Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900D
Advantages of Intelligent Motor Control for the Machine Builder
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 2
Agenda
Deliver
Develop
Design
Proof points
Intelligent Motor Control – The value proposition
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Motor Control Basics
3
A large majority of machines, processes, or systems are driven by motors.
The motor control device used is determined by the required and expected operation of the load, as well as the electrical requirements
Across the line starter- Full Voltage Start- Fixed Speed
Soft starter- Reduced voltage- Fixed Speed
Variable Frequency Drive- Variable Speed
Servo AC Drive- High Accuracy- Multi-Axis coordination
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Traditional approach
4
Design- Different Software tools for PLC programming
and configuration of Servo Drives- Very limited reutilization of application codeHardware- Digital I/O card for every 16 points- Analog I/O card for every 6/8 variablesInstallation- Wiring and accessories - Installation labor- Commissioning time to verify all connections
Individual I/O connections for motor control devices Basically limited to interlocking, no additional functionality Wiring & installation as significant % of cost per machine
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Intermediate approachMaster / Slave I/O networks
Devices communicating to controller through digital networks Master/Slave protocols for I/O devices Lower installation costs than traditional approach Multiple Software tools still required for Controller, Drives and Servo Drives
Application development- Need to handle data tables and/or
create logic to move information- Possibility of address mismatches
during commissioning
Maintenance & troubleshooting- Remote access limited to “master”
devices- Need to transfer information to
“master” for remote diagnostic
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Intelligent Motor Control The Current Approach
6
Moto
r Co
ntro
l
VisualizationControl
Mach
ine C
ontro
l
CIP
Information
Simultaneous real-time control, configuration and data acquisition ... Integrated Architecture is our differentiator
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Intelligent Motor ControlThe Value Proposition for OEMs
Rockwell Automation defines Intelligent Motor Control as a reference architecture for the integration of motor control devices to the controller in the machine.Intelligent Motor Control helps machine builders achieve greater profitability across each stage of the business cycle.
7
Commissioning Global Service
& Support
Design Design Productivity Extensible Engineering Global Standards
Develop Deliver Time to Market Simplified Integration Design Optimization
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Intelligent Motor ControlDelivering the Value to OEMs
• Acceleration kits• Independence of physical addresses• Optimal integration of Drives & Servos
• Design Productivity• Extensible Engineering
Design
• Automatic mapping of device data• Optimal Integration for position control• Modular designs • Flexible network topology• Safety
• Time to market• Simplified Integration• Design Optimization
Develop
• Configuration Wizards• Unified Software tool• Support Services
• Simplified Commissioning• Global Support
Deliver
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 9
Agenda
Deliver
Develop
Design
Proof points
Intelligent Motor Control – The value proposition
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Design Acceleration Toolkits
A
10
The DMAT includes automation engineering design tools for the entire machine control application development. - Bill of Material- CAD - Logic- HMI- Quick Start
Bill of Material Files
Wiring Diagrams and Panel Layout Drawings
HMI Screens for status and diagnostics Quick Start for Base
System SetUp
Programming for control and configuration
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
DesignIndependence of Physical Addresses
Parameters of intelligent motor control devices automatically mapped in the controller memory No “I/O tables” Device parameter immediately identifiable “Tag aliasing” to exactly match Engineering
documentation
11
Premier Integration of motor control devices
The Rockwell Automation Integrated Architecture enables best in class integration experience on EtherNet/IP
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
DesignIndependence of Physical Addresses
Parameters of intelligent motor control devices automatically mapped in the controller memory No “I/O tables” Device parameter immediately identifiable “Tag aliasing” to exactly match Engineering
documentation
12
Premier Integration of motor control devices
The Rockwell Automation Integrated Architecture enables best in class integration experience on EtherNet/IP
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Design – Drives & Motion IntegrationOptimal Integration for Positioning Control Applications
Applications that use both servos and AC drives Use drives for some axes because they don’t need servo performance Drives and Servos can be configured/programmed in the same way
