16 Fig. 3-2: Opening the device................................................................................................................. 16 Fig. 3-3: CARAT base board with ET(e) module .................................................................................. 17 Fig. 3-4: Jumper – Interrupts power-fail and fieldbus ........................................................................... 18 Fig. 3-5: Jumper – Master-Slave for Compact-Flash............................................................................ 19 Fig. 3-6: Jumper – Programming TC03 [option] ................................................................................... 19 Fig. 3-7: COM module on base board .................................................................................................. 20 Fig. 3-8: Fieldbus module on base board ............................................................................................. 20 Fig. 3-9: PC/104 module on base board............................................................................................... 20 Fig. 3-10: Status LED.............................................................................................................................. 22 Fig. 3-11: Replacing the back-up battery................................................................................................ 23 Fig. 3-12: Access to ports and external Compact-Flash......................................................................... 24 Fig. 3-13: Connections to periphery........................................................................................................ 25 Fig. 3-14: Identification label ................................................................................................................... 26 Fig. 3-15: Optional interfaces.................................................................................................................. 26 Fig. 3-16: Panel with touchscreen........................................................................................................... 28 Fig. 4-1: COM1 [RS-232] ...................................................................................................................... 35 Fig. 4-2: Ethernet .................................................................................................................................. 35 Fig. 4-3: USB [twice] ............................................................................................................................. 36 Fig. 4-4: VGA [CRT].............................................................................................................................. 36 Fig. 4-5: PS/2 keyboard ........................................................................................................................ 36 Fig. 5-1: CARAT-T/8,4 – Front panel.................................................................................................... 39 Fig. 5-2: CARAT-T/8,4 – Device dimensions........................................................................................ 41 Fig. 5-3: CARAT-T/8,4 – Fitting dimensions ......................................................................................... 42 Fig. 5-4: CARAT-T/12,1 – Front panel.................................................................................................. 43 Fig. 5-5: CARAT-T/12,1 – Device dimensions...................................................................................... 45 Fig. 5-6: CARAT-T/12,1 – Fitting dimensions ....................................................................................... 46 Fig. 5-7: CARAT-T/15,0 – Front panel.................................................................................................. 47 Fig. 5-8: CARAT-T/15,0 – Device dimensions...................................................................................... 49 Fig. 5-9: CARAT-T/15,0 – Fitting dimensions ....................................................................................... 50 Fig. 5-10: Air circulation kit [option]......................................................................................................... 51
Table of Figures TM: CARAT - Hardware
Page 4 of 52 Rev. 1.00 dated 28.4.2005
Note The user documentation for the CARAT operating terminal is divided into several parts. The submitted "Hardware" description will be completed by instructions in the use of the installed software and the ET(e) module. Customized variants are also based on these components. If necessary, a description of the significant special particulars is attached. Please read the manuals before the first use, and keep them carefully for the later use. They are written for customers with prior knowledge in PC technology and automation.
Purpose The manuals are part of the technical documentation of the CARAT operating terminal. They provide service personnel and system advisors with the information required to install, commission, operate and maintain the CARAT.
CARAT - Hardware Technical Manual and Installation Instructions Article no. 69 00 090
© Copyright MSC Tuttlingen GmbH, 78532 Tuttlingen, 2005 Subject to change without notice.
TM: CARAT - Hardware Characteristics
Rev. 1.00 dated 28.4.2005 Page 5 of 52
1 Characteristics
1.1 Features
The operating terminals of the CARAT series are comprehensive solutions based on embedded operating systems. So the CARAT is suitable to control, operate and observe both small machines and complex plants. • Built-in unit for usage at the machine "on site"
- Protection class: IP 65 at front side, IP 20 at rear side - Front panel with touchscreen - TFT color display in different sizes and resolutions - Housing of galvanized sheet steel - Fanless - Supply voltage 24 VDC
• Base board for integration of CPUs on standardized ETX form factor - CPU: ET(e) modules with VIA Eden 400 MHz, Celeron 400 MHz or Celeron 650 MHz - Memory up to 512 MB SDRAM,
1 MB SRAM with back-up battery for remanent data - Compact-Flash internal - CF socket for external Compact-Flash card,
free for user data - 3 status LEDs - Diagnostic tool and bootloader software - Power-fail recognition
• Interfaces to peripherals - Serial: COM1 as RS-232
COM2 (option) as RS-232 or RS-485/422 - Fieldbus (option, only alternative to PC/104 slot):
CANopen, InterBus, PROFIBUS, DeviceNet, MPI - Ethernet (RJ-45 socket): 10/100 Base-T - 2 x USB port (e.g. for USB mouse) - VGA (CRT for second display unit) - PS/2 keyboard port
• Operating system installed - Windows CE .NET 4.2 - Windows XP Embedded - Embedded Linux
• Options: User software - Soft-PLC CoDeSys, programming according to IEC 61131 - Visualization and Scada system ZenOn - Visualization ZenOn and Soft-PLC CoDeSys on one platform - Target or Web visualization under CoDeSys on common database - Softmotion under CoDeSys - OEM version for own applications with SDK file under Windows CE .NET 4.2
• Registered in accordance with CE
Characteristics TM: CARAT - Hardware
Page 6 of 52 Rev. 1.00 dated 28.4.2005
1.2 Use
The CARAT is characterized by high reliability under rough operating conditions: protection class IP 65 at front side, very good resistance against oscillation and temperature. Because of fan-less and cable-less system design, CARAT is interference-free and maintenance-free.
With the selection of the display size and the processor power the system performance can be adapted extremely well to the respective setting of a task. All important communication interfaces for the linkage into current control conceptions are integrated in the CARAT.
With the flexibility to select and configure the operating system, the panel can be integrated into almost every communication structure.
1.3 Nomenclature
The identification of the different types of CARAT series depends on • manner of operating panel, • installed CPU, • used display, • options
- memory, - Flash, - additional interfaces, - operating system, - image of the operating system.
