ABB MINING USER CONFERENCE 2017
PROVEN SOLUTIONS
GLOBAL REACHMay 2017
Prepared by:
Robert Stoczkiewicz
2© 2015 FAMUR S.A.© 2016 FAMUR S.A.
WHO WE ARE
FAMUR is the power of tradition and long experience. For over 100 years our equipment has provided better performance and work safety in underground mining.
FAMUR is a leading producer and supplier of mining machinery and equipment. The main areas of activity are: underground mining, open-pit mining, transport and bulk material handling.
FAMUR is an experienced manufacturer of technologically advanced and highly effective mining solutions, especially longwall systems, roadheading systems, underground transportation systems and machinery for mining.
Whether your needs are below ground or above FAMUR gives you
knowledge, equipment and services you expect, for mining and industrial
applications.
We continuously broaden the range of our products and offer our customers
comprehensive, tailored solutions, adapting them to the demands of the
evolving market.
The FAMUR Group is a part of TDJ S.A
We are
a part of
© 2017 FAMUR S.A.
3© 2015 FAMUR S.A.© 2016 FAMUR S.A.
2,523 employees
16 companies
6 production plants
1.775 mln PLN assets
1.030 mln PLN revenue
239 mln PLN EBITDA
Financial data for 2016
CONTINUOUS CONVEYOR SYSTEM
© 2017 FAMUR S.A.
Technical parameters of the belt conveyors
Belt conveyor H-D1 D1-D2 D2-A D1-C D2-B
Width [mm] 1200 1000 1000 1000 1000
Length [m] 4982 670 252 444 360
Capacity [t/h] 1200 1200 1200 170 400
Installed power –
main drive [kW]2x315 1x160 2x37 1x37 2x37
Installed power –
intermediate drive
[kW]
1x160 - - - -
Belt strength
[kN/m]1250 630 630 630 630
Conveyor belt
type
1200 ST1250 7+7
X+L100 (4.4-84)1000 EP630/3 6+4 X 1000 EP630/3 6+4 X 1000 EP630/3 6+4 X 1000 EP630/3 6+4 X
CONTINUOUS CONVEYOR SYSTEM
© 2017 FAMUR S.A.
Belt conveyor H-D1
Width [mm] 1200
Length [m] 4982
Capacity [t/h] 1200
Installed power –
main drive [kW]2x315
Installed power –
intermediate drive
[kW]
1x160
Belt strength
[kN/m]1250
Conveyor belt
type
1200 ST1250 7+7
X+L100 (4.4-8.4)
CONTINUOUS CONVEYOR SYSTEM
© 2017 FAMUR S.A.
Belt conveyor H-D1, belt conveyor D1-D2, belt conveyor D1-C, belt conveyor D2-A, belt conveyor D2-B
CONTINUOUS CONVEYOR SYSTEM
© 2017 FAMUR S.A.
Belt conveyor D1-D2
Width [mm] 1000
Length [m] 670
Capacity [t/h] 1200
Installed power –
main drive [kW]160
Installed power –
intermediate drive
[kW]
-
Belt strength
[kN/m]630
Conveyor belt
type1000 EP630/3 6+4 X
CONTINUOUS CONVEYOR SYSTEM
© 2017 FAMUR S.A.
Width [mm] 1000
Length [m] 252
Capacity [t/h] 1200
Installed power –
main drive [kW]2x37
Installed power –
intermediate drive
[kW]
-
Belt strength
[kN/m]630
Conveyor belt
type1000 EP630/3 6+4 X
Belt conveyor D2-A
CONTINUOUS CONVEYOR SYSTEM
© 2017 FAMUR S.A.
Width [mm] 1000
Length [m] 444
Capacity [t/h] 170
Installed power –
main drive [kW]37
Installed power –
intermediate drive
[kW]
-
Belt strength
[kN/m]630
Conveyor belt
type1000 EP630/3 6+4 X
Belt conveyor D1-C
CONTINUOUS CONVEYOR SYSTEM
© 2017 FAMUR S.A.
Width [mm] 1000
Length [m] 360
Capacity [t/h] 400
Installed power –
main drive [kW]2x37
Installed power –
intermediate drive
[kW]
-
Belt strength
[kN/m]630
Conveyor belt
type1000 EP630/3 6+4 X
Belt conveyor D2-B
© 2017 FAMUR S.A.
ul. Armii Krajowej 51
40-698 Katowice
T +48 44 648 93 24
F +48 44 648 91 12
www.famur.com
CONTACT DETAILS
This presentation is the property of FAMUR S.A. The prior written consent of FAMUR S.A. is required to process, copy, record on information carriers and provide the presentation or any part of it to any third parties.
