Providing service to the Road Transport Industry
®
0532 Road Transport cover 2007 29/10/07 10:36 am Page 2
®
The Aalco stock of products for the Road Transport Industry is expanding rapidly, making Aalco the fastestgrowing supplier to this sector.
Whatever you require: a single length of aluminium extrusion; flooring in aluminium, stainless, wood or laminate;GRP sheet; Dropside systems, through to complete body kits – Aalco can supply quickly and efficiently. Please callyour local service centre for information, advice, prices and delivery times.
Aalco® is a registered trademark of Aalco Metals Limited.
Aalco: Delivering Customer Service,Investing in Capability
Aalco is the UK's largest independent multi-metals stockholder. Customers from every sector of UKmanufacturing and engineering industry, whether small local businesses or large multinational corporations,
benefit from a cost-effective single source for all their metals requirements:● An inventory that includes aluminium, stainless steel, copper, brass, bronze and nickel alloys in all
semi-finished forms ● Comprehensive processing services providing items cut and/or finished to customer requirements ● Eighteen locations bringing local service to every corner of the UK ● Ongoing investment in technology and logistics to ensure on-time delivery
No order is too large or too small and Aalco offers a responsive and competitive service for supplying anythingfrom single item orders to major JIT contracts, tailoring this service to the individual needs.
Whatever your requirement, in whatever quantity, your local Aalco service centre is ready and willing to satisfyyour needs. For a quotation, for further information, more extensive technical information, advice on productselection or to place an order, please contact your local Aalco service centre or refer to the web site:
www.aalco.co.uk
0532 Road Transport cover 2007 29/10/07 10:36 am Page 3
ContentsProducts Page No.
Standard Products in Aluminium & 04-10Stainless Steel Bearers/Runners – Aluminium & Steel 11-14Load Restraint Track 15Aluminium Floor Planks 16-18Timber Flooring 19-20Aluminium Side Raves 21-28Aluminium Side Guards 29-31Curtain-Sider Body Assembly 32Aluminium Corner Pillars 33-41Aluminium Corner Pillars – Curtain-Sider 42Corner Pillars – GRP Captive 43GRP Panelled Van Body Assembly 44GRP Panels 45-46Aluminium Cant Rails – GRP Captive 47Aluminium Cant Rails 48-54Roofing Components 55Aluminium Top Hats 56-59Aluminium Zeds 60Aluminium Mouldings 61-62Aluminium Door Cappings 63Aluminium Dropside Sections 64-65Dropside Body Assembly 66Dropside Pillars 67Dropside Components 68Aluminium Tipper Sections 69-72Aluminium Kick Strips 73Aluminium/ABS Cappings 74-82Aluminium Bulkheads 83Steel Sections 84-86LoadsMORE Light-Weight Body System 87-98
©2007 Aalco Metals Ltd. All copyrights are reserved and no part of this publication may be reproduced, stored or transmitted in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior permission of Aalco Metals Ltd of the Hersham Centre, Hersham Green, Hersham, Surrey, England. KT12 4HP
The information contained herein is based on our present knowledge and experience and is given in good faith. However, no liability will be accepted by the Company inrespect of any action taken by any third party in reliance thereon.
As the products detailed herein may be used for a wide variety of purposes and as the Company has no control over their use, the Company specifically excludes allconditions or warranties expressed or implied by statute or otherwise as to dimensions, properties and/or their fitness for any particular purpose. Any advice given by theCompany to any third party is given for that party’s assistance only and without any liability on the part of the Company.Any contract between the Company and a customer will be subject to the Company’s Conditions of Sale. The extent of the Company’s liabilities to any customer is clearlyset out in those Conditions; a copy of which is available on request.
WEIGHTSAll weights shown in this publication are for guidance only. They are calculated using nominal dimensions and scientifically recognised densities. Please note that inpractice, the actual weight can vary significantly from the theoretical weight due to variations in manufacturing tolerances and compositions.
November 2007
Where possible drawings are actual size. Unlessotherwise stated diagram measurements are in ‘mm’.
®3
0532 Road Transport text 2007 5/11/07 10:40 am Page 2
Standard Products®
4
Dia Weight (in) per metre (Kg)
1⁄4 0.095⁄16 0.133⁄8 0.197⁄16 0.261⁄2 0.349⁄16 0.435⁄8 0.5416mm 0.5411⁄16 0.653⁄4 0.7720mm 0.8513⁄16 0.917⁄8 1.051 1.3711⁄8 1.7411⁄4 2.1515⁄16 2.3713⁄8 2.6035mm 2.6117⁄16 2.8411⁄2 3.0915⁄8 3.6313⁄4 4.2117⁄8 4.832 5.4921⁄8 6.2021⁄4 6.9523⁄8 7.7521⁄2 8.58
Dia Weight (in) per metre (Kg)
25⁄8 9.4623⁄4 10.43 12.431⁄4 14.531⁄2 16.833⁄4 19.34 22.041⁄4 24.841⁄2 27.843⁄4 31.05 34.351⁄4 37.851⁄2 41.553⁄4 45.46 49.461⁄2 58.07 67.371⁄4 72.271⁄2 77.28 87.981⁄2 99.29 11191⁄2 12410 13712 19813 23214 26915 30916 352
Round BarAlloy 6082-T6
Flat BarAlloy 6082-T6 or 6063-T6/6063A-T6
Size Weight (in) per metre (Kg)
3⁄8 x 1⁄4 0.161⁄2 x 1⁄8 0.111⁄2 x 3⁄16 0.161⁄2 x 1⁄4 0.221⁄2 x 3⁄8 0.335⁄8 x 1⁄8 0.145⁄8 x 3⁄16 0.205⁄8 x 1⁄4 0.275⁄8 x 3⁄8 0.415⁄8 x 1⁄2 0.553⁄4 x 1⁄16 0.083⁄4 x 1⁄8 0.163⁄4 x 3⁄16 0.253⁄4 x 1⁄4 0.333⁄4 x 3⁄8 0.493⁄4 x 1⁄2 0.663⁄4 x 5⁄8 0.827⁄8 x 1⁄8 0.191 x 1⁄16 0.111 x 1⁄8 0.221 x 3⁄16 0.331 x 1⁄4 0.441 x 5⁄16 0.541 x 3⁄8 0.661 x 1⁄2 0.871 x 5⁄8 1.091 x 3⁄4 1.3111⁄4 x 1⁄8 0.2711⁄4 x 3⁄16 0.4111⁄4 x 1⁄4 0.5511⁄4 x 3⁄8 0.8211⁄4 x 1⁄2 1.0911⁄4 x 5⁄8 1.3711⁄4 x 3⁄4 1.6411⁄4 x 1 2.1911⁄2 x 1⁄8 0.3311⁄2 x 3⁄16 0.4911⁄2 x 1⁄4 0.6611⁄2 x 3⁄8 0.9811⁄2 x 1⁄2 1.3111⁄2 x 5⁄8 1.6411⁄2 x 3⁄4 1.9711⁄2 x 1 2.6211⁄2 x 11⁄4 3.2813⁄4 x 1⁄4 0.7613⁄4 x 3⁄8 1.1513⁄4 x 1⁄2 1.53
Size Weight (in) per metre (Kg)
13⁄4 x 3⁄4 2.2913⁄4 x 1 3.0613⁄4 x 11⁄4 3.822 x 1⁄8 0.442 x 3⁄16 0.662 x 1⁄4 0.872 x 3⁄8 1.312 x 1⁄2 1.752 x 5⁄8 2.192 x 3⁄4 2.622 x 1 3.502 x 11⁄4 4.372 x 11⁄2 5.2521⁄2 x 3⁄16 0.8221⁄2 x 1⁄4 1.0921⁄2 x 3⁄8 1.6421⁄2 x 1⁄2 2.1921⁄2 x 3⁄4 3.2821⁄2 x 1 4.3721⁄2 x 11⁄2 6.5621⁄2 x 2 8.743 x 1⁄8 0.663 x 3⁄16 0.983 x 1⁄4 1.313 x 3⁄8 1.973 x 1⁄2 2.623 x 5⁄8 3.283 x 1 5.253 x 2 10.531⁄2 x 1⁄4 1.5231⁄2 x 1⁄2 3.044 x 1⁄8 0.874 x 3⁄16 1.304 x 1⁄4 1.754 x 3⁄8 2.624 x 1⁄2 3.504 x 5⁄8 4.374 x 3⁄4 5.254 x 1 6.994 x 11⁄4 8.744 x 2 14.05 x 1⁄4 2.195 x 1⁄2 4.376 x 1⁄4 2.626 x 3⁄8 3.936 x 1⁄2 5.256 x 1 10.5
Aluminium Extrusions
0532 Road Transport text 2007 5/11/07 10:40 am Page 3
Standard Products
®5
Square BarAlloy 6082-T6
Box SectionSQUAREAlloy 6063-T6 or 6082-T6
Box SectionRECTANGULARAlloy 6063-T6 or 6082-T6
Size Weight (in) per metre (Kg)
1⁄4 0.115⁄16 0.173⁄8 0.251⁄2 0.445⁄8 0.683⁄4 0.987⁄8 1.341 1.75
Size Weight (in) per metre (Kg)
11⁄4 2.7311⁄2 3.9313⁄4 5.352 6.9921⁄2 10.93 15.731⁄2 21.44 28.0
Size Weight (in) per metre (Kg)
11⁄2 x 3⁄4 x16 swg 0.4811⁄2 x 1 x1⁄16 0.5211⁄2 x 1 x10 swg 1.002 x 1 x10 swg 1.222 x 11⁄2 x10 swg 1.343 x 1 x10 swg 1.673 x 11⁄2 x10 swg 1.90
Size Weight (in) per metre (Kg)
3 x 13⁄4 x10 swg 2.013 x 2 x10 swg 2.114 x 1 x10 swg 2.124 x 13⁄4 x10 swg 2.454 x 2 x10 swg 2.566 x 2 x10 swg 3.406 x 3 x 3⁄8 10.8
Size Weight (in) per metre (Kg)
1⁄2 x 1⁄2 x 16 swg 0.203⁄4 x 3⁄4 x 16 swg 0.311 x 1 x 16 swg 0.421 x 1 x 10 swg 0.7811⁄4 x 11⁄4 x16 swg 0.5311⁄4 x 11⁄4 x10 swg 1.0011⁄2 x 11⁄2 x16 swg 0.6411⁄2 x 11⁄2 x10 swg 1.23
Size Weight (in) per metre (Kg)
13⁄4 x 13⁄4 x10 swg 1.452 x 2 x16 swg 0.872 x 2 x 10 swg 1.682 x 2 x 1⁄4 3.0621⁄2 x 21⁄2 x10 swg 2.123 x 3 x10 swg 2.574 x 4 x10 swg 3.474 x 4 x 1⁄4 6.56
Size Weight (in) per metre (Kg)
3⁄8 o/d x 16 swg 0.111⁄2 o/d x 18 swg 0.121⁄2 o/d x 16 swg 0.151⁄2 o/d x 10 swg 0.265⁄8 o/d x 18 swg 0.155⁄8 o/d x 16 swg 0.205⁄8 o/d x 10 swg 0.353⁄4 o/d x 18 swg 0.193⁄4 o/d x 16 swg 0.243⁄4 o/d x 10 swg 0.447⁄8 o/d x 18 swg 0.227⁄8 o/d x 16 swg 0.297⁄8 o/d x 10 swg 0.531 o/d x 18 swg 0.251 o/d x 16 swg 0.331 o/d x 10 swg 0.611 o/d x 3⁄16 0.8311⁄8 o/d x 18 swg 0.2811⁄8 o/d x 16 swg 0.3711⁄8 o/d x 10 swg 0.7011⁄4 o/d x 18 swg 0.3211⁄4 o/d x 16 swg 0.4211⁄4 o/d x 12 swg 0.6511⁄4 o/d x 10 swg 0.7911⁄4 o/d x 3⁄16 1.0813⁄8 o/d x 16 swg 0.4613⁄8 o/d x 10 swg 0.8811⁄2 o/d x 18 swg 0.3811⁄2 o/d x 16 swg 0.5011⁄2 o/d x 10 swg 0.9611⁄2 o/d x 3⁄16 1.3511⁄2 o/d x 1⁄4 1.7115⁄8 o/d x 16 swg 0.5515⁄8 o/d x 10 swg 1.0515⁄8 o/d x 3⁄16 1.4813⁄4 o/d x 16 swg 0.59
Size Weight (in) per metre (Kg)
