SOLIDS CONTROL CO., LTD
WWW.BWWELL.COM
WWW.BWSOLIDSCONTROL.RU
WWW.ZDGUKONG.COM
TEL:86-29-89300061/89305763
FAX:86-29-89305769
E-mail:[email protected]
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 2 / 38 E-mail: [email protected]/ [email protected]
CATALOGUE
I. SOLIDS CONTROL EQUIPMENT------------------------------------------------------------------3
LINEAR SHALE SHAKER-----------------------------------------------------------------------------3
VFD SHALE SHAKER---------------------------------------------------------------------------------5
DRYING SHAKER-------------------------------------------------------------------------------------7
VACUUM DEGASSER--------------------------------------------------------------------------------9
MUD CLEANER---------------------------------------------------------------------------------------10
DESANDER--------------------------------------------------------------------------------------------11
DESILTER-----------------------------------------------------------------------------------------------12
DECANTING CENTRIFUGE-------------------------------------------------------------------------13
VERTIFICAL CUTTING DRYER----------------------------------------------------------------------14
CENTRIFUGAL PUMP--------------------------------------------------------------------------------15
SUBMERSIBLE SLURRY PUMP---------------------------------------------------------------------17
SCREW PUMP-----------------------------------------------------------------------------------------18
SHEAR PUMP------------------------------------------------------------------------------------------19
MUD AGITATOR---------------------------------------------------------------------------------------20
MUD GUN----------------------------------------------------------------------------------------------21
JET MUD MIXER---------------------------------------------------------------------------------------22
MUD GAS SEPARATOR-------------------------------------------------------------------------------23
FLARE IGNITION DEVICE----------------------------------------------------------------------------24
CUTTING BOTTLE CAP-------------------------------------------------------------------------------25
II. CASES----------------------------------------------------------------------------------------------------26
OIL AND GAS DRILLING MUD SYSTEM-----------------------------------------------------------26
WORKOVER RIG MUD SYSTEM--------------------------------------------------------------------31
CBM MUD SYSTEM-----------------------------------------------------------------------------------31
HDD MUD SYSTEM-----------------------------------------------------------------------------------32
RIVER SILTER TREATMENT MUD SYSTEM-------------------------------------------------------33
MUD MIXING SYSTEM-------------------------------------------------------------------------------34
III. QUICK-WEAR PARTS---------------------------------------------------------------------------------34
SCREEN--------------------------------------------------------------------------------------------------34
HYDRACYCLONE CONE-------------------------------------------------------------------------------38
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 3 / 38 E-mail: [email protected]/ [email protected]
I. SOLIDS CONTROL EQUIPMENT
LINEAR SHALE SHAKER
It is proved in practice that the drilling mud is very important in the drilling process, similar as the blood for the
human being, while shale shaker is the first phase solids control equipment in the solids control system, which
plays an important role in the performance of the solids control system.
In order to meet the strict modern drilling requirements, Brightway design and develop the new generation of
shale shaker according to the domestic and foreign drilling site operating conditions.
Brightway Linear Shale Shaker Features & Benefits
1. Design: Adopt ANSYS limited element analysis to optimize the structure.
2. Material: Q235B from BAOSTEEL for body, and compound rubber spring used to reduce vibration
3. Vibration motor: Italy OLI /American Martin, or according to customer requirement.
4. Electrical control system: Explosion-proof electrical control system
5. Electrical components: ABB, Siemens, Schneider.
6. Treatment: With the process as pickling, galvanizing-assist, galvanizing, inactivation, fine-polishing . Anti-rust
performance is much better than the painting process, and protects live-span and improves the corrosion periods.
7. Shaker screen: Shale shaker screens can be replaced in minutes. Life cycle is much longer for every piece of
screen.
8. Minimum and Easy Maintenance
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 4 / 38 E-mail: [email protected]/ [email protected]
Linear Shale Shaker Parameters
Model BWZS75-2p BWZS85-2p BWZS70-3p BWZS-3p BWZS-4p
Vibrating Mode Linear motion
Vibrating Power 2×0.45kw 2×1.0kw 2×1.5kw 2×1.5kw 2x1.865kw
Vibrating Strength ≤7.5G
Double Amplitude 6.0~7.2mm
Capacity 40m³/h(176GPM) 80m³/h(352GPM) 120m³/h(528GPM) 150m³/h(660GPM) 200m³/h(880GPM)
Deck Adjustment 0~2° -1~3° -1~5° -1~5° -1~5°
Normal Power 380V/50HZ,460V/60HZ or others
Screen area 1.4 m2 2.1m
2 2.6m
2 2.1m
2 2.7m
2
Screen of Deck 2 pcs 2 pcs 3 pcs 3 pcs 4 pcs
Weir Height 1042mm or 944mm(Remark:mud logging tank divide into upper and back form)
Starter Megnetic force starter
Decibels <85db
Weight 760Kg 1200Kg 1390Kg 1320Kg 1480Kg
Dimension 1650×1260×1080m
m
1975×1884×1448
mm
2403×1884×1448m
m
2370X1690X1420m
m
2950×1690×1420
mm
Standards and Mesh API,40/60
Remark Treating capacity test from mud:1.2g/cm³, density & viscosity 45s & 40 mesh
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 5 / 38 E-mail: [email protected]/ [email protected]
VFD SHALE SHAKER
VFD shale shaker is short for Varied Frequency Driven Shale Shaker. It is the first-phase solids control equipment
in the drilling fluid solids control system or drilling waste management system. It processes and separates the
solid particles bigger than 76 microns in the drilling cuttings which are brought out by the mud back out from the
well mouth. VFD shale shaker reduces the working pressure of second, third, and forth phase equipment, and
makes the whole drilling process purify with benign circulation. It is the essential equipment in drilling solid
control system. A well performing shale shaker brings great work efficiency and saves more drilling cost.