The declarations contained in the presentation which are not historical facts are "declarations relative to the future". The declarations relative to the future, in particular predictions of the financial results or considerations concerning the development of the FAMUR Group, should not be regarded as binding forecasts.
FAMUR S.A. cannot assure that the expectations relative to the future will be met. Future financial results may substantially differ from the expected ones.
New illustration is coming
MINING USER CONFERENCE, MAY 3-5, 2017
CCS North Kalimantan - IndonesiaContinuous Conveyor System
Robert Stoczkiewicz – Project Manager Famur Pioma (Poland)
Project challenges
First order from Pioma to ABB Germany
Environmental / local conditions
Technical challenges
Project execution
Layout / Design
ABB Mining Conveyor Control Program (MCCP)
Simulation
Realization
Mining User Conference 2017, StockholmSlide 19
CCS North Kalimantan
May 3-5, 2017
Agenda
Environmental / local conditions / technical challenges
• Complete EPC project execution period only 15 Months
• Weak Power supply for plant only by Diesel generators
• no GSM connection on site
• Site infrastructure (offices, roads, facilities) under construction
• Power plant (7MW) under construction
• Excellent cooperation of Famur + ABB team from Poland, Germany, Czech Republic, Indonesia during engineering and construction: Delivery of plant with agreed output and in time
•
Project challenges
CCS North Kalimantan
Mining User Conference 2017, StockholmSlide 20May 3-5, 2017
Long Belt Conveyor H-D1
CCS North Kalimantan
Mining User Conference 2017, StockholmSlide 23May 3-5, 2017
Long Belt Conveyor H-D1:
Conveyor H-D1: 4.982 m
Speed: 3.15 m/s
Mass flow: 1200 t/h
Drives: 2 x 315kW Head
1 x 160kW Tail
LV - VFD driven
Motor speed: 1488 rpm
Drive control: ABB Mining Conveyor Control Program (MCCP)
M
Conveyor H-D1
4982m v=3.15m/s
VFD-Motor =BC.H-D1.20-M01 315.0kW
VFD-Motor =BC.H-D1.30-M01 160.0kW
Point H
Electrical Room
ER10
Drive 3
Drive 1
M M
VFD-Motor =BC.H-D1.10-M01 315.0kW
CC
RElectrical Room
ER20
Drive 2
Mining Conveyor Control Program - MCCP
CCS North Kalimantan
Mining User Conference 2017, StockholmSlide 24May 3-5, 2017
Conveyor drives load share and soft start-up
Monitoring
ABB LV and MV drives
Reduced mechanical stress
Advanced conveyor drive control
MCCPLoad Share
ABB Mining Conveyor Control Program (MCCP): Motion Master _ References to all Followers
CCS North Kalimantan
Mining User Conference 2017, StockholmSlide 25May 3-5, 2017
Motion Master processes feedback from all followers
Each follower receives the correct torque reference
Dynamic control, perfect load share without oscillations
Follower FollowerTorque Ref
MOTION MASTER
Belt
Follower
5km
ABB Mining Conveyor Control Program (MCCP) – Conveyor Simulation Model
CCS North Kalimantan
Mining User Conference 2017, StockholmSlide 26May 3-5, 2017
OFF Site
Tuning
On - Site Tuning is time wasting
OFF – Site Tuning with simulation
Identify control issues
Determine basic controller settings
Conveyor Simulation Model – Easy interface list with typical mechanic parameters
CCS North Kalimantan
Mining User Conference 2017, StockholmSlide 27May 3-5, 2017
ABB
library
Speed Control
Load Sharing
Load Observer
parameterize
Measured Data AdjustmentResults
model validation
knowledge gain
advanced system analysis
advanced controller optimization
Long Belt Conveyor H-D1 – Achieved results on site
CCS North Kalimantan
Mining User Conference 2017, StockholmSlide 29May 3-5, 2017
ABB Mining Conveyor Control Program (MCCP) – Advantages
CCS North Kalimantan
Mining User Conference 2017, StockholmSlide 30May 3-5, 2017
• High dynamic, perfect load share without oscillations
• Monitoring and protection of the motion
• Open to every control system
• Reduced engineering for software programming
• Easy commissioning and drive tuning with standard tools
• Contains many features for conveyor control
• Software code is the same in all projects, worldwide proven
• Dynamic simulation
• Service friendly; trained personell worldwide
• Save and consistent firmware
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