Download - Boilers Polyimpex

BOILERSDIVISION

2 3

CATALOG CONTENTS

1. GROUP ............................................................................................ 4

2. About the company ................................................................... 6

3. Innovative production ................................................................ 8

4. Quality standards .......................................................................12

5. Production program ..................................................................16

6. Fire-tube hot water boilers ......................................................18

6.1 Two-pass fire-tube hot water boilers,

Duotherm series ................................................................. 20

6.1 Three-pass fire-tube hot water boilers,

Unitherm series ................................................................... 26

7. Water-tube gas and oil fired hot water boilers .................30

7.1 Eurotherm series ..................................................................32

7.2 Novotherm series ...............................................................40

7.3 Megatherm series ...............................................................46

8. Fire-tube steam boilers ...........................................................50

8.1 Two-pass fire-tube steam boilers,

Vapotherm series ............................................................... 52

8.2 Three-pass fire-tube steam boilers, VTF series .........56

9. Project geography and production growth ......................63

4 5

GROUP HIGH TECHNOLOGY FOR INNOVATIVE SOLUTIONSPolyimpex is a Swiss distributor of European heavy industrial equipment, such as industrial steam boilers, bioenergy boilers, burners and power gen-

eration engines and is one of the largest systems integrators in worldwide

markets in heat and power engineering.

OUR PARTNERS ARE WORLDWIDE LEADERS IN THE FIELD OF ENGINEERING

AND CONSTRUCTION OF POWER FACILITIES.

Weather your plant needs steam, hot or superheated water, power, you must rely

on a competent and experienced partner. At Polyimpex our engineers will take

care of your needs and study for you the best solution.

Fast delivery, large amounts of products in stock, attractive prices, and quality

control at every manufacturing step make our products highly competitive and

suitable for world market for power systems.

4 MAIN DIRECTIONS COMBUSTION DIVISIONSupplies burners for domestic use and for all industrial applications oper-

ated on traditional fuels, liquefied natural gas, biogas, diesel, oil and crude

oil, as well as coal and wood dust

POWER GENERATION DIVISIONOFFERS COMPLETE RANGE OF POWER GENERATION SOLUTIONS FOR

ALL TYPES OF FUEL.

In the world market of energy, we act as the Energy System Integrator

and offer a broad choice of equipment and integrated turnkey solutions

Our equipment includes gas and dual-fuel turbines, dual-piston biogas

installations, CHP & CCHP plants, thermal turbines based on ORC, co-

generation & trigeneration plants, energy systems, waste hear recovery

boilers.

BOILERS DIVISIONSupplies boilers for all applications, namely: our range of power for hot

water boilers is from 150 kW to 140 MW, for steam boilers - up to 50,000

kg/h, for the biomass boilers - up to 6 MW, for domestic wall hung gas

boilers - from 24 kW to 36 kW.

BIOENERGY DIVISIONOffers effective solutions in biomass field, such as agriculture, wood pro-

cessing and forest industry to generate steam, hot water and electricity.

6 7

POLYKRAFT GmbH (Austria) is an industrial energy holding that

works in the field of investment in international manufacturing and

design projects for thermal energy conservation equipment, and is

opening a new era in the heat and power industry.

Today, POLYKRAFT is a successful, innovative manufacturer with de-

veloped infrastructure and highly skilled employees, and a powerful

industrial cluster in Russia.

Modern energy-efficient and flexible solutions, and the high quality and

reliability of products are the result of development and implementation

of new methods for obtaining efficient energy, integration of innovative

industrial technologies, and development of infrastructure.

POLYKRAFT industrial energy holding has its own innovative technological

clusters within the territory of Russia and Europe, which include modern

high-tech production lines.

ABOUT BOILERS DIVISION

In 2013, on the basis of the first enterprise for manufacturing licensed European

industrial boiler equipment in the territory of Russia, OJSC "WOLF Energy Solu-

tion" (Russia), a broad scientific and manufacturing infrastructure is being created.

350 highly skilled specialists

25 design engineers are involved in the development of advanced boiler models

17,000 sq.m. of production area

2008 the year of foundation of high-tech production in Russia

Location: Safonovo, Smolensk region, Russian Federation

Quality management system ISO 2001:2008

TUV Certificate

6

8 9

INNOVATIVE PRODUCTION

POLYKRAFT industrial cluster is an advanced scientific and manufacturing in-

frastructure which includes the highest state-of-the-art equipment of the world's

leading manufacturers:.

CLOOS Portal Robotic Welders (Germany) for welding of firetube boilers. Ro-

botic welding allows a considerable increase in quality and productivity.

Multicam plasma arc cutting unit (USA). The precision and high-quality of

plasma arc cutting eliminate mechanical processing of parts and reduce the

manufacturing cycle in general.

CLOOS robotic unit for 3D plasma arc cutting and welding of manifolds materi-

ally improves both the efficiency of furnace tube orifice preparation operations

and quality of the manifold-bottom welding joints.

KUKA robotic welding of gas-proof panels (Germany). Robotic welding pro-

vides a significant increase in welding rate and quality, and decreases panel

post-processing time due to heat input reduction during the welding process.

Ercolina automatic tube bender (Italy), which allows a fully automated bending

cycle with adjustable bending parameters according to the mechanical prop-

erties of the material.

Certified welding equipment by the world's leading manufacturers: Esab, Kem-

mpi, Cloos, and Lincoln Electric.

A Rosler through-type shot-blast unit (Germany) for processing the flat and

tubular steel products allows the overall time for welding joint preparation (de-

seaming) to be reduced and the quality of welding works to be improved.

4-roller bending rolls with an NC controller that allows processing of sheet

material up to 35 mm thick.

ESAB unit for automatic welding under a layer of flux (Sweden). Making the

critical circular welds for firetube and steam boilers.