Brightway VFD Shale Shaker Features & Benefits
1. Design: Adopt ANSYS limited element analysis to optimize the structure.
2. Vibration frequency: Adjustable
3. Vibration motor: Italy OLI /American Martin, or according to customer requirement.
4. Material: Q235B from BAOSTEEL for body, and compound rubber spring used to reduce vibration.
5. Shock absorption: Select the tensile strength of composite rubber material, smooth operation & low noise.
6. Electrical control system: Explosion proof electrical system
7. Electrical components: ABB, Siemens, Schneider.
8. Treatment: With the process as pickling, galvanizing-assist, galvanizing, inactivation, fine-polishing . Anti-rust
performance is much better than the painting process, and protects live-span and improves the corrosion periods.
9. Shaker screen: Shale shaker screens can be replaced in minutes. Life cycle is much longer for every piece of
screen.
10. Minimum and Easy Maintenance
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 6 / 38 E-mail: [email protected]/ [email protected]
VFD Shale Shaker Parameters
MODEL NO: BWZS-3P BWZS-4P
Vibrating Mode: Linear motion Linear motion
Operation Mode: VFD/Fixed Frequency Driven VFD/Fixed Frequency Driven
Capacity: 528 GPM -660 GPM(120-150 m3/h) with
mud density as 10.4ppg and viscosity as 45S
528GPM- 880GPM (120-200 m3/h) with
mud density as 10.4ppg and viscosity as
45S
Motor: 1.5KW×2(OLI) 1.865KW×2(Martin)
Motor
Temperature
①80 ℃ rise/ resistance at 40℃ ambient ① 90 ℃ rise/ resistance at 40℃ ambient
② 60 ℃ rise/ resistance at 55℃ ambient ② 66 ℃ rise/ resistance at 55℃ ambient
Double
Amplitude: 5 mm 3--8.00 mm
Vibrating
Frequency: 24.22 HZ 20---28.65 HZ
Parabolic Index: 3.45 3.65
Parabolic Angle: ≤45° ≤45°
Decibel <85db <80db
Screen Type: Mongoose Composite Screen Mongoose Composite Screen
Screen Mesh: 20---260 20---260
Screen Size: 585×1165 mm 585×1165 mm
Screen Quantity: 3 4
Raise or lower
the screen
basket:
-1 °~+5 -1 °~+5
Pre-mark on mud
feeder YES YES
Overall
Dimension: 2370X1690X1420 2950×1690×1420
Total Weight: 1320 kgs 1480kgs
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 7 / 38 E-mail: [email protected]/ [email protected]
DRYING SHAKER
Drying Shakers is used in processing cuttings. It is the first phase solids control equipment in the drilling fluids
recycling system, which plays an important role in the waste drilling mud treatment. With a stable and durable
drying shaker, it brings to customer both the economical and the environmental benefits.
Brightway drying shaker is designed in linear motion and high vibration mode to achieve the expected separation
effect.
Brightway Drying Shaker Features & Benefits
1. Design: Adopt ANSYS limited element analysis to optimize the structure.
2. Vibration frequency: Adjustable
3. Vibration motor: Italy OLI /American Martin, or according to customer requirement.
4. Material: Q235B from BAOSTEEL for body, and compound rubber spring used to reduce vibration.
5. Shock absorption: Select the tensile strength of composite rubber material, smooth operation & low noise.
6. Electrical control system: Explosion proof electrical system
7. Electrical components: ABB, Siemens, Schneider.
8. Treatment: With the process as pickling, galvanizing-assist, galvanizing, inactivation, fine-polishing . Anti-rust
performance is much better than the painting process, and protects live-span and improves the corrosion periods.
9. Shaker screen: Shale shaker screens can be replaced in minutes. Life cycle is much longer for every piece of
screen.
10. Minimum and Easy Maintenance: With 2 footboards on the two side of the drying shaker for easy
maintenance.