For example:
CARAT -T .E-400 /12,1 /128 /64 /CF512 /CE4.2 /IC
CPU version
Display version
Option: SDRAM in MB
Compact-Flash (internal) in MB
Option: CF card (external) in MB
Option: operating system
Operating panel
Basic system
Option: image
Fig. 1-1: Example for type identification
You will find the available components in the chapter "Technical Data".
TM: CARAT - Hardware Characteristics
Rev. 1.00 dated 28.4.2005 Page 7 of 52
1.4 Overview
Device type Front panel Side view Connections (on bottom)
CARAT-T/8,4
Touchscreen: ...-T
CARAT-T/8,4
CARAT
Display: 8.4"
Dimensions: 288 mm x 220 mm
CARAT-T/12,1
Touchscreen: ...-T
CARAT-T/12,1
CARAT
Display: 12.1"
Dimensions: 335 mm x 275 mm
CARAT-T/15,0
Touchscreen: ...-T
CARAT-T/15,0
CARAT
Display: 15.0"
Dimensions: 395 mm x 310 mm
Option: Air circulation kit
- improves air circulation in a closed housing.
- mounted on the rear.
Example: CARAT-T/12,1 with air circulation kit
Fig. 1-2: Overview
Characteristics TM: CARAT - Hardware
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This page is left intentionally blank!
TM: CARAT - Hardware Installation
Rev. 1.00 dated 28.4.2005 Page 9 of 52
2 Installation
2.1 Unpacking and checking the delivery contents
Unpacking
• Check the packaging of the CARAT for transport damages.
• Remove the packaging carefully in order to avoid damages.
Save the original packaging for a possible new transportation of the CARAT. Keep also the supplied documents.
Checking
• Check the contents of the packaging for visible transport damages.
• Check the contents for completeness by means of the delivery note.
2.2 Storing and transporting
The CARAT is constructed solidly indeed. The included components are however sensitive to excessive shocks and impacts.
Therefore protect the CARAT against too great mechanical stress.
The device must be transported in its original packaging, completely with all shock-absorbing parts.
Ensure that no condensation is formed on the device when it is stored/transported during cold weather periods or when it is exposed to extreme deviations of temperature.
2.3 Installing
The CARAT is approved for operation in closed rooms.
Please adhere also to the chapter "Technical data" during installing the CARAT.
Installation TM: CARAT - Hardware
Page 10 of 52 Rev. 1.00 dated 28.4.2005
You've got to observe the following items in order to effect a trouble-free operation of the CARAT and to avoid damages.
2.3.1 Temperature
• Prior to commissioning: - Allow the device time to adjust to room temperature. - If condensation has formed, do not turn the device on until it is absolutely dry.
• Prevent overheating during operation: Protect the device from direct radiation by sunlight or other light sources.
• The ambient temperature during operation must not exceed +45 °C.
2.3.2 Ventilation
• Do not cover ventilation holes by the installation: They effect circulation of the air to cool the device.
• Provide sufficient volume for the air exchange in control cabinet/panel. The free space around the CARAT must be at least 50 mm, at the rear side a free space of 20 mm is permissible.
• With closed housing take care of a suitable circulation.
Option: For air circulation in the closed housing, we offer an air circulation kit to mount a fan onto the rear of the housing hood.
Fig. 2-1: Ventilation
2.3.3 Installation position
For deviations from vertical installation it is to be considered that the air exchange via ventilation holes in the housing remains guaranteed.
Cooling fins to dissipate the heat from the CPU to the environment
Air circulation kit (option) Rear panel prepared for mounting a fan
TM: CARAT - Hardware Installation
Rev. 1.00 dated 28.4.2005 Page 11 of 52
2.3.4 Installation cutout
For dimensions of the installation cutout, see section "Fitting dimensions" of the respective device in chapter "Mechanical dimensions".
Also ensure free space to pull out the CARAT from the installation cutout.
2.3.5 Mounting and sealing
You can install CARAT in cabinets and racks as well as front panels of switching cabinets and desks.
• For mounting There are clamping jaws to be set into the holes planned for this in the housing well. - Put CARAT into the installation cutout from in front and hold it there. - Place included clamping jaws on the positions planned for that. - Fix the device in the installation cutout by tightening the Philips screws.
• For installation of the front panel according with IP 65 The rubber seal on the back side is not interrupted and goes round the border of the plate: Ø 3 mm, stuck in a groove with milling depth of 1.6 mm.
Example: CARAT-T with 12.1" display
The following is valid correspondingly for other device types.
Mounting
Clamping jaw
Sealing
Rubber seal
Clamping jaw
Fig. 2-2: Mounting and sealing
Select the installation cutout so that the control cabinet/panel contains reinforcement bars to stabilize the installation cutout. If necessary, install such reinforcement bars. Protection class IP 65 is only guaranteed with thickness of the metal sheet > 2 mm. The IP 65 degree of protection on the front cannot be ensured unless the panel is in-stalled correctly with the included clamping jaws and the sealing is positioned correctly.
Installation TM: CARAT - Hardware
Page 12 of 52 Rev. 1.00 dated 28.4.2005
2.4 Providing readiness of operation
The CARAT operating terminal is an "IT system" according to EN 60950 with supply voltage 24 VDC. Fail-safe connections for ensuring trouble-free operation:
Caution
Use only shielded cables and metallic connectors for all signal connections. Otherwise the approval for EMC is violated. Screw down or lock all plug connectors. This improves the electrical shielding. Do not install signal lines in the same cable ducts as high voltage lines. Before commissioning the system all cable connections must be tested. It has to be guaranteed that all voltages and signals fulfill the required values.
Safe derivation of electric malfunctions:
Caution
Device and cabinet are to be connected on maximally short way with a central grounding point. Use a connection with maximally low impedance between device and cabinet. Carry out the grounding connection with green-yellow cable with at least 2.5 mm² cross section.
Especially for 230 V devices of the IPC & PC-CONTROL series:
Danger
Notice: Device must only be connected to a socket-outlet with grounding contact. For complete disconnection from mains, the power plug must be unplugged.
