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5thGENERATION
WASTETYRERECYCLINGPLANT
Registered Office: 520-527 Poddar Arcade !"and #a$aar
%arac""a Road &'rat ()5 00* +,'j ndia
/ontact 'mers: )1 2*1 2553150451452 ax: )1 2*1 255313)
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5TH
GENERA
2
ION 10 TON PLANT
www.anjaliexim.com
LAYOUT.
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10 TON PLANT PROJECT REPORT
Company Profile
Anjali 6xim wit" its 'ni'e renewale tec"nolog8 "as come '9 wit" a conce9t of setting new
standard in renewale energ8 t"at incl'des 'sing of waste t8res as a raw material and 9rod'cing
green f'el oil caron lac steel and gas. ;it" gloal warming and 'tili$ation of r'er it "as
now ecome necessar8 to rec8cle t"e waste and cont 'rn or land fills t"at t8res d'e
to 9oll'tion 9rolems. ="ere is no an8 ot"er 'se of t"ese waste t8res. &o we at Anjali 6xim "a
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(ea%)re* of %+e plan%
100? wastage t8re rec8cling is ac"ie
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T+e (ea%)re* of %+e (if%+ Genera%ion Plan%
I%em. Pi'%)re. (ea%)re*.
/atal8st
Room
=wo catal8st room in t"is wa8 can
s9eed '9 t"e 9rocess of 98rol8sis.
Bori$ontal
/ondensor
=wo "ori$ontal condenser t"e cooling
area of one "ori$ontal condenser can e
e'aled wit" more t"an t"ree
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T+e Perfe'% &ol)%ion ,Pyroly*i* Pro'e**-
P8rol8sis is t"e decom9osition of organic com9o'nds 'nder ox8gen free +anaeroic
atmos9"ere t"at 9rod'ces gas oil caron lac and steel. 6fficient ind'strial P8rol8sis is a9rocess to treat t"e r'er and ind'strial 9lastic wastage as well.
As a res'lt of 98rol8sis of wastage t8res one otains
(UEL OIL ,5/ %o 50/-
="e main oil 9rod'ct 9rod'ced 8 o'r rec8cling a99lication is t"e f'el oil t"at is wide
'sed for ind'strial and commercial 9'r9oses. ="e oil "as 35? to 50? of t"e amo'nt of rec8cled
scra9 t8res w"ic" will e carried wit" licensed taner tr'cs.
CARON LAC ,20/ %o 25/-
/aron #lac is t"e main 9rod'ct rec8cled 8 P8rol8sis tec"nolog8. ="e amo'nt of
rec8cled caron lac is (0? to (5? +de9ending on t"e t89e of t8res of t"e total amo'nt of
scra9 t8res rec8cled in t"e s8stem. /aron lac is 'sed as raw material or main ingredient in
man8 ind'stries and t"e c"emical str'ct're of caron lac strengt"ens lengt"ens t"e
end'rance and im9ro
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&TEEL !IRE ,10/ %o 15/-
=8res contain steel wires and t"e amo'nt range of 10? to 15? of t"e total t8re wastage.
All of t"e steel 9resent in t"e t8re can e detac"ed after t"e P8rol8sis rec8cling 9rocess is
com9leted. %al'ale steel wires are 9ressed and sold to steel and scra9 dealers.
GA& ,5/ %o 3/-
on-/ondensale gases arise d'ring t"e 98rol8sis 9rocess. ="ere are some ad
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5%+ Genera%ion p+o%o
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PYROLY&I& CARON LAC TE&T REPORT
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PYROLY&I& (URNACE OIL TE&T REPORT
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Te'+ni'al 4e%ail
="is is a atc" 9rocess s8stem.