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 8 / 38 E-mail: [email protected]/ [email protected]
Drying Shaker Parameters
MODEL NO: BWGZS-3P BWGZS-4P
Vibrating Mode: Linear motion Linear motion
Operation Mode: VFD/Fixed Frequency Driven VFD/Fixed Frequency Driven
Capacity:
528 GPM -660 GPM(120-150 m3/h) with
mud density as 10.4ppg and viscosity as
45S
528GPM- 880GPM (120-200 m3/h) with
mud density as 10.4ppg and viscosity as 45S
Motor: 1.5KW×2(OLI) 1.865KW×2(Martin)
Motor
Temperature
①80 ℃ rise/ resistance at 40℃ ambient ① 90 ℃ rise/ resistance at 40℃ ambient
② 60 ℃ rise/ resistance at 55℃ ambient ② 66 ℃ rise/ resistance at 55℃ ambient
Double
Amplitude: 5 mm 3--8.00 mm
Vibrating
Frequency: 24.22 HZ 20---28.65 HZ
Parabolic Index: 3.45 3.65
Parabolic Angle: ≤45° ≤45°
Decibel <85db <80db
Screen Type: Mongoose Composite Screen Mongoose Composite Screen
Screen Mesh: 20---260 20---260
Screen Size: 585×1165 mm 585×1165 mm
Screen Quantity: 3 4
Raise or lower
the screen
basket:
-1 °~+5 -1 °~+5
Pre-mark on mud
feeder YES YES
Overall
Dimension: 2370X1690X1420 2950×1690×1420
Total Weight: 1320 kgs 1480kgs
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 9 / 38 E-mail: [email protected]/ [email protected]
VACUUM DEGASSER
Vacuum degasser is the second phase solids control equipment in the drilling mud recycling system to get rid of
the invasive gas in the drilling fluid. It plays an important role to return mud proportion, stabilize mud viscosity
and reduce the drilling cost in the drilling process.
In the operation, with the principle of negative pressure by the vacuum pump, the drilling fluid goes into the tank
body and under the rotating of the rotator, the harmful gas separated from the liquid and discharged by the
negative pressure.
It also can be used as a high power agitator and applicable to oil and gas drilling system or CBM drilling system,
etc.
Brightway Vacuum Degasser Features & Benefits
1. Structure: Compressed structure and degassing efficiency of more than 95%.
2. Motor: Explosion-proof Motor
3. Electrical control system: Explosion proof electrical system
4. Electrical components: ABB, Siemens, Schneider
Vacuum Degasser Parameters
Model BWZCQ240 BWZCQ270 BWZCQ360
Main diameter 700mm 800mm 1000mm
Capacity ≤240m³/h ≤270m³/h ≤360m³/h
Vacuum 0.030~0.050Mpa 0.030~0.050Mpa 0.040~0.065Mpa
Ratio 1.68 1.68 1.72
Efficiency ≥95% ≥95% ≥95%
Motor Power 15kw 22kw 37kw
Vacuum Power 2.2 kw 3kw 7.5kw
Rotary Speed 870r/min 870r/min 880r/min
Dimension 1820x1025x1500mm 2000×1000×1670mm 2400×1500×1850mm
Weight 1000Kg 1350Kg 1800Kg
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 10 / 38 E-mail: [email protected]/ [email protected]
MUD CLEANER
Mud Cleaner is the third phase solids control equipment in the solids control system, which is the combination of
the desander, the desilter and the underneath shale shaker. With the solids separation by mud cleaner efficiently,
it is the precondition for the work of the fourth phase solids control equipment-decanting centrifuge.
Mud cleaner is widely used in the mud recycling system.
Brightway Mud Cleaner Features & Benefits
1. Design: Adopt ANSYS limited element analysis to optimize the structure.
2. Material: Use Q235B from BAOSTEEL for body, and High strength compound rubber material used to reduce
shock.
3. Vibration motor: Italy OLI /American Martin, or according to customer requirement.
4. Electrical control system: Explosion-proof electrical control
5. Treatment: With the process as pickling, galvanizing-assist, galvanizing, inactivation, fine-polishing . Anti-rust
performance is much better than the painting process, and protects live-span and improves the corrosion periods.
6. Hydracyclone cone: Made of wearing-resist polyurethane and in the structure similar to Derrick design.
7. Inlet and outlet: Fast joint connection
Mud Cleaner Parameters
Model BWZJ85-1S8N BWZJ70-2S12N BWZ3P-2S12N BWZJ4P-3S16N
Capacity 112m³/h(492GPM) 240m³/h(1056GPM) 240m³/h(1056GPM) 336m³/h(1480GPM)
Desander cones 1×10"(250mm) 2×10"(250mm) 2×10"(250mm) 3×10"(250mm)
Desilter cones 8×4"(100mm) 12×4"(100mm) 12×4"(100mm) 16×4"(100mm)
Vibrating Mode Linear Motion
Matching Pump 37kw 55kw 55kw 75kw
Matching Shaker BWZS85-2P BWZS70-3P BWZS-3P BWZS-4P
Shaker Motor 2×1.0kw 2×1.5kw 2×1.5kw 2×1.865kw
Screen Area 2.1m² 2.6m² 2.1m² 2.7m²
Screen of Deck 2 Pcs 3 Pcs 3 Pcs 4 Pcs
Weight 1580kg 2150kg 1980 kg 2350 kg
Dimension 1975×1884×1585mm 2403×1884×2195mm 2030×1965×2240mm 2600×1945×2240mm
Standards and Mesh API,120/150/175 Microns
Remark 4”cyclone each capacity 15~20m³/h, 10" cyclone each capacity 90~120m³, cone quantity according to
the flow rate
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 11 / 38 E-mail: [email protected]/ [email protected]
DESANDER
Desander is the third phase solids control equipment in the drilling fluids recycling system, and it can be
combined with desilter for the drilling fluids treatment. The most common desander cone is in 8” or 10”,
separating the solids in 47-76μm from the drilling fluids. According to the treatment capacity, customer can
choose the suitable desander cone quantity.