Caution
Note: Ensure that the socket-outlet with grounding contact of the internal installation is freely accessible and is as close as possible to the device. For installation in a cabinet, a central power disconnect switch must be provided.
The connector of the connection line to the supply voltage is a disconnecting appliance according to EN 60950.
Danger
Pull the power plug before opening the device!
Especially for 24 V devices of the IPC & PC-CONTROL series:
Warning
Notice: Device may be operated only with safe extra low voltage (extra low function potential with safe disconnection). The control transformer must correspond to the valid specifications.
TM: CARAT - Hardware Installation
Rev. 1.00 dated 28.4.2005 Page 13 of 52
2.5 Connecting to power supply
Before connecting to mains
Warning
Does available voltage conform to the standard voltage requirement? Functional grounding: Connect grounding point with cabinet ground! Grounding bolt M4x10 at the right, lower edge of the rear of housing
View on bottom of housing:
Voltage supply24 VDC: PC 4/2-G-7,62
Note:pin assignment
Warning
Grounding pointM4x10
Fig. 2-3: Connecting to power supply
Mains supply voltage 24 VDC
Warning
24 VDC (18...36 VDC) supply for integrated DC/DC transducer. The voltage applied must meet the requirements for a safe extra low voltage (SELV) according to EN 60950! Attend to "+" and "–" polarity!
Plug-in connection for 24 VDC on the bottom of the housing
Header (socket) PC 4/2-G-7,62 2 pin, pitch: 7.62 mm Phoenix Contact
Plug component
PC 4/2-ST-7,62 2 pin, pitch: 7.62 mm Phoenix Contact
Pin assignment
+ –
– +
Fig. 2-4: Plug-in connection for 24 VDC
• Attach the supplied connector onto a 2-wire cable and plug it into the socket on the bottom of
the housing. Consider "+" and "–" polarity. • Connect the supply cable to a 24 V supply voltage that meets the requirements
for a safe extra low voltage (SELV) according to EN 60950. The device is now ready for mains power operation. Option: Air circulation kit If additionally the fan is mounted, it must be supplied separately with 24 VDC.
+ –
Installation TM: CARAT - Hardware
Page 14 of 52 Rev. 1.00 dated 28.4.2005
2.6 Using peripheral devices
The devices of the IPC & PC-CONTROL series of MSC Tuttlingen GmbH offer by means of their peripheral interfaces the possibility to connect different components.
When using standard peripheral devices (USB, PS/2 etc.) you have to note that their electromagnetic interference immunity is often only sufficient for office environments. For commissioning and maintenance purposes, such devices are adequate – for the process operation however, suitable components for industrial environment are recommended.
TM: CARAT - Hardware Commissioning and Operating
Rev. 1.00 dated 28.4.2005 Page 15 of 52
3 Commissioning and Operating
3.1 Expanding the CARAT
3.1.1 General requirements
Limitation of liability
All technical specifications and approvals apply only to expansions approved by MSC Tuttlingen GmbH.
No liability can be accepted for impairment of functions caused by the use of devices and components from other manufacturers.
All modules and components are electrostatically sensitive. The ESD notes are absolutely to be considered. The opposite symbol indicates the use of electrostatically sensitive modules.
Precautions
Caution
Electronic components are extremely sensitive to electrostatic discharge. Therefore, certain precautionary measures are necessary when handling these modules. Please refer to the directive for Electrostatically Sensitive Devices (ESD guideline).
• Before plugging in or unplugging any components or expansion modules,
disconnect the CARAT from the power supply.
• Before plugging in the connection cables, the static charge of your body, the CARAT and the cables must be brought to the same level. To do this, briefly touch the metal housing.
• Discharge the electrostatic charge from tools you are using.
• Wear a grounding strip when handling components.
• Leave components and expansion modules in their packaging until they are to be installed.
• Components and expansion modules should only be held at the edges – never touch connection pins and conductive tracks.
• Never operate the CARAT with the hood open.
Commissioning and Operating TM: CARAT - Hardware
Page 16 of 52 Rev. 1.00 dated 28.4.2005
3.1.2 Opening the device Housing construction
Housing well The mechanical system is designed - for fitting the electronic components:
Base board with ET(e) module and possible expansion modules. - for mounting of further system components display, front panel, hood.
Housing hood The hood is put on from behind and screwed on; optionally with additional fan.
Top view:
Front panel
Well
Hood
Air circulation kit (option)
Fig. 3-1: Housing construction
Before opening: Shut down operating system. Separate the device from supply. Disconnect all connection cables from the CARAT.
Loosen the two screws on the rear of the housing hood:
Philips screw
M3x6
Push the housing hood in the guiding slits to the left (seen from above), .....
..... until the guiding orifices of the well unblock the clamping flaps of the hood.
Remove the housing hood to the back.
Fig. 3-2: Opening the device After having removed the housing hood, the base board with its different elements is visible inside the CARAT; it's possible that they are concealed by plugged modules partially.
TM: CARAT - Hardware Commissioning and Operating
Rev. 1.00 dated 28.4.2005 Page 17 of 52
3.2 Base board, ET(e) module and expansions
3.2.1 CARAT base board with ET(e) module
BR9
BR5 BR6 BR7
BR8
BR3
24 VDC
CF socket for external
Compact-Flash card
COM1LED (3x)
EthernetUSB (2x)
PS/2VGA
Tou
ch
JILI
(Dis
play
)
Compact-Flash(internal)
PC
/104
Fie
ldbu
s Battery
COM2
DC/DC transducer module
Inve
rter
Mat
rix
ET(e) module ET(e) module
ET(e) module ET(e) module
UP
S
ET(e) module
Fig. 3-3: CARAT base board with ET(e) module
The base board is developed especially for the CARAT product line of MSC Tuttlingen GmbH.
It is designed for integration of CPUs on standardized ETX form factor, equipped with power-fail recognition, touch controller, ports for touchscreen, TFT display and backlight, keyboard controller (optional), Compact-Flash internal and external, SRAM with back-up battery, status LEDs, external interfaces (COM1, Ethernet, 2 x USB, PS/2, VGA).
