| | 30 Oktober 2014 | 1 Confidential
AVL List GmbH (Headquarters)
Confidential
AVL FUEL CELL
Dr. Farzaneh Moradi (Product Manager Fuel Cell)
| | 30 Oktober 2014 | 2 Confidential
ENTERPRISE DEVELOPMENT AUTOMOTIVE
5 powertrain
elements
EXPERIENCE 65 years !
GLOBAL FOOTPRINT 30 engineering locations • >220 testbeds • Global customer support network
ONE PARTNER
INNOVATION 1500 granted patents
RESEARCH 10% of
turnover in-house R&D
GROWTH
SALES 1995: 0.15 billion € 2016: 1.40 billion € Plan 2017: 1.52 billion €
STAFF
8.600 employees
65% engineers and
scientists
0
200
400
600
800
1,000
1,200
1,400
1,600
| | 30 Oktober 2014 | 3 Confidential
SOLUTIONS FOR ALL CUSTOMER SEGMENTS
Passenger Cars
Racing 2-Wheelers
Construction Commercial Vehicle
Agriculture
Locomotive Power Plants Marine
Powertrain Engineering
Simulation & Testing
Development Platform
| | 30 Oktober 2014 | 4 Confidential
AVL POWERTRAIN – A NETWORK OF TECHNICAL CENTERS
*Headquarters in Graz
Austria* France Germany Great Britain
Hungary Sweden Turkey
South America Brazil
Asia China India Japan Korea
North America USA
Europe
Ann Arbor, USA
Plymouth, USA
Paris, FRA
Lake Forest, USA
Sao Paulo, BRA
Gotenborg, SWE Budapest, HUN
Istanbul, TUR
Basildon, UK
Shanghai, CHN
Remscheid, GER Munich, GER
Stuttgart, GER
Regensburg, GER Neuenstadt, GER
Ingolstadt, GER Coventry, UK
Tianjin, CHN
Steyr, AUT
Haninge, SWE
Södertälje, SWE HQ Graz, AUT
+ another
9 Engineering
Offices
Delhi-Gurgaon, IND
Tokyo, JPN Seoul, KOR
| | 01 December 2016 | 5 Confidential
MOTIVATION FOR FUEL CELL
Zero CO2 & Pollution Technology
Very Fast Refilling Long driving range
| October 24th, 2017 | 6 16th HKIPC , H. List: “The Agile Approach - The Key For Future Powertrains”
FUEL CELL VERSUS BEV 2025 (AVL VIEW)
550 250 60
100
200
180
140
300 350 400 450 500
80
120
160
BEV
Power [kW]
Range [km]
Innovation Zone
Fuel Cell
Source: AVL
Fuel Cell advantage
BEV advantage
For larger & long range vehicles, FCVs will be lower cost than BEVs
| | 21 September 2016 | 7 Confidential
AVL FUEL CELL
15 Years of Experience in Fuel Cell
>100 Engineers
>100 Customer Projects
9 non-automotive
9 automotive OEMs
7 Tier 1/2
| | 21 September 2016 | 8 Confidential
PTE FUEL CELL PRODUCT LINES
SOFC Auxiliary Power Unit (SOFC APU)
SOFC Combined Heat and Power
(SOFC CHP)
PEM Fuel Cell System (PEM)
| | 17. August 2017 | 9 Confidential
Range Extender Main Propulsion
& Range Extender
TWO TECHNOLOGY OPTIONS FOR AUTOMOTIVE INDUSTRY
Both Technologies can be used for passenger cars
commercial &vehicles
Solid Oxide Fuel Cell (SOFC)
Polymer Electrolyte Fuel Cell (PEMFC)
Fuel: Hydrogen Efficiency: 45-55%
Fuel: CNG, LNG, Diesel, Gasoline, Methanol, Ethanol and any carbon based fuels
Efficiency: 40-55%
| | 24.01.2017| 11 Confidential
AVL FUEL CELL SERVICES & PRODUCTS
Chassis Dyno
Powertrain Dyno
System Test Bed
Stack Test Bed
Cell Test Bed Cell Level
Stack Level
Vehicle Level
Advanced Simulation Tools Test Systems
System Development
Vehicle integration
Diagnostic Based Control
Component Development
Testing
Benchmarking
Powertrain Engineering
| | 21 September 2016 | 12 Confidential
Fuel Cell Test System Powertrain & Vehicle Test System Customer
Benefit
>65
Years
>20
Years
TEST SYSTEMS
Stack Test Bed Cell Test Bed System Test Bed Powertrain Dyno Chassis Dyno
Automation System
Emerald PUMA Open for Fuel Cell
| | 21 September 2016 | 13 Confidential
FULL SCALE FUEL CELL SYSTEM TESTBED
Adv. Measurement Equipment Test Automation & Virtual Env.