Brightway Desander Features & Benefits
1. Design: Adopt ANSYS limited element analysis to optimize the structure.
2. Material: Use Q235B from BAOSTEEL for body, and High strength compound rubber material used to reduce
shock.
3. Vibration motor: Italy OLI /American Martin, or according to customer requirement.
4. Electrical control system: Explosion-proof electrical control
5. Treatment: Grinding, Abrasive blasting, Epoxy zinc rich primer, Intermediate painting with epoxy micaceous
iron, and Finish painting with polyurethane
6. Hydracyclone cone: Made of wearing-resist polyurethane and in the structure similar to Derrick design.
7. Inlet and outlet: Fast joint connection
Desander Parameters
Model BWCSQ250-1S BWCSQ250-2S BWZS75-2S
Screen area 1.0m²(600×1600mm) Without screen BWZS 75-2S
Capacity ≤112m³/h ≤225m³/h ≤225m³/h
Cone Size 10″(cone each 90~120m³/h)
Cone Quantity 1~2 cone, according to the flow capacity
Working Pressure 0.21~0.4Mpa
Matching Pump BWSB6×5-12J (37Kw)
BWSB5×4-14J (37Kw) BWSB8×6-13J (55Kw) BWSB8×6-13J (55Kw)
Inlet Size 75mm-150mm
Outlet Size 125mm-200mm
Separation Size 47-76μm
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 12 / 38 E-mail: [email protected]/ [email protected]
DESILTER
Desilter is the fourth phase solids control equipment in the solids control system, and it can be combined with
desander to treat the drilling fluids. The most common desilter cone is in 4” or 5” , separating the solids in
15-47μm out from the drilling fluids. According to the treatment capacity, customer can choose the suitable
desilter cone quantity.
Brightway Desilter Features and Benifits
1. Design: Adopt ANSYS limited element analysis to optimize the structure.
2. Material: Use Q235B from BAOSTEEL for body, and High strength compound rubber material used to reduce
shock.
3. Vibration motor: Italy OLI /American Martin, or according to customer requirement.
4. Electrical control system: Explosion-proof electrical control.
5. Treatment: Grinding, Abrasive blasting, Epoxy zinc rich primer, Intermediate painting with epoxy micaceous
iron, and Finish painting with polyurethane
6. Cone: Made of wearing-resisting polyurethane and in the structure similar to Derrick design.
7. Inlet and outlet: Fast joint connection
Desilter Parameters
Model BWCNQ100-8N BWCNQ100-10N BWCNQ100-12N BWZJ75-12N
Screen area 1.0m²(600x1600mm)
Capacity ≤160m³/h ≤200m³/h ≤225m³/h ≤225m³/h
Cone Size 4"(cyclone each 12~15m3/h)
Cone number 2~12 swirlers, ccording to the capacity of the selection the swirler
Matching Pump SB6×5-12J(37Kw) SB6×5-11J (30Kw) SB8×6-13J (55Kw) SB8×6-13J(55Kw)
Inlet Size 75mm-150mm
Outlet Size 125mm-200mm
Separation Size 15-47μm
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 13 / 38 E-mail: [email protected]/ [email protected]
DECANTING CENTRIFUGE
Decanting Centrifuge, also called decanter Centrifuge, is the fifth phase solids control equipment in the solids
control system, located behind mud cleaner, or desander&desilter. By the centrifugal sedimentation principle, it is
to separate the solids above 2-7μm from the drilling fluids in order to balance the viscosity and proportion of the
drilling fluids, or to recycle the barite saving the drilling cost.
It is widely used in oil and gas drilling, CBM drilling, and environmental waste treatment. .
According to different speed, Brightway produce lower speed decanting centrifuge, middle speed decanting
centrifuges, high speed decanting centrifuges and variable frequency driven decanting centrifuge.
.
Brightway Decanting Centrifuge Features & Benefits
1. Material: Screw propeller made from 1CR18NI9TI material, bowl made from SS316, bearing from SKF or FAG.
2. Electrical control system: Explosion-proof electrical control system with electrical components as ABB,
Siemens, Schneider
3. Motor: Explosion-proof motor
Decanter Centrifuge Parameters
Model BWLWF450X842N BWLWF450X1250N BWLWF355X1250N BWLWF355X1250NVFD
Bowl Diameter 450mm 450mm 355mm 355mm
Bowl Length 842mm 1000mm 1250mm 1250mm(max)
Bowl Speed (Fixed) 1800r/max 2200r/max 3200r/max 0-3200r/max
G-Force 815 1220 2035 2035
Separation Point 5-7μm 5-7μm 2-5μm 2-5μm
Main Drive 22Kw-4p 30Kw-4p 30Kw-4p 37Kw-4p
Back Drive 5.5Kw-4p 7.5Kw-4p 7.5Kw-4p 11Kw-4p
Max Capacity ≤40m³/h ≤60m³/h ≤40m³/h ≤40m³/h
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 14 / 38 E-mail: [email protected]/ [email protected]
VERTICAL CUTTING DRYER
Brightway rugged, continuous Vertical Cutting Dryer is fed via screw conveyor, vacuum system, or rotary-lobe
solids pump from the flow-line shale shakers. Drill cuttings are fed into the jet mud hopper(hopper), and
distributed along the inner wall of the screen with the aid of the rotor.