In addition the functionality can be expanded by plug-in modules.
Note: In the following there are described only functions of the base board that are relevant to the customer. Otherwise the settings that are carried out by MSC Tuttlingen GmbH must not be changed, since the base board is adjusted to the particular device type. Descriptions of the ET(e) modules are prepared to download under: www.msc-ge.com > IPC Systems & Boards > IPC Embedded > ET(e)/ETX
Commissioning and Operating TM: CARAT - Hardware
Page 18 of 52 Rev. 1.00 dated 28.4.2005
3.2.2 Jumper configuration
By means of jumper blocks, the interrupts of power-failure and fieldbus as well as the assignment Master-Slave of the two Compact-Flash cards can be configured.
Interrupts of power-failure und fieldbus
Fig. 3-4: Jumper – Interrupts power-fail and fieldbus • Power-fail interrupt
BR6: INT PwrFail IRQ 5 IRQ 10 IRQ 11 IRQ 12
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
BR5 BR6 BR7
Default
At approx. 17 V the ISA interrupt is activated.
• Fieldbus interrupt or PC/104 operation - Fieldbus interrupt
BR7: INT FB IRQ 5 IRQ 10 IRQ 11 IRQ 12
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
BR5 BR6 BR7
Default
- PC/104 operation
BR7: INT FB PC/104-Betrieb
BR5 BR6 BR7
1
3
5
7
2
4
6
8
For PC/104 operation the jumper of block BR7 have to be removed.
BR9
BR5 BR6 BR7
BR8
BR3
BR5 BR6 BR7
TM: CARAT - Hardware Commissioning and Operating
Rev. 1.00 dated 28.4.2005 Page 19 of 52
Configuration Master and Slave of the two Compact-Flash cards
BR9 Master internal Master external
3 2 1
3 2 1
BR9
Default
Fig. 3-5: Jumper – Master-Slave for Compact-Flash Option: Programming TC03 keyboard controller
Notice: TC03 keyboard controller is • equipped on the base board only optionally. • adapted to customer-specific design of the CARAT. Program TC03 only after consulting with MSC Tuttlingen GmbH!
BR3 Standard operation Programming TC03
2
1
2
1
BR3
Default
Fig. 3-6: Jumper – Programming TC03 [option]
To program the TC03 keyboard controller, follow these steps: If a PC/104 card is used, it must be removed before the programming and plugged after that again. • Put the jumper at block BR3. • Program the keyboard controller by means of a Compact-Flash card. • Remove the jumper from block BR3.
BR9
BR5 BR6 BR7
BR8
BR3
BR9
BR9
BR5 BR6 BR7
BR8
BR3
BR3
Commissioning and Operating TM: CARAT - Hardware
Page 20 of 52 Rev. 1.00 dated 28.4.2005
3.2.3 Expansion modules
COM module for COM2
Expansion module Interface COM2
RS 232 RS-232 with overvoltage protection
RS 485 RS-485/422 opto-decoupled
Fig. 3-7: COM module on base board Fieldbus module
Expansion module Interface Fieldbus
EC1 CANopen CANopen
EC1 PROFIBUS PROFIBUS
Fig. 3-8: Fieldbus module on base board PC/104 module
BR9
BR5 BR6 BR7
BR8
BR3
Fig. 3-9: PC/104 module on base board
Note: PC/104 and fieldbus can be used only alternatively! When using a PC/104 module, the bolt (marked above) and the jumper for the fieldbus interrupt have to be removed. PC/104 and fieldbus have the same address range: 4000h – 7FFFh. With PC/104 the ISA bus is available. There are missing: -12V, +12V, -5V.
BR9
BR5 BR6 BR7
BR8
BR3
BR9
BR5 BR6 BR7
BR8
BR3
BR9
BR5 BR6 BR7
BR8
BR3
TM: CARAT - Hardware Commissioning and Operating
Rev. 1.00 dated 28.4.2005 Page 21 of 52
3.2.4 Memory modules
• RAM on base board
Two modules with 512 KB SRAM each, with back-up battery. Characteristics: - Word oriented - 512 K x 16 - Pages 0 - 63 (64 pages) - 16 K per page
• RAM on ET(e) module
One SO-DIMM socket for SDRAM modules up to 512 MB max. • Compact-Flash on base board
The base board is equipped with a Compact-Flash card in case of delivery. • Compact-Flash socket for external Compact-Flash card
For storage of user data and programs by means of a Compact-Flash card there is a socket on the base board which is accessible from outside also when the housing is closed. During operation the card must remain plugged in.
Notice: • Internal Compact-Flash is Master:
External Compact-Flash is Slave (configured by means of a jumper). • Internal Compact-Flash card must stay inserted:
Personnel of MSC Tuttlingen GmbH inserts the card, stores the system software on that. Card may not be exchanged by the user.
• Socket for external Compact-Flash not "hot-plug": During operation the Compact-Flash card must not be removed!
3.2.5 Memory allocation D segment
Address used for
D8000h - DBFFFh SRAM
D4000h – D7FFFh Fieldbus or PC/104
D3000h Paging Register SRAM
D3001h Reserved
D3002h Status LEDs
D3003h Reserved
D3004h Reserved
D3005h Reserved
D3006h Reserved
D3007h Reserved
D0000h – D8000h optional *)
*) With jumper BR3 plugged for TC03 programming: Other devices are disabled.
Commissioning and Operating TM: CARAT - Hardware
Page 22 of 52 Rev. 1.00 dated 28.4.2005
3.2.6 Interrupt allocation
The allocation of the interrupts is determined by the used ET(e) module.
Interrupts, as for example power-fail or the ones used by expansion modules, can be allocated by jumper settings (see section "Jumper configuration" in this chapter).
3.2.7 Status LED
The three light-emitting diodes can be programmed arbitrarily by the customer to indicate the status.
