Aluminium Tools and Equipment
Catalogue
October
2013
www.bodyshopsolutionsltd.com
Call us on 01327 300700 for
more information
www.bodyshopsolutionsltd.com
Lock-up Workstation
Lock-up Tolley with Upper Section
Keep all the Aluminium tools in one place and under
lock and key. Ready for use.
This workstation is very
robust.
Other sizes and shapes are
available if required
Part No: 811205
881104 Ultra Rack
Paint rack with 7 positions
For doors, bonnets etc
881105 X-Stand
Panel Storage and Racking Systems
881102 Bodyshop Manager Professional
Complete with all accessories
881103 Super Stand
For bumpers, spoilers, front and
rear valances
Vacuum Machines and Grinding tools
Mobile Safety Vacuum
Class B1. 230v
932464
Peltor Face Mask
Face and Ear protector
881030
Pneumatic Grinder
GTC-082A/SW
611123
Angle Grinder
GTC-986 A2.0
611126
Rotary Sander RAS
115.04E. 230v
661001
Angle Grinder
FX-8125LA
611125
Grinding Discs
612010 2 x Abrasive
discs and
clamping unit
637025 Set of grinding
discs with tool
holder
10 x 30mm dia
10 x 50mm dia
Set of Grinding Discs
for Grinder RAS 25 pieces STF D115 P36
25 pieces STF D115 P50
25 pieces STF D115 P80
25 pieces STF D115 P120
667017
Discs for Angle Grinder
637036 Aluminium cutting
disc
637037 (10 pieces) Alu
roughing disc
637038 Fibre grinding
discs 60 grit (25
pieces)
637039 Soft grinder
You can order these items separately just
quote the part numbers.
Milling Cutters
637010
Cylindrical shape
Milling Cutter for
aluminium
637011
Ball shape TCD
Milling Cutter for
aluminium
637012
Conical shape TCK
Milling Cutter for
aluminium
637013
AluCut Set 40 x 4.4mm
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InvertaPuls IP6/2 Pulse-Arc, 3 x 400v
The IP6/2 Aluminium welder is the ideal solution for body repairs with
operations suitable for the workshop. Absolutely perfect for welding
Aluminium. Extremely easy to use with only the panel thickness to be
programmed.
• Precision regulation of energy and arc. Saving of custom welding
programs. Software updates possible at any time.
• Top-quality 4-roller drive for long service life. Easy and convenient
welding wire change - accepts small wire spools D200.
• The control unit automatically detects which torch to use for weld-
ing. This reduces the time required for the tiresome switchover
from steel to aluminium and vice versa
• Pulse-arc welder with 2 torch connections
• Steel and stainless steel welding
• Aluminium welding (AlMg3 or AlMg5, AlSi5 or AlSi12)
• MIG Brazing (CuSi3, AlBz8, CuAl8)
• 1 aluminium hose package, type MB24, 3 m
• 1 aluminium hose package, type MB15, 3 m
• 1 ground cable, 1 pressure gauge, 1 double branch valve 667017
Welding Equipment and Consumables
Aluminium Wire for IP6/2
311080
Aluminium wire AlSi12 1.0mm
2 kg roll D200
311078
Aluminium wire AlSi5 1.0mm
2 kg roll D200
Other types and sizes of wire are
available in small and large reels.
Just call us for a quote on 01327 300200
Crack Detection Kit
311050 500ml
Penetration test fluid
311051 500ml
Cleaner fluid
311052 500ml
ARDROX Developing fluid
Accessories for Welding
881047
Welding protection helmet
WS307
Grinding Protection Blankets
Also available in smaller sizes
881001 3000 x 2500mm
881002 2500 x 12500mm
881003 2000 x 1500mm
881004 1000 x 1000mm
8810111000 x 1000mm Welding protection blanket
311041
Special pliers for welding
With 4 functions
881036
Leather welding gloves
Call us on 01327 300700
Hand Tools and Accessories
Special Tools for Aluminium
617240
Countersink tool with 120º
angle with pilot. Also avail-
able with 100º angle.
607101 Crown Cutter. Special drill bit Z:SF-FRA-
SN09. For cutting out around rivets etc
571110 TAURUS 4 Pneumatic rivet gun. Maximum
pulling strength of 2 tons also available with
extension nozzles
578113 Extension 50mm for Taurus 4
578114 Extension 100mm for Taurus 4
512001 2 way separation chisel with handle
541030 Manual de-burring tool
547030 2 x spare blades for de-burring tool
Saws and Saw Blades
120001 WPS 2000 High speed cutting saw
• 12,000 strokes per
minute
• Easy to use
• Very accurate cutting
197003 32 tpi saw blades for cutting aluminium
197004 28 tpi saw blades. No clogging when cutting
through mastic
197039
• File set of three files
The saw is used for all cutting jobs, giving
very accurate cutting with high speed and ease of use. Fit the differ-
ent blades or the files for the various jobs you do.
Temporary Fasteners and Drills
577104 Fasteners for 4.1mm rivets
577106 Fasteners for 6.1mm rivets
577107 Fasteners for 6.5mm rivets
617220 Drill bit for rivets 4.1mm
617226 Drill bit for rivets 6.1mm
617227 Drill bit for rivets 6.5mm
Other sizes of fasteners and drill bits are available. Just ask.
Call us on 01327 300700
Drills and Drill Bits
601001 Vario Drill WS90
• Vario Drill WS90
including Variomatic
608019 Jumbomatic MB Version
627001 W+S Drill Bit NK-2F 6.7mm x 44mm
Special tapered drill for rivets
620205 Variantic Fraser drill bit 8mm (5 pieces)
628005 Centre Punch
The Vario Drill is a slow speed drill with very high torque, working at
only 900rpm. This slow speed ensures long life from the drill bits.