CLOOS tandem welding unit for making longitudinal boiler shell welds (Ger-

many). Gas-shielded tandem welding extends the production capabilities of

the plant. The welding rate and quality are consistent with those of flux weld-

ing, but the cost per weld running meter is smaller.

The plant's load handling equipment allows work with loads up to 100 tons.

10 11

5. Rosier shot-blast unit (Germany)

7. Multicam plasma arc cutting unit (USA)

8. 4-roller bending rolls with an NC controller that allow processing of sheet material up to 35 mm thick.

9. CLOOS robotic welding of fire-tube boilers (Germany)

10. ESAB unit for automatic welding under a layer of flux (Sweden).

1, 2. Water-tube boiler production units

3, 5. Section for assembling and coating of finished products

4. Fire-tube boiler production area.

1 2

3

4 5

7

8

9 10

6

12 13

Non-destructive testing service is equipped with the most state-of-the-art equip-

ment for a thorough testing and quality control of weld seams on the product

and carries out strict control of finished products shipped to customers, as well

as of all incoming to the plant materials and components.

Polykraft trademark on the companys products is the warrantor of impeccable

quality and reliability.

The companys products have exceptional reputation not only in Europe and CIS

but also in the whole territory of the Russian Federation. The products supplied

are all accompanied by CE, TUV and GOST certificates.

The company management actively implements quality assurance policies such

as production line modernization, introduction of new energy saving technolo-

gies, strict observance of technological discipline, selection of reliable suppliers

of the best raw materials and available components, reducing production costs

and the environmental footprint, and promoting professionalism.

The policies are supported by the quality management system in place which

is ISO 9001:2008 compliant.

QUALITY STANDARDS

14 15

1. CLOOS robotic unit for 3D plasma arc cutting and welding of manifolds (Germany)

2. The precision and high quality of plasma arc cutting eliminate mechanical processing of parts

3. KUKA robotic welding of gas-proof panels (Germany)

4. Thorough testing and quality control of finished products shipped to customers

5. The highest quality weld seams of products6.

1 2

3

4 5

6. Multicam plasma arc cutting unit (USA)

7, 8. Thorough testing and quality control of finished products shipped to customers

9. Precision and high-quality of plasma arc cutting eliminate mechanical processing of parts

10. Certified equipment used to perform pressure testing

7

8

9 10

6

16 17

PRODUCTION PROGRAM FOR THE MANUFACTURING OF THE INDUSTRIAL BOILERS EQUIPMENT

THE BOILER EQUIPMENT OF VARIOUS TYPES AND MODELS WITH THE WIDE RANGE OF POWER IS BEING PRODUCED UNDER THE TRADEMARK POLYKRAFT FOR THE MARKETS OF RUSSIA, CIS AND EUROPE:

FIRE-TUBE STEAM BOILERS

VAPOTHERM 500-5000 kg of steam/h

VTF 5000-25000 kg of steam/h

WATER-TUBE GAS AND OIL FIRED HOT WATER BOILERS

EUROTHERM 1,1 5,8 MW

MEGATHERM 35 140 MW

NOVOTHERM 35 140 MW

WATER-HEATING FIRE-TUBE BOILERS

DUOTHERM 150 6000 kW

UNITHERM 1000 20 000 kW

18 19

FIRE-TUBE HOT WATER BOILERS

POLYKRAFT FIRE-TUBE HOT WATER BOILERS

Three-pass fire-tube hot water Polykraft boilers, Unitherm series

UNITHERM 1000 20 000 kW

Two-pass fire-tube hot water Polykraft boilers, Duotherm series

DUOTHERM 150 6000 kW

20

POWER1506,000 kW

18 standard sizes Operates on natural gas or light fuel oil GOST R certified Intended service life of at least 25 years 2 year warranty

TWO-PASS FIRE-TUBE HOT WATER POLYKRAFT BOILERS, DUOTHERM SERIES

21

FEATURES Boilers are ultimately tailored for the Rus-

sian market.

Convenient model series for application

in block-module boiler houses.

Modern appealing design.

Compact dimensions and weight for allo-

cating in industrial and block-module boil-

er houses.

Symmetrical structure for optimal distribu-

tion of thermal stress.

Heating surfaces are made of smooth-

walled pipes in order to decrease the

possibility of their contamination.

Operating overpressure is up to 6 bar.

The reversed chamber can be opened ei-

ther to the left or to the right for convenient

cleaning and servicing of the boiler.

STRUCTURE AND FUNCTIONOne special structural feature is a firetube

with reverse flow of combustion products.

The firetube is centrally located. In order to

intensify heat-exchange processes, turbu-

lence stimulators are inserted into the flue

tubes.

In the front part of the boiler there is an

opening uncooled reversed chamber

(front cover), onto which a burner device

is mounted.

The boiler structure provides the required

resistance for any possible "bursts," which

eliminates the need for the installation of

explosion safety valves.

In the back of the boiler there is a detach-

able gas duct cap necessary for boiler

maintenance and servicing.

In the cap there is a door for draining

combustion products from the gas duct.

