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C F M 56-5B HIGHLIGHTS __________
REVISION NO. 54 May 01/08
Pages which have been revised are outlined below, together with the Highlights of theRevision
-------------------------------------------------------------------------------------CH/SE/SU C REASON FOR CHANGE EFFECTIVITY PAGES-------------------------------------------------------------------------------------
CHAPTER 76__________
L.E.P. 1- 1 REVISED TO REFLECT THIS REVISION INDICATING NEW,REVISED, AND/OR DELETED PAGEST. OF C. REVISED TO REFLECT THIS REVISION 176-11-00 EFFECTIVITY UPDATED 5, 7, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 201-225, 229-275, 279-299, 9, 11- 426-499, 503-549, 551-599, 12 701-749,
76-11-19 EFFECTIVITY UPDATED 407, 411- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 201-225, 227-227, 229-299, 412 426-455, 476-499, 503-549, 551-599, 701-749,
76-11-41 EFFECTIVITY UPDATED 405, 411- CONSUMABLE INGREDIENT DATA UPDATED ALL
415, 419, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 201-225, 227-227, 229-299, 421 426-499, 503-549, 551-599, 701-749,
76-HIGHLIGHTS Page 1 of 1 REVISION NO. 54 May 01/08
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C F M 56-5B CHAPTER 76 __________
ENGINE CONTROLS
LIST OF EFFECTIVE PAGES _______________________ N, R or D indicates pages which are New, Revised or Deleted respectively Remove and insert the affected pages and complete the Record of Revisions and
the Record of Temporary Revisions as necessary
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
RECORD 76-11-00 510 May01/96 76-11-41 408 Feb01/96OF TEMP. 76-11-00 511 May01/96 76-11-41 409 Feb01/96REVISION 76-11-00 512 Feb01/99 76-11-41 410 Feb01/96 76-11-00 513 May01/99 76-11-41 R 411 May01/08L.E.P. R 1- 1 May01/08 76-11-00 514 May01/96 76-11-41 R 412 May01/08T. of C. R 1 May01/08 76-11-00 515 May01/96 76-11-41 R 413 May01/08T. of C. 2 Feb01/07 76-11-17 401 Feb01/96 76-11-41 R 414 May01/08 76-11-17 402 Feb01/99 76-11-41 R 415 May01/0876-00-00 1 Feb01/02 76-11-17 403 Feb01/99 76-11-41 416 Feb01/0776-00-00 2 Feb01/96 76-11-17 404 Feb01/96 76-11-41 417 Feb01/0776-00-00 3 Feb01/96 76-11-17 405 Feb01/96 76-11-41 418 Feb01/0776-00-00 4 Feb01/96 76-11-17 406 Feb01/96 76-11-41 R 419 May01/0876-00-00 5 Feb01/96 76-11-17 407 Feb01/96 76-11-41 420 Feb01/07 76-11-17 408 May01/99 76-11-41 R 421 May01/0876-10-00 1 Feb01/96 76-11-17 409 Feb01/96 76-11-41 422 Feb01/0776-10-00 2 Feb01/96 76-11-17 410 Feb01/99 76-11-41 423 Aug01/99 76-11-17 411 May01/99 76-11-41 424 Aug01/9976-11-00 1 Feb01/96 76-11-17 412 Feb01/96 76-11-41 425 Aug01/0076-11-00 2 Feb01/96 76-11-17 413 Aug01/0476-11-00 3 Feb01/96 76-11-17 414 Feb01/99 76-12-00 1 Feb01/9676-11-00 4 Feb01/96 76-11-17 415 Feb01/99 76-12-00 2 Feb01/96
76-11-00 R 5 May01/08 76-11-19 401 Feb01/97 76-12-00 3 Feb01/9676-11-00 6 Feb01/96 76-11-19 402 Feb01/97 76-12-00 4 Feb01/9676-11-00 R 7 May01/08 76-11-19 403 May01/9676-11-00 8 Feb01/07 76-11-19 404 May01/9676-11-00 R 9 May01/08 76-11-19 405 May01/9676-11-00 10 Feb01/07 76-11-19 406 May01/0576-11-00 R 11 May01/08 76-11-19 R 407 May01/0876-11-00 R 12 May01/08 76-11-19 408 May01/0576-11-00 13 Feb01/08 76-11-19 409 Feb01/9976-11-00 14 Feb01/07 76-11-19 410 May01/9676-11-00 15 Feb01/07 76-11-19 R 411 May01/0876-11-00 16 Feb01/07 76-11-19 R 412 May01/0876-11-00 501 May01/99 76-11-19 413 May01/05
76-11-00 502 May01/99 76-11-19 414 May01/0576-11-00 503 May01/99 76-11-41 401 Feb01/0776-11-00 504 Feb01/96 76-11-41 402 Feb01/0776-11-00 505 May01/96 76-11-41 403 Feb01/9976-11-00 506 Feb01/96 76-11-41 404 Feb01/9676-11-00 507 Feb01/96 76-11-41 R 405 May01/0876-11-00 508 May01/96 76-11-41 406 Feb01/9676-11-00 509 May01/96 76-11-41 407 Feb01/96
76-L.E.P. Page 1 May 01/08
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C F M 56-5B CHAPTER 76 __________
ENGINE CONTROLS
TABLE OF CONTENTS _________________
SUBJECT CH/SE/SU C PAGE EFFECTIVITY _______ ________ _ ____ ___________
ENGINE CONTROLS - GENERAL 76-00-00 _________________________ DESCRIPTION AND OPERATION 1 ALL General 1 ALL Throttle Control Lever 1 ALL ENG/MASTER Control Switch 1 ALL LP Fuel Shutoff Valve Control 1 ALL Component Location 4 ALL
POWER CONTROL 76-10-00 _____________ DESCRIPTION AND OPERATION 1 ALL General 1 ALL Manual Thrust Setting Mode (the 1 ALL autothrust function is not active) Automatic Thrust Setting Mode 1 ALL (the autothrust function is active)
THROTTLE CONTROL 76-11-00 DESCRIPTION AND OPERATION 1 ALL General 1 ALL Throttle Control Mechanical Parts 1 ALL Throttle Control Lever 1 ALL Throttle Control Artificial Feel 5 ALL Unit
Throttle Control Unit 5 201-225, 229-275 279-299, 426-499 503-549, 551-599 701-749, Throttle Control Unit 13 227-227, 276-278
THROTTLE CONTROL 76-11-00 ADJUSTMENT/TEST 501 ALL Adjustment of the Mechanical 501 ALL Linkage Adjustment of the Artificial Feel 511 ALL Unit
ARTIFICIAL FEEL UNIT - THROTTLE 76-11-17 CONTROL REMOVAL/INSTALLATION 401 ALL Removal of the Throttle Control 401 ALL Artificial Feel Unit Installation of the Throttle 408 ALL Control Feel Unit CONTROL UNIT - THROTTLE 76-11-19
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C F M 56-5B CHAPTER 76 __________
ENGINE CONTROLS
TABLE OF CONTENTS _________________
SUBJECT CH/SE/SU C PAGE EFFECTIVITY _______ ________ _ ____ ___________
REMOVAL/INSTALLATION 401 ALL Removal of the Throttle Control 401 ALL Unit (8KS1, 8KS2) Installation of the Throttle 406 ALL Control Unit (8KS1, 8KS2) LEVER ASSEMBLY - THROTTLE CONTROL 76-11-41 REMOVAL/INSTALLATION 401 ALL Removal of the Throttle Control 401 ALL Lever Assembly Installation of the Throttle 415 ALL Control Lever Assembly
ENGINE MASTER CONTROL 76-12-00 DESCRIPTION AND OPERATION 1 ALL HP Fuel Shut OFF Valve Control 1 ALL General 1 ALL Valve Operation 1 ALL LP Fuel Shut Off Valve Control 4 ALL General 4 ALL Valve Operation 4 ALL
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C F M 56-5B ENGINE CONTROLS - GENERAL - DESCRIPTION AND OPERATION _____________________________________________________
1. General _______ The engine control system consist of : - the throttle control - the HP fuel shutoff valve control - the LP fuel control.
A. Throttle Control Lever (Ref. Fig. 001) The throttle control system is fully electrical. The throttle control lever drives the position detectors. The position detectors are located under the cockpit center pedestal. Two of the resolvers are dedicated to the FADEC system. Each channel of the Electronic Control Unit receives the position signal from one resolver in the analog form.
B. ENG/MASTER Control Switch (Ref. Fig. 002) The MASTER control switch interfaces with the HP fuel shutoff valve and the Engine Interface Unit (EIU). It controls directly the closure of the fuel shutoff valve : it energizes the valve solenoid. An analog signal informs the EIU of the position of the MASTER control switch. The EIU transmits then the information to the ECU in digital form. The ECU uses this information to initiate the automatic and manual engine starting sequences. The MASTER control switches are part of the panel 115VU, switchR replacement requires removal of panel 115VU.
C. LP Fuel Shutoff Valve Control The LP fuel shutoff valve is electrically controlled :
- either by the ENG/MASTER control switch on the ENG panel - or by the ENG FIRE pushbutton switch.