The liquid phase, or “filtrate”, passes through the screen openings while the vertical scraper with sintered
tungsten carbide tiles scrape the accumulating cake solids towards the bottom of the Vertical Cuttings Dryer for
disposal. The filtrate gravity flows into a containment tank and pumped to a high speed decanter centrifuge.
Upon discharge, the dried cuttings are then safely discharged to the environment, are collected for further
treatment or off-site disposal. Brightway`s rugged, continuous Vertical Cutting Dryer significantly improves liquid
phase recovery, thereby paying for itself.
Vertical cutting dryer could be regarded as a vertical centrifuge, the discharged cuttings transfered by the auger
get into the Vertical cutting dryer from the opening on the top, under the function of centrifugal force produced
by rotation of the screen module. Liquid flow out from the opening at the flank side while the solids discharged
out from the outlet at the bottom of the cutting dryer. The discharged solids water content is around 30%, that
means there is no flowing water, so it could be transported easily.
Vertical Cutting Dryer Parameters
Model BWCD1180
Feed Capacity 30~50m³/h
Max Bowl Diameter 930mm
Screen Mesh Number 250/350/500 mesh
Rotary Speed 750RPM
Main Motor 55Kw
Oil Pump Motor 0.55kw
Voltage 380V/50Hz
Separation Efficiency <4%
Overall size 2855x2150x2050mm(minimum)&H2300mm(maximum)
Weight 6750kg
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 15 / 38 E-mail: [email protected]/ [email protected]
CENTRIFUGAL PUMP
Centrifugal Pump is also called Sand Pump. With single impeller, it can offer high flow rate. It is the ideal matching
equipment to provide impetus for desander, desilter and Jet mud mixer. Centrifugal pump can also be an assistant
mud infusion pump and trip pump at well head.
Brightway Centrifugal Pump Features & Benefits
1. Design: Pump body and impeller use cast steel material, optimized structure, small footprint.
2. Material: Adopt SS304 material to achieve a good seal effect, environmental protection.
3. Features: Low noise, no pollution, smooth operation.
4. Motor: Explosion-proof motor.
5. Painting: Anti-corrosion painting
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 16 / 38 E-mail: [email protected]/ [email protected]
Centrifugal Pump Parameters
Model Flow Lift Power Speed Efficiency
BWSB8×6-14J 320m³/h 40m 75Kw 1450r/min 65%
BWSB8×6-12J 335m³/h 43m 75Kw 1750r/min 66%
BWSB8×6-13J 290m³/h 33m 55Kw 1450r/min 64%
BWSB6×5-12J 196m³/h 48m 55Kw 1750r/min 61%
BWSB6×5-13J 180m³/h 34m 45Kw 1450r/min 60%
BWSB5×4-14J 149m³/h 61m 45Kw 1750r/min 58%
BWSB6×5-12J 160m³/h 30m 37Kw 1450r/min 60%
BWSB5×4-12J 120m³/h 40m 37Kw 1750r/min 56%
BWSB6×5-11J 200m³/h 21m 30Kw 1450r/min 62%
BWSB5×4-11J 112m³/h 45m 30Kw 1750r/min 58%
BWSB5×4-12J 90m³/h 30m 22Kw 1450r/min 56%
BWSB5×4-10J 105m³/h 30m 22Kw 1750r/min 57%
BWSB5×4-11J 90m³/h 24m 18.5Kw 1450r/min 56%
BWSB4×3-12J 55m³/h 46m 18.5Kw 1750r/min 48%
BWSB4×3-13J 50m³/h 40m 15Kw 1450r/min 48%
BWSB4×3-11J 54m³/h 45m 15Kw 1750r/min 37%
BWSB4×3-12J 45m³/h 30m 11Kw 1450r/min 47%
BWSB3×2-12J 28m³/h 45m 11Kw 1750r/min 40%
BWSB3×2-12J 23m³/h 29m 7.5Kw 1450r/min 39%
BWSB3×2-11J 25m³/h 35m 7.5Kw 1750r/min 41%
BWSB3×2-11J 20m³/h 23m 5.5Kw 1450r/min 39%
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 17 / 38 E-mail: [email protected]/ [email protected]
SUBMERSIBLE SLURRY PUMP
Submersible Slurry Pump has vertical single stage and single suction system in overhung structure, adopting
wear-resistant alloy material. No bearing and shaft seal between the impeller and the pump body, so it is
free-maintenance, durable for high temperature, then it is the ideal equipment to provide impetus for the
decanter centrifuge.