They are positioned at the edge of the base board between the external interfaces and are visible on the bottom of device with closed housing.
redyellowgreen
Fig. 3-10: Status LED
The content of the address D3002h [Status LEDs], see section "Memory allocation D segment" in this chapter, is assigned to the three light-emitting diodes as follows:
Light-emitting diodes ISA_SD[0..7] in HEX red green yellow
0 off off off
1 on off off
2 off on off
3 on on off
4 off off on
5 on off on
6 off on on
7 on on on
TM: CARAT - Hardware Commissioning and Operating
Rev. 1.00 dated 28.4.2005 Page 23 of 52
3.2.8 Back-up battery
The battery that is installed on the base board provides Real Time Clock, CMOS memory and SRAM with a current, in order to permanently save system information, even if the board is separated from the supply.
Type CR2032
Electrochemical system Primary Lithium cylindrical and button
Nominal capacity 230 mAh
Nominal voltage 3 V
Diameter 20 mm
Height 3.2 mm
Weight 3 g
Replacing the battery When the charge is too low or the battery is empty, the data stored in the CMOS RAM (e.g. date and time) might not be accurate. Then the lithium battery must be replaced.
BR9
BR5 BR6 BR7
BR8
Fig. 3-11: Replacing the back-up battery
To replace the battery, follow these steps: • Observe the precautions in section "General requirements". • Open the housing as described in section "Opening the device". • With a medium flat-bladed screwdriver, gently pry the battery enough
to free the battery from its socket. • Install the new battery in the socket, orienting the "+" face-up as in the figure above. • Close the CARAT again.
Caution
Notice: Incorrect replacement may lead to risk of explosion. The battery may be replaced only with an identical battery or with a type recommended by the manufacturer. Ensure that you insert the battery in the right way (see polarity).
Note: Do not throw lithium batteries into the household waste. They must be disposed of in accordance with local regulations concerning special waste.
Commissioning and Operating TM: CARAT - Hardware
Page 24 of 52 Rev. 1.00 dated 28.4.2005
3.3 Connecting peripheral devices
3.3.1 Interfaces
Access to ports and external Compact-Flash
Connections to peripheral devices and access to external Compact-Flash are placed on the bottom of the housing hood.
Example: CARAT-T with 12.1" display
Grounding bolt:M4x10
Change of Compact-Flash cards
Interfaces (standard):COM1, VGA, USB,Ethernet, Keyboard
Interfaces (option)
Compact-Flash external
Supply voltage
Fig. 3-12: Access to ports and external Compact-Flash
Notice: During operation: Do not connect or disconnect any plugs! When connecting peripheral devices, pay attention to their industrial compatibility! Configuration of the connections, see identification label on the rear of the housing! Terminals are standardized contacts with known default assignments (see section "External connections" in chapter "Technical Data"). Expansion modules on corresponding slots of the base board contain further interfaces. For information on this, refer to the description of the corresponding module.
TM: CARAT - Hardware Commissioning and Operating
Rev. 1.00 dated 28.4.2005 Page 25 of 52
Arrangement of ports
The connections shown below are the external interfaces of the base board that is installed in the CARAT with optional expansion modules. The ports are positioned on the bottom of the housing.
Example: CARAT-T with 12.1" display
1
8
26
5
7
43
10 9
No. Interface Connector type Annotation
1 VGA monitor port (analogue) HD-Sub-D female connector, 15 pin
2 PS/2 keyboard MiniDIN socket, 6 pin
3 USB port 0 USB Type A, 4 pin
4 USB port 1 USB Type A, 4 pin
5 Ethernet RJ-45 socket, 8 pin, 2 LEDs
6 COM1 serial port RS-232 Sub-D male connector, 9 pin
7 Compact-Flash CF socket, type 2, 50 pin with card locking
8 Option: COM2 serial port Sub-D male/female connector, 9 pin RS-232, RS-485/422
9 Option: Diagnostic interface fieldbus Sub-D male connector, 9 pin
10 Option: Fieldbus Sub-D male/female connector, 9 pin Fieldbus (alternatively to PC/104 slot): CANopen, InterBus, PROFIBUS, …
Fig. 3-13: Connections to periphery
Commissioning and Operating TM: CARAT - Hardware
Page 26 of 52 Rev. 1.00 dated 28.4.2005
Identification label
The identification label on the rear of the housing shows the configuration of the interfaces. It is adapted to customer’s order in case of delivery.
VGAPS/2USB BUSB A
Ethernet
COM ARS232
LEDCompact-FlashPower+ -
LED
321
.
.4
7.
COM B–RS232COM B–RS485/422
Fieldbus...........................
Fieldbus...........................
8910
Fig. 3-14: Identification label
Optional interfaces
Three cutouts in the interfaces sheet metal are planned for optional interfaces. In this way internal interfaces for customized applications can be led to outside. Only the cutout needed for a connection is removed.
We offer modules for the serial interface COM2 as well as the fieldbus connection that are plugged directly onto the base board.
Position Dimensions Connection Interface Realization
25
Sub-D male, 9 pin
COM2: RS-232 Interface module RS 232 8
25
Sub-D female, 9 pin
COM2: RS-485/422 Interface module RS 485
9 25
Sub-D male, 9 pin
Fieldbus: Diagnostic interface RS-232
Fieldbus module EC1 of MSC (Fieldbus connection Hilscher)
25
Sub-D male, 9 pin
Fieldbus: CANopen
Fieldbus module EC1 CANopen (Fieldbus connection Hilscher)
10
25
Sub-D female, 9 pin
Fieldbus: PROFIBUS
Fieldbus module EC1 PROFIBUS (Fieldbus connection Hilscher)
Fig. 3-15: Optional interfaces
TM: CARAT - Hardware Commissioning and Operating
Rev. 1.00 dated 28.4.2005 Page 27 of 52
3.3.2 Peripherals
Notice:
For the process operation external keyboard and external mouse must be provided with the appropriate EMC certificate (CE mark!). External keyboard and touchscreen may be operated in parallel.
