Download - A-dec 551 Assistant’s Instrumentation - ProSites, Inc.c1-preview.prosites.com/106982/wy/docs/Adec 551 Installation Guide.pdfA-dec 551 Assistant’s Instrumentation Installation Guide

A-dec 551 Assistant’s InstrumentationI N S T A L L A T I O N G U I D E

86.0388.00 Rev A

A-dec 551 Assistant’s Instrumentation on an A-dec 411 Dental Chair

A-dec 551 Assistant’s Instrumentation on an A-dec 511 Dental Chair

Contents

Install on an A-dec 400 Support Link . . . . . . . . . 3Install on an A-dec 500 Support Link . . . . . . . . . 23Prepare the System . . . . . 44Touchpad Settings . . . . . . 46Test the System . . . . . . . 46Install the Covers . . . . . . 47Regulatory Information . . 52

NOTE Information that is critical to a successful and safe installation is shaded like this note throughout the guide.

A-dec 551 Assistant’s Instrumentation Installation Guide

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Before You Begin

Recommended Tools

CAUTION When removing or replacing covers, take care not to damage any wiring or tubing. Verify that the covers are secure after replacing them.

Tools Needed For This Installation

3/4" socket and ratchet Hex key set Wire stripper

Level Diagonal cutters Sleeve pusher

Mallet 3/4" combination wrenches (2)


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Install on an A-dec 400 Support Link

Install the Support Link

The procedure for installing the A-dec 400 support link is the same for installing on an A-dec 411 chair or A-dec 511 chair.

Recommended Tools

• 3/4" socket and ratchet

• Level

Task 1.

If the support link has already been installed, start at “Install the Assistant’s Instrumentation on an A-dec 400 Support Link” on page 5.

1 Get four bolts and washers from the kit.

2 Attach the support link to the chair with the four bolts and washers but only finger tighten the bolts.


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Task 2.

1 Position the support link straight out from the chair.

3 Secure the support link, while keeping it as level as possible.

2 Place a level on the support link.


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Install the Assistant’s Instrumentation on an A-dec 400 Support Link

Recommended Tools

1/8" and 5/16" hex keys

Task 1.

1 Route the wires, data line, and tubing through the top of the support link.

NOTE If the system includes an A-dec 461 support center, remove the bolts in the support link before routing the assistant’s instrumentation.

A-dec 411 with an A-dec 461 Support Center


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Task 2.

Task 3.

1 Use a 5/16" hex key to secure the assistant’s instrumentation with the bolts from the kit.

NOTE If the system includes a support center, use the bolts removed from the support link in the previous task.

1 From the kit, get the vacuum pipe for the A-dec 400 support link. It is the shorter of the two pipes that ship in the kit.

Vacuum Pipe Used with an A-dec 400 Support Link


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Task 4.

Task 5.

1 Insert the vacuum pipe into the hole in the support link.

Slot to Access the Tension Screw

2 Use an 1/8" hex key to secure the pipe.

1 Align the hooks of the vacuum canister with the grooves in the vacuum pipe.

Hook

Groove

2 Insert the vacuum canister.


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Task 6.

Task 7.

1 Twist the vacuum canister so it faces toward the right of the chair.

1 Connect the HVE and SE tubing to the vacuum canister.


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Task 8.

1 Route the vacuum line, tubing, wires, and data line through the support link then down the lift arm. Be sure to go through the link and not underneath it.

TIP When routing the wires and data line, route them on the side of the support link toward the power supply to avoid crossing with the tubing to reach their connections.


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Task 9.

1 Use a Durr clip to connect the vacuum line.

Actual Size of Durr Clip


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Connect the Electrical Wires and Data Line

Task 1. Turn off the power to the system.

Complete the instructions for the model chair the A-dec 551 is installed on.

A-dec 411 Chair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .This pageA-dec 511 Chair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Connect the Electrical Wires and Data Line on an A-dec 411 Chair

Recommended Tools

• Diagonal cutters

• Wire stripper

Task 1.

CAUTION To avoid damaging or disconnecting wires and tubing, don’t connect anything until all of the system’s modules are installed.

DANGER Failure to turn off the power before you begin this procedure can lead to electrical shock.