SoA Environmental Simulation & Test Infrastructure
Test Cell = Climatic Chamber
3x4x3 m
FlowSonix
THDA
FFEM & CVM
Power Analyzer
-40 to 85°C
up to 170 kW Picture from the opening event
| | 21 September 2016 | 15 Confidential
SOLID OXIDE FUEL CELL APU
Very low noise
No PM emissions
Practically emission free
Conventional/Bio fuels
40-50% efficiency
Range extender (above 600 km)
| | 21 September 2016 | 16 Confidential
BEV Range Extender
Truck Idling Special Purpose Marine/Leisure
APPLICATIONS OF SOFC APU
Confidential
Extension of the range of BEV from 150 to 600+ km by Ethanol Fuel Cell.
REFERENCE
APU Development Vehicle Integration Testing
The first solid oxide fuel cell vehicle in the world (The first generation of the vehicle was directly presented by Nissan’s CEO in 2016 at Rio Olympic in Brazil)
NISSAN e-Bio Fuel Cell
| | 21 September 2016 | 18 Confidential
AVL SOFC APU FOR INDIA
SOFC APU could be used in India as a range extender for BEVs.
SOFC APU is well in line with Indian government policy.
| | 21 September 2016 | 20 Confidential
FUEL FLEXIBILITY OF AVL SOFC CHP
FUEL
Woodgas
Conventional (NG, Diesel,..)
Flare Gas
Biogas
Electricity
Cooling Power
Heat
PRODUCTS SOFC CHP
| | 21 September 2016 | 21 Confidential
……………………………….. ………………………
5 - 10 kW 10 – 50 kW 500 – 10.000 kW
Same process and stack technology for low and high power ranges
System efficiency independend on power range
50 - 500 kW
AVL SOFC SOLUTIONS FROM KW TO MW
| | 21 September 2016 | 22 Confidential
kW-MW Range
Zero Harmful Emission
Conventional/Bio Fuels
Low Noise Emission
SOFC COMBINED HEAT & POWER
+60% Efficiency
Low Maintenance Cost
Data Centers
Multi Family Homes
Telecom Station
Industry
Hospitals
Hotels
Decentral Energy
SOFC CHP enables TCO advantages due to its high efficiency.
| | 21 September 2016 | 24 Confidential
AVL has performed > 100 automotive fuel cell development projects with 9 OEMs.
AVL Fuel Cell Plug In Concept Car
PROJECT EXAMPLES
HD Fuel Cell Truck
Fuel Cell Passenger Car
CONFIDENTIAL
CONFIDENTIAL
Concept study Feasibility study
Advanced diagnostics Anode subsystem design System controls & SW
Advanced Stack Diagnostics
55 kW fuel cell 10 kWh battery
Lab-test project Vehicle integration New failure modes
7 OEMs
25
INDUSTRIAL, MIL & CHP FUEL CELL REFERENCES
50kW stack module development and build-up for a MW scale SOFC power plant
Development and design of the plant configuration for a 1MW SOFC power plant
Design of a 200kW stack module for a SOFC CHP system
>10 technology demonstration projects with the AVL 10kW SOFC CHP system platform
Ongoing series development program with a large German heating appliance manufacturer for field-
test ready 5kW SOFC CHP systems
Various APU demonstration projects for industrial and MIL applications
Stack design optimization for a PEM MIL submarine application
…
AVL performed in total > 40 industrial fuel cell projects
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