Keyboard
The CARAT is designed to connect different keyboard models:
• PS/2 keyboard An external PS/2 keyboard can be connected to the PS/2 keyboard socket.
• USB keyboard A USB keyboard can be connected to the USB port. When used for the first time, it may be necessary to install a USB keyboard driver.
Mouse
The CARAT is designed to connect different mouse models:
• Serial mouse A serial mouse can be connected to the serial COM1 port. In order to operate, the applicable mouse driver must be set up and configured.
• USB mouse A USB mouse can be connected to the USB port. When used for the first time, it may be necessary to install a USB mouse driver.
Monitor
An external display unit in form of a monitor or different display types, e.g. from TERMINAL series of MSC Tuttlingen GmbH, can be connected to the VGA port.
Notice: Use of an external monitor may cause a deterioration of the image quality in the fitted display unit. External monitor for service and diagnosis only!
Ethernet network
The CARAT can be connected to a computer network via the RJ-45 socket "Ethernet".
Ethernet is a standard for local networks. Twisted-pair cables or glass fiber cables are used for networking the computers.
Commissioning and Operating TM: CARAT - Hardware
Page 28 of 52 Rev. 1.00 dated 28.4.2005
3.4 Handling storage media
Flash memory
The base board of the CARAT is firmly equipped with a Compact-Flash card.
Additionally a Compact-Flash card can be inserted via the CF socket from outside.
The Compact-Flash card is used as a storage medium. Data can be stored onto and can be called again.
Notice: Do not "save" any data to the storage medium if a supply voltage failure occurs! For that the SRAM with back-up battery is planned. The variable voltage in such an event causes uncontrolled writing to the storage medium, data files may be overwritten or deleted. UPS (Uninterruptible Power Supply) prevents loss of data!
3.5 Operating the CARAT
Panel with touchscreen
The touchscreen is integrated into the display section of the front panel.
By touching the sensitive screen according to the represented functions on the display, you operate the computer, for example through pressure on an indicated field.
Notice: Do not use any metallic or peaked objects – these could damage the touch surface.
Panel with touchscreen e.g. CARAT-T with 12.1" display
CARAT
Touchscreen
Fig. 3-16: Panel with touchscreen
Touch connection: The touchscreen is linked to the touch interface of the base board.
TM: CARAT - Hardware Commissioning and Operating
Rev. 1.00 dated 28.4.2005 Page 29 of 52
3.6 Setting/Operating the CARAT
Operating system
According to your order MSC Tuttlingen GmbH installs one of the following operating systems on the CARAT:
• Windows CE .NET 4.2
• Windows XP Embedded
• Embedded Linux
The CARAT is approved for these operating systems.
Description for handling of the operating system Successively instructions will be written according to these operating systems. These ones include the use of the corresponding software and complete the submitted description of device.
3.7 Terms of warranty
For the devices of the IPC & PC-CONTROL series of MSC Tuttlingen GmbH, the agreements determined in the General Terms and Conditions (AGB) are valid.
All wearing parts are excluded from warranty. Wearing parts are parts which are subject to maintenance or routine check-up: all fans, all drive units, display backlight, battery.
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TM: CARAT - Hardware Technical Data
Rev. 1.00 dated 28.4.2005 Page 31 of 52
4 Technical Data
4.1 General
Component Description Indication
Built-in unit CARAT
Protection class IP 65 at front side, IP 20 at rear side
Cooling Fanless: no CPU fan, no device fan
Front panel Aluminum base-plate, stuck membrane
Basic system
Housing Galvanized sheet steel (thickness 1 mm)
Operating panel Touchscreen -T
Base board Board for integration of CPUs on standardized ETX form factor, interface modules, expansion modules
VIA Eden 400 MHz .E-400
Celeron 400 MHz .C-400
Celeron 650 MHz .C-650
CPU version, on ET(e) module
8.4" screen diagonal, TFT color, 640 x 480 pixel (VGA) /8,4
12.1" screen diagonal, TFT color, 800 x 600 pixel (SVGA) /12,1
Display version (active matrix LCD)
15.0" screen diagonal, TFT color, 1024 x 768 pixel (XGA) /15,0
Memory extension
on base board 1) 1 MB SRAM 2 x 512 KB SRAM
128 MB SDRAM 1 x SO-DIMM 128 MB SDRAM /128
256 MB SDRAM 1 x SO-DIMM 256 MB SDRAM /256
512 MB SDRAM 1 x SO-DIMM 512 MB SDRAM /512
on ET(e) module: 1 x SO-DIMM socket
Compact-Flash
64 MB Compact-Flash card /64
128 MB Compact-Flash card /128
256 MB Compact-Flash card /256
512 MB Compact-Flash card /512
1 GB Compact-Flash card /1024
on base board 2)
64 MB Compact-Flash card /CF64
128 MB Compact-Flash card /CF128
256 MB Compact-Flash card /CF256
512 MB Compact-Flash card /CF512
1 GB Compact-Flash card /CF1024
CF socket for external Compact-Flash card
Note: 1) SRAM with back-up battery for remanent data 2) Compact-Flash internal: Size depends on operating system, more capacity only upon request. Personnel of MSC Tuttlingen GmbH inserts the card.
Technical Data TM: CARAT - Hardware
Page 32 of 52 Rev. 1.00 dated 28.4.2005
Component Description Indication
1 x serial (COM1) as RS-232
1 x Ethernet 10/100 Base-T
2 x USB 1.1
1 x VGA (CRT for second display unit)
1 x PS/2 keyboard
External interfaces (standard)
1 x CF socket (for external Compact-Flash card)
COM2 as RS-232 with overvoltage protection /2-232
COM2 as RS-485/422 opto-decoupled /2-485
External interfaces (optionally integrated)
Fieldbus (alternatively to PC/104): CANopen, InterBus, PROFIBUS, … /COM (e.g.)