22 23

Ratedpower

kW 150 200 250 300 350 430 500 750 1000 1500 2000 2500 3000 4500 5200 6000

kcal/ h 129 172 215 260 300 370 430 645 860 1290 1720 2150 2500 3870 4470 5160

Weight kg 960 975 990 1200 1280 1340 1370 1950 2150 2955 4100 6150 7685 9210 11400 11800

Efficiency factorgas / light oil % 92/91

Water volume l 330 320 310 550 510 490 460 910 850 1490 2000 2190 4270 5410 7400 6500

Water supply and drainage,

PN6DN 65 65 65 80 80 80 80 125 125 125 150 150 150 200 250 250

Safety valve connections,

PN16DN 50 50 50 50 50 50 50 50 65 65 80 80 80 100 125 100

Boiler conden-sate drain,

male threadinch 1/2 3/4 1/2 3/4

Drain con-nection, male

threadinch 1 1/4

L (length) mm 2303 2303 2303 2370 2405 2468 2468 3120 3120 3085 3720 4175 4515 5195 5653 5825

B (width) mm 950 950 950 1047 1082 1050 1097 1260 1260 1526 1690 1642 1927 2117 2192 2192

H (height) mm 1125 1125 1125 1225 1225 1280 1340 1475 1475 1027 1940 1940 2225 2375 2467 2450

L1 mm 1608 1600 1688 1756 1793 1650 1653 2500 2500 2480 3010 3450 3775 4425 4052 5025

B1 mm 800 800 800 900 950 900 1000 1100 1100 1300 1450 1485 1770 1920 1995 1995

H1 mm 10B6 10B6 1086 1185 1268 1240 1300 1390 1390 1767 1855 1855 2140 2290 2365 2450

115C

DUOTHERMBASIC SPECIFICATIONS AND DIMENSIONS

DUOTHERM BASIC SPECIFICATIONS AND DIMENSIONS

24 25

General boiler view General boiler view

Top view

Rear view

6 7

L

7

H1

4 5 9

. - Water drainage

. - Water supply

. - Safety valve pipe

. - Condensate drain connection

. - Blow-off and drain pipe

. - Inspection and heating surface cleaning door

. - Pressure gauge connection

. - Thermometer connection

. - Door for cleaning the gas duct chamber

Frontal view

Right-side view

H

B1

B

8 2

8

3

L1L

1

DUOTHERM 150; 200; 250; 300; 350; 400; 500; 750; 1,000; 1,500; 2,000; 2,500; 3,000; 4,500;

5,200; 6,000 KW

DUOTHERM 150; 200; 250; 300; 350; 400; 500; 750; 1,000; 1,500; 2,000; 2,500; 3,000; 4,500;

5,200; 6,000 KW

26

POWER1,00020,000 kW

17 standard sizes Operates on natural gas or fuel oil GOST R certified Intended service life of at least 25 years 2 year warranty

THREE-PASS FIRE-TUBE HOT WATER POLYKRAFT BOILERS, UNITHERM SERIES

27

FEATURES The boilers are ultimately tailored for

the Russian market.

Convenient model series for applica-

tion in boiler houses.

Symmetrical structure with the firetube

offset to the bottom.

Heating surfaces are made of smooth-

walled pipes in order to decrease the

possibility of their contamination.

The temperature chart for the heat-car-

rying agent is 11570 C, 15070 C.

Efficiency factor of at least 92%


STRUCTURE AND FUNCTIONOne special structural feature of the

boiler is a three pass combustion prod-

ucts flow scheme. The firetube is offset

to the bottom. In order to intensify heat

exchange processes, turbulence stimula-

tors are inserted into the flue tubes.

In the front part of the boiler there is

an opening uncooled reversed cham-

ber (front cover), onto which a burner

device is mounted.

The boiler structure provides the re-

quired resistance for any possible

"bursts," which eliminates the need

for the installation of explosion safety

valves.

In the back of the boiler is a detachable

gas duct cap necessary for boiler main-

tenance and servicing.

In the cap is a door for draining combus-

tion products from the gas duct.

28 29

General boiler viewBasic Specifications and Dimensions

LB

H

UNITHERM 150; 200; 250; 300; 350; 400; 500; 750; 1,000; 1,500; 2,000; 2,500; 3,000; 4,500;

5,200; 6,000 KW

UNITHERM 150; 200; 250; 300; 350; 400; 500; 750; 1,000; 1,500; 2,000; 2,500; 3,000; 4,500;

5,200; 6,000 KW

Rated Power

Rated water temperature

Rated water

pressure

Total water

volume

Gas exhaust duct re-sistance

Boiler efficiency Fuel flowWater flow

Dimensions

Model kWat

inlet C

at outlet

C

at chart70-115

(150)CMpa

m3 mbar

at chart70-115C,not less



at chart70-150C,not less at chart

70-115(150)C

Mpa

H,mm

L,mm

B,mm

Dgas

duct, mmGas,

m3/h

Light oil,

kg/h

Gas,

m3/h

Light oil,

kg/h

Gas,

m3/h

Light oil,

kg/h

Gas,

m3/h

Light oil,

kg/h

1000 1000 70 115(150) 0,6(1,2) 3,1 5,2

92,0 91,0 91,0 90,0

108,4 92,8 109,6 93,8 19,1(10,8) 1750 2700 1450 300

1250 1250 70 115(150) 0,6(1,2) 3,0 5,6 135,5 116,0 137,0 117,3 24,0(13,5) 1850 3300 1550 300

1500 1500 70 115(150) 0,6(1,2) 3,7 5,8 162,6 139,2 164,4 140,8 28,7(16,2) 2000 3700 1700 320

2000 2000 70 115(150) 0,6(1,2) 4,8 6,5 216,8 185,6 219,2 187,8 38,2(21,) 2350 4050 2050 320

2500 2500 70 115(150) 0,6(1,2) 5,7 6,8 271,2 232,0 274,0 234,6 47,8(27,0) 2420 4180 2120 400

3500 3500 70 115(150) 0,6(1,2) 7,4 7,6 379,5 325,0 383,7 328,5 66,9(37,6) 2550 4830 2250 500

4000 4000 70 115(150) 0,6(1,2) 9,2 8,2 433,8 371,3 438,5 375,4 76,4(43,4) 2610 5070 2310 500