13⁄4 o/d x 10 swg 1.1417⁄8 o/d x 10 swg 1.23129⁄32 o/d x 7 swg 1.652 o/d x 16 swg 0.682 o/d x 10 swg 1.322 o/d x 3⁄16 1.862 o/d x 1⁄4 2.3921⁄4 o/d x 16 swg 0.7721⁄4 o/d x 10 swg 1.4921⁄2 o/d x 16 swg 0.8621⁄2 o/d x 10 swg 1.6721⁄2 o/d x 3⁄16 2.3821⁄2 o/d x 1⁄4 3.0821⁄2 o/d x 3⁄8 4.3623⁄4 o/d x 10 swg 1.843 o/d x 16 swg 1.033 o/d x 12 swg 1.653 o/d x 10 swg 2.023 o/d x 3⁄16 2.903 o/d x 1⁄4 3.7631⁄2 o/d x 16 swg 1.2131⁄2 o/d x 10 swg 2.3731⁄2 o/d x 1⁄4 4.464 o/d x 16 swg 1.384 o/d x 12 swg 2.234 o/d x 10 swg 2.724 o/d x 1⁄4 5.1541⁄2 o/d x 10 swg 3.0741⁄2 o/d x 1⁄4 5.835 o/d x 10 swg 3.435 o/d x 1⁄4 6.5251⁄2 o/d x 1⁄4 7.216 o/d x 10 swg* 4.136 o/d x 1⁄4 7.9061⁄2 o/d x 1⁄4 8.58
* Alloy 6005-T6
TubeAvailable in one or more of thefollowing alloys6082-T6, 6063-T6, 6063A-T6
Tee SectionAlloy 6082-T6 or 6063A-T6
Size Weight (in) per metre (Kg)
3⁄4 x 3⁄4 x 1⁄8 0.301 x 1 x 1⁄8 0.4111⁄4 x 11⁄4 x 1⁄8 0.5211⁄2 x 11⁄2 x 1⁄8 0.6311⁄2 x 11⁄2 x 3⁄16 0.9211⁄2 x 11⁄2 x 1⁄4 1.20
Size Weight (in) per metre (Kg)
2 x 1 x 1⁄8 0.632 x 2 x 1⁄8 0.852 x 2 x 3⁄16 1.252 x 2 x 1⁄4 1.643 x 3 x 1⁄4 2.51
Dimensions are in the order: upright x cross piece x thickness
Aluminium Extrusions
0532 Road Transport text 2007 5/11/07 10:40 am Page 4
Standard Products®
6
ChannelAvailable in one or more of thefollowing alloys6082-T6, 6063-T6, 6063A-T6
Size Weight (in) per metre (Kg)
3⁄8 x 3⁄8 x 1⁄16 0.111⁄2 x 1⁄2 x 1⁄8 0.275⁄8 x 5⁄8 x 1⁄16 0.195⁄8 x 5⁄8 x 1⁄8 0.363⁄4 x 1⁄2 x 1⁄8 0.443⁄4 x 3⁄4 x 1⁄16 0.243⁄4 x 3⁄4 x 1⁄8 0.497⁄8 x 7⁄8 x 1⁄8 0.521 x 1⁄2 x 1⁄8 0.381 x 3⁄4 x 1⁄8 0.491 x 1 x 1⁄16 0.311 x 1 x 1⁄8 0.601 x 1 x 3⁄16 0.861 x 1 x 1⁄4 1.1011⁄8 x 11⁄8 x 1⁄8 0.6811⁄4 x 1⁄2 x 1⁄8 0.4411⁄4 x 3⁄4 x 1⁄8 0.5511⁄4 x 1 x 1⁄8 0.6611⁄4 x 11⁄4 x 1⁄16 0.3911⁄4 x 11⁄4 x 1⁄8 0.7611⁄4 x 11⁄4 x 3⁄16 1.1011⁄4 x 11⁄4 x 1⁄4 1.4111⁄2 x 1⁄2 x 1⁄8 0.4911⁄2 x 3⁄4 x 1⁄8 0.6011⁄2 x 1 x 1⁄8 0.7111⁄2 x 11⁄2 x 1⁄16 0.4911⁄2 x 11⁄2 x 1⁄8 0.9811⁄2 x 11⁄2 x 1⁄4 1.7413⁄4 x 1 x 1⁄8 0.76
Size Weight (in) per metre (Kg)
13⁄4 x 13⁄4 x 1⁄8 1.0913⁄4 x 13⁄4 x 1⁄4 2.072 x 1⁄2 x 1⁄8 0.602 x 3⁄4 x 1⁄8 0.712 x 1 x 1⁄8 0.822 x 1 x 3⁄16 1.222 x 1 x 1⁄4 1.522 x 11⁄2 x 1⁄8 1.032 x 11⁄2 x 1⁄4 1.972 x 2 x 1⁄16 0.642 x 2 x 1⁄8 1.262 x 2 x 3⁄16 1.832 x 2 x 1⁄4 2.4021⁄4 x 11⁄4 x 3⁄16 1.4321⁄2 x 1 x 1⁄8 0.9321⁄2 x 11⁄4 x 3⁄16 1.523 x 1 x 1⁄8 1.043 x 11⁄2 x 1⁄8 1.263 x 11⁄2 x 3⁄16 1.843 x 11⁄2 x 1⁄4 x 5⁄16 2.663 x 2 x 1⁄8 1.483 x 2 x 3⁄16 2.173 x 2 x 1⁄4 2.8431⁄2 x 11⁄2 x 1⁄4 x 5⁄16 2.904 x 2 x 1⁄8 1.694 x 2 x 1⁄4 x 5⁄16 3.665 x 2 x 1⁄4 x 5⁄16 4.246 x 2 x 1⁄4 x 5⁄16 4.536 x 3 x 1⁄4 x 3⁄8 6.23
Dimensions order: base x leg x base thickness x leg thickness
Size Weight (in) per metre (Kg)
1⁄2 x 1⁄2 x 1⁄16 0.101⁄2 x 1⁄2 x 1⁄8 0.195⁄8 x 5⁄8 x 1⁄16 0.135⁄8 x 5⁄8 x 1⁄8 0.253⁄4 x 3⁄4 x 1⁄16 0.163⁄4 x 3⁄4 x 1⁄8 0.307⁄8 x 7⁄8 x 1⁄8 0.361 x 1 x 1⁄16 0.211 x 1 x 1⁄8 0.411 x 1 x 3⁄16 0.591 x 1 x 1⁄4 0.7611⁄8 x 11⁄8 x 1⁄8 0.4611⁄4 x 11⁄4 x 1⁄16 0.2711⁄4 x 11⁄4 x 1⁄8 0.5211⁄4 x 11⁄4 x 3⁄16 0.7611⁄4 x 11⁄4 x 1⁄4 0.9811⁄2 x 11⁄2 x 1⁄16 0.3211⁄2 x 11⁄2 x 1⁄8 0.6311⁄2 x 11⁄2 x 3⁄16 0.92
Size Weight (in) per metre (Kg)
11⁄2 x 11⁄2 x 1⁄4 1.2013⁄4 x 13⁄4 x 1⁄8 0.7413⁄4 x 13⁄4 x 3⁄16 1.0913⁄4 x 13⁄4 x 1⁄4 1.422 x 2 x 1⁄16 0.432 x 2 x 1⁄8 0.852 x 2 x 3⁄16 1.252 x 2 x 1⁄4 1.642 x 2 x 3⁄8 2.3821⁄2 x 21⁄2 x 1⁄8 1.0621⁄2 x 21⁄2 x 3⁄16 1.5821⁄2 x 21⁄2 x 1⁄4 2.083 x 3 x 1⁄8 1.283 x 3 x 3⁄16 1.913 x 3 x 1⁄4 2.513 x 3 x 3⁄8 3.694 x 4 x 1⁄4 3.394 x 4 x 3⁄8 5.006 x 6 x 1⁄2 10.0
Equal AngleAvailable in one or more of the following alloys6082-T6, 6063-T6, 6063A-T6
Unequal AngleAvailable in one or more of the following alloys6082-T6, 6063-T6, 6063A-T6
Size Weight (in) per metre (Kg)
3⁄4 x 1⁄2 x 1⁄16 0.133⁄4 x 1⁄2 x 1⁄8 0.251 x 1⁄2 x 1⁄16 0.151 x 1⁄2 x 1⁄8 0.301 x 5⁄8 x 1⁄8 0.331 x 3⁄4 x 1⁄16 0.181 x 3⁄4 x 1⁄8 0.3611⁄4 x 1⁄2 x 1⁄8 0.3611⁄4 x 3⁄4 x 1⁄8 0.4111⁄4 x 1 x 1⁄8 0.4711⁄2 x 1⁄2 x 1⁄8 0.4111⁄2 x 3⁄4 x 1⁄8 0.4611⁄2 x 1 x 1⁄8 0.5213⁄4 x 3⁄4 x 1⁄8 0.5213⁄4 x 1 x 1⁄8 0.572 x 1⁄2 x 1⁄8 0.522 x 3⁄4 x 1⁄8 0.572 x 1 x 1⁄8 0.632 x 1 x 3⁄16 0.92
Size Weight (in) per metre (Kg)
2 x 1 x 1⁄4 1.202 x 11⁄2 x 1⁄8 0.742 x 11⁄2 x 3⁄16 1.092 x 11⁄2 x 1⁄4 1.4221⁄2 x 1 x 1⁄8 0.7321⁄2 x 11⁄2 x 1⁄8 0.8521⁄2 x 11⁄2 x 3⁄16 1.2521⁄2 x 11⁄2 x 1⁄4 1.643 x 1 x 1⁄8 0.853 x 1 x 1⁄4 1.643 x 11⁄2 x 1⁄8 0.963 x 11⁄2 x 3⁄16 1.403 x 11⁄2 x 1⁄4 1.863 x 2 x 1⁄8 1.073 x 2 x 3⁄16 1.583 x 2 x 1⁄4 2.084 x 1 x 1⁄8 1.064 x 2 x 1⁄4 2.514 x 3 x 1⁄4 2.956 x 3 x 3⁄8 5.63
RT Channels
Aluminium Extrusions
Size (in) Weight per metre (Kg)
11⁄2 x 11⁄2 x 1⁄8 0.992 x 1 x 1⁄8 0.843 x 11⁄2 x 3⁄16 1.953 x 11⁄2 x 1⁄4 x 5⁄16 2.743 x 2 x 1⁄4 2.894 x 2 x 1⁄4 x 5⁄16 3.765 x 2 x 1⁄4 x 5⁄16 4.205 x 21⁄2 x 1⁄4 x 3⁄8 5.286 x 3 x 1⁄4 x 3⁄8 6.396 x 3 x 3⁄8 x 1⁄2 8.698 x 3 x 3⁄8 x 1⁄2 9.109 x 3 x 3⁄8 x 1⁄2 9.2910 x 3 x 3⁄8 x 1⁄2 10.67
0532 Road Transport text 2007 5/11/07 10:40 am Page 5
Standard Products
®7
SheetAlloy 1050-H14
SheetOther alloys
Size Alloys – 5251-H22 3103-H14 4015-H12 6082-T651(mm)
2000 x 1000 x 1.0 ✓
2500 x 1250 x 1.0 ✓
2000 x 1000 x 1.2 ✓ ✓
2438 x 1220 x 1.2 ✓
2500 x 1250 x 1.2 ✓ ✓ ✓
3000 x 1500 x 1.2 ✓
2000 x 1000 x 1.5 ✓ ✓ ✓
2500 x 1250 x 1.5 ✓ ✓ ✓
3000 x 1500 x 1.5 ✓ ✓
2000 x 1000 x 2.0 ✓ ✓ ✓
2500 x 1250 x 2.0 ✓ ✓ ✓ ✓
3000 x 1250 x 2.0 ✓ ✓ ✓
3000 x 1500 x 2.0 ✓ ✓
2000 x 1000 x 2.5 ✓
2500 x 1250 x 2.5 ✓ ✓ ✓
2438 x 1219 x 2.83 ✓
2000 x 1000 x 3.0 ✓ ✓ ✓
2500 x 1250 x 3.0 ✓ ✓ ✓ ✓
3000 x 1250 x 3.0 ✓ ✓ ✓
3000 x 1500 x 3.0 ✓ ✓ ✓
We have in-house facilities for PlasticCoating to suit your requirements
Aluminium Rolled Products
Size Weight(mm) per sheet (Kg)
2000 x 1000 x 0.5 2.712500 x 1250 x 0.5 4.232000 x 1000 x 0.6 3.252500 x 1250 x 0.6 5.082000 x 1000 x 0.7 3.79
Size Weight(mm) per sheet (Kg)
2000 x 1250 x 0.7 5.932000 x 1000 x 0.8 4.342500 x 1250 x 0.8 6.782500 x 1250 x 1.0 8.472500 x 1250 x 1.2 10.2
Stucco SheetAlloy 1050-H14
Size Weight(mm) per sheet (Kg)
2500 x 1250 x 0.9 7.622500 x 1250 x 1.2 10.222500 x 1250 x 1.5 12.752500 x 1250 x 2.0 17.00
White Painted Sheet3105-H46/3003-H45
Size Weight(mm) per sheet (Kg)
2000 x 1000 x 0.5 2.712500 x 1250 x 0.5 4.232000 x 1000 x 0.6 3.252500 x 1250 x 0.6 5.082000 x 1000 x 0.8 4.342500 x 1250 x 0.8 6.782000 x 1000 x 1.0 5.422500 x 1250 x 1.0 8.473000 x 1250 x 1.0 10.202000 x 1000 x 1.2 6.502500 x 1250 x 1.2 10.203000 x 1250 x 1.2 12.203000 x 1500 x 1.2 14.602000 x 1000 x 1.5 8.132500 x 1000 x 1.5 10.162500 x 1250 x 1.5 12.702500 x 1500 x 1.5 15.243000 x 1000 x 1.5 12.203000 x 1250 x 1.5 15.203000 x 1500 x 1.5 18.303100 x 1000 x 1.5 12.603250 x 1250 x 1.5 16.513500 x 1250 x 1.5 17.783750 x 1250 x 1.5 19.054000 x 1500 x 1.5 24.392000 x 1000 x 2.0 10.802500 x 1000 x 2.0 13.552500 x 1250 x 2.0 16.902500 x 1500 x 2.0 20.332500 x 1600 x 2.0 21.682500 x 1750 x 2.0 23.713000 x 1000 x 2.0 16.303000 x 1250 x 2.0 20.303000 x 1400 x 2.0 22.763000 x 1500 x 2.0 24.403000 x 1600 x 2.0 26.023000 x 1750 x 2.0 28.463000 x 2000 x 2.0 32.523100 x 1250 x 2.0 21.003100 x 1500 x 2.0 25.203250 x 1250 x 2.0 22.023250 x 1500 x 2.0 26.42
Size Weight(mm) per sheet (Kg)
3500 x 1250 x 2.0 23.713500 x 1500 x 2.0 28.463750 x 1250 x 2.0 25.413750 x 1500 x 2.0 30.494000 x 1000 x 2.0 21.734000 x 1250 x 2.0 27.174000 x 1400 x 2.0 43.364000 x 1500 x 2.0 32.604000 x 1600 x 2.0 34.694000 x 1750 x 2.0 37.944000 x 2000 x 2.0 43.792000 x 1000 x 2.5 13.602500 x 1250 x 2.5 21.203000 x 1500 x 2.5 30.502000 x 1000 x 3.0 16.302500 x 1000 x 3.0 20.332500 x 1250 x 3.0 25.402500 x 1500 x 3.0 30.492500 x 1600 x 3.0 32.522500 x 1750 x 3.0 35.573000 x 1000 x 3.0 24.403000 x 1250 x 3.0 30.503000 x 1400 x 3.0 34.153000 x 1500 x 3.0 36.603000 x 1600 x 3.0 39.023000 x 1750 x 3.0 42.683000 x 2000 x 3.0 48.783100 x 1250 x 3.0 31.503100 x 1500 x 3.0 37.803250 x 1250 x 3.0 33.033250 x 1500 x 3.0 39.633500 x 1250 x 3.0 35.573500 x 1500 x 3.0 42.683750 x 1250 x 3.0 38.013750 x 1500 x 3.0 45.734000 x 1000 x 3.0 32.534000 x 1250 x 3.0 40.664000 x 1400 x 3.0 45.534000 x 1500 x 3.0 48.804000 x 1600 x 3.0 52.034000 x 1750 x 3.0 56.914000 x 2000 x 3.0 65.00
0532 Road Transport text 2007 5/11/07 10:40 am Page 6
Standard Products®
8
Stainless Steel Rolled Products
Size Weight(mm) per sheet (Kg)
2438 x 1219 x 2.0 16.82500 x 1250 x 2.0 17.63000 x 1500 x 2.0 25.32000 x 1000 x 3.0 16.72438 x 1219 x 3.0 24.82500 x 1250 x 3.0 26.0
Size Weight(mm) per sheet (Kg)
3000 x 1500 x 3.0 37.52438 x 1219 x 4.5 37.62500 x 1250 x 4.5 39.52438 x 1219 x 6.0 50.62500 x 1250 x 6.0 53.23000 x 1500 x 6.0 76.6
5 Bar TreadplateAlloy 5754-H111
PlateAlloys 6082-T651, 5083-0, 6082-T6
Sheet & PlateGrade 1.4003Utility Stainless Steel
We have extensive in house plate sawing facilities thatenable us to supply your requirements cut to size from theabove stock range and also stocks of plate up to 6” thick.