Drives applications that could benefit from more powerful (i.e. motion) instructions High-end users that write complex programs for their drives Don’t need servo performance, but would like to take advantage of the
motion instruction set to save time
13
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 14
Agenda
Deliver
Develop
Design
Proof points
Intelligent Motor Control – The value proposition
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Develop - Premier IntegrationAutomatic Mapping of Device Data
Automatic generation of descriptive Logix tag names with proper data types respective of each parameter Can have a mixture of data types
Saves development time Descriptive tag names eliminate
need to manually add descriptions
Tags are the actual network I/O as set up in the Module Definition window
15
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Develop - Premier IntegrationAutomatic Mapping of Device Data
Auto-generated tags are operational network I/O Could go online and control
drive directly from here with no Logix program present
No additional programming required to move from a ‘blob’ of I/O to descriptive tag names from a User-Defined Data Type
No additional programming required to convert data formats
16
Just add your application program here using the above tags
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Develop – Drives & Motion IntegrationOptimal Integration for Positioning Control Applications
17
SoftStarters
EtherNet/IP™
Logix Controller
Kinetix® 6500 Servo DrivePowerFlex® 755 Drives
Overloads
Rockwell Software Studio 5000 - the optimal environment for the integration of Drives and Servo Drives
PowerFlex® 525DrivesKinetix® 5500 Servo Drive
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Develop – Drives & Motion IntegrationOptimal Integration for Positioning Control applications
Common user experience for Kinetix 350, 5500 & 6500 servos and PowerFlex 755 drives Common configuration experience Common programming experience
18
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Develop – Drives & Motion IntegrationOptimal Integration for Positioning Control Applications
Utilizes same set of instructions
20
Application code independent of motor control device
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
DevelopFlexible Network Topology
21
ArmorStart
PV+ EOI
Plant Network
PowerFlex 520
Stratix 5700Kinetix 5500
Compact Logix
Cisco 3750
Electronicoverload relay
STAR
ArmorStart
EtherNet/IP
Kinetix 5500 PowerFlex 520
Electronicoverload relay PanelView +
CompactLogix
RING
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
DevelopModular Design
22
Compact Drives Power module can be detached from control module Drive installation independent of control configuration Installation and configuration can happen concurrently
Option cards in PowerFlex 750-Series Communications, I/O, Feedback and Safety options Rationalization of inventory Add just the functionality required by the application
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
DevelopSafety
23
Helps to increase productivity and protect personnel with standard safety and safety options
Saves space, and helps reduce system wiring and complexity
Safe Torque-Off Prevents drive restarts after safety circuit is tripped Use of any external safety relay
Safe Speed Monitor Reduce and safely monitor the speed of an application Helps personnel perform some maintenance work without
stopping the machine completely Input devices can be connected directly to the PowerFlex drive
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 24
Agenda
Deliver
Develop
Design
Proof points
Intelligent Motor Control – The value proposition
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
DeliverUnified Software tool
25
Single software tool Development of control application Configuration of motor control devices Troubleshooting Simplified learning curve Device parameters immediately available in
controller memory No address mismatches No logic required to move data into the
control system Fully featured configuration interface
Powerful resources for easy commissioning and long term maintenance.
Linear ListEditor
Wizards
Diagrams
Programming
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
DeliverStart-up & Application Wizards
• Simplified Configuration withStartup and Application Wizards
26
Linear List
Step-by-Step,Graphical
vs.
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Virtual Support Engineer – OEMs
Simple and Secure Connectivity Real-time Alarming Data Collection & Reporting Scalable, Cost Effective Solution
27
Secure Remote Access for OEM’s via Rockwell Hosted VPN
Email or text message alarm annunciation delivered to OEM
Alarm and Data Reporting
TechConnect 24x7 Monitoring and Support
Virtual Support Engineer
Allowed: Connection initiated by Remote Support Solutions Virtual Support Engineer
Blocked: Connection initiated by inbound attempts.
Rockwell Service Center
Help OEMs Drive Cost Down - Revenue and Asset Availability Up
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900D
Questions?
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900D
Thank you for participating!Please remember to tidy up your work area for the next session.We want your feedback! Please complete the session survey!
Top Related