WARNING Failure to turn off the power before you begin this procedure can lead to product damage and result in serious injury or death.

CAUTION Circuit boards are sensitive to static electricity. Electrostatic Discharge (ESD) precautions are required when touching a circuit board or making connections to or from the circuit board. Circuit boards should be installed only by an electrician or qualified service person.

CAUTION To strip the sheath, use a cable stripping tool and proper technique to ensure the insulation of the inner conductors is not cut or otherwise compromised.

1 Cut off the connector.

2 Strip back the wires 3/8" (10 mm). The wires are 22 AWG.


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Task 2.

1. Connect the black wire to 0 VAC.

2. Connect the gray wire to 24 VAC.

3. Plug the data line into any data port.

4. Once all of the electrical connections have been made for all of the system’s modules, secure the wires under the lip on the power supply.

NOTE If needed, you can connect more than one wire to a single terminal.

Next Step See “Connect the Tubing and Utilities” on page 14.

1 2

3

4

24 V

0 V


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Recommended Tool

Diagonal cutters


2. Plug in the power connector.

3. Secure the power cable to the bail with a cable tie.

Next Step See “Connect the Tubing and Utilities” on page 14.

Power Supply

1

23


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Connect the Tubing and Utilities

Recommended Tools


• Sleeve pusher

Complete the connections for the system’s configuration.

A-dec 411 ChairFor Assistant’s Instrumentation Only on an A-dec 411 Chair

Tubing Connections . . . . . . . . .16Utilities Connections . . . . . . . .17

For Systems with Multiple Modules on an A-dec 411 ChairTubing Connections . . . . . . . . .19Utilities Connections . . . . . . . .21

A-dec 511 ChairFor Assistant’s Instrumentation Only on an A-dec 511 Chair

Tubing Connections . . . . . . . . .38Utilities Connections . . . . . . . .39


CAUTION To avoid damaging or disconnecting wires and tubing, don’t connect anything until all of the system’s modules are installed.


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Connect the Tubing for an Assistant’s Instrumentation Only on an A-dec 411 Chair

Use this diagram if the system does not include any other modules except an assistant’s instrumentation.

To Floor Box

Power Supply

To Water Bottle

To Assistant’s Instrumentation

To Master Toggle

For instructions on installing a master toggle switch, see Master Toggle Switch Installation Guide (p/n 86.0456.00).

CAUTION Do not connect this blue tubing.

NOTE When installing the water manifold, be sure to connect to the barb on the end to prevent standing water in the manifold.


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Connect the Utilities for an Assistant’s Instrumentation Only on an A-dec 411 Chair

Next Step See “Install the Pinch Valve” on page 22.

To Chair

With a Moisture Separator (Optional)If the system includes a moisture separator,

make the connections in this gray area.To install the moisture separator, use the

directions included in the moisture separator kit (p/n 41.1477.00).

To Utility Drain


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Connect the Tubing for a System with Multiple Modules on an A-dec 411 Chair

1. If the system includes a delivery system, strip and remove three feet of the sheath from around the water bottle tubing.

2. Connect the tubing according to the flow diagram on the following page.

NOTE When installing the water manifold, be sure to connect to the barb on the end to prevent standing water in the manifold.


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To Floor Box

Power Supply

To Delivery System

To Water Bottle

To Foot Control

To Bowl Rinse

To Cup Fill




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Connect the Utilities for a System with Multiple Modules on an A-dec 411 Chair


To Chair





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Install the Pinch Valve

Next Step See “Prepare the System” on page 44.

1 Install the pinch valve on the syringe tubing.


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Install on an A-dec 500 Support Link

Install and Level the Support Link

Recommended Tools

• Mallet

• 3/4" combination wrenches (2)

• Level

• 3/4" socket and ratchet

Task 1.

1 Pull out the sides of the stop plate to remove it.


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Task 2.

Task 3.

1 Place the leveling bar in the support link with the head of the bolt toward the chair.

2 Use a mallet to insert the two dowels to secure the leveling bar.

1 Get four bolts and washers from the kit.

2 Loosely attach the support link to the chair with the four bolts and washers. You will tighten the bolts later after you level the link.


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Task 4.