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C F M 56-5B
Throttle Control System Figure 001
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C F M 56-5B
Acquisition of the Discrete Signal by the FADEC Figure 002
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C F M 56-5B 2. Component Location __________________ (Ref. Fig. 003)
------------------------------------------------------------------------------- FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA I I I I DOOR I REF. -------------------------------------------------------------------------------
2KC CTL SW-ENG/MASTER 2 115VU 210 76-12-00 3KC CTL SW-ENG/MASTER 1 115VU 210 76-12-00 4000KC SOLENOID-HP FUEL SOV 437 437AL 80-11-20 447 447AL 8KS1 CTL UNIT-THROTTLE, ENG1 11VU 210 76-11-17 8KS2 CTL UNIT-THROTTLE, ENG2 11VU 210 76-11-17
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C F M 56-5B
Control and Indicating- Component Location Figure 003
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C F M 56-5B POWER CONTROL - DESCRIPTION AND OPERATION _________________________________________
1. General _______ (Ref. Fig. 001)
A. Manual Thrust Setting Mode (the autothrust function is not active) The throttle control lever in the cockpit center pedestal controls :
- the engine level of thrust - the thrust limit mode. The Electronic Control Unit (ECU): - receives the throttle lever angle - computes the engine thrust limit parameter and adjusts the actual engine thrust parameter accordingly.
B. Automatic Thrust Setting Mode (the autothrust function is active) The throttle control lever controls : - the actual thrust limit - the thrust limit mode. The FMGC computes the target thrust parameter and sends it to the ECU. The ECU adjusts the actual engine thrust parameter according to this value (Ref. 73-20-00). The top limit value of the target thrust parameter is the actual position of the throttle control lever (this is applicable when the alpha floor protection is not activated).
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C F M 56-5B
Thrust Setting Block Diagram Figure 001
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C F M 56-5B THROTTLE CONTROL - DESCRIPTION AND OPERATION ____________________________________________
1. General _______ (Ref. Fig. 001) The throttle control system consist of : - the throttle control lever - the throttle control artificial feel unit
- the throttle control unit - the electrical harness. In addition each throttle control lever is fitted with an instinctive pushbutton switch. This pushbutton switch serves for the de-activation and disengagement of the autothrust function. The design of the throttle control is based upon a fixed throttle concept : this means that the throttle control levers are not servo motorized.
2. Throttle Control Mechanical Parts _________________________________
A. Throttle Control Lever (Ref. Fig. 002, 003) The throttle control handle comprises : - a throttle control lever which incorporates stop devices and autothrust instinctive disconnect pushbutton switch - a graduated fixed sector - a reverse latching lever. The throttle control lever moves over a range from : - -20 deg. TLA (Reverser Full Throttle stop) to 45 deg. TLA (Forward Full Throttle stop). An intermediate mechanical stop is fitted at 0 deg. TLA. This stop is overriden when the reverse latching lever is pulled up for selection of the reverse power. This idle stop is reset as soon as the lever is selected back to forward
thrust area. In the forward thrust area, there are two detent points : - MAX CLIMB detent point set at 25 deg. TLA - MAX CONTINUOUS/FLEX TAKE OFF detent point set at 35 deg. TLA. In the reverse thrust throttle range, there is one detent point : - -6 deg. TLA, this position corresponds to the selection of the thrust reverser command and the Reverse Idle setting. From -20 deg. TLA to 0 deg. TLA, the autothrust function cannot be activated. In the middle throttle range (0 deg. to 35 deg. TLA), the autothrust function can be active if engaged. This range corresponds to the selection of MAX CLIMB or MAX CONTINUOUS thrust limit mode (except the FLEX TAKE OFF mode).
If the autothrust is not engaged, the engine control is manual.
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C F M 56-5B
Throttle Control Mechanical Parts Figure 001
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C F M 56-5B
Acquisition of the Throttle Control Discrete Signal by the FADEC Figure 002
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C F M 56-5B
Throttle Control System Figure 003
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C F M 56-5B In the forward range (35 deg. to 45 deg. TLA), the autothrust function cannot be activated (except in alpha floor condition). This range corresponds to the selection of FLEX TAKE OFF/MAX TAKE OFF (GO AROUND) mode. The throttle control lever is linked to a mechanical rod. This rod drives the input lever of the throttle control artificial feel unit.
B. Throttle Control Artificial Feel Unit (Ref. Fig. 004) The Throttle control artificial feel unit is located below the cockpit center pedestal. this artificial feel unit is connected to engine 1(2) throttle control lever and to the engine 1(2) throttle control unit by means of rods. The artificial feel unit is a friction system wich provides a load feedback to the throttle control lever. This artificial feel unit comprises two symetrical casings, one left and one right. Each casing contains an identical and independent mechanism. Each mechanism is composed of: - a friction brake assembly - a gear assembly - a lever assembly - a bellcrank assembly Throttle control lever travel is transmitted to the artificial feel unit and to the throttle control unit. The linear movement of the throttle control levers is transformed into a rotary movement at the bellcrank which turns around the friction brake assembly shaft. This movement rotates a toothed quadrant integral with the shaft. This toothed quadrant causes inverse rotation of a gear equipped with a disk which has four detent notches. Each notch corresponds to a throttle control lever setting and is felt as a friction point at the throttle control levers.
R **ON A/C 201-225, 229-275, 279-299, 426-499, 503-549, 551-599, 701-749,
C. Throttle Control Unit (Ref. Fig. 005, 006, 007) A mechanical rod transmits the throttle control lever movement. It connects the throttle control artificial feel unit to the input lever of the throttle control unit. The throttle control unit comprises : - an input lever - mechanical stops which limit the angular range - 2 resolvers whose signals are dedicated to the ECU (one resolver per channel of the ECU)
- 6 potentiometers fitted three by three. Their signals are used by the flight control system
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C F M 56-5B
Throttle Control Artificial Feel Unit Figure 004
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C F M 56-5B
Throttle Lever Angle Harness Figure 005
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C F M 56-5B
Throttle Lever Angle Harness Figure 005A
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C F M 56-5B
Control Unit - Mechanical Part Figure 006
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C F M 56-5B
Control Unit - Mechanical Part Figure 006A
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C F M 56-5B
Thrust Control Power Supplies Figure 007
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C F M 56-5B - a device which drives the resolver and the potentiometer - a pin device for rigging the resolvers and potentiometers - 1 switch whose signal is dedicated to the EIU. - a safety device which leads the resolvers outside the normal operating range in case of failure of the driving device - two output electrical connectors. The input lever drives two gear sectors assembled face to face. Each
sector drives itself a set of one resolver and three potentiometers. The relationship between the throttle lever angle and throttle resolver angle (TRA) is linear and : 1 deg. TLA = 1.9 TRA. The accuracy of the throttle control unit (error between the input lever position and the resolver angle) is 0.5 deg. TRA. The maximum discrepancy between the signals generated by the two resolvers is 0.25 deg. TRA. The TLA resolver operates in two quadrants : the first quadrant serves for positive angles and the fourth quadrant for negative angles. Each resolver is dedicated to one channel of the ECU and receives its electrical excitation from the ECU. The ECU considers a throttle resolver angle value : - less than -47.5 deg. TRA or - greater than 98.8 deg. TRA as resolver position signal failure. The ECU incorporates a resolver fault accomodation logic. This logic allows engine operation after a failure or a complete loss of the throttle resolver position signal.
**ON A/C 227-227, 276-278,
C. Throttle Control Unit (Ref. Fig. 005A, 006A, 007A) A mechanical rod transmits the throttle control lever movement. It connects the throttle control artificial feel unit to the input lever
of the throttle control unit. The throttle control unit comprises : - an input lever - mechanical stops which limit the angular range - 2 resolvers whose signals are dedicated to the ECU (one resolver per channel of the ECU) - 6 potentiometers fitted three by three. Their signals are used by the flight control system - a device which drives the resolver and the potentiometer - a pin device for rigging the resolvers and potentiometers - a safety device which leads the resolvers outside the normal operating range in case of failure of the driving device - two output electrical connectors.
The input lever drives two gear sectors assembled face to face. Each sector drives itself a set of one resolver and three potentiometers.
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C F M 56-5B The relationship between the throttle lever angle and throttle resolver angle (TRA) is linear and : 1 deg. TLA = 1.9 TRA. The accuracy of the throttle control unit (error between the input lever position and the resolver angle) is 0.5 deg. TRA. The maximum discrepancy between the signals generated by the two resolvers is 0.25 deg. TRA. The TLA resolver operates in two quadrants : the first quadrant serves for positive angles and the fourth quadrant for
negative angles. Each resolver is dedicated to one channel of the ECU and receives its electrical excitation from the ECU. The ECU considers a throttle resolver angle value : - less than -47.5 deg. TRA or - greater than 98.8 deg. TRA as resolver position signal failure. The ECU incorporates a resolver fault accomodation logic. This logic allows engine operation after a failure or a complete loss of the throttle resolver position signal.
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C F M 56-5B
Thrust Control Power Supplies Figure 007A
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C F M 56-5B THROTTLE CONTROL - ADJUSTMENT/TEST __________________________________
TASK 76-11-00-820-044
Adjustment of the Mechanical Linkage
1. Reason for the Job __________________
Self Explanatory
2. Job Set-up Information ______________________
A. Fixtures, Tools, Test and Support Equipment
------------------------------------------------------------------------------- REFERENCE QTY DESIGNATION -------------------------------------------------------------------------------
No specific blanking caps No specific circuit breaker(s) safety clip(s) No specific warning notice 98DNSA20206080 2 RIGGING PINR 98DNSA20208080 1 RIGGING PIN
B. Consumable Materials
------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
No specific lockwire 0.032 in. (0.8 mm) dia. No specific lockwire 0.032 in. (0.8mm) dia.
