BINANI ZINC LTD.
Presented By:
Abeymon Francis
ZINC INDUSTRY
Zinc is considered to be the fourth most important
metal used in the world following steel, aluminium and
copper.
Zinc is primarily used in the steel industry for
galvanizing process.
Zinc used in making coins and pennies, used in die-
casting in automobile industry, making battery
container parts, used as a substitute to tin and lead
pipes, ingredient in water colors and paints, activator
in rubber industry etc.
BINANI ZINC LTD
Fully owned subsidiary of the Binani Industries Ltd.
Pioneer in the manufacture of high grade electrolytic zinc
in India since 1967.
Started in collaboration with COMINCO, Canada.
Cominco Ltd withdraw in 1991, the company was
rechristened as Binani Zinc Limited.
Annual turnover of Rs. 566 crores.
Plant capacity - 38,000MT.
Strategically located in Edayar.
96 mgt and 240 non mgt staffs.
Binani Zinc Ltd is the first company in India and, in Asia, to be
certified by BVQI for the four international accreditations: ISO
9001:2000, ISO 14001:1996, SA 8000:1997 as well as OHSAS
18001:1999.
The only Indian zinc smelter company to produce special high
grade quality of zinc with 99.995% purity.
Among the first to be recognized by the Department of
Science and Technology, Government of India for its R&D
facility and laboratories.
The first to be recognized by the Bureau of Industrial Costs
and Prices as the Best Zinc Plant in the country for the steps
taken for energy conservation.
MISSION Forge ahead as a world-class organisation in the core sector
industry in India and abroad. Explore opportunities and enhance stakeholder value through
ethical practices. Relentlessly pursue the global movement for a ‘customer-driven,
quality-oriented, socially-conscious’ industrial corporation. Adopt, adapt, assimilate and integrate technologies from global
giants, thereby offering value-added products and services. Adhere to the highest standards in manufacturing; over and
above stringent environmental stipulations. Pursue research and development activities diligently,
consolidating on its track record of innovation and breakthroughs in manufacturing practices on a state-of-the-art technology platform.
Promote human values at the forefront and nurture its people with a deep-rooted sense of employee care, concern and commitment to people; them being considered as assets of high intrinsic value.
PRODUCTS
Binani Zinc is the pioneer in manufacturing special
high-grade electrolytic zinc of 99.99/ 99.995% purity.
Main Product : High-grade zinc metal
Special high-grade zinc metal
Alloys
By-products : Cadmium & Sulphuric acid
Capacity : Zinc metal – 38,000 MTPA
Sulphuric acid – 51,000 MTPA
Cadmium – 65,000 kgs per annum
COMPANY HIERARCHY
Management Committee members (CEO, Senior VP, VP)
AVP/GM/ Dy GM
Senior Manager/ Manager
Deputy Manager/Senior Engineer/ Senior Officer/Officer
Workmen –Grades 1, 2, 3, 4
PROCESS FLOW DIAGRAM
FUNCTIONAL DEPARTMENTS
Human Resource Development & Occupational
Health Safety Department (HRD & OHS)
Commercial Department
Research & Development Department (R&D)
Information & Management Systems department
Finance Department
Projects & Technical Services Department
Production Department
Engineering Department
HUMAN RESOURCE DEVELOPMENT & OCCUPATIONAL HEALTH SAFETY DEPARTMENT (HRD & OHS)
Safety
Security
HRD & OHS
Occupational Health
Recruitment and selection Induction Training and development Public relations Industrial relations Performance Appraisal Leave Administration Separation of employees Punishment procedure Grievance procedure Wages and salary administration Provident fund ESI Scheme Gratuity Welfare activities Medical facilities Promotions CSR activities
COMMERCIAL DEPARTMENTFUNCTIONS OF MARKETING
SECTION Finalization of Sales policy
formulation Finalization of new/continuation of
current selling agency agreements for zinc and cadmium.
Interaction with customers
FUNCTIONS OF PURCHASE SECTION Procurement against purchase order Bills settlement Vendor development andVendor
rating
FUNCTIONS OF STORES SECTION Storage and preservation Inventory management Stock taking and Issue of materials
Commercial Department
Marketing
Purchase
Stores
RESEARCH & DEVELOPMENT DEPARTMENT (R&D)
Zinc concentrate evaluation. Voltage measurement and anode
correction in cell house. Taking up of process/product
development studies. Preparation of control charts for
critical operating parameters and analytical values.
Bulk chemical sampling and analysis.
Analysis of samples at different stages of process.
Preparation and issue of various reagents required by control laboratories in plants
Monitoring of effluents emissions. Monitoring of hazardous waste
quantity, storage and disposal. Monitoring of various activities in
the plant for the control of pollution.
R&D
Development
Assay
Enviornmental
INFORMATION & MANAGEMENT SYSTEMS DEPARTMENT
This is a service department in the company. Binani Zinc has a ERP SYSTEM installed by ORACLE and uses an integrated online system called CKN for internal communications.
The major functions of MIS department are;
Information support for various departments; HRD, Commercial ,Production, Engineering, etc
Preparing MIS reports Imparting training on Lotus notes, email and internet to
users Hardware maintenance and support including network,
antivirus, etc Network management and trouble shooting
FINANCE DEPARTMENT
The major functions of Finance Department are;
Monthly accounting statements Sales accounting, budgets etc are prepared Department wise capital expenditure is
prepared Raw material accounting HRD Package Corporate office set up
PROJECTS & TECHNICAL SERVICES DEPARTMENT
Projects and technical Services Department is the department which leads to the technical development of the company. Introduction and execution of long term projects come under this department. Major repairs of the plants and other departments, green field project and expansion of the company are dealt by this department.
PRODUCTION DEPARTMENT
Zinc is produced by hydro metallurgical route, which includes the following plants.
Roaster and acid plant Leaching and purification Electrolytic plant Melting plant
Production
Roaster
Leaching
Electrolytic
Melting
ENGINEERING DEPARTMENT
Instrumentatio
n
Electrical
Engineering
Mechanical & Maintenance
The engineering department consists of three departments;
Electrical Instrumentation Mechanical &
Maintenance
SWOT ANALYSIS
It is the first Indian company to produce special high grade Zinc.
Four ISO certifications. The company has a very
cordial relationship with the employees union and there was no strike after 1996.
The company is blessed by hard working and efficient employees. Here the labour turnover is very low.
Absence of owned mines.
Production capacity is less compared to the main competitor, HZL.
High dependence on imported zinc concentrate.
Under utilization of capacity.
Strengths Weakness
The demand projections for the coming years indicate a higher potential growth pattern for zinc consumption.
The demand for recycled zinc is increasing and the company can explore the secondary zinc market
The company is planning to set up three captive mines projects.
Fluctuation in zinc prices at London Market Exchange(LME)
Enhanced metal supply in market
Competition from secondary zinc manufactures
Import duty reduction of zinc metal.
Shortage in the availability of raw material especially zinc concentrate
Opportunities Threats
FUTURE PLANS The company intends to acquire mines hence reducing
the cost of the raw material. The company now depends totally on imported zinc concentrate.
Electricity can be considered as one of the raw materials for the company. The company is the highest bill payer to the Kerala State Electricity Boeard. ( a whooping 5 Crore Rupees per month). The company hence intends to build a power plant to meet its needs and reduce the production cost.
The company intends to explore further into the domestic market by increasing the production to 1,00,000 MT, by 2011. (At present the plant capacity is 38000 MT per annum ).
THANK YOU
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