1 Screw the leveling bolt into the bar until one or two threads are exposed.

2 Place a level on the support link.

3 Adjust the leveling bolt until the link is level.

4 Use two 3/4" combination wrenches to hold the leveling bolt while tightening the locking nut.

5 Tighten the mounting bolts.

Leveling Bolt

Locking Nut

Mounting Bolts


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Install the Assistant’s Instrumentation on an A-dec 500 Support Link

The procedure for installing the assistant’s instrumentation is the same whether the system has a support link only or a support link and support arm.

Recommended Tools

1/8" and 5/16" hex keys

Task 1.

1 Route the wires, data line, and tubing through the top of the support link.


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Task 2.

Task 3.

1 Use a 5/16" hex key to secure the assistant’s instrumentation with the black bolts from the kit.

1 From the kit, get the vacuum pipe for the A-dec 500 support link. It is the longer of the two pipes that ship in the kit.

Vacuum Pipe Used with an A-dec 500 Support Link


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Task 4.

Task 5.

1 Insert the vacuum pipe into the hole in the support link.

2 Use an 1/8" hex key to secure the pipe.

1 Align the hooks of the vacuum canister with the grooves in the vacuum pipe.

Hook

Groove2 Insert the vacuum canister.


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Task 6.

Task 7.

1 Twist the vacuum canister so it faces toward the right of the chair.

1 Connect the HVE and SE tubing to the vacuum canister.


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Task 8.

1 Route the vacuum line, tubing, wires, and data line through the support link then down the lift arm. Be sure to go through the link and not underneath it.

TIP When routing the wires and data line, route them on the side of the support link toward the power supply to avoid crossing with the tubing to reach their connections.


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Task 9.

Next Step See the section for the system’s configuration:

• If the system does not include a support arm, see “Install the Stop Switch Plate on a System with an A-dec 500 Support Link with Assistant’s Instrumentation Only” on page 32.

• If the system includes a support arm, see “Connect the Electrical Wires and Data Line on an A-dec 511 Chair” on page 35.

1 Use a Durr clip to connect the vacuum line.

Actual Size of Durr Clip


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Install the Stop Switch Plate on a System with an A-dec 500 Support Link with Assistant’s Instrumentation Only

Recommended Tools

5/64", 5/32" and 5/16" hex keys

Task 1.

READ THIS! The steps in this section are for systems with an A-dec 500 support link and assistant’s instrumentation that do not include a support arm (used with the support center and dental light). If the system includes a support arm, see the information that ships with the arm for instructions on in staling the stop switch plate.

1 Slide the support link cap onto the end of the link.

2 Insert the screw.

3 Use a 5/16" hex key to secure the cap.


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Task 2.

Task 3.

1 Use a 5/64" hex key to attach the tubing guide to the support link.

NOTE Position the guide so that it covers the screw securing the link cap.

1 Slide the tubing into the guide.

2 Use a 5/32" hex key and two shoulder bolts to secure the stop switch plate.


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Task 4.

Task 5.

1 Route the stop switch wires to the front of the lift arm.

1 Remove the jumper from the lift arm stop switch.

2 Connect the stop switches.


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Recommended Tool

Diagonal cutters


2. Plug in the power connector.

3. Secure the power cable to the bail with a cable tie.

Power Supply

1

23


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Connect the Tubing and Utilities on an A-dec 511 Chair

Recommended Tools


• Sleeve pusher

Complete the connections for the system’s configuration.

For Assistant’s Instrumentation Only on an A-dec 511 ChairTubing Connections . . . . . . . . .38Utilities Connections . . . . . . . .39


READ THIS! If the system includes an A-dec 332 or A-dec 333 delivery system, use the instructions for A-dec 411 configurations instead of the instructions for the A-dec 511.

For Assistant’s Instrumentation Only on an A-dec 411 ChairTubing Connections . . . . . . . . .16Utilities Connections . . . . . . . .17



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Connect the Tubing for an Assistant’s Instrumentation Only on an A-dec 511 Chair

Use this diagram if the system does not include any other modules except an assistant’s instrumentation.

Power Supply

To Water Bottle


To Master Toggle

For instructions on installing a master toggle switch, see Master Toggle Switch Installation Guide (p/n 86.0456.00).