C. Referenced Information
------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
22-82-12-000-001 Removal of the MCDU (3CA1,3CA2,3CA3) 22-82-12-400-002 Installation of the MCDU (3CA1,3CA2,3CA3) 23-13-13-000-001 Removal of the Radio Management Panel (CRMP) (1RG1, 1RG2, 1RG3) 23-13-13-400-001 Installation of the Radio Management Panel (CRMP) (1RG1, 1RG2, 1RG3)
23-51-12-000-001 Removal of the Audio Control Panel (ACP) (2RN1, 2RN2, 2RN3, 2RN4, 2RN5)
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C F M 56-5B ------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
23-51-12-400-001 Installation of the Audio Control Panel (ACP) (2RN1, 2RN2, 2RN3, 2RN4, 2RN5) 34-41-12-000-001 Removal of the Weather Radar Control Unit (3SQ)
34-41-12-400-001 Installation of the Weather Radar Control Unit (3SQ) 34-52-12-000-001 Removal of the ATC/TCAS Control Unit (3SH) 34-52-12-400-001 Installation of the ATC/TCAS Control Unit (3SH) 76-11-00-991-910 Fig. 501 76-11-00-991-911 Fig. 502 76-11-00-991-912 Fig. 503
3. Job Set-up __________
Subtask 76-11-00-865-059
A. Open, safety and tag this(these) circuit breaker(s):
------------------------------------------------------------------------------- PANEL DESIGNATION IDENT. LOCATION ------------------------------------------------------------------------------- 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03 49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08 49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08 105VU FLT CTL/SEC1/STBY SPLY 22CE B01 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39 121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18 122VU LIGHTING/INSTL LT/MAIN INST/PNL AND/PED 4LF Y04 122VU LIGHTING/FLOOD/CTR INST/PNL 2LE Z04
Subtask 76-11-00-941-056
B. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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C F M 56-5B (3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC 1(2).
Subtask 76-11-00-010-055
C. Open the access door 811.
4. Procedure _________
Subtask 76-11-00-869-060
A. Put the throttle control lever in the IDLE STOP position and hold it in this position (Ref. Fig. 501/TASK 76-11-00-991-910) detail A.
(1) Adjust the length of the rod.
CAUTION : DO NOT APPLY FORCE TO PUSH IN OR PUSH OUT THE RIGGING PINS _______ IN THE RIGGING HOLES. IF THE RIGGING PINS ARE DIFFICULT TO PUSH IN, YOU MUST ADJUST THE RODS UNTIL THEY GO IN EASILY.
R (a) Make sure that you can easily install and remove the RIGGING PINR (98DNSA20208080) (5) in the artificial feel unit (1).
(b) If you can not do this, adjust the length of the rod (6).
Subtask 76-11-00-820-058 B. Remove for access
(1) Remove the Multipurpose Control and Display Units 3CA1 and 3CA2 (Ref. TASK 22-82-12-000-001)
(2) Remove the Radio Management Panels 1RG1 and 1RG2 (Ref. TASK 23-13-13- 000-001)
(3) Remove the Audio Control Panels 2RN1 and 2RN2 (Ref. TASK 23-51-12- 000-001)
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C F M 56-5B
Adjustment of the mechanical linkage Figure 501/TASK 76-11-00-991-910
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C F M 56-5B (4) Remove the Weather Radar Control Unit 3SQ (Ref. TASK 34-41-12-000- 001)
(5) Remove the ATC/TCAS Control Unit 3SH (Ref. TASK 34-52-12-000-001)
(6) Remove the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU. (Ref. Fig. 502/TASK 76-11-00-991-911)
NOTE : The removal procedure is the same for the FLOOD LT/INTEG LT ____ panel 111VU and FLOOD LT panel 112VU.
(a) Release the fasteners of the panel (1) and disengage the panel (1) from its housing.
(b) Disconnect the connector (3) from the panel (1).
(c) Remove the panel (1).
(d) Put blanking caps on the connectors (2) and (3).
(7) Remove the screws (14).
(8) Remove the ventilation plates (15).
(9) Disconnect the clamps (16).
(10) Remove the screws (10) and the washers (11). (Ref. Fig. 503/TASK 76-11-00-991-912)
(11) Remove the plates (12) and (13).
(12) Cut and remove the lockwire and adjust the length of the adjustable
rod (6) (Ref. Fig. 501/TASK 76-11-00-991-910) detail B.
(13) Tighten and safety the hinge points and the adjustable rod ends with lockwire 0.032 in. (0.8 mm) dia..
Subtask 76-11-00-869-061
C. With the throttle control lever in the IDLE STOP position, make sure that you can :
(1) Easily install the pin (5) in the artificial feel unit (1)
(2) Easily remove this pin from the artificial feel unit (1)
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C F M 56-5B
Ventilation Plates and Clamps Figure 503/TASK 76-11-00-991-912
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C F M 56-5B (3) Install the pin again.
(4) Make sure that you can:
(a) Easily install the RIGGING PIN (98DNSA20206080) (3) in the throttle control unit (4) and in the input lever,
(b) Easily remove this pin from these components.
(c) If you can not do this, adjust the length of the rod (2).
Subtask 76-11-00-820-057
D. Cut and remove the lockwire and adjust the length of the adjustable rod (2). (Ref. Fig. 501/TASK 76-11-00-991-910) detail B.
(1) Disconnect the rod (2) from the throttle control unit and the artificial feel unit to install the lockwire 0.032 in. (0.8mm) dia.. Tighten and safety the hinge points and the adjustable rod ends.
(2) Install the rod (2).
Subtask 76-11-00-869-062
E. Remove the pin (5). With the throttle control lever in the IDLE STOP position make sure that you can :
(1) Easily remove the pin (3) from the throttle control unit.
(2) Easily install this pin in this unit. Remove this pin.
5. Close-up ________
Subtask 76-11-00-869-063
A. Make sure that all the pins are removed.
(1) Install the plates (12) and (13).
(2) Install the screws (10) and washers (11).
(3) Install the clamps (16).
(4) Install the ventilation plates (15).
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C F M 56-5B (5) Install the screws (14).
(6) Install the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU. (Ref. Fig. 502/TASK 76-11-00-991-911)
NOTE : The installation procedure is the same for the FLOOD LT/INTEG ____ LT panel 111VU and FLOOD LT panel 112VU.
(a) Remove the blanking caps from the connectors (2) and (3).
(b) Install the connector (2) on the panel (1).
(c) Install the panel (1) on the structure.
(d) Fully tighten the fasteners on the panel (1).
(7) Install the Multipurpose Control and Display Units (3CA1 and 3CA2). (Ref. TASK 22-82-12-400-002)
(8) Install the Radio Management Panels (1RG1 and 1RG2) (Ref. TASK 23-13- 13-400-001)
(9) Install the Audio Control Panels (2RN1 and 2RN2) (Ref. TASK 23-51-12- 400-001)
(10) Install the Weather Radar Control Unit (3SQ) (Ref. TASK 34-41-12-400- 001)
(11) Install the ATC/TCAS Control Unit (3SH) (Ref. TASK 34-52-12-400-001)
(12) Make sure that the work area is clean and clear of tool(s) and other items.
Subtask 76-11-00-410-055
B. Close Access
(1) Close the access door 811.
(2) Remove the access platform(s).
(3) Remove the warning notice(s).
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C F M 56-5B Subtask 76-11-00-865-060
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s): 1JH, 2JH1, 2JH2, 3JH1, 3JH2, 21CE1, 21CE2, 22CE, 21CE3.
Subtask 76-11-00-869-064
D. With the throttle control lever in the IDLE STOP position, make sure that you can:
(1) easily install the pin (5) in the artificial feel unit (1)
(2) easily remove this pin from the artificial feel unit (1)
(3) install the pin again.
(4) Make sure that you can :
(5) easily install the RIGGING PIN (98DNSA20206080) (3) in the throttle control unit (4) and in the input lever,
(6) easily remove this pin from these components.
(a) If you can not do this, adjust the length of the rod (2).
Subtask 76-11-00-710-053
E. Do an operational test of the FLOOD LT/ING LT panel 111VU and FLOOD LT panel 112VU :
(1) Operate the light adjustment knobs of the FLOOD LT/INTEG LT panel
11VU and FLOOD LT panel 112VU. (2) Make sure that the light intensity of the glareshield 13VU, F/O glareshield panel 130VU, CAPT glareshield panel 131VU and overheard control & indicating panel 48VU changes.
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C F M 56-5B TASK 76-11-00-820-045
Adjustment of the Artificial Feel Unit
1. Reason for the Job __________________
Self Explanatory
2. Job Set-up Information ______________________
A. Fixtures, Tools, Test and Support Equipment
------------------------------------------------------------------------------- REFERENCE QTY DESIGNATION -------------------------------------------------------------------------------
No specific circuit breaker(s) safety clip(s) No specific warning notice No specific access platform 1.8 m (5 ft. 11 in.) 98D76103000000 1 THROTTLE LEVER LOAD MEASURE
B. Consumable Materials
------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
No specific lockwire 0.032 in. (0.8mm) dia.