Very easy to use and very comfortable to hold. The Jumbomatic is
essential for MB cars.
637004 Variety of different drill bits
541202 Round Stainless Steel brush 75mm dia with
plaited brushes
Hammers, Grips and Dollies
Various Hammers
511028
Recoil hammer (plastic)
511029
Recoil hammer 400g
511022
Recoil hammer 500g
511030
Aluminium hammer
511031
Soft face hammer
511039
Bumping hammer
(one round face)
511040
Locksmiths hammer (300g)
512002
Aluminium hammers
Set of 4 pieces
512004
Aluminium dent removal
dolly set 11 pieces
The hammers are all of excellent quality mainly
supplied by Peddenhaus. There are many other
hammers that are available. Just ask for the complete
list.
Call us on 01327 300700
Various Grips and Clamps
561150
Locking plier 112 straight
jaws
561151
Locking plier U Clamp 145
561152
Vice grip 144
561153
Vice grip 224
561154
Locking plier 111 curved jaws
10”
561181
Vice clamp axial DW
561182
Vice clamp axial DS
561183
Vice clamp axial D
561184
Vice clamp axial T
561185
Vice clamp axial WS
561220
Long reach C Clamp 20cm
561230
Long reach C Clamp 30cm
Specialist Dollies and Wedges
582001
WS93 Dolly Panel Removing
Set. Supplied in 4 pieces
581100
Moulding Wedges kit
5 pieces in various sizes
Various Files and Brushes
521201
Curved file
(Fine 1-medium)
521203
Curved file
(Coarse 3– fine)
521210
Body blade with holder
(for tin)
523222
File Set 5 pieces with roll
bag
541101
Round brush long bristle
541103
Flat brush long bristle
541250
Flat brush nylon bristle
541290
Ring shaped brush (no2)
541211
Hand wire brush
(stainless steel)
541212
Hand wire brush V
Various Tools for Aluminium
541015
Chisel set 6 pieces
881320
Flexible magnetic stick
801150
Infra-red hand held 2 point
laser temperature gauge
541010
Scraper for undercoating
541020
Spatulas kit of 4 pieces
542050
Aluminium bonding kit 2
components
Specialist Cutters and Scrapers
531100
Sheet metal snips 260mm Left
531101
Sheet metal snips 260mm Right
531110
Rivet head cutter
541001
Hard metal scraper
547001
Hard metal scraper spare blades
Glue Gun for Betamate 2096
831100
Cartridge gun (hand operated) for
Betamate 2096 glue
50ml cartridges
Call us on 01327 300700
Files, Chisels, Brushes etc.
Flow Form Rivets (FFR’s)
These types of rivets are used regularly in
repairs on Mercedes Benz, though they can
be used for most rivet repairs.
Supplied in several
sizes for Aluminium
and steel, they are
easily fitted and give
the perfect repair.
Always use the
correct glue when
fitting any type of
rivet.
A COMPLETE RANGE OF FFR’S ARE
AVAILABLE FOR ALUMINIUM
www.bodyshopsolutionsltd.com
Bonding and Riveting with XPress 800
700000 XPress 800 Rivet gun
For Self piercing Rivets (SPR’s)
Flow Form Rivets (FFR’s)
SPR Rivet removal
Three ‘C’ Clamps (Standard Medium, Large)
Dies and Mandrels for various jobs
The modular concept means it can fit all types of rivets
(including blind rivets) by one very simple process.
700100 Blind Rivet Adaptor BR20
For fitting blind rivets into very small places
777281 XPress 800 RivBox
With assorted spare rivets
777230 RIBE 6.5 x 12.5mm
blind rivets
Assorted FFR’s
and SPR’s for
Aluminium and
Steel
700101 Blind Rivet Adaptor BR50
For fitting all blind rivets up to a breaking strain of 5 tons
700110 Blind Rivet Nut Adaptor BRN50
For fitting all blind rivet nuts from M4 to M12
700201 Tool Box RS-04 Tension bolts
For fitting all blind rivet nuts from M4 to M12
Punch Rivets (SPR’s)
These types of rivets are used
regularly in repair on Audi, BMW,
Land Rover,
Jaguar ETC.
The new
XPress 800
can easily fit
all the dif-
ferent sizes
of rivets
that are found on these cars. The
tool has three different sized ’C’
clamps to give access to most
areas on the car.
Blind Rivets (Pop Rivets)
The blind
rivets found
on all cars
come in
many shapes
and sizes and
for a variety
of jobs.
They are easily fitted once the
most suitable adaptor has been
attached.
The BR50 is designed to fit all
rivets and even those that have a
breaking point of 5 tons.
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Aluminium Workstations
Aluminium Dent Pulling
Aluminium Pulling Kit AK98
Supplied with Maxilift
1000 pulling bolts
Special pulling eyelets
Universal stud clamping piece
Temperature strips
932440
For all information and prices regarding the various
Aluminium Workstations please call us on
01327 300700
www.bodyshopsolutionsltd.com
Using our ‘One Stop’ shop is your key
to finding the best equipment available.
Call us on the number below or visit our
website for more information.
http://www.youtube.com/user/wielanderschill?feature=watch
Watch demos of the equipment on our YouTube channel.
Follow the link below.
Call us now on:
01327 300700
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website We will be putting daily offers and information there to help
you keep up to date. @BSHOPSOLUTIONS
Unit 9 Stephenson Close, Drayton Fields, Daventry, Northants NN11 8RF
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