4500 4500 70 115(150) 0,6(1,2) 9,7 8,2 488,0 417,8 493,3 422,3 86,0(48,4) 2780 5920 2480 500

5000 5000 70 115(150) 0,6(1,2) 12,5 9,6 542,1 464,1 548,1 469,2 95,6(53,8) 2910 6450 2610 650

6000 6000 70 115(150) 0,6(1,2) 14,2 9,4 650,5 556,9 657,7 563,1 114,7(64,5) 3400 6805 2850 650

8000 8000 70 115(150) 0,6(1,2) 16,8 10,6 867,4 742,5 877,0 750,9 153,0(86,0) 3280 7120 2980 900

10 000 10 000 70 115(150) 0,6(1,2) 20,4 11,2 1084,2 928,2 1096,2 938,5 191,1(107,5) 3520 7480 3220 900

12 000 12 000 70 115(150) 0,6(1,2) 30,2 11,6 1301,1 1113,8 1315,4 1126,2 229,3(129,0) 3800 7905 3350 900

15 000 15 000 70 115(150) 0,6(1,2) 34,8 12,2 1626,4 1392,3 1644,2 1407,7 286,6(161,3) 3900 8240 3510 1100

17 500 17 500 70 115(150) 0,6(1,2) 37,8 12,8 1897,4 1624,3 1918,3 1642,4 334,4(188,1) 3970 8560 3670 1100

200 000 200 000 70 115(150) 0,6(1,2) 43,2 12,6 2168,5 1856,4 2192,3 1877,0 382,2(215,0) 4100 8905 3800 1100

30 31

POLYKRAFT WATER-TUBE GAS AND OIL FIRED HOT WATER BOILERS

Water-tube gas and oil fired hot water Polykraft boilers, Eurotherm series

EUROTHERM1.158.2 MW

Water-tube gas and oil fired hot water Polykraft boilers series

MEGATHERM35140 MW

Water-tube gas and oil fired hot water Polykraft boilers, Novotherm series

NOVOTHERM35140 MW

WATER-TUBE GAS AND OIL FIRED HOT WATER BOILERS

32

FEATURES Boilers of this series are ultimately tailored to be used in

Russian heat networks.

A broad product range allows us to offer customers ap-

propriate equipment selection.

Ready for installation and assembly.

Possibility of highly efficient operation in networks with

open draw-off.


Heating surfaces are made of smooth-walled pipes in or-

der to decrease the possibility of their contamination.

The temperature chart of the heat-carrying agent is 95

70 C, 11570 C, 15070 C.

The efficiency factor is at least 92%

Low NOx level in flue gas.

Energy savings due to absence of smoke exhaust.

High maintainability.

STRUCTURE AND FUNCTIONEurotherm series include a boiler that is unique to the Rus-

sian market with 17,440 kW (15 Gcal) of power, which was in-

cluded in the production program due to persistent recom-

mendations from many heat network operating companies.

The broad range of boiler sizes in this series allows easy

adaptation to customers' needs for boilers of any capac-

ity.

Eurotherm boilers were initially designed for use with

modern automatic burners.

Gas-tight construction provides for boiler operation under

excessive pressure or vacuum, depending on the type of

burner and boiler plant design.

The high flow rate of the heat-carrying agent in the boiler

convection section makes these boilers indispensable for

use in heat networks with an open water draw-off scheme.

In terms of their dimensions, Eurotherm series boilers

are adjusted for installation in district and module boiler

plants, as well as for reconstruction of facilities with previ-

ously installed boilers from other domestic manufacturers.

A self-supporting boiler, which has sliding bearings. The

boiler's sliding bearings are mounted on a frame made of

double t-iron.

In the cap is a door for draining combustion products from

the gas duct.

POWER1,158,2 MW

12 standard sizes Operate on natural gas or fuel oil GOST R certified RosTekhNadzor approved Intended service life of at least 25 years 2 year warranty

33

WATER-TUBE GAS AND OIL FIRED HOT WATER POLYKRAFT BOILERS, EUROTHERM SERIES

34 35

Rated calorific value MW 1,1 1,6 2,0 2,5

Range of adjustment of calorific value % 30-100 30-100 30-100 30-100

Operating water pressure at boiler outlet MPa 0,35 0,35 0,35 0,35

Rated pressure at boiler inlet MPa 0,6 0,6 0,6 0,6

Test pressure MPa 0,9 0,9 0,9 0,9

Rated water temperatureat water inlet/outlet C 70/115 70/95 70/115 70/95 70/115 70/95 70/115 70/95

Rated fuel flow: natural gas m3/h 116 170 137 265

Boiler efficiency factor, at minimum, using natural gas % 93,0 93,0 93,0 93,0

Max rated air-flow resistance Pa 190 270 250 290 280 170

Water flow t/h 21 38 30 55 38 69 48 90

Rated water resistance, not more than MPa 0,12 0,17 0,08 0,135 0,12 0,105 0,06

Boiler weight without water kg 2900 3800 4300 5775

L (length) mm 4030 4545 4750 5335

B (width) mm 1230 1255 1230 1490

H (height) mm 2095 2360 2610 3160

L1 mm 3800 4340 4500 5050

L2 mm 1967 2560 2870 3315

L3 mm 1056 2447 2760 3175

B1 mm 1160 1150 1160 1122

B2 mm 997 997 997 1022

B3 mm 81B 818 755 1022

H1 mm 2040 2144 2280 2845

H2 mm 1765 2020 1250 2845

H3 mm 965 1095 1222 1500

H4 mm 220 240 240 240

KV DN (mm) 100 100 100 125

KR DN (mm) 100 100 100 125

KK DN (mm) 25 25 25 25

KE DN (mm) 25 25 25 25

Rated calorific value MW 3,15 4,65 7,65 11,65 17,44 23.26 35,00Rated pressure at boiler inlet MPa 1,6 1,6 1,6 1,6 1,5 1,6 1,6