Size Weight 5083-0 6082-T651 6082-T6(mm) per plate (kg)
2500 x 1250 x 4.0 33.90 ✓ ✓
2500 x 1250 x 5.0 42.34 ✓ ✓
2500 x 1250 x 6.0 50.78 ✓ ✓
2500 x 1250 x 8.0 67.81 ✓ ✓
2500 x 1250 x 10.0 84.68 ✓ ✓
2500 x 1250 x 12.0 101.56 ✓ ✓
2500 x 1250 x 15.0 127.18 ✓ ✓
2500 x 1250 x 16.0 135.62 ✓ ✓
2500 x 1250 x 20.0 169.37 ✓ ✓
2500 x 1250 x 25.0 211.77 ✓ ✓
ShateAlloy 5251-H22Some sizes available in Alloy 6082-T651and/or 1050A-H14
Size Weight(mm) per sheet (Kg)
2000 x 1000 x 4.0 21.72500 x 1250 x 4.0 33.92438 x 1219 x 4.76 38.42000 x 1000 x 5.0 27.12500 x 1250 x 5.0 42.3
Size Weight(mm) per sheet (Kg)
2000 x 1000 x 6.0 32.52500 x 1250 x 6.0 50.82438 x 1219 x 6.35 51.22500 x 1250 x 6.35 53.8
Diamondbrite Treadbrite(propeller pattern) 3048 x 1220 x 3.048mm
Size Weight (mm) per plate (Kg)
2500 x 1250 x 2.0 50.92500 x 1250 x 3.0 76.43000 x 1500 x 3.0 110.02500 x 1250 x 4.0 102.03000 x 1500 x 4.0 147.02500 x 1250 x 5.0 127.02500 x 1250 x 6.0 153.0
Size Weight (mm) per sheet (Kg)
2500 x 1250 x 1.0 24.52000 x 1000 x 1.5 24.52500 x 1250 x 1.5 38.23000 x 1500 x 1.5 55.02000 x 1000 x 2.0 32.62500 x 1250 x 2.0 50.93000 x 1500 x 2.0 73.42500 x 1250 x 2.5 63.7
Hot Rolled 1D Finish Cold Rolled 2B Finish
Aluminium Rolled Products
Product Size Approximate weightCode (mm) per plate (Kg)
ATG15 2500 x 1250 x 1.5 13.2ATG20 2500 x 1250 x 2.0 16.8ATG30 2500 x 1250 x 3.0 26.1
TripleGrip (ATG)Aluminium TreadplateAlloy 5052H32
Circle PolishedStainlessGrades 430 & 304
Size Weight(mm) per sheet (Kg)
2500 x 1250 x 0.7 17.92500 x 1250 x 0.9 23.02500 x 1250 x 1.2 30.72500 x 1250 x 1.5 38.42500 x 1250 x 2.0 51.2
0532 Road Transport text 2007 5/11/07 10:40 am Page 7
Standard Products
®9
Size Thk Weightkg/mtr
25 x 25 1.2 0.9225 x 25 1.5 1.1425 x 25 2.0 1.4930 x 30 1.2 1.1030 x 30 1.5 1.3730 x 40 2.0 1.8440 x 40 1.2 1.4940 x 40 1.5 1.8540 x 40 2.0 2.4550 x 50 1.5 2.3250 x 50 2.0 3.0860 x 60 2.0 3.7180 x 80 2.0 4.98100 x 100 2.0 6.40
Square Tube
SheetPolished 240 Grit & Bright PolishedWhite Poly Coat 1 SideGrades 430 & 304
Stainless Steel Structural Tube Square & Rectangular
Size Thk Weightkg/mtr
30 x 10 1.5 0.7130 x 15 1.5 0.7630 x 20 1.5 1.1440 x 15 1.5 1.2540 x 20 1.2 1.1040 x 20 1.5 1.3740 x 40 2.0 1.8450 x 25 1.2 1.4150 x 25 1.5 1.7550 x 25 2.0 2.3150 x 30 1.5 1.8560 x 20 1.5 1.8560 x 20 2.0 2.4560 x 40 1.5 2.3260 x 40 2.0 3.0880 x 40 1.5 2.8080 x 40 2.0 3.71100 x 50 2.0 4.68100 x 60 3.0 7.53
Rectangular Tube
NB. Large range of other sizes available.
Many other stainless steel sheet andplate items are available in a range ofgrades, thicknesses, sizes and finishes.
Size Weight (mm) per sheet (Kg)
2000 x 1000 x 0.7 11.52500 x 1250 x 0.7 17.92000 x 1000 x 0.9 14.72500 x 1250 x 0.9 23.02000 x 1000 x 1.0 16.42500 x 1250 x 1.0 25.63000 x 1500 x 1.0 36.82000 x 1000 x 1.2 19.6
Size Weight (mm) per sheet (Kg)
2500 x 1250 x 1.2 30.73000 x 1500 x 1.2 44.22000 x 1000 x 1.5 24.62500 x 1250 x 1.5 38.43000 x 1500 x 1.5 55.32000 x 1000 x 2.0 32.72500 x 1250 x 2.0 51.23000 x 1500 x 2.0 73.7
Thickness Unit Weight on base (mm) per plate (Kg)
3000 x 1000 x 3.0 78.03000 x 1250 x 4.5 143.03000 x 1250 x 6.0 180.03000 x 1250 x 8.0 210.0
Stainless TreadPlateAISI 304, Dual Certified to DIN 59220 (T) &ASTM A793/96 Pattern 1
Stainless Steel Rolled Products – continued
0532 Road Transport text 2007 5/11/07 10:41 am Page 8
Standard Products®
10
Other products available from Aalco®
Please contact your local service centre for further information on all Aalco products and a copy of our comprehensive stock list.
Details on reverse of this brochure.
Stainless Steel Bar & Sections
Stainless Steel Welded Mesh
Stainless Steel Sheet & Plate
Grade 1.4301 (304) in two panel sizes: 8ft x 4ftand 6ft x 3ft with various wire thicknesses andaperture dimensions
Round Flat Angle
Square Hexagon
A huge range in thicknessess 0.4mm to 12mmand sheet sizes 2m x 1m to 6m x 2m Grades: 1.4016 (430)
1.4301/4307 (304/304L)1.4401/4404 (316/316L)
Pre-polished sheet – Dull Polished and Mirror Polished
Wide range of sizes in variouspolished finishes
Sheet Plate Extrusions
Angle Flat Round
Hexagon Square Tube
Stainless Steel Decorative Tube
Copper, Brass & Bronze
`
0532 Road Transport text 2007 5/11/07 10:41 am Page 9
Bearers/Runners
®11
FB1Wt. 2.437 kg/m
➤
6.35➤
➤
3.81➤
➤
➤38.1
➤
➤50.8
11.1
3
➤
➤
101.
6
➤
➤
➤4.78
➤
76.2
➤
➤
101.
6
➤
➤
101.
6
➤
➤
➤
3.81➤
➤
➤63.5
➤➤
47.63
➤
➤38.1
FB3Wt. 2.404 kg/m
➤
7➤
➤4.76
➤
➤9.53
➤
➤3.81➤
➤3.18➤
➤9.54
➤
➤
3.18
➤
➤
3.96
➤
FB8Wt. 1.695 kg/m
FB4Wt. 2.018 kg/m
For lightweight bearers/runners see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:41 am Page 10
Bearers/Runners®
12
76.2
➤
➤
FB12Wt. 2.814 kg/m
12.7
➤
➤20
3.2
➤
➤
➤
➤57.2
FB58Wt. 3.03 kg/m
4.75
4.75
4.754.75
50.8mm
47.6
127.
0
➤
➤
➤
➤
➤
➤
➤
➤
3.96➤
➤
101.
6
➤
➤
50.8➤
➤
4.75
➤
➤
FB28Wt. 2.56 kg/m
For lightweight bearers/runners see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:41 am Page 11
Bearers/Runners
®13
➤
➤38.1
76.2
➤
➤
192.
8
➤
➤
FB11Wt. 2.369 kg/m
15
➤
➤
➤
➤
➤
50.8
R5
22.2
3➤
➤
FB2Wt. 3.443 kg/m
225.
4
➤
➤
101.
6➤
➤
For lightweight bearers/runners see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:41 am Page 12
Steel Bearers/Runners®
14
A
➤
➤A
➤
➤
13
➤
➤
➤
C➤
➤
C➤
B➤
➤
13
➤
➤
Galvanised Steel Lipped Bearers/RunnersAalco® Description A B C Length
Part No. mm KgsGB2-2134 Lipped Channels 75 50 2 2134 5.6GB23-2438 Lipped Channels 100 50 2.3 2438 8.9GB23-2540 Lipped Channels 100 50 2.3 2540 9.0GB23-2550 Lipped Channels 100 50 2.3 2550 9.3GB25-2550 Lipped Channels 100 50 2.5 2550 10.1GB3-2438 Lipped Channels 100 50 3 2438 11.7GB3-2550 Lipped Channels 100 50 3 2550 12.1GB3-7620 Lipped Channels 100 50 3 7620 36.3
Galvanised Steel Plain Runners – Main SidesAalco® Description A B C Length
Part No. mm KgsGR3-130-7 Plain Channels 130 50 3 7620 36.1GR3-150-7 Plain Channels 150 50 3 7620 39.3GR3-150-9 Plain Channels 150 50 3 9144 47.1GR5-100-6 Plain Channels 100 50 5 6400 45.2GR5-100-7 Plain Channels 100 50 5 7620 53.9GR5-100-9 Plain Channels 100 50 5 9144 64.6GR5-127-7 Plain Channels 127 50 5 7620 61.3GR5-127-9 Plain Channels 127 50 5 9144 73.6GR5-150-7 Plain Channels 150 50 5 7620 68.8GR5-150-9 Plain Channels 150 50 5 9144 82.6
3045 mm
2993 mm (73 x 41)27 mm
0532 Road Transport text 2007 5/11/07 10:41 am Page 13
Load Restraint Track
®15
82
50.10
45.50 18.35 18.25
15
2.30
41 25 R 12.50 7
82
6.50
29
3045 mm
2993 mm (73 x 41)27 mm 25 mm25 27 2993 (73 x 41)
3045
Section 1806SSStainless Steel
Section 1806Zinc Plated Steel
50.1
0532 Road Transport text 2007 5/11/07 10:41 am Page 14
Floor Planks®
16
FP1Wt. 2.336 kg/m
15.0
8
➤
➤20
3.2
➤
➤
➤ 2.38➤
➤
➤22.23
FP2Wt. 2.376 kg/m
15.0
8
➤
➤20
3.2
➤
➤
➤ 2.38➤
➤
➤22.23
For lightweight floor planks see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:41 am Page 15
Floor Planks
®17
➤
➤15
FP12Wt. 2.338 kg/m
18
➤
➤23
0
➤
➤
➤2.5➤
FP24Wt. 2.143 kg/m
➤
2.3➤
230
➤
➤
➤
16➤
For lightweight floor planks see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:41 am Page 16
Floor Planks®
18
➤1.98➤
➤12.7➤
FP15Wt. 1.518 kg/m
228.
34
➤➤
➤
➤13.49
FP16Wt. 0.475 kg/m
27
➤
➤
50.8
➤
➤
228.
6
➤
➤
➤2.29➤
➤
➤22.23
FP4Wt. 2.169 kg/m
25.4
➤
➤
For lightweight floor planks see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:41 am Page 17
Timber Flooring
®19
Phenolic Mesh Faced Plywood with a slip-resistant surface
BENEFITS
Slip ResistanceRegular mesh pattern, 240 g/sm, film faceprovides slip resistance and a hard-wearingsurface.
Predictable PerformanceQuality control in selection of materials andmanufacture ensures consistent performance.
StabilityThe high temperature pressing of film andveneer, together with the thick film face giveslong life and wear resistance.
Film Faced ReverseThe smooth film face on the reverse providesprotection from damp environments.
GUIDANCE FOR INSTALLATION
Resealing of Cut or Drilled AreasOur phenolic mesh faced plywoods are edgesealed at the factory. To obtain long life, all cutedges and drilled holes must be sealed beforefixing. Water entering unsealed areas cancause localised swelling and reduce the servicelife of the plywood.
FixingsGalvanised or stainless steel fixings will resistcorrosion and unsightly damage to the board.
Mechanical SupportAdequate mechanical support will preventexcessive flexing of the board in service andreduce the possibility of fracturing the phenoliccoating.
Regular MaintenanceThe boards require minimal maintenance innormal use. However, removal of any build upof dirt and algae on the mesh surface willprevent reduction of slip resistance.