="e wastage t8res are fed into t"e reactor
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AUTO (EE4AR
CARON RE#O8AL &Y&TE#
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NE! 4E&IGN O( CHI#N
CARON LAC 8ACUU
1(
Y
COLLECTOR
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Pro'e** (lo9 C+ar%
&cra9 =ire
&tocing
P8rol8sis Fnit
Oil /aron #lac &teel ;ire ,as
&torage &le
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Te'+ni'al Parame%er
Pro:e'% , 4imen*ion ;.; )ipmen% &pe'ifi'a%ion
1 6'i9ment Godel AH-150
2 Gaterial Plastic r'er +t8res life garage
( &tr'ct're Bori$ontal t8re re
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5%+
E>)ipmen% Li*%
4 ? 4iame%er L ? Len7%+ H ? Hei7+% ! ? !i"eName !ei7+% &i@e ,##- )an%i%y Pi'%)re
Reactor 22000 g 2*00K**00 1
/atal8st /"amer B2100KJ1D00 1
Oil ;ater
&e9arator1200KB2100 1
Oil =an 1000KJ(200 2
Bori$ontal
/ondenser1050KJ300 2
%ertical
/ondenser(00g D00KJ2*00 1
Anti-ac fire
de
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4ifferen'e e%9een (o)r%+ Genera%ion An" (if%+ Genera%ion Tyre Pyroly*i* Plan%
ame 5t"
,eneration =ire P8rol8sis Plant 3t"
,eneration =ire P8rol8sis
Plant/atal8st
/"amer
;e call t"e 5t"catal8st c"amer Mdo'le c"amer M. ="is design co'ld add t"e molec'lar
sle
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Anti N ac
fire e
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Pro:e'% Plannin7 B Implemen%a%ion ,(or %+e 10 %on"ay 'apa'i%y-
Jand Re'irement : 1500 s. meters
/onstr'ction &"ade : 30t K D0 t (200 &.eet
;ater Re'ired : 100 liter 9er da8Power Re'irement
;it"o't A'tofeeder : 20 "9
;it" A'tofeeder : (5 "9
Gan Power Planning : Ganager-2
=ec"nical-1
;orer-3
Capi%al inDe*%men%
O%+er Arran7emen%* %o e ma"e y Clien%&torage tan Of oil +A
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E*%ima%e" Opera%ional Co*% an" Re%)rn on InDe*%men%
="e anal8sis is ased on t"e conject're of 10 tons4da8 ca9acit8 'nit o9erating for (00 da8s a
8ear
Raw material waste =8re: D ton 9er da8K(00 da8s 2300 ton4 8ear.
To%al o)%p)%
/aron lac +(5? - D30 =on +Rs 1000 9er =on in ndia
'rnace oil +35? - 10D0 =on +Rs (D000 9er =on in ndia
&teel +12? - 2DD =on +Rs 12000 9er =on in ndia
,as +D? - 1)2 =on +;e are not considering 9rice of it rig"t now
To%al Earnin7 ,Yearly- ,Uni% Ton*-
&r. No Pro")'% O)%p)% ,/- O)%p)% ,Ton- Pri'e Per %on. To%al In'ome
1 /aron #lac (5? D30 1000 D30000
2 'rnace oil 35? 10D0 (D000 31030000
( &teel 12? 2DD 12000 (35*000
3 ,as D? 1)2 --- 0
To%al ,A- F52F2;F000
To%al Epen*e ,Yearly- ,Uni% Ton*-
&r. No Par%i')lar )an%i%y Pri'e To%al Co*%
1 ;aste =8res 2300 10000 23000000
2 &alar8 ;ages )K12 Gont" 10000 10D0000
( 'el +or nitial Fse (00 5000 1500000
3 6lectricit8 ;ater --- -- 720000
5 Gisc. 6x9ense
+#ag Pacing Re9airing Reno
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520-527, PODDAR ARCADE,
KHAND BAZAAR, VARACHHA ROAD,
SURAT, 395006
GUJARAT, INDIA.
Ph!"# $9% 26% 255&%52
'()# $9% 26% 255&%&9
*"+# .(!(/")/.1
E(/# /!(!(/")/.1
Thank You . . . !
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