Brightway Submersible Slurry Pump Features & Benefits
1. Material: Adopt SS304 material to achieve a good seal effect, environmental protection.
2. Features: Low noise, no pollution, smooth operation
3. Motor: Adopt Nanyang or other national famous brand explosion-proof motor
4. Painting: Anti-corrosion painting in the national famous brand Dewei.
Submersible Slurry Pump Parameters
Model Flow (m³/h) Lift (m) Speed (rpm) Efficiency (%) Power (Kw)
50YZ20-18 20 18 1450 42 3
50YZ40-10 40 10.5 1450 47 4
50YZ50-12 60 10.8 1450 55 5.5
80YZ50-20 60 18 1450 48 7.5
80YZ80-20B 80 13.4 1450 51 7.5
80YZ80-20A 90 15 1450 51 11
100YZ100-30A 110 24 1450 54 18.5
100YZ100-30 100 31 1450 54 22
100YZ100-30 120 28 1450 56 22
100YZ160-38B 164 26 1450 50 30
150YZ250-40B 240 24 1450 50 37
150YZ250-40A 270 30 1450 51 45
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 18 / 38 E-mail: [email protected]/ [email protected]
SCREW PUMP
Screw Pump is speed adjustable and can be matched with decanter centrifuge. The rated pressure of pump
outlet increases by the pump grade rising, and each grade rising brings the pressure increase 0.6 MPa.
Widely used for
1. Environment protection: Transmission of industrial and life sewage or other waste water.
2. Shipbuilding industry: Transmission of oil sewage
3. Petroleum Industry: Transport of crude oil.
4. Me dical Industry: Tranport of thick slurry, emulsion etc.
5. Food Industry: Transport of Sticky starch, oil, honey, syrup, jam and butter etc
6. Brewing Industry
7. Construction Industry
8. Mining Industry
9. Chemical Industry
Screw Pump Parameters
Model Capacity Pressure Max Speed Power Inlet Outlet Max solids
BWG40-1 12m³/h 0.6Mpa 960RPM 4Kw 80mm 65mm 3.8mm
BWG50-1 14m³/h 0.6Mpa 720RPM 5.5Kw 100mm 80mm 5.0mm
BWG60-1 22m³/h 0.6Mpa 720RPM 11Kw 120mm 100mm 6.0mm
BWG70-1 40m³/h 0.6Mpa 720RPM 11Kw 150mm 125mm 8.0mm
BWG85-1 56m³/h 0.6Mpa 630RPM 15Kw 150mm 150mm 10.0mm
BWG105-1 100m³/h 0.6Mpa 500RPM 30Kw 80mm 65mm 15.0mm
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 19 / 38 E-mail: [email protected]/ [email protected]
SHEAR PUMP
Shear pump is used to effectively mix and hydrate material added into drilling fluid. With large capacity, high lift,
and long reliable service life, the shear pump can speed up dilution and hydration of polymers to have high
property mud.
In the drilling fluid, due to no shear, the polymer will produce a lot of “fish eye”. These “fish-eye” will damage the
formation, then the formation permeability decreases, and the production of oil and gas reduces. Therefore poly
mers need preliminary shearing, then flow into the drilling fluid system, improving the performance of drilling flui
d and fully playing its role .Shear pump can provide very high shearing efficiency, accelerate polymer dilution and
hydration process.
Brightway Shear Pump Features & Benefits
1. Using the unique research and development of mechanical seal technology , novel and unique design at home
and abroad , the seal performance is advanced , reliable operation and long service life .
2. Greatly improved bentonite particles hydration degree , reduces the bentonite clay need by 30%.
3. For polymer or clay, rapid hydration provides high shear force , solving the problem that the hydration
of polymer (or clay ) in the drilling fluid is bad and prominent.
4. It also reduces the mud cake and fluid loss , reduce drilling fluid shear rate , improve the gel strength , so as to
achieve the advanced international level .
5.Shear pump adopts a set of mechanical seal for no leakage at stuffing box
Shear Pump Parameters
Model Capacity Lift Power Speed Weight
BWJQB6545 120m³/h 45m 55Kw 1450r/min 980Kg
BWJQB6535 100m³/h 35m 37Kw 1450r/min 800Kg
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 20 / 38 E-mail: [email protected]/ [email protected]
MUD AGITATOR
Mud Agitator is widely used in the mud solids control system.
Mud Agitator is used in mud systems to suspend solids and maintain homogeneous mixture throughout the
system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the
impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The
objective is to obtain a uniform suspension of all solids.
Brightway mud agitator features a “C” face motor couple to a rugged oilfield gearbox, which eliminates misalign
ment and troublesome couplings. This configuration promotes long motor and gearbox bearing life.
Please contact with Brightway representative with your tank dimension and your detail requirement. We will
recommend the right model with specification about the horsepower, impeller (size, type& quality), and shaft
length etc to meet your requirement.