FL-BD18
Our phenolic mesh faced plywood features quality face veneers in hardwood of consistentspecies and grade. As with the film-faced plywood, the veneers are bonded with phenolic‘weather and boilproof’ glue lines throughout. The mesh face is produced with a heavier weightof phenolic film pressed with a mesh platen to create a slip-resistant surface.
Size Weight (kg)
2440 x 1220 x 12mm (220gm/m2) 24.82440 x 1220 x 15mm (220gm/m2) 31.02440 x 1220 x 18mm (220gm/m2) 37.22500 x 1220 x 18mm (220gm/m2) 38.2
Size Range
0532 Road Transport text 2007 5/11/07 10:41 am Page 18
Timber Flooring®
20
EGL LaminateEdge Glued Laminate that with care can be crosscut and drilled to suit almost any size of floor
● Outers – Keruing or Kapur for hardness ● Inners – Sepetir or mixed red hardwood for rigidity and lighter weight
Profile: Machined to half lap pattern with ‘crusher bead’ to allow expansion without distortion
Width: 305mm face / 319mm overall
Thicknesses: 22mm & 28mm
Lengths: Up to 45ft
Standard lengths (feet): 20, 25, 26, 28, 30, 45
Weight per foot: 22mm – 1.35kg / 28mm 1.9kg
Please also refer to the following alternative flooring solutions:Page 8 – Aluminium TreadplatePage 9 – Stainless Treadplate
Pages 16-18 – Aluminium Floor PlanksPage 89 – Item 4 – LoadsMORE Aalcodek Floor Plank
Keruing Half Lap Planking
● 150mm wide in two thicknesses – 22mm and 28mm● Available in lengths from 16ft to 26ft ● Weight per linear metre is 3.2kg for the 22mm thick and
4.06kg for the 28mm thick
0532 Road Transport text 2007 5/11/07 10:41 am Page 19
Side Raves
®21
SR1Wt. 1.865 kg/m
SR3Wt. 1.660 kg/m
➤3.18➤
➤
➤53.98
➤
➤63.5
3.18
➤
127.
34
➤
➤
100.
13
➤
➤
➤
➤34.93
➤
➤35
3.18
➤
3.18
➤3.
18
➤
➤3.18➤
For lightweight side raves see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:41 am Page 20
Side Raves®
22
SR4Wt. 2.065 kg/m
SR5Wt. 1.730 kg/m
➤
➤63.5
➤
➤63.5
➤
➤31.7512
5.5
➤
➤
103.
5
➤
➤
➤
➤35
➤ 2.54➤
➤31.75
3.5
➤
2.54
➤
3.5
➤
2.54
➤
➤3.5➤
For lightweight side raves see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:41 am Page 21
Side Raves
®23
➤
➤50.80 3.96
➤
123.
83
➤
➤
➤
➤63.5
04.7
8
➤
➤
3.18
98.4
2
➤
➤
➤
➤34.93
SR17Wt. 1.652 kg/m
SR19Wt. 2.511 kg/m
For lightweight side raves see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:41 am Page 22
Side Raves®
24
➤
➤63.5
➤
➤38.1
155.
58
➤
➤
128.
2➤
➤
➤3.18
➤3.18
102
➤
➤
77.4
6
➤
➤
3.18
➤
3.18
➤
3.18
➤
3.18
➤
SR11Wt. 1.982 kg/m
SR14Wt. 1.75 kg/m
SR22Wt. 1.52 kg/m
➤
➤38.1
77.5
➤
➤3.
0
➤
➤
➤35
➤
➤63
➤2.5➤
15
➤
➤3.
0➤
For lightweight side raves see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:42 am Page 23
Side Raves
®25
➤3
➤3.5
SR38Wt. 2.795 kg/m
230
➤
➤
100
➤
➤10
0
➤
➤
➤
➤39.5
➤
➤18
➤2.54 ➤
➤32
➤
➤50.96 ➤2.54
60
➤
➤10
3
➤
➤
SR45Wt. 1.581 kg/m
For lightweight side raves see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:42 am Page 24
Side Raves®
26
➤
➤25.4
➤
➤38.1
SR56Wt. 2.103 kg/m
SR61Wt. 1.796 kg/m
3.0
➤
177.
98➤
➤
102.
3
➤
➤
➤3.0
3.0
➤
➤
➤3.18
➤3.1
8
➤
➤38.1
149.
23
➤
➤
76.2
➤
➤
For lightweight side raves see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:42 am Page 25
Side Raves
®27
198
➤
➤
174.
75
➤
➤
➤ 3.2➤
102
➤
➤
102
➤
➤
3.2
➤
SR1PWt. 2.260 kg/m
SR2PWt. 1.783 kg/m
➤ 2.75➤
2.75
➤
For lightweight side raves see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:42 am Page 26
Side Raves®
28
SR13Wt. 2.220 kg/m
SR20Wt. 2.850 kg/m
63.5
98.4
2
108.
00
31.7
5
34.93
33.32
3.18
63.5
57.15
3.20
3.98
For lightweight side raves see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:42 am Page 27
Side Guards
®29
SG100Wt. 2.162 kg/m
SGP2Wt. 1.539 kg/m
SG3Wt. 1.819 kg/m
➤
➤50
9
➤
➤
14
➤
➤
➤ 3.0➤
➤
R50
➤
➤100
100
➤
➤
100
➤
➤
100
➤
➤
➤
➤2.5➤
➤3.0
➤
➤50
15➤
➤
➤
➤
3.0
0532 Road Transport text 2007 5/11/07 10:42 am Page 28
Side Guards®
30
SG132Wt. 1.426 kg/m
SGP132Wt. 1.773 kg/m
31
➤
➤
101
➤
➤
101➤
➤
2.0➤
➤
31➤
➤
R50
➤
ø4
➤
➤
SGP4Wt. 1.764 kg/m
30➤
➤
1.7➤
➤
100.
75
➤
➤
45.8
8
➤
➤9
➤
3.17
104.78
104.
78
3.17
0532 Road Transport text 2007 5/11/07 10:42 am Page 29
Side Guard Assembly
®31
To Suit Single Sideguard2 X SGP132 @ 100mm2 X REC-SGP1322 X EC-SG1324 X M8 x 25mm Cup Square Bolts c/w Nylock Nuts
To Suit Double Sideguard2 X SGP132 @ 500mm2 X REC-SGP1324 X EC-SG1328 X M8 x 25mm Cup Square Bolts c/w Nylock Nuts
Image shows the general configuration forsideguards. The pedestrian pillars are the radiusparts at the front.
REC SGP132
EC SG132
3.17
EC-SG132
REC-SG132Sideguard Pedestrian Kit
Side Guard LegsSGL500/SGL700
M8 Cup SquareCoach Bolts
➤
➤
➤
REC-SGP132
EC-SG132
0532 Road Transport text 2007 5/11/07 10:42 am Page 30
Curtainsider Bodies®
32
View from above
1
3
8
610
7
5
4
3
2
2
9
– Fig. 2
– Fig. 1
These sectionsin GalvanisedSteel may alsobe suitable.
Door and Aperture, Edge CappingSections to suit plywood based doorpanels of 11,14,17 and 22mm.
Item Part No. Description
1 CCR50 Cantrails, dedicated to CurtainsiderCCR60 Bodies construction as part of Roof
Assembly – Fig 2.
2 CR50 Headbars to match above Item 1 CR58 Cantrails and Corner Caps CC1005 and
CC1007 as listed, Item 6 on Fig. 2.
3 CCP50F FrontCCP50R Rear4 x 2 x 1/4 Corner Pillars of Standard Channel with
dedicated sections 5 x 2 x 1/4 for Radiused Corners. 6 x 3 x 1/4CP230 Radiused Corner Section.
GB3-2550 100 x 50 x 3 Lipped ChannelGR5-127-7 127 x 50 x 5 Plain ChannelGR5-150-7 150 x 50 x 5 Plain Channel
4 KS456 Kick Strip, Bulkhead/Floor attachment.Standard Angles as Fig. 3 – Item 10 also applies.
5 DC1P11 DC2P11DC1P14 DC2P14DC1P17 DC2P17DC1P22 DC2P22
6 ND Corner Gussets in Aluminium orGalvanised Steel to order.
Item Part No. Description
7 Fig. 1 Underframe Assembly – Basic assembly,dedicated Rave Sections will beconsidered for manufacture on request.
8 Fig. 2 Roof Assembly, with dedicated Cantrailsand Headbars as Items 1 and 2.
9 GRP GRP/Plywood, Laminated BulkheadPanels of various thicknesses, cut to size and in various colour/surface texture finishes.
10 GRP Door Panels, plywood based with GRP,metal or phenolic resin facing skins invarious thicknesses.
0532 Road Transport text 2007 5/11/07 10:42 am Page 31
Corner Pillars
®33
CP1Wt. 0.897 kg/m
31.7
5
➤
➤31
.75
➤
➤25
.4
➤
➤
127
➤
➤
➤
➤
2.36
➤
➤57.15
31.75➤
➤
22.23➤
➤
31.75➤
➤
➤
➤57.15
➤
➤3.18
➤
➤2.39
CP2Wt. 2.267 kg/m
For lightweight corner pillars see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:42 am Page 32
Corner Pillars®
34
CP10Wt. 2.411 kg/m
73.0
3➤
➤
152.
4
➤
➤
31.7
5
➤
➤
31.75➤
➤
31.75➤
➤
25.4➤
➤
22➤
➤
➤
➤2.54
➤
➤3.18
➤
➤2.36
➤
➤2.5
➤
➤38.1
➤
➤56.56
31.7
5➤
➤
CP5Wt. 1.411 kg/m
For lightweight corner pillars see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:42 am Page 33
Corner Pillars
®35
CP14Wt. 1.88 kg/m
➤
➤111.12
➤
➤2.3
8
22.2
2
➤
➤
31.75➤
➤
➤R82
.55
➤
➤22.22
31.7
5
➤
➤
➤
➤11
1.12
CP11Wt. 1.307 kg/m
22.2
2
➤
➤➤
➤22.22 ➤
➤60.43
31.7
5
➤
➤
60.4
3
➤
➤
➤
➤2.36
31.75➤
➤
➤
R31.75
For lightweight corner pillars see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:42 am Page 34
Corner Pillars®
36
CP18Wt. 0.930 kg/m
CP25Wt. 1.100 kg/m
➤
➤62.8 ➤
➤84
➤
➤84
62.8
➤
➤
➤
➤2.8
➤
➤2.5
R24.5
➤
R25
➤
CP27Wt. 1.171 kg/m
76.2
47 3
R 27
76.2
47
3
76.2 3
90˚
45˚
3
76.2
3
For lightweight corner pillars see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:42 am Page 35
Corner Pillars
®37
CP50Wt. 1.509 kg/m
➤
➤100
➤
➤10
0
R50
➤
➤
➤3.0
115
➤
➤
➤
40➤
➤
40➤
➤
115➤
➤
R75
CP75Wt. 1.652kg/m
3.0➤
➤
For lightweight corner pillars see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:43 am Page 36
Corner Pillars®
38
CP76Wt. 1.137 kg/m
➤
➤82
➤
➤32
➤
➤29
.46
➤
➤25
➤
➤2.54
➤
➤22 ➤
➤17
➤
➤41
➤
➤72
➤
➤2.54
➤
➤32
CP77Wt. 1.101 kg/m
R13
➤
For lightweight corner pillars see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:43 am Page 37
Corner Pillars
®39
R127
CP127Wt. 2.298 kg/m
➤
90º
➤
➤
➤
3
➤
➤
40
➤
➤
40
➤
For lightweight corner pillars see LoadsMORE sections on pages 87-98
➤
➤23
5.75
0532 Road Transport text 2007 5/11/07 10:43 am Page 38
Corner Pillars®
40
CP150Wt. 2.043 kg/m
CP230Wt. 1.238 kg/m
➤
➤123.82
➤
➤3.18
➤
➤12
3.82
R76.2
➤
R50
➤
➤
➤100
50
➤
➤
For lightweight corner pillars see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:43 am Page 39
Corner Pillars
®41
CPFT1Wt. 0.926 kg/m
CPFT2Wt. 1.276 kg/m
➤
➤64
➤
➤64
R18
➤
➤
6
➤
2.5 ➤
➤
➤10
0
➤
➤64
➤
➤2.5
R18
➤
➤
➤6➤
For lightweight corner pillars see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:43 am Page 40
Corner Pillars – Curtain Sider®
42 CCP50RWt. 4.4047 kg/m
➤
➤15
0
➤
➤55
➤
➤50
➤3
➤
➤5
➤
➤25
➤5
➤
➤
➤
4
➤
R50
CCP50FWt. 3.652 kg/m
➤
➤13
1
➤
➤55 ➤ 6
➤
➤50
➤
5
➤ 5➤
➤25
➤8 ➤
For lightweight corner pillars see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:43 am Page 41
Corner Pillars – GRP Captive
®43
CCP14Wt. 2.125 kg/m
To suit 14mm GRP
➤
➤
90
➤
➤
90
➤
➤
To suit14mm GRP
➤
➤
➤
To suit14mm GRP
➤
➤35
2.65 typ
R50
R29.2
➤
➤
115
➤
➤
115
➤
➤
To suit17mm GRP
➤
➤
➤
To suit17mm GRP
➤
➤35
2.9 typ
R75
R50.7
CCP17Wt. 2.905 kg/m
To suit 17mm GRP
0532 Road Transport text 2007 5/11/07 10:43 am Page 42
GRP Panelled Van Bodies®
44
View from above
1
5
10
7
6
9
4
3
2
3
– Fig. 2
– Fig. 1
8
2
Item Part No. Description
1&2 CR25 Cantrails and Headbars. These sections CR29 are applicable to GRP Panelled
Construction, but may be adapted toFrame and Panel Bodywork (Fig. 5).