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION -------------------------------------------------------------------------------
76-11-00-991-913 Fig. 504
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C F M 56-5B 3. Job Set-up __________
Subtask 76-11-00-865-061
A. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION ------------------------------------------------------------------------------- 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03 49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08R 105VU FLT CTL/SEC1/STBY SPLY 22CE B01R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39 121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19 121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
Subtask 76-11-00-941-057
B. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC 1(2).
Subtask 76-11-00-480-052
C. Install the THROTTLE LEVER LOAD MEASURE (98D76103000000) on the throttle control levers.
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C F M 56-5B Subtask 76-11-00-941-058
D. Put an access platform below the forward avionics compartment.
Subtask 76-11-00-010-056
E. Open the access door 811.
4. Procedure _________
(Ref. Fig. 504/TASK 76-11-00-991-913)
Subtask 76-11-00-020-052
A. Loosen the three screws (3). Remove the guard (7).
(1) Cut and remove the lockwire from the lock nut (6). Loosen the lock nut.
Subtask 76-11-00-820-059
B. Hold the adjusting rod (5) then turn the nut (4) to get a load of 0.8 +0.1 -0 daN (1.8 +0.22 -0.0000 lbf) on the related throttle control lever.
NOTE : Measure this value in the IDLE STOP/MAX CLIMB range. Do not ____R measure this value at the detent points where the load increasesR suddenly.
(1) Tighten the lock nut (6) to block the adjustment system. Measure the load again to make sure that it is the same.
Subtask 76-11-00-420-052 C. Safety the lock nut (6) with lockwire 0.032 in. (0.8mm) dia..
Subtask 76-11-00-020-053
D. Cut and remove the lockwire from the lock nut (2). Loosen the lock nut.
Subtask 76-11-00-820-060
R E. Turn the adjustment screw (1) to get a load equal to 2.5 +0.1 -0 daNR (5.62 +0.22 -0 lbf) when you go through the MAX CLIMB detent point (theR first detent point that you feel when you move the lever forward).
R NOTE : This detent point includes the load measured in paragraph B. ____
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C F M 56-5B
Adjustment of the Artificial Feel Unit Figure 504/TASK 76-11-00-991-913
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C F M 56-5B (1) Block the adjustment system. Measure the load again to make sure that it is the same as the value given in the paragraph E.
Subtask 76-11-00-420-053
F. Safety the lock nut (2) with lockwire 0.032 in. (0.8mm) dia.
(1) Install the guard (7). Tighten the three screws (3).
5. Close-up ________
Subtask 76-11-00-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other items.
(2) Close the access door 811.
(3) Remove the access platform(s).
(4) Remove the warning notice(s).
Subtask 76-11-00-865-062
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s): 1JH, 2JH1, 2JH2, 3JH1, 3JH2, 21CE1, 21CE2, 21CE3, 22CE
Subtask 76-11-00-080-052
C. Remove the tool from the throttle control levers.
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C F M 56-5B ARTIFICIAL FEEL UNIT - THROTTLE CONTROL - REMOVAL/INSTALLATION ______________________________________________________________
TASK 76-11-17-000-042
Removal of the Throttle Control Artificial Feel Unit
1. Reason for the Job __________________
Self Explanatory
2. Job Set-up Information ______________________
A. Fixtures, Tools, Test and Support Equipment
------------------------------------------------------------------------------- REFERENCE QTY DESIGNATION -------------------------------------------------------------------------------
No specific blanking caps No specific circuit breaker(s) safety clip(s) No specific warning notice No specific access platform 1.8 m (5 ft. 11 in.) 98DNSA20206080 1 RIGGING PIN
B. Referenced Information
------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
22-82-12-000-001 Removal of the MCDU (3CA1,3CA2,3CA3) 23-13-13-000-001 Removal of the Radio Management Panel (CRMP) (1RG1,
1RG2, 1RG3) 23-51-12-000-001 Removal of the Audio Control Panel (ACP) (2RN1, 2RN2, 2RN3, 2RN4, 2RN5) 34-41-12-000-001 Removal of the Weather Radar Control Unit (3SQ) 34-52-12-000-001 Removal of the ATC/TCAS Control Unit (3SH) 76-11-17-991-908 Fig. 401 76-11-17-991-909 Fig. 402 76-11-17-991-910 Fig. 403
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C F M 56-5B 3. Job Set-up __________
Subtask 76-11-17-865-056
A. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION ------------------------------------------------------------------------------- 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03 49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08 49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08R 105VU FLT CTL/SEC1/STBY SPLY 22CE B01R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39 121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19 121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18R 122VU LIGHTING/INSTL LT/MAIN INST/PNL AND/PED 4LF Y04 122VU LIGHTING/FLOOD/CTR INST/PNL 2LE Z04
Subtask 76-11-17-869-052
B. Make sure that the throttle control levers are at idle (0 degree).
Subtask 76-11-17-941-053
C. Safety Precautions
(1) Put a warning notice in the cockpit to tell persons not to move:
- the throttle control levers - the slat and flap control levers.
(2) On the panel 50VU: - Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. - Install a warning notice.
(3) On the panel 115VU: - Put a warning notice to tell persons not to start the engine 1(2).
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C F M 56-5B Subtask 76-11-17-010-052
D. Get Access
(1) Open the access door 811.
(2) Put an access platform.
Subtask 76-11-17-010-055
E. Get Access
(1) Remove the Multipurpose Control and Display Units 3CA1 and 3CA2 (Ref. TASK 22-82-12-000-001).
(2) Remove the Radio Management Panels 1RG1 and 1RG2 (Ref. TASK 23-13-13- 000-001).
(3) Remove the Audio Control Panels 2RN1 and 2RN2 (Ref. TASK 23-51-12- 000-001).
(4) Remove the Weather Radar Control Unit 3SQ (Ref. TASK 34-41-12-000- 001).
(5) Remove the ATC Control Unit 3SH (Ref. TASK 34-52-12-000-001).
(6) Remove the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU. (Ref. Fig. 401/TASK 76-11-17-991-908)
NOTE : The removal procedure is the same for the FLOOD LT/INTEG LT ____ panel 111VU and FLOOD LT panel 112VU.
(a) Release the fasteners of the panel (1) and disengage the panel (1) from its housing.
(b) Disconnect the connector (3) from the panel (1).
(c) Remove the panel (1).
(d) Put blanking caps on the connectors (2) and (3).
(7) Remove the screws (7).
(8) Remove the ventilation plates (8).
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C F M 56-5B (9) Disconnect the clamps (9).
(10) Remove the screws (6) and the washers (5). (Ref. Fig. 402/TASK 76-11-17-991-909)
(11) Remove the plates (4) and (10).
4. Procedure _________
Subtask 76-11-17-480-052
A. Install the RIGGING PIN (98DNSA20206080) (11) in the throttle control unit (Ref. Fig. 402/TASK 76-11-17-991-909)
Subtask 76-11-17-020-051
B. Remove the Throttle Control Artificial Feel Unit as follows:
(1) Remove and discard the 4 cotter pins (13) (Ref. Fig. 403/TASK 76-11-17-991-910)
(2) Remove the 4 nuts (14), the 4 washers (15) and the 4 bolts (17). Make sure that the 4 bushes (16) stay bonded.
(3) Remove the rods (27).
(4) Remove and discard the 4 cotter pins (18).
(5) Remove the 2 nuts (19), the 2 washers (20) and the 2 bolts (26). Make sure that the 2 bushes (25) stay bonded.
(6) Remove the 2 nuts (21), the 2 washers (22) and the 2 bolts (24). (7) Remove the throttle control artificial feel unit (23).
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C F M 56-5B
Ventilation Plates and Clamps Figure 402/TASK 76-11-17-991-909
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C F M 56-5B
Throttle Control Rigging Figure 403/TASK 76-11-17-991-910
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C F M 56-5B TASK 76-11-17-400-042
Installation of the Throttle Control Feel Unit
1. Reason for the Job __________________
Self Explanatory
2. Job Set-up Information ______________________
A. Fixtures, Tools, Test and Support Equipment
------------------------------------------------------------------------------- REFERENCE QTY DESIGNATION -------------------------------------------------------------------------------
No specific warning notice No specific access platform 1.8 m (5 ft. 11 in.) 98DNSA20206080 1 RIGGING PINR 98DNSA20208080 1 RIGGING PIN 98D76103000000 1 THROTTLE LEVER LOAD MEASURE
B. Consumable Materials
------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
Material No. CP2188 * loctite 675 (Ref. 70-30-00)
C. Expendable Parts
------------------------------------------------------------------------------- FIG.ITEM |DESIGNATION |IPC-CSN -------------------------------------------------------------------------------
13 cotter pins 76-11-01 02 -010 18 cotter pins 76-11-01 02 -010
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C F M 56-5B D. Referenced Information
------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
22-82-12-000-001 Removal of the MCDU (3CA1,3CA2,3CA3)
22-82-12-400-002 Installation of the MCDU (3CA1,3CA2,3CA3) 23-13-13-000-001 Removal of the Radio Management Panel (CRMP) (1RG1, 1RG2, 1RG3) 23-13-13-400-001 Installation of the Radio Management Panel (CRMP) (1RG1, 1RG2, 1RG3) 23-51-12-000-001 Removal of the Audio Control Panel (ACP) (2RN1, 2RN2, 2RN3, 2RN4, 2RN5) 23-51-12-400-001 Installation of the Audio Control Panel (ACP) (2RN1, 2RN2, 2RN3, 2RN4, 2RN5) 34-41-12-000-001 Removal of the Weather Radar Control Unit (3SQ) 34-41-12-400-001 Installation of the Weather Radar Control Unit (3SQ) 34-52-12-000-001 Removal of the ATC/TCAS Control Unit (3SH) 34-52-12-400-001 Installation of the ATC/TCAS Control Unit (3SH) 76-11-00-820-044 Adjustment of the Mechanical Linkage 76-11-00-820-045 Adjustment of the Artificial Feel Unit 76-11-17-991-908 Fig. 401 76-11-17-991-909 Fig. 402 76-11-17-991-910 Fig. 403 76-11-17-991-911 Fig. 404
3. Job Set-up __________
Subtask 76-11-17-860-051
A. Aircraft Maintenance Configuration
(1) In the cockpit, make sure that the warning notice is in position to tell persons not to move: - the trottle control levers - the slat and flap control levers
(2) On the center pedestal, on the ENG panel 115VU, make sure that a warning notice is in position to tell persons not to start the engine.