Test pressure MPa 2,0 2,0 2,0 2,0 2,0 2,0 2,0Rated water temperature at water

inlet/outlet C 70/115 70/115 70/115 70/115 70/115 70/115 70/115

Rated fuel flow:- natural gas m3/h 336,8 495,5 797,0 1 229,0 1 041,5 2 432,0 3 657,0

- light oil kg/h 282,5 414,0 667,0 1 093,0 1 546,0 2 078,0 3130,0- heavy oil kg/h 326,0 474,0 772,0 1 196,0 1 734,0 2 350,0 3 542,0

Boiler efficiency factor, at minimum- using natural gas % 93 93 93 93 93 93 93

- using light oil 92 92 92 92 92 92 92- using heavy oil 90 90 90 90 90 90 90

Max rated air-flow resistance Pa 361 388 544 631 923 1150 1330Water flow t/h 60,0 88,6 144,0 220,0 332,0 440,0 667,0

Rated water resistance, not more than MPa 0,25 0,25 0,25 0,25 0,25 0,25 0.25Boiler weight without water kg 6 500 8 500 10 000 14 500 20 000 27 000 33 000

Water volume of boiler m3 1,48 2,41 3,00 3,55 5,60 6,02 9,2L (length) mm 5 930 7 000 7 490 9 030 10 855 11 370 11 445B (width) mm 2 205 2 800 2 090 2 890 3 910 3 910 4 390H (height) mm 2 645 3 100 3 065 3 050 3 970 5 005 7 460

Rated calorific value MW 3,15 4,65 7,65 11,65 17,44 23.26 35,00 58,2Rated pressure at boiler inlet MPa 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6

Test pressure MPa 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0

Rated water temperature at water inlet/outlet C 70/150 70/150 70/150 70/150 70/150 70/150 70/150 70/150

Rated fuel flow:- natural gas m3/h 337,7 496,0 798,0 1 230,0 1 842,5 2 469,0 3 699,0 6 210,0

- light oil kg/h 233,0 415,0 680,0 1 049,0 1 547,0 2 092,0 3 150,0 5 183,0- heavy oil kg/h 325,0 474,0 775,0 1 196,0 1 735,0 2 371,0 3 574,0 5 763,0

Boiler efficiency factor, at minimum- using natural gas % 93 93 93 93 93 93 93 93

- using light oil 92 92 92 92 92 92 92 92- using heavy oil 90 90 90 90 90 90 90 90

Max rated air-flow resistance Pa 350 372 548 676 870 1220 1410 1102Water flow t/h 33,5 49,5 00,5 123,5 186,0 246,0 370,0 620

Rated water resistance, not more than MPa 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25Boiler weight without water kg 6 500 8 500 10 000 14 500 20 000 27 000 33 000 57 000

Water volume of boiler m3 1,40 2,41 3,00 3,55 5,68 6,02 8,8 15,5L (length) mm 5 930 7 000 7510 9 030 10 865 11 370 11 445 11 840B (width) mm 2 205 2 800 2 090 2 090 3 910 3 910 4 390 5 665H (height) mm 2 645 3 100 3 400 3 500 3 970 5 085 7 460 7 890

115C

150C

95C

EUROTHERM BASIC SPECIFICATIONS AND DIMENSIONS

EUROTHERM BASIC SPECIFICATIONS AND DIMENSIONS

36 37

General boiler viewGeneral boiler view

Left-side view Top view

Frontal view Rear view

60120 KR165

KEKK

L1L

B2

H H1

H2

H4

B3

B1B

L2

L3

H3

KV

EUROTHERM 1.1; 1.6; 2.0; 2.5 MW

EUROTHERM 1.1; 1.6; 2.0; 2.5 MW

38 39

Left-side view Frontal view

Top view

L

H

B


EUROTHERM 3.15; 4.65; 7.65; 11.65; 17.44; 23.26; 35.0; 58.2 MW

EUROTHERM 3.15; 4.65; 7.65; 11.65; 17.44; 23.26; 35.0; 58.2 MW

H

40 41

POWER35140 MW

4 standard sizes U-type configuration Operates on natural

gas or fuel oil GOST R certified RosTekhNadzor approved Intended service life of at least 20 years 2 year warranty

WATER-TUBE GAS AND OIL FIRED HOT WATER POLYKRAFT BOILERS, NOVOTHERM SERIES

FEATURES Used in municipal and industrial heating

systems and hot water supply systems,

as well as at thermal power plants.

The boilers are GOST R certified and ap-

proved by RF RosTekhNadzor.

Operated using natural gas, light fuel oil,

heavy oil/residual oil, depending on the

type of burner installed.

The temperature chart of the heat-carry-

ing agent is 15070 .

The efficiency factor is at least 92%.

The warranty term, on the condition of

compliance with transportation, storage,

assembly and operation requirements, is

2 years from the day of commissioning.

STRUCTURE AND FUNCTIONNovotherm series boilers have a U-type

configuration. Construction element

strength was calculated according to the

standards in RD 10-249-98

The heating part is shielded with vertical

pipes, on the front waterwall there are

burner throats, and on the rear ones

manholes for inspection and servicing of

heating surfaces.

The convection part is located in the

downtake gas duct.

When working with heavy oil, boilers can

be equipped with gas-pulse cleaning

(GPC) systems. The pulse cleaning sys-

tem is designed for cleaning convection

heating surfaces from contamination

with heavy oil combustion products.

The pipeline system is supported by a

carrying frame, which is rigidly fixed in a

special base.

The boiler can be equipped with gas, fuel

oil, and dual-fuel automatic burners from

domestic and foreign manufacturers.