CR31CR50CR58CR75CR127
3 CP18 Corner Pillars suitable for GRP Panelled CP25 Construction, but may be adapted to
Frame and Panel Bodywork (Fig. 5).CP50 These sections may also be used as outer
Corner Cappings on insulated and CP75 refrigerated bodies.CP127CP150CPFT1CPFT2
4 DC1P11 Door Panel Mouldings (Edge Cappings) DC2P11 may be used on door panels and DC1P14 apertures of GRP or Metal Faced DC2P14 Plywood with overall thicknesses of DC1P17 11,14,17 or 22mm.DC2P17DC1P22DC2P22
5 Fig. 1 Underframe Assembly. Basic Assembly SR38 used with dedicated Rave/Mainside SR45 Sections as listed, with GRP/Plywood SR56 Aluminium and Composite Panels.SR61SR1PSR2P
Item Part No. Description
6 Fig. 2 Roof Assembly complete.
7 GRP GRP/Plywood Laminated Panels of various thicknesses, cut to size and in various colour/surface texture finishes.
8 GRP Door Panels, plywood based with GRP,metal or phenolic resin skins, in variousthicknesses.
9 TH2 Interior Rub Rails, Load Restraint Rails, TH14 Crash Bars and Kick Strips.TH21TH61TH90FP15FP16KS454KS456
10 TH14 Exterior Rub Rails with Cast Aluminium TH61 End Blanking Caps.TH90FP15TH2
CC28 for Cast Aluminium End Blanking Caps TH14 for the above sections.CC38 forTH61CC35 for TH90CC24 for FP15CC14 for TH2
0532 Road Transport text 2007 5/11/07 10:43 am Page 43
GRP Panels
®45
`
C.P.R. Panels with Plywood core, GRP coating and gelcoat on both sides.
Gelcoat White Polyester Resin
Glasstissue 30g/m2 Plywood: Types CPR CPRS CPRSR
Types CPR CPRS CPRSR WBP Glassfibre g/m2 300 450 840
Glassfibre g/m2 300 450 840 Glasstissue 30g/m2
Polyester Resin Gelcoat white White
STANDARD mm 6 8 10 11 14 17 20 24 27 30WEIGHT kg/m2 CPR 5.5 6.5 8.5 9 11 13 14.5 17 18.5 20.5
WEIGHT kg/m2 CPRS 6.2 7.3 9.1 9.6 12 13.7 15.3 17.6 19.3 21.3
WEIGHT kg/m2 CPRSR 6.8 7.8 9.8 10.3 12.3 14.3 15.8 18.3 19.8 21.8
STANDARD WIDTH 2438mm LENGTH up to 13550mmMAXIMUM WIDTH 3150mm SPECIAL SIZES on request
LENGTH +/– 5mm THICKNESS +/– 1mmWIDTH +/– 3mm DIAGONAL DIFFERENCE +/– 6mm
These panels fulfil the specifications of the NF Standard XP T 57-950-1
Specifications – From the outside to the inside
Thicknesses
Dimensions
Tolerances
Aalco stock of PANOLIT® CPR PanelsThickness Length Width Weight
mm mm mm kg
11 2440 2438 54
11 6096 2438 134
14 2438 2438 65
14 4877 2438 131
14 6096 2438 163
14 7315 2438 196
17 2438 2438 77
17 2743 2438 87
17 3048 2438 97
17 5486 2438 174
17 6096 2438 193
17 6705 2438 213
17 7315 2438 232
17 7925 2438 251
17 8534 2438 270
17 9144 2438 290
0532 Road Transport text 2007 5/11/07 10:43 am Page 44
GRP Panels®
46
`
NAPS Panels Honeycomb panels with GRP Coating and gelcoat on both sides.
Gelcoat White Polyester Resin
Glasstissue 30g/m2 Honey- Types NAPS NAP6 NAP7
Types NAPS NAP6 NAP7 comb Glassfibre g/m2 450 600 740
Glassfibre g/m2 450 600 740 Glasstissue 30g/m2
Polyester Resin Gelcoat White
STANDARD mm 14 17 20 25 30WEIGHT kg/m2 NAPS 6.7 7.0 7.3 7.7 8.2
WEIGHT kg/m2 NAP6 7.8 8.0 8.2 8.6 9.0
WEIGHT kg/m2 NAP7 8.0 8.3 8.5 9.0 9.3
Coef. of insulation 5.03 4.37 3.66 2.87 2.37w/m2/k (NAPS)
STANDARD WIDTH 2438mm LENGTH up to 13550mmMAXIMUM WIDTH 3150mm SPECIAL SIZES on request
LENGTH +/– 5mm THICKNESS +/– 2mmWIDTH +/– 3mm DIAGONAL DIFFERENCE +/– 6mm
These panels fulfil the specifications of the NF Standard XP T 57-950-1
Specifications – From the outside to the inside
Thicknesses
Dimensions
Tolerances
Aesthetic Appearance: Honeycomb weft may slightly show through on the surface.
GRP Liner PanelsThese light-weight gel-coated GRP Liner Panels are used in a range of applications includingrefrigerated vehicles, camper vans and leisure vehicles.
Aalco stock of NAPS PanelsLength (mm) Width (mm) Thickness (mm) Weight per sheet (kg)
2438 2438 14 39.9
6096 2438 14 99.7
Aalco stock of GRP Liner Panels – 4mm thickLength (mm) Width (mm) Weight per sheet (kg)
2438 2438 34
6096 2438 85
0532 Road Transport text 2007 5/11/07 10:43 am Page 45
Cant Rail – GRP Captive
®47
CCR14Wt. 1.697 kg/m
To suit 14mm GRP
CCR17Wt. 2.158 kg/m
To suit 17mm GRP
42.5
➤
➤
➤
➤25
➤
➤
To suit14mmGRP
2.65 typ
2.9 typ
R50
32➤
➤
➤
32
➤
➤
42.5
R75
➤
➤
➤
➤
➤25
➤
➤
To suit17mmGRP
0532 Road Transport text 2007 5/11/07 10:43 am Page 46
Cant Rails®
48
➤
➤25.4 ➤
➤25.4
➤
➤31
.75
➤
➤
➤
➤
47.6
2
R76.2
88º
➤
➤
➤
3.18
CR31Wt. 2.215 kg/m
CR29Wt. 1.278 kg/m
➤
➤66.67
➤
➤85
.76
➤
➤28.57
➤
➤31
.75
➤
➤2.54
For lightweight cant rails see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:43 am Page 47
Cant Rails
®49
➤
➤25
➤
➤100
➤
➤32
➤
➤10
5
CR50Wt. 2.058 kg/m
➤
➤3.0
R50
➤
To fit Cant Rails
CR25 & CCR25
CR50 & CCR50
RSC01Wt. 0.282 kg/m
➤
➤33
➤
➤24
➤
➤17
➤
➤4
➤3.8
➤
➤84
➤
➤90
➤
➤59R25
➤
➤
➤32
➤
➤2.5
CR25Wt. 1.614 kg/m
For lightweight cant rails see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:44 am Page 48
Cant Rails®
50
CR58Wt. 1.695 kg/m
➤
➤84
➤
➤25
➤
➤32
➤
➤92
➤3
CR75Wt. 1.666kg/m
115➤
➤
115
➤
➤
32
➤
➤
20
R75
➤
➤
➤
25➤
➤15➤
➤
2.5➤
➤
For lightweight cant rails see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:44 am Page 49
Cant Rails
®51
➤
90º
➤
➤
➤40
CR127Wt. 2.692 kg/m
➤➤
3
➤
➤32
➤
➤20
➤
➤15 ➤
➤25
R127➤
For lightweight cant rails see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:44 am Page 50
Cant Rails®
52
CCR50Wt. 4.105 kg/m
➤
➤25
➤
➤100
➤
➤10
5
➤
➤3.0
➤
➤16
➤
➤
32➤
4
R50
➤4
➤
3.0
➤
➤
32
➤
5.0
➤
➤
40
CCR60Wt. 3.111 kg/m
➤
➤25
➤
➤84
➤
➤32
➤
➤14
➤ 4
➤
➤32
➤
➤40
➤
➤20
➤
➤92
➤3
For lightweight cant rails see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:44 am Page 51
Cant Rails
®53
SCR7Wt. 2.22 kg/m
SCR13Wt. 1.653 kg/m
84º
R31.75
➤
➤
➤ ➤25.4
➤
➤
31.75
➤
➤30
➤
➤31
.75
➤ ➤22.5
➤
➤25
.4
➤2.
64
30.2
22
.2
31.7
5
25.4 22.2
84˚R80
31.75 2.64
For lightweight cant rails see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:44 am Page 52
Cant Rails®
54 SCR40Wt. 2.682 kg/m
SCR37Wt. 2.175 kg/m
➤
➤32
➤2.
6
➤
➤50
85.5º
R97
R100
➤
➤
➤
40
➤
➤45
➤
➤25
➤
➤25
➤➤
16
R100
R97.4
➤ ➤30
➤ ➤60
➤
➤32
➤
➤
16
➤➤
➤52.5
➤
➤
For lightweight cant rails see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:44 am Page 53
Roofing Components
®55
Aluminium Roof Coil2550mm wide x 0.8mm thick.Available in full coil and cut to anylength specified, then recoiled for easytransport and handling.
GRP Roof Coil2550mm wide x 1.3mm thickAvailable in Opal or Blue. 42 metre longcoils that can be cut to any length thenrecoiled and packed for easy transportation.
Pre-Bowed AluminiumRoof SticksSection TH2 (see page 56), 2500mm long with 1” rise.
SealantsParabond 6000 Adhesive/SealantTough, elastic adhesive sealantwith universal applications.Flexible adhesion to most commonmaterials including wood, PVC, glass,mirrors, aluminium, stainless steel, copper.Product is paintable.
Detaflex DL4000 SealantHigh modulus paintablepolyurethane sealant, specificallyformulated for the automotive and truck industry.
Double-Sided TapeDS1619White, high bond strength DS Tapefor a wide range of applications.Bonds well to metals, plastics, etc.
Standard Top HatMaterial: 1.2mm Galvanised Mild SteelWeight: 1.12kg/meterAvailability: Ex-Stock 2.46m 1” Rise
Flanges down.Other lengths made to order.
Steel Top Hats and Roof Sticks
Top HatMaterial: 0.9mm Galvanised Mild SteelWeight: 0.84kg/meterAvailability: Made to order.
Bowler Hat RoofsticksMaterial: 0.9mm Galvanised Mild SteelWeight: 0.78kg/meterAvailability: Made to order. Please specify rise.
63
25
3132
31
25
68
70
38
Roofsticks will normally be supplied pre-bowed with legs on inside radius
Can also be supplied pre-bowed with legs on outside of radius
Rise normally specified over 2.44 metres. Maximum rise 75mm.
0532 Road Transport text 2007 5/11/07 10:44 am Page 54
Top Hats®
56
TH2Wt. 0.777 kg/m
TH5Wt. 0.563 kg/m
TH14Wt. 1.350 kg/m
➤
➤76.2
➤
➤111.1
➤
➤38.1
➤
➤55.55
➤
➤66.68
➤
➤25.4
➤
➤31
.75
➤
➤22
.23
➤
➤28
.58
➤
➤2.
03
➤➤
2.36
➤
➤3.18
➤
➤2.
54
➤
➤2.
03
Available as Roof Sticks 2500mmwith 1” rise (see page 55)
For lightweight top hats see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:44 am Page 55
Top Hats
®57
➤
➤60.25
➤
➤44.45
➤
➤25.4
➤
➤38.1
➤
➤31.75
➤
➤57.15
➤
➤69.85
➤
➤15
.88
➤
➤31
.75
➤
➤38.4
➤
➤101.6
➤
➤1.
50
➤
➤6.35
➤
➤3.18
➤
➤
5.0
TH16Wt. 0.421 kg/m
TH21Wt. 1.743 kg/m
TH30Wt. 0.830 kg/m
TH26Wt. 0.544 kg/m
➤
➤3.18
➤➤
➤1.58
➤
➤31
.75
➤
➤2.
38
➤
➤3.
05
➤
➤2.54
For lightweight top hats see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:44 am Page 56
Top Hats®
58
TH13Wt. 1.375kg/m
STH12Wt. 2.016 kg/m
38.1
4.75
4.75
3.96
53.98 23.81 23.81
3.96
101.6
NTH100Wt. 0.33 kg/m
25.40
50.80
114.6
19
64
4
3.5
15.88
For lightweight top hats see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:44 am Page 57
Top Hats
®59
TH61Wt. 1.508 kg/m
TH90Wt. 2.137 kg/m
➤
➤3.18
➤
➤31.75
➤
➤15
5.6
➤
➤22
.23
➤
15.8
8
➤
➤22
8.6
➤
➤22
.23
➤
15.8
8
➤
➤31.75
➤
➤3.18
➤
➤
For lightweight top hats see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:44 am Page 58
Zeds®
60
➤2.54
➤
➤3.18
101.6➤
➤
31.7
5
➤
➤
31.7
5
➤
➤
31.75➤
➤
GZ25Wt. 0.573 kg/m
GZ29Wt. 1.06 kg/m
GZ37Wt. 0.662 kg/m
22.23➤
➤
22.23➤
➤
➤
9.6➤
19
➤
➤
➤
3.0➤
28.58
25.4
0
3.18
19.0
5
GZ19Wt. 0.34 kg/m
➤
2.54➤
➤3.18
➤
22.22➤
➤
31.7
5
➤
➤
GZ28Wt. 0.55 kg/m
22.22➤
➤
0532 Road Transport text 2007 5/11/07 10:45 am Page 59
Mouldings
®61
M101Wt. 0.432 kg/m
M102Wt. 0.267 kg/m
M103Wt. 0.196 kg/m
M104Wt. 0.144 kg/m
M106Wt. 0.140 kg/m
76.2
➤
➤
➤
7.9➤
38.1➤
➤
➤4.77
➤
25.4➤
➤
27➤
➤
➤4.75
➤
➤8.08
➤
19.05➤
➤
➤4.76
➤
M107Wt. 0.189 kg/m
M109Wt. 0.30 kg/m
12.7➤
➤
25.4
➤
➤
25.4➤
➤
25.4
➤
➤➤
➤2.38
These are a selection of the many mouldings available and may not be shown actual size
M117Wt. 0.27 kg/
25.4
11.9
1
3.18
➤
➤
➤
➤
➤
➤
M116Wt. 0.217 kg/m
23.83➤
➤
➤9.53
➤
➤2.36
➤
25.4
➤
➤
➤
➤3.