(3) On the overhead maintenance panel 50VU, make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
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C F M 56-5B (4) Make sure that the access platform is in position.
(5) Make sure that the MCDU 3CA1 and 3CA2 are removed (Ref. TASK 22-82- 12-000-001).
(6) Make sure that the Radio Management Panels 1RG1 and 1RG2 are removed (Ref. TASK 23-13-13-000-001).
(7) Make sure that the Audio Control Panels 2RN1 and 2RN2 are removed (Ref. TASK 23-51-12-000-001).
(8) Make sure that the Weather Radar Control Unit 3SQ is removed (Ref. TASK 34-41-12-000-001).
(9) Make sure that the ATC Control Unit 3SH is removed (Ref. TASK 34-52- 12-000-001).
(10) Make sure that the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU are removed.
(11) Make sure that the plates are removed.
Subtask 76-11-17-010-056
B. Make sure that the access door 811 is open.
Subtask 76-11-17-865-057
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION ------------------------------------------------------------------------------- 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03 49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08 49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08R 105VU FLT CTL/SEC1/STBY SPLY 22CE B01R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39 121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19 121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
R 122VU LIGHTING/INSTL LT/MAIN INST/PNL AND/PED 4LF Y04 122VU LIGHTING/FLOOD/CTR INST/PNL 2LE Z04
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C F M 56-5B
Throttle Control Artificial Feel Unit Figure 404/TASK 76-11-17-991-911
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C F M 56-5B (2) Make sure that you can easily install and remove the rigging pin RIGGING PIN (98DNSA20206080) (11) in the throttle control unit. (Ref. Fig. 403/TASK 76-11-17-991-910)
(a) If you cannot do this, adjust the length of the rod (Ref. TASK 76-11-00-820-044).
Subtask 76-11-17-420-054
C. Install 4 news cotter pins (13).
Subtask 76-11-17-080-052
D. Remove the rigging pin (12) from the artificial feel unit and the rigging pin (11) from the throttle control unit.
Subtask 76-11-17-480-053
E. Install the THROTTLE LEVER LOAD MEASURE (98D76103000000) on the throttle control levers.
Subtask 76-11-17-820-053
F. Adjustment of the Artificial Feel Unit:
(1) Measure the value necessary to move the throttle control lever between the IDLE STOP and the MAX CLIMB.
(a) This value must be 0.8 +0.1 -0 daN (1.8 +0.2 -0 lbf).
NOTE : Measure this value in the IDLE STOP to MAX CLIMB range. Do ____ not measure this value at the hard point where the load
increases suddenly. (2) Measure the value necessary to move to more than MAX CLIMB hard point.
R (a) This value must be 2.5 +0.1 -0 daN (5.62 +0.22 -0 lbf).
(3) If you do not get these values, adjust the artificial feel unit (Ref. TASK 76-11-00-820-045)
Subtask 76-11-17-080-053
G. Remove the tool from the throttle control levers.
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C F M 56-5B 5. Close-up ________
Subtask 76-11-17-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the plates (4) and (10). (Ref. Fig. 402/TASK 76-11-17-991-909)
(3) Install the washers (5) and the screws (6).
(4) Install the clamps (9).
(5) Install the ventilation plates (8).
(6) Install the screws (7).
(7) Install the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU. (Ref. Fig. 401/TASK 76-11-17-991-908)
NOTE : The installation procedure is the same for the FLOOD LT/INTEG ____ LT panel 111VU and FLOOD LT panel 112VU.
(a) Remove the blanking caps from the connectors (2) and (3).
(b) Install the connector (2) on the panel (1).
(c) Install the panel (1) on the structure.
(d) Fully tighten the fasteners on the panel (1). (8) Install the Multipurpose Control and Display Units (3CA1 and 3CA2). (Ref. TASK 22-82-12-400-002).
(9) Install the Radio Management Panels (1RG1 and 1RG2) (Ref. TASK 23-13- 13-400-001).
(10) Install the Audio Control Panels (2RN1 and 2RN2) (Ref. TASK 23-51-12- 400-001).
(11) Install the Weather Radar Control Unit (3SQ) (Ref. TASK 34-41-12-400- 001).
(12) Install the ATC Control Unit (3SH) (Ref. TASK 34-52-12-400-001)
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C F M 56-5B Subtask 76-11-17-410-053
B. Close Access
(1) Remove the access platform(s).
(2) Close the access door 811
(3) Remove the warning notice(s).
Subtask 76-11-17-865-058
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s): 1JH, 2JH1, 2JH2, 3JH1, 3JH2, 21CE1, 21CE2, 21CE3, 22CE, 1LE, 2LE, 4LF.
Subtask 76-11-17-710-052
D. Do an operational test of the panels FLOOD LT/INTEG LT PNL 111VU and FLOOD LT PNL 112VU:
(1) operate the light adjustment knobs of the panels FLOOD LT/INTEG LT PNL 111VU and FLOOD LT PNL 112VU.
(2) Make sure that the light intensity of the glareshield panels 13VU, F/O glareshield panel 130VU, captain glareshield panel 131VU, and overhead CTL & IND panel 48VU changes.
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C F M 56-5B CONTROL UNIT - THROTTLE (8KS1,8KS2) - REMOVAL/INSTALLATION __________________________________________________________
TASK 76-11-19-000-042
Removal of the Throttle Control Unit (8KS1, 8KS2)
1. Reason for the Job __________________
Self Explanatory
2. Job Set-up Information ______________________
A. Fixtures, Tools, Test and Support Equipment
------------------------------------------------------------------------------- REFERENCE QTY DESIGNATION -------------------------------------------------------------------------------
No specific blanking caps No specific access platform 1.5 m (4 ft. 11 in.)R 98DNSA20208080 1 RIGGING PIN
B. Referenced Information
------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
76-11-19-991-908 Fig. 401 76-11-19-991-909 Fig. 402 76-11-19-991-910 Fig. 403
3. Job Set-up __________ Subtask 76-11-19-865-057
A. Make sure that this(these) circuit breaker(s) is(are) closed:
------------------------------------------------------------------------------- PANEL DESIGNATION IDENT. LOCATION ------------------------------------------------------------------------------- FOR 8KS1 49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04 121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41 FOR 8KS2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05 121VU ENGINE/ENG2/FADEC B 4KS2 Q40
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C F M 56-5B
Throttle Control Unit - Removal/Installation Figure 402/TASK 76-11-19-991-909
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C F M 56-5B
Throttle Control Unit- Rigging Figure 403/TASK 76-11-19-991-910
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C F M 56-5B TASK 76-11-19-400-042
Installation of the Throttle Control Unit (8KS1, 8KS2)
1. Reason for the Job __________________
Self Explanatory
2. Job Set-up Information ______________________
A. Fixtures, Tools, Test and Support Equipment
------------------------------------------------------------------------------- REFERENCE QTY DESIGNATION -------------------------------------------------------------------------------
No specific access platform 1.5 m (4 ft. 11 in.) 98DNSA20206080 1 RIGGING PIN
B. Consumable Materials
------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
Material No. CP2188 * Loctite 675 (Ref. 70-30-00)
C. Expendable Parts
------------------------------------------------------------------------------- FIG.ITEM |DESIGNATION |IPC-CSN
------------------------------------------------------------------------------- 5 cotter pin 76-11-01 02 -010 8 cotter pins 76-11-01 03 -010
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C F M 56-5B D. Referenced Information
------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
24-41-00-861-002 Energize the Aircraft Electrical Circuits from the
External Power 24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied from the External Power 27-96-00-740-001 BITE Test of the EFCS (Ground Scanning) 31-60-00-860-001 EIS Start Procedure 31-60-00-860-002 EIS Stop Procedure 76-11-00-820-044 Adjustment of the Mechanical Linkage 76-11-19-991-908 Fig. 401 76-11-19-991-909 Fig. 402 76-11-19-991-910 Fig. 403
R **ON A/C 201-225, 227-227, 229-299, 426-455, 476-499, 503-549, 551-599,R 701-749,
76-11-19-991-911 Fig. 404
**ON A/C 456-475,
76-11-19-991-911-A Fig. 404A
**ON A/C ALL
3. Job Set-up __________
Subtask 76-11-19-860-052
A. Aircraft Maintenance Configuration
(1) Make sure that the access platform is in position.