Boilers are furnished with tube coating, a

thermal insulation made of mineral pads,

and a decorative coating made of de-

mountable metal panes.

40 41

42 43

Calorific value MW (Gcal/h) 35 (30) 56,2 (50) 116,3 (100) 139,6 (120)

Operating water pressure (at boiler outlet) MPa (kgf/cm

3) 135 (13,5) 1,35 (13,5) 1,35 (13,5) 1,35 (13,5)

Rated water temperature at inlet, main (peak) operation mode C 70 (150) 70/110 (150) 70/110 (150) 70 (150)

Water flow (main/peak mode), t/h 370 618/1230 1238/2460 1410

Rated fuel flow

- natural gas Qph=8620 kcal/m3, m3/h 3830 6250 12449 14852

- heavy oil Qph=9240 kcal/m3, kg/h 3650 5750 11856 14255

Boiler efficiency factor, rated using gas (heavy oil) % 92,2 (89,6) 93,3 (90,8) 93,2 (90,7) 93,7 (90,5)

Rated air-flow resistance, not more than Pa 600 800 1000 1000

Rated water resistance MPa (kgf/cm2) 0,25 (2,5) 0,25 (2,5) 0,35 (3,5) 0,25 (2,5)

Range of adjustment of calorific value, against rated % 30-100 30-100 30-100 30-100

Flue gas temperature C 155 145 144 139

L (length) mm 7980 11650 15830 15830

B (width) mm 8025 10130 10110 10110

H (height) mm 13300 13215 14920 14920

Weight kg 71500 95000 165000 175000

General boiler view150 C

Right-side view

Gas outlet

H

L

NOVOTHERM 35; 58.2; 116.3; 139.6 MW

NOVOTHERM BASIC SPECIFICATIONS AND DIMENSIONS

44 45


Rear viewFrontal view

Place for burner unit installation

B

NOVOTHERM 35; 58.2; 116.3; 139.6 MW

NOVOTHERM 35; 58.2; 116.3; 139.6 MW

46 47

POWER35140 MW

4 standard sizes Vertical configuration Operates on natural gas or fuel oil GOST R certified Intended service life of at least 20 years 2-year warranty

WATER-TUBE GAS AND OIL FIRED HOT WATER POLYKRAFT BOILERS, MEGATHERM SERIES

FEATURES Used in municipal and industrial heat-

ing systems and hot water supply

systems, as well as at thermal power

plants.

The boilers are certified according to

the GOST system.

Operated using natural gas, light oil,

heavy oil/residual oil, depending on

the type of burner installed.

The temperature chart of the heat-

carrying agent is 15070


The warranty term, on the condition

of compliance with transportation,

storage, assembly and operation re-

quirements, is 2 years from the day of

commissioning.

STRUCTURE AND FUNCTION The pipeline system is connected to

a boiler frame with hanger rods on

upper manifolds and freely expands

downwards.

Construction element strength was

calculated according to standards in

RD 10-249-98.

When working with heavy oil, boil-

ers can be equipped with gas-pulse

cleaning (GPC) systems. The pulse

cleaning system is designed for clean-

ing convection heating surfaces from

contamination with heavy oil combus-

tion products.

The boiler can be equipped with gas,

fuel oil, and dual-fuel automatic burn-

ers from domestic and foreign manu-

facturers.

Boilers are furnished with tube coat-

ing, thermal insulation made of min-

eral pads, and a decorative coating

made of demountable metal panes.

46 47

48 49

MEGATHERM 35; 58.2; 116.3; 139.6 MW

MEGATHERM 35; 58.2; 116.3; 139.6 MW

General boiler viewBasic Specifications and Dimensions

L

B

H

Description Model Megaterm-58 Megaterm-70 Megaterm-100 Megaterm-140

Rated calorific value

MW 58,2 69,8 116,3 139,6

Gcal/h 50 60 100 120

Range of adjustment % 30100 30100 30100 30100

Water rated pressure at boiler inlet MPa 1,6 1,6 1,6 1,6

Water operating pressure at boiler outlet MPa 1,35 1,35 1,35 1,35

Water resistance MPa 0,25 0,25 0,25 0,25

Water temperature at boiler inlet 0C 70 70 70 70

Water temperature at boiler outlet 0C 150 150 150 150

Water flow through boiler t/h 618 743 1238 1485

Rated air-flow resistance, not more than mbar 2,5 2,5 2,5 2,5

Efficiency factor, at minimum

- natural gas % 92 92 92 92

- heavy oil % 91 91 91 91

Fuel flow

- natural gas m

3/h 7050 8400 14100 16900

- heavy oil kg/h 6200 7500 12500 15000

Flue gas temperature 0C 155 145 103 133

Sound pressure level in the working range, not more than dBa 80 80 80 80

Boiler dimensions:

L- length mm 9350 10350 10925 10925

B- width mm 8750 8980 11530 11530

H- height mm 14170 14670 14450 14450

Boiler weight without water kg 104000 140000 240000 246000

50 51

POLYKRAFT FIRE-TUBE STEAM BOILERS

Two-pass fire-tube steam Polykraft boilers, Vapotherm series

VAPOTHERM5005,000 kg steam/h

Three-pass fire-tube steam Polykraft boilers, VTF series

VTF5,00025,000 kg steam/h

FIRETUBE STEAM BOILERS

52 53

STEAM OUTPUT5005,000 kg steam/h

5 standard sizes Compact sizes Operates on gas fuel and light fuel oil Completely ready for installation GOST R certified 2 year warranty

TWO-PASS FIRE-TUBE STEAM POLYKRAFT BOILERS, VAPOTHERM SERIES

FEATURES A broad product range allows us to

offer customers appropriate equip-

ment selection.