18
41.28➤
➤
M118Wt. 0.519 kg/m
M306Wt. 0.23 kg/m
12➤
➤
25.5
0
➤
➤
0532 Road Transport text 2007 5/11/07 10:45 am Page 60
Mouldings®
62
FH70Wt. 0.272 kg/m
12.5
0
➤
➤
39.50➤
➤
➤
➤2.5
0
These are a selection of the many mouldings available and may not be shown actual size
FS4Wt. 0.25 kg/m
MJ52/GUT1504Wt. 0.28 kg/m
M200Wt. 0.44 kg/m
M150Wt. 0.33 kg/m
➤
➤
0.125”3.181.50”
38.10
➤
➤
38.1
0
➤
➤
3.18
50.80➤
➤
➤
➤
15➤
➤
FH3Wt. 0.50 kg/m
57.15➤
➤
➤
➤3.2
0
15.8
7
➤
➤
38.1➤
➤
3.18
➤
➤
M105Wt. 0.206 kg/m
25.4➤
➤
➤3.18
➤
SHB48Wt. 2.440 kg/m
15➤
➤
48➤
➤
49
➤
➤40
➤
➤
0532 Road Transport text 2007 5/11/07 10:45 am Page 61
Door Cappings
®63
DC1P11Wt. 0.618 kg/m
DC1P14Wt. 0.647 kg/m
DC1P17Wt. 0.659 kg/m
DC2P11Wt. 0.469 kg/m
DC2P14Wt. 0.488 kg/m
DC2P17Wt. 0.506 kg/m
➤
➤
2➤
➤
11.5
5
➤
➤
2➤
➤
15.0
5
➤
➤
2➤
➤
18.3
6
DC1P22Wt. 0.678 kg/m
DC2P22Wt. 0.530 kg/m
20➤
➤
➤
➤
2➤
➤22
.86
38➤
➤38➤
➤
0532 Road Transport text 2007 5/11/07 10:45 am Page 62
Dropside Sections®
64
DS400Wt. 5.4 kg/m
One Piece Plank
➤
➤40
0
➤
➤13
0
➤
➤
3➤
➤2.5
➤
➤➤➤
317
➤9
➤
➤5
➤
➤➤
➤22
25
➤
➤
DSIP100Wt. 1.382 kg/m
➤
➤1.7
25➤
➤
100
➤
➤
DC140Wt. 0.54 kg/m
25.4
➤
➤
38.1➤
➤
➤
➤2.03
0532 Road Transport text 2007 5/11/07 10:45 am Page 63
Dropside Sections
®65
15
➤
➤
9➤
➤
➤
➤2
200
➤
➤
25➤
➤ DSIP200Wt. 2.613 kg/m
➤
➤
1.8
25➤
➤
200
➤
➤
82
➤
➤
➤
➤
1.8
25➤
➤
200
➤
➤
51.5
➤
➤
DSTP200Wt. 2.527 kg/m
➤
➤2
➤
➤2
DSBP200Wt. 3.222 kg/m
0532 Road Transport text 2007 5/11/07 10:45 am Page 64
Dropside Assembly®
66
~
1
4
8 9
7
6
5
4
2
7
View from above103
1
Item Part No. Description
1&2 DSTP200 Matching clip together Plank Sections DSIP200 of 100 and 200mm effective width, to DSIP100 make up into panels of any depth in
100mm increments. DSBP200 Suitable for Dropsides and Tailboard.DC140 A dedicated Channel Section End
Capping.DS400 A one piece 400mm Dropside Panel.
3 As Above Bulkhead may use the same sections andbe reinforced by standard AalcoSections.
4 JH5-400 Dedicated End Capping Sections tohouse locking mechanism for 400mmdeep Dropside Panels. Supplied with End Plugs.
EC8-16 Heavy Duty (Zinc Plated Steel) version of above.
5 JH2-380 Detachable Rear Corner Pillar and Socket.
CNR6-16 Heavy Duty (Zinc Plated Steel) version of above.
Item Part No. Description
6 Fixed front Corner Pillar, sections as Item5 of increased length to allow directattachment to underframe.
7 JH1-380 Detachable Intermediate Pillar & Socket.CTR7-16 Heavy Duty (Zinc Plated Steel) version
of above.
8 DH300W Hinge Set, dedicated to Side andTailboard Panels Bottom Plank DSBP 200.
9 RL694B Flush fitting, Overcentre Lock (notillustrated) to fit Top Plank DSTP200 atboth ends.Also see AL63 on page 68.
10 Standard Floor/Bulkhead Joint Angle Section,typically.
Angle 2 x 2 x 3/16, 3 x 2 x 3/16 or 4 x 2 x 1/4depending on loading requirements of body.
1
0532 Road Transport text 2007 5/11/07 10:45 am Page 65
Dropside Pillars
®67
CNR616”, 24” and 32” available 16”, 24” and 32” available
Flush-Fit Aluminium Sections
JH2Fixed corner pillar and socket
JH1Centre pillar and socket
JH5End Caps – Pair RH & LH
Available in 400mm, 600mmand 800mm – mill finishedor anodised
➤
➤
➤
➤
380
52.5
➤
➤
76
➤
➤
134
CTR7 EC816”, 24” and 32” available
0532 Road Transport text 2007 5/11/07 10:45 am Page 66
Dropside Components®
68
DH300WHinge Set
RL694BDropside Lock
SN7Aluminium Gusset 5 mm thick
Gussets and other profiles can becut from Aluminium plate. Shown right our Standard SN7.
AL63 – Fastening Lug
38.1
63.5
12.7
1016.00
165.00
0532 Road Transport text 2007 5/11/07 10:45 am Page 67
Tipper Sections
®69
AL63 – Fastening Lug
TS5Wt. 3.413 kg/m
TS4 Wt. 2.775 kg/m
RT Channels
76.20
76.2
0
4.78
80.00
120.
00
6.00
6.00
Size (in) Weight per metre (Kg)
4 x 2 x 1⁄4 x 5⁄16 3.765 x 2 x 1⁄4 x 5⁄16 4.205 x 21⁄2 x 1⁄4 x 3⁄8 5.286 x 3 x 1⁄4 x 3⁄8 6.396 x 3 x 3⁄8 x 1⁄2 8.698 x 3 x 3⁄8 x 1⁄2 9.109 x 3 x 3⁄8 x 1⁄2 9.2910 x 3 x 3⁄8 x 1⁄2 10.67
0532 Road Transport text 2007 5/11/07 10:45 am Page 68
Tipper Sections®
70
TS17Wt. 7.283 kg/m
ATP1Wt.14 kg/m
Available in 3 lengths:19ft, 22ft 6in, 23ft
150.
00
90.00
12.00
85.00
8.00
15.00
40.00
6.00
279.4
279
50.8
88.9 101.6
50.8
88.9
101.6
5.35
10mm Radius
10mm Radius
0532 Road Transport text 2007 5/11/07 10:45 am Page 69
Tipper Sections
®71
ons
G2Wt. 4.307 kg/m
88
3.5
2.5
87
29.5
121
87
88
121
9 4
3.5
G3Wt. 4.876 kg/m
95
129
37.5
34 87
28
3.5
2.5
3.5
0532 Road Transport text 2007 5/11/07 10:45 am Page 70
Tipper Sections®
72 G5Wt. 2.608 kg/m
G6Wt. 2.938 kg/m
G10Wt. 1.355 kg/m
205.
6
74.5
/ 73
.5
31
25
28.50
231.
70
123.
00
9.00
25.5
65
16
6
4 3
2.5
2.5
2.5
2.5
0532 Road Transport text 2007 5/11/07 10:46 am Page 71
Kick Strips
®73
ons
GRP15Wt. 0.915 kg/m
KS1Wt. 1.462 kg/m
KS456Wt. 2.321 kg/m
10➤
➤
50➤
➤
40➤
➤
80
➤
➤
➤
2.5➤
➤
➤
➤
2.3➤
➤
3.0➤
➤
4.0➤
228.5
24
250
0532 Road Transport text 2007 5/11/07 10:46 am Page 72
ABS Plastic is a cost effective alternative to traditionally fitted aluminium castings and is easier toassemble, saving time and money. The caps are essentially an ‘add on’ component and can beeasily replaced in the event of damage. To ensure positive and consistent results the followingprocedures should be followed:
● The cap should be checked against the finished roof assembly for orientation and fit.
● Both the inside surface of the cap and the adjacent aluminium sections should be abradedlocally along the bold line, (not necessary on anodised aluminium) immediately prior toapplying a one-part adhesive. A bead of 5-6mm diameter applied continuously inside the cap,as shown in Fig.1. The cap should be pressed onto the roof assembly to leave an apparent gapof 2mm between its edgeand the adjacent sections.
● Two No. 6 x 15mm long PanHead, Self Tapping Screwsshould be placed throughexisting holes in the verticalcorners of each cap to locateit, whilst the adhesive cures.
● No additional beads or filletsof adhesive are necessary ordesirable and no ‘clean-up’should be required.
● The cap is intended to fitover any projections on theoutside of the adjacentsections. Do not trim the capto achieve a close fit.
● A number of one part sealantadhesives have been tested inbonding ABS to Aluminium,under workshop conditions,and have generally proved tobe satisfactory. Best resultswere obtained from Detaflex4000 which can be suppliedby Aalco.
ABS Cappings®
74
Recommendations for fitting of ABS CappingsRecommendations for fitting of ABS Cappings
Holes forSelf TappingScrews
10
2
Adhesive compressed to approx. 10 x 2mm
Fig. 1
Continuousbead ofadhesiveø5-6mminside cornercap
‘A’ ‘A’
Typical Section ‘AA’ through capbonded to roof and corner pillar
ABS (acrylonitrile-butadiene-styrene) is a leading edge product for the Motor Vehicleindustry. We now offer a range of cappings that are designed to fit our extrusions andgive the benefits of being waterproof, easy to fit, light in weight and consistent both inquality and aesthetics.
0532 Road Transport text 2007 5/11/07 10:46 am Page 73
Aluminium/ABS Cappings
®75CC26 – Aluminium
Headboard corner castingsFor use with 3” x 2” x 1/4”angles
CC27 – AluminiumHeadboard corner casting. For use with 3” x 3” x 1/4”angles
CC14 – AluminiumFor use with rubrail TH2 flanged
CC24 – AluminiumFor use with FP15
0532 Road Transport text 2007 5/11/07 10:46 am Page 74
Aluminium/ABS Cappings®
76
CC35 – AluminiumTo suit section TH90
CC38 – AluminiumFor use with TH61
CC28 – AluminiumFor use with TH14
0532 Road Transport text 2007 5/11/07 10:46 am Page 75
Aluminium/ABS Cappings
®77
CC1001 – ABSCorner Cap
CC1002 – ABSCorner Cap
➤
Headbar CR31
Roof SkinCappingM109
To suit Cant Rail/Headbar CR31
Any SquareCorner Pillar
Cant Rail CR31
Corner Pillar CP150
76.2mm Fully Radiused Corner
76.2mm Radius/Square Corner
➤
➤
➤
➤
➤
➤
➤
CC31R – AluminiumTo suit CR31/CP150 Radius Pillar
CC31S – AluminiumTo suit CR31/Any Square Pillar
0532 Road Transport text 2007 5/11/07 10:46 am Page 76
Aluminium/ABS Cappings®
78
CC1004 – ABSCorner Cap
CC1005 – ABSCorner Cap
To suit Cant Railsand Headbars CR50 or CCR50
Any SquareCorner Pillar
50mm Fully Radiused Corner
➤
Headbar CR50
➤
➤
➤
➤
Roof SkinCappingRSC01
Cant RailsCR50 orCCR50
CornerPillar CP50or CP230
➤
➤
➤
CC100 – ABSEnd Cap
End Cap for 100 x 50 Side Guard Sections
Side GuardsSG100 or SG3
➤
➤
CC1011 – ABSCorner Cap for SG2
(Top and Bottom)
➤
➤
➤
0532 Road Transport text 2007 5/11/07 10:46 am Page 77
Aluminium/ABS Cappings
®79
Headbar CR25
CC1007 – ABSCorner Cap
For use withCant Rails CR25, CR58
CC1008 – ABSCorner Cap
➤
Roof SkinCappingRSC01
Cant Rail
To suit Cant Railsand HeadbarsCR25, CR58,CCR60
Any SquareCorner Pillar
Corner Pillar CP25
➤
➤
➤
➤
➤
➤
25mm Fully Radiused Corner
➤
0532 Road Transport text 2007 5/11/07 10:46 am Page 78
®80
Aluminium/ABS Cappings
CC127R – AluminiumTo suit CR127 and CP127Radius Pillars
CCP14R for 14mm GRP and CCP17R for 17mm GRPTo suit CCR14, CCR17, CCP14 and CCP17 and any Radiused Corner Pillar
CCP14S for 14mm GRP and CCP17S for 17mm GRPTo suit CCR14 and CCR17 andany Square Corner Pillar
GRP Captive Aluminium Corner Castings
CC127S – AluminiumTo suit CR127 and Any Square Pillar
0532 Road Transport text 2007 5/11/07 10:46 am Page 79
Aluminium/ABS Cappings
®81
CCP14S for 14mm GRP and CCP17S for 17mm GRPTo suit CCR14 and CCR17 andany Square Corner Pillar
CC9 – AluminiumTo suit CR29 and any Square Pillar
CC15 – AluminiumTo suit CR29, CP18
0532 Road Transport text 2007 5/11/07 10:46 am Page 80
®82
Aluminium/ABS Cappings
CC36 – AluminiumTo suit CPFT2
CC80 – AluminiumTo suit CPFT1
0532 Road Transport text 2007 5/11/07 10:46 am Page 81
Bulkheads
®83
25
224
VC100Wt. 2.311 kg/m
LM/BHP01Wt. 1.212 kg/m
LM/BH101Wt. 0.659 kg/m
24
115
24
104.
7
For lightweight bulkheads see LoadsMORE sections on pages 87-98
0532 Road Transport text 2007 5/11/07 10:46 am Page 82
Steel Sections®
84
Steel Fabrication – Dimensions and Lengths to order.