Brightway Mud Agitator Features and Benefits
1. Structure: Small footprint and compact structure.
2. Reduction gearbox: Helical-bevel design or worm design according to customer requirement.
3. Motor: Explosion-proof electrical motor, and can be the style of horizontal or vertical.
4. Shaft and impeller: Galvanizing treatment brings the excellent anti-rust performance much better than the
painting process.
5. High efficiency, low noise, low operating temperature.
Mud Agitator Parameters
Model BWJBQ5.5 BWJBQ7.5 BWJBQ11 BWJBQ15
Power 5.5Kw 7.5Kw 11Kw 15Kw
Impeller Speed 60/72RPM
Impeller Dia 600mm 750/850mm 750/850mm 750/850mm
Ration 25:01:00
Dimension 870×600×560mm 906×600×560mm 1075×650×630mm 1170×720×685mm
Electric specs 380V/50Hz or 460V/60Hz
Shaft Length According to tank inside depth
Remark Explosion Proof Motor
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 21 / 38 E-mail: [email protected]/ [email protected]
MUD GUN
BW NJQ series mud gun is designed and manufactured for the different drilling mud solids control system. The
mud gun are classified into three kinds: low pressure; medium pressure; high pressure, mainly to match with
centrifugal pump,or mud pump, or the shear pump. It is to clean the wall tube and to prevent the mud sediment
in the mud tank.
Brightway Mud gun Features
With nice sealing performance of the mud gun and high wear-resisting performance of the nozzle, it can reach a
big jet strength.
Mud gun Parameters
Model BWNJQ50-3 BWNJQ80-3
Diameter 2" (φ50) 3" (φ80)
Valve ID 50mm 80mm
Interface Size 2" 3"
Pressure 1.6-6.4Mpa
Nozzle number 3 3
Rotation angle 120° 120°
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 22 / 38 E-mail: [email protected]/ [email protected]
JET MUD MIXER
Jet mud mixer is the equipment to match with the drilling solids control equipments, regularly used to mix and
adjust the proportion of drilling fluid, changing the density and viscosity etc. It has a more excellent operation if
being matched with shear pump, and also can be designed as double jet mud mixer as the clients’ requirements.
Brightway Jet Mud Mixer Features & Benefits
1. Material: Iron Q235B from BAOSTEEL with quality certificate
2. Electric components: The well-known brands as Siemens, Schneider or ABB.
3. Motor: Adopt Nanyang or other national famous brand explosion-proof motor
4. Painting: Anti-rust treatment: Galvanizing treatment for the base, hopper and the pipes.
Jet Mud Mixer Parameters
Model BWSLH150-50 BWSLH150-40 BWSLH150-35 BWSLH100-25
Matching Pump SB8×6-13J(55Kw) SB6×5-13J(45Kw) SB5×4-13J(30Kw) SB4×3-11J(15Kw)
Capacity 240m³/h 180m³/h 120m³/h 60m³/h
Pressure 0.25~0.40Mpa 0.25~0.40Mpa 0.25~0.40Mpa 0.25~0.40Mpa
Inlet 150mm 150mm 150mm 100mm
Nozzer Caliber 50mm 40mm 35mm 25mm
Hopper Diameter 750×750mm 750×750mm 600×600mm 500×500mm
Burden Speed ≤100Kg/min ≤80Kg/min ≤60Kg/min ≤40Kg/min
density ≤2.8g/cm³ 2.4g/cm³ ≤2.0g/cm³ ≤1.5g/cm³
viscosity ≤120s ≤120s ≤80s ≤60s
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 23 / 38 E-mail: [email protected]/ [email protected]
MUD GAS SEPARATOR
Mud Gas Separator is commonly called a gas-buster or poor boy degasser. It captures and separates large volume of free gas within the drilling fluid. If there is a “KICK” situation, this vessel separates the mud and the gas by allowing it to flow over baffle plates. The gas then is forced to flow through a line and vent it to a flare.
A “KICK” situation happens when the annular hydrostatic pressure in a drilling well temporarily (and usually relatively suddenly) falls below that of the formation, or pore, pressure in a permeable section downhole, and before control of the situation is lost.
Mud Gas Separator is a special equipment to handle the invaded gas of the drilling fluid. Density and viscosity of the drilling fluid will greatly be influenced by the invaded gas. In some dangerous situation, it can lead to the accident of well kick or blowout. The combination of mud gas separator and flare ignition device can effectively handle the invaded gas. Mud gas separator is widely used in the global oil & gas drilling industry.
Brightway Mud Gas Separator Features & Benefits
1. Material: Q235B from BAOSTEEL for body .
2. The whole body: The mud gas separator with the process of the grinding, sand blasting,the 3 layers of painting:
epoxy zinc painting as the primer, the epoxy painting as the middle coating, and the polyurethane for the final
painting.