COM2 TTL
Fieldbus (alternatively to PC/104)
Internal interfaces (on base board)
PC/104 (alternatively to fieldbus) / without -12V, +12V, -5V
Windows CE .NET 4.2 /CE4.2
Windows XP Embedded /XPemb
Embedded Linux /Lemb
Operating system 1)
Image 1) (per operating system)
Visualization 1)
PLC system RT 1)
resistive-analogue Touch
Accessories
- Fan Air circulation kit for CARAT /Lüfter-Kit
- Buffer el. capacitor Power-fail electrolytic capacitor for CARAT /ELK
Supply voltage 24 VDC 2) 18...36 VDC (SELV)
Power consumption 70 W max. (depending on device type)
Note: 1) These components are not described in the present document. They are parts of the additional software descriptions.
Notice: 2) 24 volt devices correspond to protection class II in accordance with EN 60950. The voltage applied must meet the requirements for a safe extra low voltage (SELV) according to EN 60950.
TM: CARAT - Hardware Technical Data
Rev. 1.00 dated 28.4.2005 Page 33 of 52
Mechanical dimensions depending on type
(see chapter "Mechanical Dimensions")
Weight depending on type (see section "Type-specific")
Ambient temperature
- Operation (vertical installation) +5 ºC to +45 ºC (with natural convection)
- Storage -20 ºC to +60 ºC
50% max. at +40 ºC non condensing Relative humidity
90% max. at +20 ºC non condensing
Ambient air free of corrosive gases
Oscillation load (in operation) according to DIN IEC 68-2-6
- 10 Hz to 58 Hz ±0,075 mm DA
- 58 Hz to 150 Hz 10 m/s²
Shock load (in operation) according to DIN IEC 68-2-27
10 g, 11 ms, 3 shocks
EEC directive EMC 89/336/EEC Testing for EEC conformity
- interference emission according to EN 55011 / EN 55022, limit value class A
- interference resistance according to DIN IEC 61000-6-2: 1999
Approvals CE
Note: The configuration of the system made of available components is documented in the delivery note, which is enclosed in the delivery of the CARAT.
Technical Data TM: CARAT - Hardware
Page 34 of 52 Rev. 1.00 dated 28.4.2005
4.2 Type-specific
Specific dates for different types of the CARAT line are described in the following section.
4.2.1 CARAT-T: CARAT with touchscreen
Type indication Front panel CPU Display Touch Other * Weight
288x
220
fron
t pan
el
335x
275
fron
t pan
el
395x
310
fron
t pan
el
VIA
Ede
n 40
0 M
Hz
Cel
eron
400
MH
z C
eler
on 6
50 M
Hz
8.4"
TF
T c
olor
, VG
A
12.1
" T
FT
col
or, S
VG
A
15.0
" T
FT
col
or, X
GA
8.
4" r
esis
tive-
anal
ogue
12
.1"
resi
stiv
e-an
alog
ue
15.0
" re
sist
ive-
anal
ogue
W
eigh
t (st
anda
rd)
[kg]
, ap
prox
.
CARAT-T.E-400/8,4/* x x x x 3.0 CARAT-T.C-400/8,4/* x x x x 3.0 CARAT-T.C-650/8,4/* x x x x 3.0
CARAT-T.E-400/12,1/* x x x x 4.0 CARAT-T.C-400/12,1/* x x x x 4.0 CARAT-T.C-650/12,1/* x x x x 4.0
CARAT-T.E-400/15,0/* x x x x 5.5 CARAT-T.C-400/15,0/* x x x x 5.5 CARAT-T.C-650/15,0/* x x x x 5.5
* Further specifications to type indication you can find in the section "Nomenclature"
of chapter "Characteristics" and "General" of chapter "Technical Data".
TM: CARAT - Hardware Technical Data
Rev. 1.00 dated 28.4.2005 Page 35 of 52
4.3 External connections
4.3.1 Serial port COM1 [RS-232]
One serial port located on 9 pin Sub-D male connector, as a RS-232 (V.24), marked by "COM A".
RS-232 interface
Pin Signal Meaning Input/Output
1 DCD Data Carrier Detect I 2 RxD Receive Data I 3 TxD Transmit Data O 4 DTR Data Terminal Ready O 5 GND Signal Ground --- 6 DSR Data Set Ready I 7 RTS Request to Send O 8 CTS Clear to Send I
Sub-D male, 9 pin
9 RI Ring Indicator I
Fig. 4-1: COM1 [RS-232]
4.3.2 Ethernet connection
One Ethernet connection via 10Base-T connector "Ethernet". The Intel 82551ER controller supports transfer rates of 10 Mbit/s and 100 Mbit/s.
Pin Signal Meaning Input/Output
1 TxD+ 10Base-T Transmit Differential Output 2 TxD– 10Base-T Transmit Differential Output 3 RxD+ 10Base-T Receive Differential Input 4 N.C. not connected --- 5 N.C. not connected --- 6 RxD– 10Base-T Receive Differential Input 7 N.C. not connected --- 8 N.C. not connected --- LED green Link
10Base-T
RJ-45 CAT5
LED yellow Activity
Fig. 4-2: Ethernet
6789
12345
1
8
Technical Data TM: CARAT - Hardware
Page 36 of 52 Rev. 1.00 dated 28.4.2005
4.3.3 USB ports
2 x 4 pin USB connector (dual port type), Type A, labeled "USB A" and "USB B", to connect USB peripheral devices.
USB A USB B Meaning
1 VCC 1 VCC Voltage supply (+5V / 0.5A) 2 USB0– 2 USB1– Data 3 USB0+ 3 USB1+ Data 4 GND 4 GND Ground
USB Type A, 4 pin
Fig. 4-3: USB [twice]
4.3.4 VGA monitor port
15 pin HD-Sub-D socket "VGA" to connect an external display unit in form of a monitor or various display types, e.g. from TERMINAL series of MSC Tuttlingen GmbH.