Complete set of parts supplied,

which allows assembly time to be

minimized.

Operating overpressure is 8, 12, 15 bar.


The reversed chamber can be

opened either to the left or to the right

for convenient cleaning and servicing

of the boiler.

High maintainability.

STRUCTURE AND FUNCTIONThe firetube steam boiler is designed

to receive steam with pressure above

atmospheric level. This boiler series is

designed as two pass on the flue-gas

side with a cooled firetube, and one

pass flue-gas tubes.

The boiler is supplied fully equipped

with safety and control devices.

The water level in the boiler is main-

tained automatically.


oil fuel and dual-fuel automatic burn-

ers from domestic and foreign man-

ufacturers.

In the rear part of the boiler there is

a detachable gas duct cap, which

facilitates access to the tube sheet

for boiler inspection, cleaning, and

maintenance.

The boiler is supplied with thermal

insulation and a decorative coating.

52 53

54 55

Steam output kg/h 500 750 1000 1250 1500 2000 2500 3000

Power kW 370 560 690 900 1080 1380 1730 2070

Efficiency factor % 90

L (length) mm 2220 2360 2490 2660 2820 3090 3310 3480

B (width) mm 1570 1690 1760 1920 1920 2000 2160 2240

H (height) mm 1440 1560 1630 1780 1010 1890 2050 2130

Weight kg 1620 1980 2250 2670 2980 3650 4360 5030

Steam output kg/h 500 750 1000 1250 1500 2000 2500 3000 3500 4000 5000

Rated power kW 340 510 680 850 1020 1361 1701 2041 23S1 2721 3401

Temperature of feed water C 104

Natural gas consumption (Hi 8620 kcal/m3) m

3/h 40 60 87 101 121 161 201 241 282 321 402

Light oil consumption (Hi 10200 kcal/kg) kg/h 34 51 68 85 102 136 170 204 238 272 340

Flue gas temperature without an economizer C 210-220

Air-flow resistance Mbar 4,2 4,5 6,0 6,5 6,8 7,0 8,0 8,2 9,0 10,0 12,0

Boiler efficiency factor using natural gas, at minimum % 90,1

Boiler efficiency factor using natural gas with an economizer,

at minimum% 95

Connection of gas duct A mm 250 250 250 300 300 350 350 400 400 450 550

Connection of safety valves C Dn 25 25 25 25 25 32 32 32 32 40 40

Connection of steam valve D Dn 40 40 50 65 65 80 80 80 100 100 125

Connection of drain E Dn 25 25 25 25 25 40 40 40 40 40 40

Length (L) mm 2280 2500 2960 2150 3270 3450 3700 4010 4360 4760 5050

Width (B) mm 1670 1750 1050 1900 2000 2240 2300 2410 2500 2550 2750

Boiler housing width B1 mm 1400 1400 1580 1600 1730 1930 2050 2190 2270 2350 2550

Height (H) mm 1930 2030 2130 2190 2200 2480 2510 2570 2690 2805 2950

Transportation weight kg 2090 2375 2660 3135 3420 4465 5510 6365 6650 8445 9300



VAPOTHERMBASIC SPECIFICATIONS AND DIMENSIONS

VAPOTHERM8, 12, 15 BAR

VAPOTHERM0,7 bar

General boiler view8, 12, 15 bar

0,7 bar

H

L B

L

H

B

56 57

FEATURES C omplete fuel combustion due to op-

timal boiler construction.

The operating overpressure is 9, 12,

15 bar.


Low thermal stress due to external

and internal beaded bottoms.

Fast transition to operating mode.

High combustion efficiency allows the

level of nitrogen oxide emissions to

be reduced.

Suitable for any type of industrial use

which requires saturated high-pres-

sure steam.

The boiler controller regulates the

entire boiler unit system and allows

changing operating parameters.

STRUCTURE AND FUNCTIONThe firetube steam boiler is designed

to obtain steam with pressure above

atmospheric level. This boiler series is

designed as three-pass on the flue-gas

side with a cooled firetube, and two-

pass flue-gas tubes.

The boiler is supplied fully equipped

with safety and control devices.

The water level in the boiler is main-

tained automatically.


fuel oil, and dual-fuel automatic burn-

ers from domestic and foreign man-

ufacturers.

In the front and in the rear parts of

the boiler there are manholes, which

provide access to tube sheets for

boiler inspection, cleaning, and

maintenance.

The boiler is supplied with thermal

insulation and a decorative coating.

THREE-PASS FIRE-TUBE STEAM POLYKRAFT BOILERS, VTF SERIES

STEAM OUTPUT5,00025,000 kg steam/h

10 standard sizes Operates on gas fuel, light fuel oil Fast transition to operating mode GOST R certified RosTekhNadzor approved 2 year warranty

56 57

58 59

8,0 10,0 12,0 15,0 10,0

1,0 (10) 1,3 (13) 1,6 (16) 1,0 (10) 1,3 (13) 1,6 (16) 1,0 (10) 1,3(13) 1,6 (16) 1,0 (10) 1,3 (13) 1,6 (16) 1,0 (10) 1,3 (13) 1,6 (16)

104

1792 1912 201+2 179+2 191+2 2012 1792 1912 2012 179219122012 1792 19122012

2205 2305 2405 2205 2305 2405 2205 2305 2405 2205 2305 2405 2205 2305 2405

637,5 642,0 644,6 797,0 802,2 805,0 856,3 962,6 967,0 1195,4 1203,3 1208,6 1434,4 1444,0 1450,4

(539,8) (543,4) (545,6) (674,8) (679,3) (682,3) (809,7) (815.1) (823,6) (1012,2) (1020,0) (1029,5) (1214,6) (1222,8) (1235,4)