(2) Make sure that the throttle control levers are set to idle (0 degree TLA).
(3) On the panel 50VU, make sure that the ENG FADEC GND PWR 1 and 2 pushbutton switches are released (on legends come on).
Subtask 76-11-19-010-054
B. Make sure that the access door 811 is open.
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C F M 56-5B
INTENTIONALLY BLANK
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C F M 56-5B Subtask 76-11-19-865-058
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged
------------------------------------------------------------------------------- PANEL DESIGNATION IDENT. LOCATION
------------------------------------------------------------------------------- 49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08R 105VU FLT CTL/SEC1/STBY SPLY 22CE B01R 121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19 121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
Subtask 76-11-19-869-057
D. Inspection of the bolt
(1) Make sure that the bush (3) is correctly bonded to the bolt (2).
(2) If necessary, bond the bush (3) to the bolt (2) with Loctite 675 (Material No. CP2188)
4. Procedure _________
(Ref. Fig. 401/TASK 76-11-19-991-908, 402/TASK 76-11-19-991-909, 403/TASK 76-11-19-991-910)
Subtask 76-11-19-420-051
A. Installation of the Throttle Control Unit.
(1) Remove all the blanking caps from the connectors. (2) Install the throttle control unit 8KS1 (8KS2) (11) on its support.
(3) Install the three bolts (1) with the washers (10) and the nuts (9). Tighten the bolts (1).
(4) Install the three new cotter pins (8)
(5) Engage the rod (4) in the fork of the throttle control unit (11).
(6) Attach the rod to the fork with the bolt (2) on which the bush (3), the washer (7) and the nut (6) are assembled. Tighten the bolt.
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C F M 56-5B Subtask 76-11-19-820-052
B. Make sure that you can easily install and remove the rigging pin RIGGING PIN (98DNSA20206080) (14). If not adjust the rod (12) (Ref. TASK 76-11- 00-820-044)
Subtask 76-11-19-420-055
C. Install cotter pin and connectors
(1) Install a new cotter pin (5).
(2) Connect the four electrical connectors (12). Tighten electrical connector fingertight plus one-eight turn using soft nose pliers.
Subtask 76-11-19-080-052
D. Remove the rigging pin (13) from the artificial feel unit.
Subtask 76-11-19-865-060
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s): 21CE1, 21CE2, 21CE3, 22CE
Subtask 76-11-19-861-051
F. Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-002)
Subtask 76-11-19-869-058
G. Aircraft Maintenance Configuration
(1) Do the EIS start procedure (upper ECAM DU only) (Ref. TASK 31-60-00- 860-001).
(2) On the panel 50VU, make sure that the ENG FADEC GND PWR 1 and 2 pushbutton switches are released (ON LEGENDS COME ON).
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C F M 56-5B Subtask 76-11-19-865-059
H. Make sure that this(these) circuit breaker(s) is(are) closed:
------------------------------------------------------------------------------- PANEL DESIGNATION IDENT. LOCATION -------------------------------------------------------------------------------
FOR 8KS1 49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04 121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41 FOR 8KS2 49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05 121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 76-11-19-710-052
J. Do this test
R **ON A/C 201-225, 227-227, 229-299, 426-455, 476-499, 503-549, 551-599,R 701-749,
(Ref. Fig. 404/TASK 76-11-19-991-911)
**ON A/C 456-475,
(Ref. Fig. 404A/TASK 76-11-19-991-911-A)
**ON A/C ALL
(1) Open circuit breakers 2KS1, 2KS2
(2) Move the throttle control lever ENG1(2) and make sure that the small white circle on N1 indication follows the throttle control lever position.
(3) Close circuits breakers 2KS1, 2KS2
(4) Open circuit breakers 4KS1, 4KS2
(5) Move throttle control lever ENG1(2) and make sure that the small white circle on N1 indication follows the throttle control lever position.
(6) Close circuit breakers 4KS1, 4KS2.
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C F M 56-5B
Upper Display Unit of the Ecam System N1 Indication Figure 404/TASK 76-11-19-991-911
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C F M 56-5B
R Upper Display Unit of the Ecam System N1 IndicationR Figure 404A/TASK 76-11-19-991-911-A
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C F M 56-5B (7) Move throttle control lever ENG1(2) and make sure that the small white circle on N1 indication follows the throttle control lever position. Make sure that no warning message shows on the upper ECAM DU.
(8) Do the BITE test of the EFCS (Ref. TASK 27-96-00-740-001) and make sure that no message related to the throttle control unit 8KS1(2) is
shown.
5. Close-up ________
Subtask 76-11-19-869-059
A. Put the aircraft back to its initial configuration.
(1) On the panel 50VU, release the ENG FADEC GND PWR 1 and 2 pushbutton switches (ON legends goes off).
(2) Do the EIS stop procedure (Ref. TASK 31-60-00-860-002).
Subtask 76-11-19-862-051
B. De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862- 002).
Subtask 76-11-19-410-051
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other items.
(2) Close the access door 811
(3) Remove the access platform(s).
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C F M 56-5B 3. Job Set-up __________
Subtask 76-11-41-865-056
A. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION ------------------------------------------------------------------------------- 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03 49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08 49VU AUTO FLT/FMGC/1 10CA1 B02 49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08 105VU FLT CTL/SEC1/STBY SPLY 22CE B01 121VU AUTO FLT/FMGC/2 10CA2 M17 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39 121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19 121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18 122VU LIGHTING/INSTL LT/MAIN INST/PNL AND/PED 4LF Y04 122VU LIGHTING/FLOOD/CTR INST/PNL 2LE Z04
Subtask 76-11-41-869-053
B. Make sure that the throttle control levers are at idle (0 degree TLA).
Subtask 76-11-41-941-053
C. Safety Precautions
(1) Put a warning notice in the cockpit to tell persons not to move the slat and flap control lever.
(2) On the center pedestal, on the ENG panel 115VU:
(a) Put a warning notice to tell persons not to start the engine.
(3) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this procedure.
(4) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
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C F M 56-5B
Panels 111VU and 112VU Figure 401/TASK 76-11-41-991-914
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C F M 56-5B (9) Disconnect the clamps (9).
(10) Remove the screws (6) and the washers (5). (Ref. Fig. 402/TASK 76-11-41-991-915)
(11) Remove the plates (4) and (10).
(12) Remove the pitch trim control mechanism (Ref. TASK 27-41-41-000-001).
4. Procedure _________
(Ref. Fig. 402/TASK 76-11-41-991-915, 403/TASK 76-11-41-991-916, 404/TASK 76-11-41-991-917, 405/TASK 76-11-41-991-918, 406/TASK 76-11-41-991-919)
Subtask 76-11-41-480-052
A. Install the rigging pin RIGGING PIN (98DNSA20208120) (11) in the artificial feel unit.
R **ON A/C 201-205, 227-227, 229-237, 276-281, 476-478,
Subtask 76-11-41-020-051
B. Removal of the Throttle Control Lever Assembly
(1) Remove and discard the 2 cotter pins (30).
(2) Remove the 2 nuts (31), 2 washers (32) and 2 bolts (34). Make sure that the 2 bushes (33) stay bonded.
(3) Remove the links.
(4) Remove the 2 screws (23) and the index (22).
(5) Remove the 2 screws (14) and the index (16).
(6) Remove the screw (28) and the hollow pin (24).
(7) Drive out the pin (26). Remove the link (25) and the trigger (27).
(8) Remove the 2 screws (15) and the 2 hollow pins (13).
(9) Remove the lever (29): pull the lever to disconnect the connector located inside, at the lever-to-bellcrank junction.
(10) Remove the lever (12): do the same procedure as for the lever (29).
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C F M 56-5B
Ventilation Plates and Clamps Figure 402/TASK 76-11-41-991-915
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C F M 56-5B
Rigging Pin Location Figure 403/TASK 76-11-41-991-916
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C F M 56-5B
Lever Assembly Figure 405/TASK 76-11-41-991-918
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C F M 56-5B (11) Remove the 5 screws (85).
(12) Lift the lighted label (86) and disconnect the connector 21LFA (19).
(13) Remove the lighted label (86).
(14) Remove the 3 screws (17) and the 3 screws (20).
(15) Remove the housing (18).
(16) Remove and discard the 8 cotter pins (43).
(17) Remove the 8 nuts (44), the 8 washers (45) and the 8 screws (46).
(18) Remove 2 forward covers (63) and the 2 aft covers (42).
(19) Remove and discard the cotter pin (72).
(20) Remove the washer (73), the nut (74), the bearing (60) the bushing (61), the screw (64), the bushing (66), the bearing (65) and the link (25).
(21) Drive out the pin (59) and remove the rocker (57).
(22) Remove the screw (76), the washers (78) and (79) and the 2 clamps (77).
(23) Remove the screws (80), the washers (81) and (83) and the clamps (82).
(24) Disconnect the connectors 2145VC and 2146VC.
(25) Put blanking caps on the disconnected electrical connectors. (26) Cut and remove the lockwire.
(27) Remove the nut (37) and the washer (38).
