7/30/2019 4092Cooley Rolls Royce
1/15
Intern PresentationJohn Cooley
Manufacturing EngineerDepartment of Mechanical Engineering, IUPUI
Summer 2006-Spring 2009
v sor: r. an e
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
2/15
Outline
2
z Background Information
z
Rolls-Royce Corporationz Myself
z My position and responsibilities
z Pro ect Exam le
z Achievements
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
3/15
3
Background Information Rolls-Royce
z Founded in 1906 by Henry Royce, and
ar es o sz Produced cars first
z Developed aircraft engines for WW1
z Head uarters in Bristol En land
z US headquarters in Chantilly Virginia
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
4/15
4
Background on Indianapolis Facility
z Acquired Allison
Indianapolis-1995z Pl nt n l nt
z AE2100, AE1107, T56
and Model 250engines
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
5/15
5
My Background Informationz Hired as flex-intern in May 2006
zManufacturing Engineer for power gearscell
z Transmissions and structures
z T56 and AE2100 Turbo ro en ines
z Manager-Nathan Harris
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
6/15
6
Roles of a Manufacturing Engineerz Own how the part is processed
zReduce wastez Scrap
z Rework
z MRBz Setup and cycle times
z Su ort Team Leader with da to da
problems
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
7/15
7
Day to Day Tasksz Missing gauging or tooling
zMachine Tool Routing Verifications
z Rework tickets
z Meetings with quality, operations,
ins ection, desi n and roduction
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
8/15
8
Tools of the Tradez Computer Aided Process Planning
z SAP
z AutoCAD
z Stack Pro ramz Gage Insite
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
9/15
9
Some of My Projectsz Intermediate drawing z Journal in source
z Stress relievez ourna
reprocessing
z Glass bead cleant l
z
Green spec print
z Schenk horizontalbalancer
z Flange shot peen
z Pinion ProcessIm rovements
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
10/15
10
Project Examplez Room for improvement
z4 similar pinion gears processeddifferently
z Heat treat distortion on locating surfaces
z Runout reworks and MRB
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
11/15
11
Project Example- Previous Process
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
12/15
12
Project Example- My Modification
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
13/15
13
Project Achievementsz Reduce setup and cycle times
zImprove quality
z Reduce scrap, rework, and MRB
z Shorter lead time
z +2
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
14/15
14
Summary
z Enhanced problem solving skills
z
Green beltz GD&T fundamentals
z Gear basic
z Importance of teamwork and my rolewithin a team
z Hel ed connect school work with real
world problems
May 1, 2009
7/30/2019 4092Cooley Rolls Royce
15/15
15
uest ons
May 1, 2009
Top Related