Outer Panel Inner Panel Header
Floor Pan End Capping
0532 Road Transport text 2007 5/11/07 10:46 am Page 83
®85
Steel SectionsDimensions and Lengths to order.
Rear Frame Sections
Rear Header Sections
0532 Road Transport text 2007 5/11/07 10:46 am Page 84
Steel Sections®
86
Galvanised Steel Back Frames46
38
6
10
Material 2.0mm Galvanised Mild SteelWeight 0.84 kg/m
127.0
46.00
101.
00
31.75
126.98
18.00
18.00
279.00
50.0
0
19.00
50.00
50.00
102.00
127.
00
Curtain Track
Back Bearer
Header Panel
Corner Pillar
Curtainsider Pillars – Dimensions and Lengths to order.
0532 Road Transport text 2007 5/11/07 10:47 am Page 85
®87
LoadsMOREUnique Lightweight Body System
The LoadsMORE system from Aalco has been specifically
developed to maximise the payload that can be carried on a 3.5
tonne vehicle, improving efficiency and reducing running costs
for operators.
Three versions are available:
● Curtain sided with rear doors
● Curtain sided with rear curtains
● Dropside
Benefits● Environmentally friendly
● Tested proven design
● Easy and fast to assemble
● Parts Manual available with full drawingsand assembly instructions
● Low tooling costs
● Corrosion resistant anodised aluminium
● Complete system available from stock
● Unique and exclusive to Aalco
● 18 branches throughout the UK offeringlocal point of contact
● Helps reduce the impact of restrictive GVWlegislation
Payload:More than 1400kg*(Dropside 1550kg)
Capacity:21.5 cubic metres
Internal length:4.90 metres
Internal height:2.08 metres
Internal width:2.15 metres
* Dependent upon chassis
0532 Road Transport text 2007 5/11/07 10:47 am Page 86
LoadsMORE®
88
LoadsMORE Curtainsided BodyworkIntroductionIn response to a number of requests from commercialvehicle body builders, Aalco has designed a suite ofsections for the construction of 3.5 tonne GVW vehicles.
The objective of the exercise was to achieve a payload of 1400kg or more by careful design of dedicatedextrusions from scratch, rather than relying on existingsections which, for this class of vehicle are overengineered and overweight.
Design PhilosophyMarket research has shown that in the 3.5 tonne GVWrange, it is difficult to achieve a payload in excess of1100kg within a body length of 5000mm and whilstcurtain sided bodywork may be desirable in this class ofvehicle, currently available material to build suchbodywork have restricted payload to unacceptable levels.
LoadsMORE addresses this situation. Each section has been specifically designed to keep weight to aminimum whilst achieving the best payload and thelargest load area.
Certain features of the body construction are novel, but good design practice has been adhered tothroughout and current construction and use of codes of practice observed.
ProcedureAalco, working with commercial body builders anddesigners has established the following specifications:
Overall Length 5000mm
Overall Width 2150mm
Overall Height 2350mm (above chassis)
Internal Length up to 4925mm
Internal Width 2150mm (between curtains)
Internal Height 2080mm (under roof sticks)
Side Apertures 3915mm x 2008mm
Rear Aperture
- Curtain Closure 1876mm x 2008mm
- Door Closure 2036mm x 2008mm
The prototype LoadsMORE, which has been extensively tested in daily service, comfortably achieves its target payload of 1400kg within a body of approximately 21.5 cubic metres capacity.
ConstructionFloorTransversely laid extruded aluminium half-lapped planks,secured directly to special section runners and providedwith eight recessed lashing rings, each of 500kg SWL.
RoofSingle skin GRP laminate bonded to roof sticks andperiphery frame with 28mm radiused cantrails and frontheadbar. Tongue and groove edge capping sectionseliminate the need for rivets through the upper surfaceof the roof and vacuum moulded ABS caps are bondedto each corner on final assembly of the body.
Bulkhead (Front and / or Rear)Vertically planked in aluminium extrusion betweendedicated corner pillars housing curtain poles and ratchettensioners. Bulkhead secured to floor with heavy-dutyangle section and braced with intermediate horizontaltop hat tie rails.
Side ClosureA pole mounted curtain each side into fixed sockets atrear and dedicated tensioner units at front.
Rear Curtain ClosurePole mounted curtain full width across rear aperturewith fixed sockets on offside and ratchet tensioner tonearside, mounted in corner pillars.
Rear Door ClosureDouble rear doors of lightweight sandwich constructionwith built-in strong points for mounting internal three-way rod lock. Each panel periphery framed in extrudedaluminium channel section with integral hinges to corner pillars.
AssemblyThe body may be assembled from a complete kit of parts,comprising all aluminium sections and steel cornergussets with integral curtain tensioners and sockets.
FinishNormal paint processes may be applied, but exposed sections; bulkhead, raves, cantrails, headbars, corner pillars and all door sections will be supplied in silver anodised finish as standard.
All steel components will be supplied zinc plated andpassivated and ABS roof corner caps will be moulded in silver grey material to match the anodised finish.
Aluminium floor, runners and internal framing sectionswill be supplied in mill finish.
0532 Road Transport text 2007 5/11/07 10:47 am Page 87
®89
LoadsMORE – Material Schedule
Parts Required by Model
Body Variant Item Numbers Required
Rear Curtains 1, 2, 3, 3a, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13RC, 14, 15, 17, 18, 20, 21, 22, 23, 24, 27, 29, 30RC, 32, 35, 37, 38, 39, 40, 41, 42, LashRing, PolySeal, ParaSeal, DSTape,Pelmet
Rear Doors 1, 2, 3, 3a, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13RD, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24,27, 28, 29, 30RD, 32, 33, 34, 35, 42, LashRing, PolySeal, ParaSeal, DSTape, Pelmet
Aalco LengthItem Name Catalogue No. mm Quantity Thumbnail image
1 Runner Section LM/RN02 5000 2
Weight 4.61 kg/m
2 Side Rave LM/SR01 5000 2
Weight 1.86 kg/m
3 Front Bearer LM/FB02 2036 1
Weight 2.27 kg/m
3a Rear Bearer LM/FB01 2036 1
Weight 1.86 kg/m
4 Aalcodek Floor Plank LM/FP01 2140 33
Weight 1.44 kg/m
0532 Road Transport text 2007 5/11/07 10:47 am Page 88
LoadsMORE – Material Schedule®
90
Aalco LengthItem Name Catalogue No. mm Quantity Thumbnail image
5 Aalcodek End Finisher LM/FPO1E 2140 2
Weight 1.01 kg/m
6 Runner Tie Section LM/RTS01E 919 33” x 11/2” x 3/16” Channel
Weight 1.84 kg/m
7 Runner Tie Cleat Angle LM/CL01 66 6(not drilled)
8 Runner to Bearer LM/CL02 40 8Cleat Angle(not drilled)
9* Corner Gusset LM/CG01 Fabricated 1 pairFloor Assembly (Front) Steel
10* Corner Gusset Rave/Bearer LM/CG02 Fabricated 2(Front) Steel
11 Cantrail LM/CR01 5000 2
Weight 2.62 kg/m
0532 Road Transport text 2007 5/11/07 10:47 am Page 89
®91
– Material Schedule LoadsMORE – Material Schedule
Aalco LengthItem Name Catalogue No. mm Quantity Thumbnail image
12 Front Headbar LM/FHB01 2036 1
Weight 1.95 kg/m
13RC Rear Headbar LM/CR01RC 1876 1(Rear Curtain Closure)
Weight 2.62 kg/m
13RD Rear Headbar LM/RHB01 2036 1(Rear Door Closure)
Weight 2.30 kg/m
14 Roofstick LM/RS01 2050 6
Weight 0.51 kg/m
15* Upper Gusset Front Corner LM/UGF01 Fabricated 1 pairLR & RH Steel (LH & RH)
16* Upper Gusset Rear Corner LM/UGR01 Fabricated 1 pairLH & RH (Rear Door Closure) Steel (LH & RH)
17 Roof Sheet Capping, Side LM/RSC01 5000 2
Weight 0.28 kg/m
0532 Road Transport text 2007 5/11/07 10:47 am Page 90
LoadsMORE – Material Schedule®
92
Aalco LengthItem Name Catalogue No. mm Quantity Thumbnail image
18 Roof Sheet Capping, LM/RSC01 2036 2Front & Rear
Weight 0.28 kg/m
19 Rear Gutter Moulding LM/M107 2130 1(Rear Door Closure)
Weight 0.19 kg/m
20 GRP Roof Sheet Cut to size 5000 11.3mm thick from coil stock
Front Corner Pillar21 (Same as item 30RC/Rear LM/FCP01 2199 2
Corner Pillar)
Weight 2.33 kg/m
22 Bulkhead Plank Outer Edge LM/BHP01 2057 2
Weight 1.21 kg/m
23 Bulkhead Plank LM/BHI01 2057 18Intermediate
Weight 0.66 kg/m
24 Load Bar Section TH2, 2034 2LM/LB01
Weight 0.78 kg/m
0532 Road Transport text 2007 5/11/07 10:47 am Page 91
®93
LoadsMORE – Material Schedule
Aalco LengthItem Name Catalogue No. mm Quantity Thumbnail image
27* Upper Socket (Curtain Pole) LM/US01 Fabricated 4Steel
Lower Socket28* (Curtain Pole Rear Only) LM/LSO1 Fabricated 2
(Rear Door Closure) Steel
29* Ratchet Tensioner Assembly LM/RT01 Fabricated 1 pairFront LH & RH Steel (LH & RH)
Rear Corner Pillar(Rear Curtain Closure –
30RC Same as Item 21/ LM/FCP01 2199 2Front Corner Pillar)
Weight 2.33 kg/m
30RD Rear Corner Pillar LM/RCP01 2199 2(Rear Door Closure)
Weight 2.40 kg/m
Roof Corner Cap Vacuum32 LH & RH LM/RC01 formed
4
Front & Rear ABS (2 Pairs)
Rear Roof Corner Cap Vacuum33 Left Hand LM/RC02L formed 1
(Rear Door Closure) ABS
0532 Road Transport text 2007 5/11/07 10:47 am Page 92
LoadsMORE – Material Schedule®
94
Aalco LengthItem Name Catalogue No. mm Quantity Thumbnail image
Rear Roof Corner Cap Vacuum34 Right Hand LM/RC02R formed 1
(Rear Door Closure) ABS
Vacuum35 Mudflap Single Wheel/ formed 2
(Wings) Twin Wheel HDPE
37 Inner Rear Corner Pillar LM/RCP02 2199mm 2(Rear Curtain Closure)
Weight 1.82 kg/m
Upper Gusset Rear Corner38 (LH & RH) LM/UGR02 Fabricated 1 pair
(Rear Curtain Closure) Steel (LH & RH)
Lower Gusset Rear Corner39 Left Hand LM/LGL01 Fabricated 1
(Rear Curtain Closure) Steel
Lower Gusset Rear Corner40 Right Hand LM/LGR01 Fabricated 1
(Rear Curtain Closure) Steel
Corner Gussett41 Floor Assembly LM/CG03 Fabricated 1 Pair
(LH & RH) Rear) Steel (LH & RH)
Curtain Poles42 (11/4” O/D x 10g LMP01 5000 3
Tube - 6082T6) Weight 0.79 kg/m
0532 Road Transport text 2007 5/11/07 10:47 am Page 93
®95
LoadsMORE – Material Schedule
Items NOT included in systemCurtainsFixings (Screws, Huck Bolts, etc)Air Deflector for Cab Roof Mounting BracketsInternal and Side-Marker Lights
Please Note:Gussetry and Tensioners (items 9, 10,15, 16, 27, 28 and 29) will be suppliedas a boxed set.
LoadsMORE doors are made to order according to customer specification from the list of options shown below:Doors
Dimension mm
Internal Aperture Height 2000
Overall Width Across Rear Pillars 2135
Header Depth 105
Rear Cross Member Depth 125
Pillar Width 58
1st Lock Rod Position (from centre line) 95
2nd Lock Rod Position (from centre line) 660
Item Name Aalco Catalogue No. Length mm Quantity
Lash Ring Lashing rings LR38 8
PolySeal Polyurethane sealant DL4000 1
ParaSeal Parabond sealant FM600 2
DS Tape Double sided tape DS1619 2
Pelmet Pelmet PEL5 13 metres 2
Option Available Choices
Construction Solid Plymetal PanelComposite 5-Element Panel
Lightweight Core 3-Element Panel
External Facing – Paint type and colour Customer to specify
Internal Facing – Paint type and colour Customer to specify
Number of lock rods per door 1 or 2
Continuous Aluminium Hinge Support Yes or No
Bolt On Brackets Yes or No
Centre Seal on Which Door (First Open, usually RHS) Left or Right
Normanton One-Piece Handle/Retainer/Low Cams Yes or No
Thiriet Articulating Lever Handles Yes or No
Furgocar Recessed Stainless Steel Pan Handles Yes or No
Pan Handle C/Line to Door Bottom Std 300mm, Min 135mm
Heavy Duty Frame Fasteners (NB visible from exterior) Yes or No
HINGES PER DOOR 3
DOOR/FRAME OVERLAP – TOP 20mm
DOOR/FRAME OVERLAP – BOTTOM 20mm
HINGE CENTRE TO DOOR TOP 175mm
HINGE CENTRE TO DOOR BOTTOM 175mm
HINGE CENTRES INTERMEDIATE 422.5mm
NB. STD FURGOCAR pan handle position – minimum distance, centreline to door bottom = 146, say 150 (=120 from panel bottom).Minimum lockrod centre to body centre = 119, say 125mm (=117 to door edge, 87 to panel edge).
Additional Information
0532 Road Transport text 2007 5/11/07 10:47 am Page 94
LoadsMORE ®
96
AssemblySubframeThe Subframe is designed to mount directly to the chassispedestal brackets. It comprises two ‘J’ section runnerswhich should be marked out and drilled for mountingbolts of minimum 10mm diameter to suit the respectivechassis frame and mounting brackets.
Drawing No. TD/HAE2299 shows the orientation of the runner sections (LM/RN02) when fitted to the vehicle chassis.