1200 1350 1450 1640 1380

91 90,4 90 91 90,4 90 91 90,4 90 91 90,4 90 91 90,4 90

4,3 5,1 5,5 5,5 7,6

14,5 16,2 21,2 25 31,6

2500

100

3,5

4500

20

80

100

0,23

55

9

6835 7345 7010 7905 0755

2775 3025 3275 3400 3750

3590 3620 3710 3800 4080

23,0 25,0 27,0 26,8 27,5 29,5 26,6 29,0 31,0 30,0 33,0 36,0 43,4 45,6 48,0

Steam output of the boiler 1/4 5,0 5,0 7,0

Rated (absolute) steam pressure MPa (kgf/cm2) 1,0 (10) 1,3 (13) 1,6 (16) 1,0 (10) 1,3 (13) 1,6 (16) 1,0 (10) 1,3 (13) 1,6 (16)


Steam temperature* [rated] C 1792 1912 2012 1792 1912 2012 1792 1912 2012

Flue gas temperature** C 2205 2305 2405 220523052405 220523052405

Fuel flow

rated gas at Qph=8620 kcal/m3,

light oil (rated at Qph=10180 kcal/m, not more than m3/h)

kcal/m3 398,5 401,2 403,0(337,4) (339,6) (340,5)470,2 401,3 483,5

(405,1) (407,6) (409,4]557,8 561,5 564,0

(472,3) (475,5) (477,6)

Air-flow resistance (rated), not more than Pa 950 1050 1100

Boiler efficiency factor, at minimum % 91 90,4 90 91 90,4 90 91 90,4 90

Steam volume of the boiler m3 2,6 3,2 3,0

Water volume of the boiler m3 10,2 11,1 13,5

Allowed number of startups during service life, not more than times 2500

Modularity factor, at minimum % 100

Service life between major overhauls, at minimum years 3,5

Mean time between failures, at minimum h 4500

Full intended service life, at minimum years 20

Equivalent sound pressure level in the working range, not more than dBA 80

Total hardness of feed water, not more than

mkg-equivalent/kg 100

Specific emission of nitrogen oxide at burning rated fuel

volume, not more thang/m3 0,23

Temperature of outer (isolated) boiler surface, not more than C 55

Seismic stability pursuant to SNiP 11-A, 12-69 not more than points 9

Overall boiler dimensions:- L (length)***

mm6025 6305 6500

- B (width) 2565 2710 2760- H (height) 2975 3140 3310

Boiler weight**** t 16,5 18,0 19,0 17,8 19,0 21,0 20,0 21,5 23,0

9 , 12, 15 bar9 , 12, 15 bar

* At feed water temperature of 104 C** Without economizer*** Length without burner unit**** Weight without burner unit, water inside the boiler and fittings

VTF BASIC SPECIFICATIONS AND DIMENSIONS


60 61

Steam output of the boiler t/h 20,0 25,0

Rated (absolute) steam pressure MPa (kgf/cm2) 1,0 (10) 1,3 (13) 1,6 (16) 1,0 (10) 1,3 (13) 1,6 (16)


Steam temperature* (rated) C 1792 19122012 1792 1912 2012

Flue gas temperature** C 220523052405 220523052405

Fuel flow

rated gas at Qph=8620 kcal/m3,

light oil (rated at Qph=10180 kcal/m, not more than m3/h)

kcal/m3 1594,0 1604,4 1611,5(1349,6) (1358,5) (1372,7)1992,3 2005,5 2014,4

(1687,0) (1698,2) (1715,8)

Air-flow resistance (rated), not more than Pa 1500 1600

Boiler efficiency factor, at minimum % 91 90,4 90 91 90,4 90Steam volume of the boiler m3 8,4 12,3Water volume of the boiler m3 33,1 39,8

Allowed number of startups during service life, not more than times 2500

Modularity factor, at minimum % 100

Service life between major overhauls, at minimum years 3,5

Mean time between failures, at minimum h 4500

Full intended service life, at minimum years 20

Equivalent sound pressure level in the working range,

not more thandBA 80

Total hardness of feed water, not more than mkg-equivalent/kg 100

Specific emission of nitrogen oxide at burning rated fuel volume,

not more thang/m3 0,23

Temperature of outer (isolated) boiler surface, not more than 55

Seismic stability pursuant to SNiP 11-A, 12-69 not more than points 9

Overall boiler dimensions:

L (length)***B (width)H (height)

mm895038754080

924039754200

Boiler weight**** t 44,4 46,6 49,0 52,0 55,0 59,0

General boiler view9 , 12, 15 bar

Right-side view

Top view

B

L


VTF 5; 6; 7; 8; 10; 12; 15; 18; 20; 25T/H

62 63

General boiler view

Frontal view

Rear view

H

B

PROJECT GEOGRAPHY AND PRODUCTION GROWTH DYNAMICS FROM 2008 TO 2013

After 5 YEARS of work we have supplied boiler equipment with a total capacity of over 3500 MW in the markets of Russia, CIS, and Europe.

2013 our company reached an unprecedented level of production volume and growth rate.

1000 PCS.Total number of products produced since 2008.

Italy

15 t of steam/h

Belarus

25.0 MW

Latvia

133.7 MW

Abkhazia

4.0 MW

Russia

139.2 MW

112.2 MW

271.3 MW

603.6 MW

1135 MW

428.7 MW

218.4 MW

VTF 5; 6; 7; 8; 10; 12; 15; 18; 20; 25T/H

Polyimpex Trading AG

Industriestrasse 7, P.O. Box,

CH-6300 Zug, Switzerland

Tel.:+41 (0) 41 725 05 95 Fax: +41 (0) 41 725 05 96

[email protected]

BOILERSCOMBUSTION

BIOENERGY

POWERGENERATION

SOLUTIONS

GAS & OIL