Pin Signal Pin Signal Pin Signal
1 RED 6 GND 11 N.C. 2 GREEN 7 GND 12 DDC DAT 3 BLUE 8 GND 13 HSYNC 4 N.C. 9 VCC_VGA (+5V) 14 VSYNC 5 GND 10 GND 15 DDC CLK
HD-Sub-D female, 15 pin
Fig. 4-4: VGA [CRT]
4.3.5 PS/2 keyboard port
6 pin MiniDIN socket "PS/2" to connect an external PS/2 keyboard.
Pin Signal Meaning Input/Output
1 KBDAT Keyboard Data I/O 2 N.C. not connected --- 3 GND Ground --- 4 VCC_PS/2 (+5V) Voltage supply O 5 KBCLK Keyboard Clock I/O
MiniDIN socket, 6 pin
6 N.C. not connected ---
Fig. 4-5: PS/2 keyboard
1234
1
5
11
15
6
10
5 31
246
TM: CARAT - Hardware Technical Data
Rev. 1.00 dated 28.4.2005 Page 37 of 52
4.4 Display
• Display connection via display adapter to the JILI connector of the base board
• Display with different sizes and resolutions, depending on device type
Technology Active matrix color LCD (Liquid Crystal Display)
basing on TFT (Thin Film Transistor)
Screen diagonal 8.4" 12.1" 15.0"
Resolution (hor. x vert.) 640 x 480 800 x 600 1024 x 768
Color depth 262,144 262,144 262,144
Brightness typ. [cd/m²] 450 250 250
Contrast typ. 500 350 400
Life time of back-lighting lamps (MTBF) [h] 1) --- 2) 50,000 min. 50,000 min.
Note: 1) Back-lighting lamps are subjects to wear, and are not included in the warranty.
Their lifetime depends on operating conditions as e.g. IN/OFF switching cycles, operating temperature, symmetry of lamp supply voltage.
The indicated times are taken from the data sheets of the display manufacturers. We recommend replacing the tubes after these times.
2) Display manufacturer does not give any information.
Technical Data TM: CARAT - Hardware
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TM: CARAT - Hardware Mechanical Dimensions
Rev. 1.00 dated 28.4.2005 Page 39 of 52
5 Mechanical Dimensions
5.1 CARAT-T/8,4
5.1.1 Front panel
• 288 mm x 220 mm
• 8.4" display
• Touchscreen - CARAT-T/8,4
Fig. 5-1: CARAT-T/8,4 – Front panel
CARAT
172 x 130 2
20
288
Mechanical Dimensions TM: CARAT - Hardware
Page 40 of 52 Rev. 1.00 dated 28.4.2005
5.1.2 Device dimensions
CARAT-T/8,4
84.582
0
-4 0 31
010
210220
TM: CARAT - Hardware Mechanical Dimensions
Rev. 1.00 dated 28.4.2005 Page 41 of 52
0 10 288
278
0010
210220
110
Fig. 5-2: CARAT-T/8,4 – Device dimensions
General tolerances ISO 2768 – mK
Mechanical Dimensions TM: CARAT - Hardware
Page 42 of 52 Rev. 1.00 dated 28.4.2005
5.1.3 Fitting dimensions
272
204
Fig. 5-3: CARAT-T/8,4 – Fitting dimensions
TM: CARAT - Hardware Mechanical Dimensions
Rev. 1.00 dated 28.4.2005 Page 43 of 52
5.2 CARAT-T/12,1
5.2.1 Front panel
• 335 mm x 275 mm
• 12.1" display
• Touchscreen - CARAT-T/12,1
Fig. 5-4: CARAT-T/12,1 – Front panel
CARAT
249 x 187
275
335
Mechanical Dimensions TM: CARAT - Hardware
Page 44 of 52 Rev. 1.00 dated 28.4.2005
5.2.2 Device dimensions
CARAT-T/12,1
84.582
0
-4 0 31
013.5
261.5275
TM: CARAT - Hardware Mechanical Dimensions
Rev. 1.00 dated 28.4.2005 Page 45 of 52
012
.5
39.5
167.
5
295.
5
335
322.
5
013.5
78.5
261.5275
196
Fig. 5-5: CARAT-T/12,1 – Device dimensions
General tolerances ISO 2768 – mK
Mechanical Dimensions TM: CARAT - Hardware
Page 46 of 52 Rev. 1.00 dated 28.4.2005
5.2.3 Fitting dimensions
314
252
Fig. 5-6: CARAT-T/12,1 – Fitting dimensions
TM: CARAT - Hardware Mechanical Dimensions
Rev. 1.00 dated 28.4.2005 Page 47 of 52
5.3 CARAT-T/15,0
5.3.1 Front panel
• 395 mm x 310 mm
• 15.0" display
• Touchscreen - CARAT-T/15,0
Fig. 5-7: CARAT-T/15,0 – Front panel
CARAT
308 x 232
310
395
Mechanical Dimensions TM: CARAT - Hardware
Page 48 of 52 Rev. 1.00 dated 28.4.2005
5.3.2 Device dimensions
CARAT-T/15,0
89.587
0
-4 0 36
10
300310
TM: CARAT - Hardware Mechanical Dimensions
Rev. 1.00 dated 28.4.2005 Page 49 of 52
0 10
010
38 198
358
395
385
45
265
300310
Fig. 5-8: CARAT-T/15,0 – Device dimensions
General tolerances ISO 2768 – mK
Mechanical Dimensions TM: CARAT - Hardware
Page 50 of 52 Rev. 1.00 dated 28.4.2005
5.3.3 Fitting dimensions
379
294
Fig. 5-9: CARAT-T/15,0 – Fitting dimensions
TM: CARAT - Hardware Mechanical Dimensions
Rev. 1.00 dated 28.4.2005 Page 51 of 52
5.4 Air circulation kit [option]
As an option it is possible to mount additionally a fan on the rear of the housing hood. Because of that the air circulation improves in the closed housing.
Example: CARAT-T with 12.1" display
The dimensions of the fan are identical for all devices of the CARAT series.
100
165
47.5
Fig. 5-10: Air circulation kit [option]
Mechanical Dimensions TM: CARAT - Hardware
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