The channel sections are secured at each end to theinside of the runner webs by cleat angles (LM/CL01) eachsecured by 6 off fastenings of 6.4mm (1⁄4”) diameter.
FloorFront and rear bearers are positioned at the ends of thesub-frame members – LM/FB02 Front, LM/FB01 Rear.
Cleat angles (LM/CL02) are fitted to the bottom flange ofeach bearer as shown in Section ‘HH’ of Drawing No.TD/HAE2290 and secured with 2 off fastenings of 6.4mm(1⁄4”) diameter each. They are spaced to fit over the endof each runner web.
Plated steel Corner Gussets are attached to each end ofeach bearer using fastenings of 8mm diameter.
For bodies with Rear Door Closure: Gussets (LM/CG01 – 2 pairs) are mounted front and rear.
For bodies with Rear Curtain Closure: Gussets (LM/CG01 – 1 pair) are mounted to the front bearer and (LM/CG03 – 1 pair) are mounted to the rear bearer.
Note: The rear bearer for bodies with curtain closure isreduced in length from 2036mm to 1876mm.
All bearer/gusset assemblies measure 2144mm overall(width taken inside side raves).
Floor end finishers (LM/FP01E) are fitted into the upperflanges of each bearer ensuring that the rear finisher isinverted relative to the front (i.e. 6mm edge uppermostat front and 4mm edge uppermost at rear).
Each bearer assembly is fitted to the end of the runnersand secured with No 14 Pan Head Self Tapping Screws orM6 Pan Head Taptite Screws, through the uppermostflanges of the runners. Additional screws are placed atapprox 200mm pitch either side of and between therunner centres to secure the end finishers.
The assemblies are completed by securing the cleatangles beneath the bearers to the runner web with6.4mm (1⁄4”) diameter fasteners in two positions, throughweb and cleats. Sections ‘HH’ and ‘JJ’ on Drawing No.TD/HAE 2290 illustrates this assembly.
The floor plank is designed to accommodate extrusionand build tolerances and is intended to be laid andsecured without the need to cut down the width of anyplank. The planks are laid transversely across the runnerswith half lap joints and are spaced evenly along thelength of the floor before securing to the top flanges.
A side rave (LM/SR01) is attached to the front and rear corner gussets on one side with 8mm diameterfasteners, prior to laying the planks. The planks are thenabutted to the inside of the rave and secured throughthe rave flange.
The opposite rave is assembled to the corner gussets andends of floor planks in a similar manner.
Securing of the floor planks to the runner and raveflanges is from the top through the recessed channelsection of each plank.
The following fasteners, all of 6.4mm (1⁄4”) diameter, arerecommended.
✓ Huck, Magna-Bulb. MBP-R8-M6✓ Huck, BOM-R8-4✓ Avdel, Hemlock 2221-0815✓ Avdel, Hemlock 2221-0817
The fasteners are positioned as indicated on Drawing No.TD/HAE 2290 (Plan View) with a fastener at each end ofeach plank into the side raves.
Bulkhead AssemblyThe bulkhead comprises 20 off interlocking verticalplanks tied by 2 off horizontal load bar (top hat) sections (LB01).
Intermediate planks (LM/BHI01) and outer planks(LM/BHP01) should be assembled on a flat surface andadjusted square to give an overall width of panel equalto the length of the load bars.
The bulkhead is positioned against the up stand of thefront bearer LM/FB02 and fixed.
Corner pillars (LM/FCP01) are notched at the bottom endof the front flange to accept the front bearer and aresecured to the front corner gussets by the ratchettensioner assembly (LM/RT01) with M8 countersunksocket head screws and self locking nuts.
Sealant/adhesive is applied to the inner face of thecorner pillar flanges and the bulkhead positionedbetween the pillars. The bottom rail is then fitted to thebulkhead and adjacent floor plank.
Section ‘AA’ and ‘BB’ on Drawing No. TD/HAE 2290illustrates this assembly.
Note: Prior to commencing assembly of the bulkhead,cable runs for top corner marker lights should bedetermined and any drilling of holes in the framemembers carried out beforehand.
0532 Road Transport text 2007 5/11/07 10:47 am Page 95
®97
LoadsMORE
Fig.1 Illustration of the Pillar Assembly.
Pillars and lower gussets are secured to the already inplace rave, corner gussets and rear bearer assemblieswith 8mm diameter fasteners and aligned to accept theroof frame assembly.
Drawing No. TD/HAE 2299 (available on request)illustrates the assembly of a rear frame for curtain closure.
Pt. No. LM/RCP02 Pt. No. LM/FCP01
76
AssemblyRoof AssemblyThe roof frame is of orthodox construction comprisingcantrails (LM/CR01) roofsticks (LM/RS01) and frontheadbar (LM/FHB01). Rear headbars (LM/RHB01 – RearDoor Closure) and (LM/CR01RC – Rear Curtain Closure)are fitted as required.
The frame is assembled around corner gussets.(LM/UGF01) – 1 Pair at the front end and for bodies withrear door closure (LM/UGR01) – 1 pair at the rear end.
For bodies with rear curtain closure (LM/UGR02) – 1 pairis used at the rear end.
The frame is assembled with blind fasteners of 6.4mm(1⁄4”) diameter as previously recommended. Roofsticks – 6off, are equally spaced and secured along the length ofthe roof and a roof sheet of 1.3mm translucent GRP cutfrom coil stock, bonded to the sticks.
The sticks are designed to take gun applied adhesive and adhesive tape should not be used to secure the roof sheet.
Edges of the roof sheet are trimmed back to the groovesin the upper faces of cantrails and headbars, and cappedwith sections (LM/RSC01) along each edge. The cappingsare secured by adhesive gunned, full length into eachgroove, sufficient to spread around the edge of the roofsheet when the capping is inserted and pressed down.
The assembled roof should be allowed to stand flat forsufficient time to allow the adhesive to cure.
Sections ‘CC’, ‘DD’ and ‘EE’ on Drawing No. TD/HAE 2290(available on request) illustrates the assembly of the roof.
Note: Prior to assembly of the roof frame an apertureshould be cut in the bottom/inner flange of each cantrailcurtain track, sufficient to accept the curtain rollers. Care should be taken to avoid sharp internal corners inthis aperture which should be of a minimum size,compatible with fitting the curtain, and as near to therear end as practical.
This procedure should also be applied to the rearheadbar (curtain rail) of the roof frame for bodyworkwith rear curtain closure. The aperture is on the righthand side of the frame.
Rear Corner PillarsDedicated rear corner pillars are provided for rear doorclosure and rear curtain closure: they comprise:
Rear Door ClosureCorner Pillars (LM/RCP01) – 2 offLower Socket (LM/LS01) – 2 off
Rear Curtain ClosureCorner Pillars (LM/FCP01) – 2 offInner Pillars (LM/RCP02) – 2 off
Additionally required are:Lower Gusset L.H (LM/LGR01) – 1 offLower Gusset R.H (LM/LGR02) – 1 off
For rear door closure, pillars are attached to the already in place corner gussets, with the addition oflower sockets (LM/LS01) each side, using 8mm diameter fastenings.
The sub-frame assembly is completed by attachingrave/bearer corner gussets (LM/GC02) to the underside ofeach corner, front and rear, with 6.4mm (1⁄4”) diameterblind fasteners, as previously recommended, at 150mmpitch. The bottom end of the inner pillar of the left handassembly needing to be relieved to clear fillet weldssecuring the ratchet tensioner to the gusset.
0532 Road Transport text 2007 5/11/07 10:47 am Page 96
LoadsMORE®
98
AssemblyFinal AssemblyThe body structure is completed by lowering the roofassembly onto the bulkhead and rear corner pillars, to secure with 6.4mm (1⁄4”) diameter blind fasteners as recommended.
At this stage upper sockets (LM/US01) are fitted in allfour corner pillars.
Roof corner caps of vacuum-formed ABS are fitted to allfour corners. They are secured by gun appliedadhesive/sealant with a single blind fastening througheach corner into the roof cantrail and headbar.
Corner Caps required for bodies with rear door closure:
(LM/RC01) – 2 off, Front(LM/RC02L) – 1 off, Rear L.H.(LM/RC02R) – 1 off, Rear R.H.
Corner Caps required for bodies with rear curtain closureor a fixed rear bulkhead:
(LM/RC01) – 4 off are fitted front and rear
A gutter moulding (LM/M107) is provided to fit the rearheadbar on bodies with rear door closure depending onthe type of rear door to be fitted.
Fit rear doors as supplied.
Moulded polyethylene mud flaps are positioned directlyto the underside of the floor above the rear axle and aresecured through the floor plank sections withappropriate fasteners.
Front and rear marker lights with associated wiring arenot supplied with the kit and should be obtained andfitted by the bodybuilder.
Recessed floor lashing rings of 500kg maximum capacityare supplied and may be fitted directly to the floorplanks in positions specified by the end user.
CurtainsCurtains are not supplied with this body kit, allowing theend user or bodybuilder to make their own choice,tubular aluminium poles of 31.75mm (11⁄4”) O/D x 10 swgwall are supplied in alloy 6082 T6. 5 metre lengths aresupplied which must be cut to length. These will need tobe opened at each end to allow fitting to the tensioner.
FinishAll visible, periphery frame and bulkhead sections arefinished anodised, eliminating the need for further paintfinish, but providing an excellent ‘key’ should specialliveries be required.
Floor planks and sub-frame members (runners and ties)are supplied in mill finish. All fabricated steelcomponents are pre-drilled for the appropriate size of fastener; Zinc plated and passivated to reduce any Bi-metallic corrosion between contact surfaces.
On all versions, it is recommended that an aluminiumValance is used to cover the rear ends of the Runners.This item is not supplied as part of the system and shouldbe cut from a suitable piece of aluminium sheet.
Important information to note before ordering curtains
● Curtain pole centres are 60mm from outside of pillarfront & rear
● Curtain poles are 30mm Diameter
● Internal dimensions of the curtain track are 34mm X 34mm
● Standard drop from the bottom of the curtain trackwhere the wheel rests to the bottom of the siderave on vehicle height of 2350mm is 2140mm
● Curtain length must provide a maximum 120mmwrap-around the tensioned end-pole
● Standard 2ft centres for straps & buckles
● If using a bolt through the pole the head must beshaved down, if using a roll pin it must be flush tothe pole otherwise they will catch
Visit aalco.co.uk or your local branch(details on back cover) for a quotation.
0532 Road Transport text 2007 5/11/07 10:47 am Page 97
The above is a selection of additional Aalco literature. If you would like a copy or to download a pdf version please visit
www.aalco.co.uk or www.loadsmore.co.ukYou can also contact your local branch – details on the back cover.
0532 Road Transport cover 2007 29/10/07 10:36 am Page 4
ABERDEENUnit 9B, Peterseat DrivePeterseat Park, AltensAberdeen AB12 3HT Tel: 01224 854810Fax: 01224 871982e-mail: [email protected]
BELFASTThe Belfast Metal CentreMcKinney Industrial Estate54 Mallusk RoadNewtownabbey BT36 4PX Tel: 02890 838838Fax: 02890 837837e-mail: [email protected]
BIRMINGHAMShelah Road, HalesowenWest Midlands B63 3PH Tel: 0121 585 3600Fax: 0121 585 6864e-mail: [email protected]
CHEPSTOWAvenue WestNewhouse Park EstateChepstowMonmouthshire NP16 6UD Tel: 01291 638 638Fax: 01291 638 600e-mail: [email protected]
DYFEDUnits 3-4Capel Hendre Industrial EstateAmmanfordCarmarthenshire SA18 3SJ Tel: 01269 842044 Fax: 01269 845276e-mail: [email protected]
GLASGOW117 Clydesmill PlaceCambuslang Investment ParkGlasgow G32 8RF Tel: 0141 646 3200 Fax: 0141 646 3260e-mail: [email protected]
HULLSaxon WayPriory Park WestHessleHull HU13 9PBTel: 01482 626262 Fax: 01482 626263e-mail: [email protected]
LEEDSUnit 1 Revie Road off Elland RoadLeeds LS11 8JGTel: 0113 276 3300 Fax: 0113 276 0382e-mail: [email protected]
LIVERPOOL207 Great Howard StreetLiverpool L5 9ZHTel: 0151 207 3551Fax: 0151 207 2657e-mail: [email protected]
MANCHESTERExpress Trading EstateStone Hill RoadFarnworthBolton BL4 9NNTel: 01204 863456Fax: 01204 863430e-mail: [email protected]
NEWCASTLEFirst AvenueTeam Valley Trading EstateGateshead, Tyne & Wear NE11 0NU Tel: 0191 491 1133Fax: 0191 491 1177e-mail: [email protected]
NORWICHRoundtree WayMousehold LaneNorwich NR7 8SRTel: 01603 787878Fax: 01603 789999e-mail: [email protected]
NOTTINGHAMHarrimans LaneDunkirkNottingham NG7 2SDTel: 0115 988 2600Fax: 0115 988 2636e-mail: [email protected]
PLYMOUTHUnit 1, Kestrel ParkBurrington WayPlymouth PL5 3LTTel: 01752 770877Fax: 01752 770844Email: [email protected]
SLOUGHUnit 2, 552 Fairlie RoadSlough Trading EstateSlough, Berkshire SL1 4PYTel: 01753 619900Fax: 01753 512227e-mail: [email protected]
SOUTHAMPTONTest Lane, NurslingSouthampton SO16 9TATel: 02380 875200Fax: 02380 875275e-mail: [email protected]
STOKEUnit F, Forge WayBrown Lees Industrial EstBiddulphStoke-on-Trent ST8 7DNTel: 01782 375700Fax: 01782 375701e-mail: [email protected]
SWANLEYUnits 6 & 7Pedham Place Industrial EstateWested Lane, SwanleyKent BR8 8TETel: 01322 610900Fax: 01322 610910e-mail: [email protected]
BRANCHES
Also availablein Ireland
DUBLINTel: +353 (0) 1 629 8600Fax: +353 (0) 1 629 9200e-mail: [email protected]
CORKTel: +353 (0) 21 431 6750/2Fax: +353 (0) 21 431 6753e-mail: [email protected]
0532 Road Transport cover 2007 8/11/07 4:03 pm Page 1
Top Related