(28) Pull smoothly the shaft (54) to remove:
(a) the bushing (39),
(b) the bellcrank (41),
(c) the adjustment bushing (49),
(d) the bellcrank (55),
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C F M 56-5B (15) Remove the housing (18).
(16) Remove and discard the 8 cotter pins (43).
(17) Remove the 8 nuts (44), the 8 washers (45) and the 8 screws (46).
(18) Remove 2 forward covers (63) and the 2 aft covers (42).
(19) Remove and discard the cotter pin (72).
(20) Remove the washer (73), the nut (74), the roller (60) the bushing (61), the screw (64), the bushing (66), the roller (65) and the link (25).
(21) Drive out the pin (59) and remove the rocker (57).
(22) Remove the screw (76), the washers (78) and (79) and the 2 clamps (77).
(23) Remove the screws (80), the washers (81) and (83) and the clamps (82).
(24) Disconnect the connectors 2145VC and 2146VC.
(25) Put blanking caps on the disconnected electrical connectors.
(26) Cut and remove the lockwire.
(27) Remove the nut (37) and the washer (38).
(28) Pull smoothly the shaft (54) to remove:
(a) the bushing (39), (b) the bellcrank (41),
(c) the adjustment bushing (49),
(d) the bellcrank (55),
(e) the bushing (53),
(29) Remove the shaft (54).
(30) On the bellcrank (41), remove the ball bearing (40), the spacer (47)
and the bearing (48).
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C F M 56-5B (31) On the bellcrank (55) remove the bearing (50), the spacer (51) and the bearing (52).
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C F M 56-5B **ON A/C ALL
TASK 76-11-41-400-042
Installation of the Throttle Control Lever Assembly
1. Reason for the Job __________________
Self Explanatory
2. Job Set-up Information ______________________
A. Fixtures, Tools, Test and Support Equipment
------------------------------------------------------------------------------- REFERENCE QTY DESIGNATION -------------------------------------------------------------------------------
No specific warning notice No specific access platform 1.8 m (5 ft. 11 in.) No specific Torque Wrench : range 1.00 to 10.00 m.daN (8.00 to 75.00 lbf.ft) 98DNSA20208120 1 RIGGING PIN
B. Consumable Materials
------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
Material No. CP8001 *
lockwire 0.032 in. (0.8 mm) dia. (Ref. 70-30-00) Material No. CP8002 * lockwire 0.032 in. (0.8 mm) dia. (Ref. 70-30-00) Material No. 08-007A SEALANT, HIGH TEMP. (Ref. 20-31-00)R Material No. 08-029 USA ASTM D 5363 GROUP 4 CLASS 2 GRADE 1R THREADLOCKER (Ref. 20-31-00)
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C F M 56-5B C. Expendable Parts
------------------------------------------------------------------------------- FIG.ITEM |DESIGNATION |IPC-CSN -------------------------------------------------------------------------------
30 cotter pins 76-11-01 01A-010
30 cotter pins 76-11-01 01C-010 40 bearing 76-11-01 01A-310 40 bearing 76-11-01 01C-310 43 cotter pins 76-11-01 01A-230 43 cotter pins 76-11-01 01C-230 48 bearing 76-11-01 01A-310 48 bearing 76-11-01 01C-310 49 adjustment bushing 76-11-01 01A-110 49 adjustment bushing 76-11-01 01C-110 50 bearing 76-11-01 01A-310 50 bearing 76-11-01 01C-310 72 cotter pins 76-11-01 01A-230 72 cotter pins 76-11-01 01C-230
D. Referenced Information
------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
22-82-12-000-001 Removal of the MCDU (3CA1,3CA2,3CA3) 22-82-12-400-002 Installation of the MCDU (3CA1,3CA2,3CA3) 22-96-00-710-001 Operational Test of the AFS 22-97-00-710-001 Operational Test of the LAND CAT III CapabilityR 23-13-13-000-001 Removal of the Radio Management Panel (RMP) (1RG1,
1RG2, 1RG3)R 23-13-13-400-001 Installation of the Radio Management Panel (RMP) (1RG1, 1RG2, 1RG3) 23-51-12-000-001 Removal of the Audio Control Panel (ACP) (2RN1, 2RN2, 2RN3, 2RN4, 2RN5) 23-51-12-400-001 Installation of the Audio Control Panel (ACP) (2RN1, 2RN2, 2RN3, 2RN4, 2RN5) 24-41-00-861-002 Energize the Aircraft Electrical Circuits from the External Power 24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied from the External Power 27-41-41-000-001 Removal of the Control Mechanism-Pitch Trim 27-41-41-400-001 Installation of the Control Mechanism-Pitch Trim
31-60-00-860-001 EIS Start Procedure 31-60-00-860-002 EIS Stop Procedure
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C F M 56-5B ------------------------------------------------------------------------------- REFERENCE DESIGNATION -------------------------------------------------------------------------------
34-41-12-000-001 Removal of the Weather Radar Control Unit (3SQ) 34-41-12-400-001 Installation of the Weather Radar Control Unit (3SQ) 34-52-12-000-001 Removal of the ATC/TCAS Control Unit (3SH)
34-52-12-400-001 Installation of the ATC/TCAS Control Unit (3SH) 76-11-41-991-914 Fig. 401 76-11-41-991-915 Fig. 402 76-11-41-991-916 Fig. 403 76-11-41-991-917 Fig. 404 76-11-41-991-918 Fig. 405 76-11-41-991-919 Fig. 406 76-11-41-991-920 Fig. 407
3. Job Set-up __________
Subtask 76-11-41-865-057
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged
------------------------------------------------------------------------------- PANEL DESIGNATION IDENT. LOCATION ------------------------------------------------------------------------------- 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03 49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08 49VU AUTO FLT/FMGC/1 10CA1 B02 49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08 105VU FLT CTL/SEC1/STBY SPLY 22CE B01 121VU AUTO FLT/FMGC/2 10CA2 M17
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39 121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19 121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18 122VU LIGHTING/INSTL LT/MAIN INST/PNL AND/PED 4LF Y04 122VU LIGHTING/FLOOD/CTR INST/PNL 2LE Z04
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C F M 56-5B Subtask 76-11-41-860-051
B. Aircraft Maintenance Configuration
(1) Make sure that a warning notice is in the cockpit to tell persons not to move the slat and flap control lever.
(2) On the center pedestal, on the ENG panel 115VU, make sure that a warning notice is in position to tell persons not to start the engine.
(3) On the overhead maintenance panel 50VU, make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure that a warning notice is in position to tell persons not to energize the FADEC 1(2).
(4) Make sure that the access platform is in position.
Subtask 76-11-41-010-057
C. Get Access
(1) Make sure that the access door 811 is open.
(2) Make sure that the Multipurpose Control and Display Units 3CA1 and 3CA2 are removed (Ref. TASK 22-82-12-000-001).
(3) Make sure that the Radio Management Panels 1RG1 and 1RG2 are removed (Ref. TASK 23-13-13-000-001).
(4) Make sure that the Audio Control Panels 2RN1 and 2RN2 are removed (Ref. TASK 23-51-12-000-001).
(5) Make sure that the Weather Radar Control Unit 3SQ is removed (Ref. TASK 34-41-12-000-001).
(6) Make sure that the ATC Control Unit 3SH is removed (Ref. TASK 34-52- 12-000-001).
(7) Make sure that the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU are removed. (Ref. Fig. 401/TASK 76-11-41-991-914)
(8) Make sure that the pitch trim control mechanism is removed (Ref. TASK 27-41-41-000-001).
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C F M 56-5B (9) Make sure that the RIGGING PIN (98DNSA20208120) (11) is installed in the artificial feel unit. (Ref. Fig. 403/TASK 76-11-41-991-916)
4. Procedure _________
(Ref. Fig. 402/TASK 76-11-41-991-915, 403/TASK 76-11-41-991-916, 404/TASK
76-11-41-991-917, 405/TASK 76-11-41-991-918, 406/TASK 76-11-41-991-919, 407/TASK 76-11-41-991-920)
R **ON A/C 201-205, 227-227, 229-237, 276-281, 476-478,
Subtask 76-11-41-420-056
A. Preparation before Installation of the Throttle Control Lever Assembly
(1) On the bellcrank (55), install a new bearing (50).
(2) On the bellcrank (41), install a new bearing (40), the spacer (47) and a new bearing (48).
(3) Engage the shaft (54) and push it. At the same time install:
(a) the bushing (53),
(b) the bellcrank (55),
(c) the adjustment bushing (49),
(d) the bellcrank (41),
(e) the bushing (39). (4) Push the shaft (54) and install the washer (38) and the nut (37).
(5) TORQUE the nut (37) to between 3 and 4 m.daN (22.12 and 29.49 lbf.ft).
(6) Wirelock the nut (37) with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8002).
(7) Remove the blanking caps from the connectors 2145VC and 2146VC.
(8) Connect the connectors 2145VC and 2146VC.
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C F M 56-5B
Throttle Controls - Minimum Clearance Figure 407/TASK 76-11-41-991-920
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C F M 56-5B (9) Install the clamps (82), the washers (81) and (83) and the screws (80).
(10) Install the clamps (77), the washers (78) and (79) and the screw (76).
(11) Install the rocker (57) and the pin (59).