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Connect the Utilities for an Assistant’s Instrumentation Only on an A-dec 511 Chair


To Chair



directions included in the moisture separator kit

(p/n 41.1477.00).

To Utility Drain


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Connect the Tubing for a System with Multiple Modules on an A-dec 511 Chair

1. If the system includes a delivery system, strip and remove three feet of the sheath from around the water bottle tubing.

2. Connect the tubing according to the flow diagram on the following page.


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To Floor Box

To Delivery System

To Water Bottle

To Foot Control

To Bowl Rinse

To Cup Fill



Power Supply


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Connect the Utilities for a System with Multiple Modules on an A-dec 511 Chair

To Chair





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Install the Pinch Valve

Prepare the System

Install the Water Bottle

1 Install the pinch valve on the syringe tubing.

1 Following ICX instructions, place an ICX tablet (p/n 90.1065.00) in the water bottle.

2 Fill the bottle with water.

WARNING Do not let the ICX tablet directly touch your skin. Please refer to the instructions provided with the ICX tablets for more details.

4 Push the water bottle up onto the water bottle receptacle and turn it to the right.

3 Apply A-dec silicone lubricant on the receptacle O-ring.

Water Bottle on a Delivery System Rigid Arm Shown


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Secure the Wires and Tubing

Recommended Tool

Diagonal cutters

Adjust the Syringe

1 Install the bail. It ships in the floor box kit.

2 Use cable ties to group the tubing and wiring for a neat appearance.

CAUTION Do not secure the tubing to the lift arm. The tubing needs to move freely when the chair moves.

Bail

1 On the assistant’s syringe, push the water button.

2 Tighten or loosen the screw for the red tubing to adjust the water flow.

3 On the syringe, push both buttons.

4 Tighten or loosen the screw for the yellow tubing to adjust the air flow until there is a fine mist.


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Touchpad Settings

For touchpad setting information, see the installation guide for the system’s model of chair:

• A-dec 411 Dental Chair with Radius-Style Delivery System and Dental Light Installation Guide (p/n 86.0378.00)

• A-dec 500 System Installation Guide (p/n 86.0400.00)

Test the System

After you have completed the installation, use the following checklist to test the system; then follow up with the customer.

• Regulated air pressure is at 80 psi.

• Floor box is free of air and water leaks.

• The gravity drain is functioning properly.

• Tubing and connections are not kinked and are free of air and water leaks.

• Excess tubing and wires are coiled and stored away from moving parts.


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Install the Covers

Install the Stop Plate

CAUTION When removing or replacing covers, take care not to damage any wiring or tubing. Verify that the covers are secure after replacing them.

1 Hook the slots on one side of the stop plate to the posts on the lift arm.

2 Hook the other side of the stop plate to the lift arm.


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Install the Mount Cover

Mounted with an A-dec 400 Support Link


Recommended Tool

5/32" hex key

1 Snap the slotted mount cover in place.The four posts go into the holes on the mount.

Post

Hole

1 Use a 5/32" hex key to secure the back mount covers on each side of the mount.


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Install the Cap on an A-dec 400 Support Link (optional)

Install this if the system does not include a support arm.

Recommended Tool

5/32" hex key

Install the Support Link Cover

Mounted on an A-dec 400 Support Link.

1 At the end of the support link, use a 5/32" hex key to partially install the screw.

2 Slide the support link cap onto the end of the link. The screw goes into the slot in the cap.

3 Tighten the screw to secure the cap.

1 Snap the support link cover into place.


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2 Snap the support link cover into place.

1 Position the cover with the larger square end over where the support link attaches to the chair.


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86.0388.00 Rev ACopyright 2013 A-dec Inc.

All rights reserved.IGgrphpor4

A-dec Headquarters2601 Crestview DriveNewberg, OR 97132 USATel: 1.800.547.1883 Within USA/CanadaTel: 1.503.538.7478 Outside USA/CanadaFax: 1.503.538.0276www.a-dec.com / www.a-dec.biz

A-dec Inc. makes no warranty of any kind with regard to the content in this document including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.

Regulatory Information

Regulatory information is provided with A-dec equipment as mandated by agency requirements. This information is delivered in the equipment’s Instructions for Use or the separate Regulatory Information and Specifications document. If you need this information, please go to the Document Library at www.a-dec.com.