3. Separates and discharges the enormous free gas from drilling fluids, including poisonous gases like H2S.
4. Separated gas is carried by discharge lines to a safe area for combustion.
5. The unit is ruggedly built and coated with anti-corrosion epoxy so as to ensure long service life when
processing hazardous and toxic gases
Mud Gas Separator Parameters
Model BWZYQ800 BWZYQ1000 BWZYQ1200
Main body diameter 800mm 1000mm 1200mm
Capacity 180-240 m³/h 260~320m³/h 300~360m³/h
Wall thickness 10mm 10mm 10mm
Inlet pipe 4” 4" 5"
Outlet for Liquid 10” 10" 10"
Outlet for gas 6” 8" 8"
Weight 1800 Kg 2000Kg 2500Kg
Dimension 2000*2000*5070mm 2000×2000×5860mm 2200×2200×6634mm
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 24 / 38 E-mail: [email protected]/ [email protected]
FLARE IGNITION DEVICE
Flare ignition device is a special oil drilling equipment to handle the invaded gas, and it is also an effective
equipment to handle the tail gas and invaded natural gas in refinery and natural gas collecting and distributing
station.
It can ignite the harmful invaded gas to eliminate the hazards to the environment, and also it is a security
equipment for environmental protection.
This equipment can match with mud gas separator, and is usually used in oil & gas drilling and CBM drilling. The
flare ignition device is classified by two kinds: wired remote control and wireless remote control.
Brightway Flare Ignition Device Features & Benefits
Painting: Heavy anti-corrosion painting
Flare Ignition Device Parameters
Model GPD-BWY-15/2.5 YPD-20/3
Normal diameter of burner DN150mm DN200mm
Burner height 2.5m 3m
Ignition voltage of electric igniter GDH-2 17KV 16KV
Ignition frequency of electric igniter GDH-2 100~1000times/min 100~1000times/min
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 25 / 38 E-mail: [email protected]/ [email protected]
CUTTING BOTTLE CAP
BWCBC series cutting bottle cap is a storage device mainly for cement or barite powder for oilfield and mining.
The device can finish the filling and unloading operation for cement and barite power, which minimizes tank
quantity for the cement and barite powder especially in the condition of limited space requirement.
The cutting bottle cap adopts pneumatic conveying working principle, powered by compressed air, with the help
of the gasification device to make the dust material fluidization, then use the pressure difference between tank
inside and outside to discharge the material out of the storage tank.
Cutting Bottle Cap Parameters
Model BWCBC1200
Rated Volume 50m³.
Lime Tank Diameter Φ1200mm.
Discharge Speed ≥1.5 t/min.
Inlet pressure ≤0.3 Mpa.
Outlet Pressure ≤0.3 Mpa.
Dimension 5000×2550×2400
Weight 3500Kg.
Remark Delivery condition: horizontal distance of 5 meters, vertical distance of 15
meters
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 26 / 38 E-mail: [email protected]/ [email protected]
I. CASES
1. OIL AND GAS DRILLING MUD SYSTEM
A. ZJ50 MUD SYSTEM TO MIDDLE EAST
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 27 / 38 E-mail: [email protected]/ [email protected]
B. ZJ50 MUD SYSTEM TO INDONESIA
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 28 / 38 E-mail: [email protected]/ [email protected]
C. ZJ50 MUD SYSTEM TO VENEZUELA
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 29 / 38 E-mail: [email protected]/ [email protected]
CUSTOMER COMMENTS:
From: QED Wafi Hydro
Date: 2014-04-26 13:41
Subject: mud system
Hi Sunny thank you for considering our suggestions on the mud system apart from the
things i reported to you the system is user friendly and simple for our needs any
modifications we make to the unit to make it more suitable for us I will let you know and
include some pictures, look forward to working with you in the future.
D: Brightway MUD SYSTEM DESIGN
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 30 / 38 E-mail: [email protected]/ [email protected]
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 31 / 38 E-mail: [email protected]/ [email protected]
2. WORKOVER RIG MUD SYSTEM
400GPM WORKOVER RIG MUD SYSTEM TO INDONESIA
3. CBM MUD SYSTEM
1000GPM MUD SYSTEM TO AUSTRALIA
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 32 / 38 E-mail: [email protected]/ [email protected]
4. HDD MUD SYSTEM
400 GPM MUD SYSTEM TO AUSTRALIA
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 33 / 38 E-mail: [email protected]/ [email protected]
5. RIVER SILTER TREATMENT MUD SYSTEM
200GPM MUD SYSTEM TO SINGAPORE
6. MUD MIXING SYSTEM
MUD MIXING SYSTEM TO THAILAND
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 34 / 38 E-mail: [email protected]/ [email protected]
II. QUICK-WEAR PARTS
1. SCREEN
Brightway Screen Type?
Hook strip flat screen
Steel frame screen
Pyramid screen
Hook strip soft screen
And more….
We offer following Brands:
Derrick Shaker Screen
NOV Brandt Shaker Screen
MI-Swaco Shaker Screen
KEM-TRON Shaker Screen
And more….
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 35 / 38 E-mail: [email protected]/ [email protected]
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 36 / 38 E-mail: [email protected]/ [email protected]
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 37 / 38 E-mail: [email protected]/ [email protected]
GOOD ATTITUDE, ACTIVE ACTION, BRIGHT FUTURE www.bwwell.com
Tel:86-29-89300061/89305763 Fax:86-29-89305769 38 / 38 E-mail: [email protected]/ [email protected]
2. HYDRACYCLONE CONE