(12) Install the link (25), the bearing (65), the bushing (66), the screw (64), the bushing (61), the bearing (60), the washer (73) and the nut (74).
(13) Install 2 new cotter pins (72).
(14) Install the 2 forward covers (63) and the 2 aft covers (42).
(15) Install the 8 screws (46), the 8 washers (45) and the 8 nuts (44).
(16) Install 8 new cotter pins (43).
R **ON A/C 201-204, 206-225, 227-227, 229-299, 426-499, 503-549, 551-599,R 701-749,R Post SB 76-1004 For A/C 201-204,227-227,229-237,276-281,476-478,
Subtask 76-11-41-420-056-A
A. Preparation before Installation of the Throttle Control Lever Assembly
(1) On the bellcrank (55), install a new bearing (50).
(2) On the bellcrank (41), install a new bearing (40), the spacer (47) and a new bearing (48).
(3) Engage the shaft (54) and push it. At the same time install:
(a) the bushing (53),
(b) the bellcrank (55),
(c) the adjustment bushing (49),
(d) the bellcrank (41),
(e) the bushing (39).
(4) Push the shaft (54) and install the washer (38) and the nut (37).
(5) TORQUE the nut (37) to between 3 and 4 m.daN (22.12 and 29.49 lbf.ft).
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C F M 56-5B (6) Wirelock the nut (37) with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8002).
(7) Remove the blanking caps from the connectors 2145VC and 2146VC.
(8) Connect the connectors 2145VC and 2146VC.
(9) Install the clamps (82), the washers (81) and (83) and the screws (80).
(10) Install the clamps (77), the washers (78) and (79) and the screw (76).
(11) Install the rocker (57) and the pin (59).
(12) Install the link (25), the roller (65), the bushing (66), the screw (64), the bushing (61), the roller (60), the washer (73) and the nut (74).
(13) Install 2 new cotter pins (72).
(14) Install the 2 forward covers (63) and the 2 aft covers (42).
(15) Install the 8 screws (46), the 8 washers (45) and the 8 nuts (44).
(16) Install 8 new cotter pins (43).
**ON A/C ALL
Subtask 76-11-41-220-052
B. Make sure there is a minimum clearance of 3 mm (0.12 in.) between the 2 screws (64) and the 8 screws (46). If not, install a new adjustment bushing (49).
Subtask 76-11-41-420-052
C. Installation of the Throttle Control Lever Assembly
(1) Connect the connector 21LFA (19) on the housing (18) and tighten the nut of the connector.
(2) Install the housing (18).
(3) Install the 3 screws (20).
(4) Install the 3 screws (17).
(5) Install the lever (29): push the lever to connect the connector located inside at the lever-to-bellcrank junction.
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C F M 56-5B R (6) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-007A) on the 2R screws (15).
R (7) Install the 2 screws (15) and the 2 hollow pins (13).
R (8) Assemble the trigger (27) and the link (25) with the pin (26).
R (9) Engage the trigger (27) in the lever (29) and install the hollow pin (24) and the screw (28).
R (10) Install the index (16) and the 2 screws (14).
R (11) Install the index (22) and the 2 screws (23).
R (12) Put the two control levers in the idle position (0 degree TLA) and engage the two links.
R (13) If necessary install 2 new bushings (33) on the screws (34) and bond them with BONDING AND ADHESIVE COMPOUNDS (Material No. 08-029).
R (14) Install the 2 screws (34), the 2 washers (32) and the 2 nuts (31).
R (15) Install 2 new cotter pins (30).
Subtask 76-11-41-080-052
D. Remove the rigging pin (11) from the artificial feel unit.
5. Close-up ________
Subtask 76-11-41-410-054
A. Close Access (1) Install the pitch trim control mechanism (Ref. TASK 27-41-41-400- 001).
(2) Install the plates (4) and (10). (Ref. Fig. 402/TASK 76-11-41-991-915)
(3) Install the screws (6) and the washers (5).
(4) Install the clamps (9).
(5) Install the ventilation plates (8).
(6) Install the screws (7).
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C F M 56-5B (7) Install the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU. (Ref. Fig. 401/TASK 76-11-41-991-914)
NOTE : The installation procedure is the same for the panels FLOOD ____ LT/INTEG LT panel 111VU and FLOOD LT panel 112VU.
(a) Remove the blanking caps from the connectors (2) and (3).
(b) Install the connector (3) on the panel (1).
(c) Install the panel (1) on the structure.
(d) Fully tighten the fasteners on the panel (1).
(8) Install the Multipurpose Control and Display Units (3CA1 and 3CA2) (Ref. TASK 22-82-12-400-002).
(9) Install the Radio Management Panels (1RG1 and 1RG2) (Ref. TASK 23-13- 13-400-001).
(10) Install the Audio Control Panels (2RN1 and 2RN2) (Ref. TASK 23-51-12- 400-001).
(11) Install the Weather Radar Control Unit (3SQ) (Ref. TASK 34-41-12-400- 001).
(12) Install the ATC Control Unit (3SH) (Ref. TASK 34-52-12-400-001).
Subtask 76-11-41-410-055
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other items.
(2) Close the access door 811.
(3) Remove the access platform(s).
(4) Remove the warning notice(s).
Subtask 76-11-41-865-058
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
1JH, 2JH1, 2JH2, 3JH1, 3JH2, 21CE1, 21CE2, 21CE3, 22CE, 1LE, 2LE, 4LF.
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C F M 56-5B Subtask 76-11-41-861-051
D. Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-002).
Subtask 76-11-41-710-052
E. Do an operational test of the FLOOD LT/INTEG LT panel 111VU and FLOOD LT
panel 112VU:
(1) Operate the light adjustment knobs of the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU.
(2) Make sure that the light intensity of the glareshield panel 13VU, F/O glareshield panel 130VU, CAPT glareshield panel 131VU and overhead control and indicating panel 48VU changes.
Subtask 76-11-41-869-057
F. DO the EIS start procedure (Ref. TASK 31-60-00-860-001).
Subtask 76-11-41-710-054
G. Do the test that follows:
(1) Move the ENG1 and ENG2 throttle control levers from MAX REV to MAX T/O.
(a) On the upper ECAM DU, make sure that the small white circle on the N1 indication follows the throttle control lever position.
(b) Make sure that the movement is smooth, without friction point.
(2) Do an operational test of the AFS (Ref. TASK 22-96-00-710-001).R NOTE : If the aircraft is operated in cat 3 conditions, do the LAND ____R CAT 3 capability test (Ref. TASK 22-97-00-710-001).
Subtask 76-11-41-869-058
H. DO the EIS stop procedure (Ref. TASK 31-60-00-860-002).
Subtask 76-11-41-862-051
J. De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862- 002).
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C F M 56-5B ENGINE MASTER CONTROL - DESCRIPTION AND OPERATION _________________________________________________
1. HP Fuel Shut OFF Valve Control ______________________________
A. General (Ref. Fig. 001) The HP fuel shutoff valve control is fully electrical (the HP shutoff
valve is a part of the HMU described in Ref. 73-20-00). It is performed from the engine panel in the cockpit as follows : - opening of the HP fuel SOV : it is controlled by the ECU : the ECU receives the commands from the ENG/MASTER control switch and ENG/MODE/CRANK/NORM/IGN START selector switch. - closure of the HP fuel SOV : it is controlled directly from the ENG/MASTER control switch in OFF position (Ref. 73-20-00 and 80-00-00).
B. Valve Operation (Ref. Fig. 002) The FADEC control system contains two fuel shut-off means, which act through pilot valves to close the pressurizing valve :
(1) A fuel shutoff which is directly hardwired to the ENG/MASTER control switch. This solenoid operated pilot valve is powered by the 28VDC. It is closed when powered.
(2) When the main metering valve is positioned below a minimum fuel flow position : a mechanically operated pilot valve in the HMU closes the pressurizing valve. This function is software logic inhibited to prevent operation at and above idle operation. The fuel shutoff valve meets the following concepts.
- The pressurizing valve does not actuate open with boost pressure (even if both pilot valves call for ON) until the HP fuel pump provides sufficient pressure to open it. - Loss of power supply does not lead to change the selected HP fuel shutoff valve position. - When HP fuel shutoff valve is selected closed (open) a spurious transient voltage to open (close) does not lead to a permanent opening (closure) of the fuel valve. - The cockpit commanded OFF coil has priority over the ECU command. The cockpit control interfaces directly with the HP fuel shutoff solenoid. The valve contains a coil which operates the HP shutoff closed when energized. The solenoid is of a latching type. It latches either open or closed until a reversing signal is applied. The open
function is a hydraulic trip with a magnetic latch. A closed signal has priority.
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C F M 56-5B
HP and LP Fuel Valve Power Supplies Figure 001
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C F M 56-5B
HP Fuel Shutoff Valve Control Figure 002
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C F M 56-5B 2. LP Fuel Shut Off Valve Control ______________________________ (Ref. ATA 28)
A. General The function of the LP fuel shutoff valve is to control the fuel supply at engine-to-pylon interface. The valve is located on the engine supply system in the wing leading
edge.
B. Valve Operation (Ref. Fig. 001) The LP fuel shutoff valve is controlled : - From the cockpit overhead panel by means of the ENG FIRE pushbutton switch - From the cockpit center pedestal by means of the ENG/MASTER control switch on engine control panel.
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