7/29/2019 2004 Switchback
1/66
600 SWITCHBACK F/OModel #S04NS6ES
Model #S04NS6ESA
Model #S04NS6ESB
E 2003 Polaris Sales Inc.
PARTS MANUAL PN 9918837 and MICROFICHE PN 9918838 3/03
700 SWITCHBACK F/OModel #S04NS7CS
Model #S04NS7CSA
Model #S04NS7CSB800 SWITCHBACK F/O
Model #S04NS8CSModel #S04NS8CSAModel #S04NS8CSB
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TABLE OF CONTENTS600SWITCHBACKF/O S04NS6ESand 600SWITCHBACKSTOCK AS04NS6ESAand600 SWITCHBACKSTOCKB S04NS6ESBand 700SWITCHBACKF/O S04NS7CSand 700SWITCH-
BACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCH-BACK STOCK B S04NS8CSB
Parts Manual
AAIRBOX C2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BBATTERY BOX C9. . . . . . . . . . . . . . . . . . . . . . .
BRAKE A13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
CCARBURETOR (600) C13-14. . . . . . . . . . . . . . . . . .
CARBURETOR (700) D8-9. . . . . . . . . . . . . . . . . .
CARBURETOR (800) E1-2. . . . . . . . . . . . . . . . . .
CHAINCASE B11. . . . . . . . . . . . . . . . . . . . . . . .
CHASSIS A3-4. . . . . . . . . . . . . . . . . . . . . . . . . . .CONSOLE A12. . . . . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM A14. . . . . . . . . . . . . . . . . . .
CRANKCASE (600) C10. . . . . . . . . . . . . . . . . . . .
CRANKCASE (700) D4. . . . . . . . . . . . . . . . . . . .
CRANKCASE (800) D12. . . . . . . . . . . . . . . . . . . .
CYLINDER (600) C11. . . . . . . . . . . . . . . . . . . . .
CYLINDER (700) D5. . . . . . . . . . . . . . . . . . . . .
CYLINDER (800) D13. . . . . . . . . . . . . . . . . . . . .
DDECALS A11. . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE CLUTCH (Electric Start Models) B13. . . . .
DRIVE CLUTCH (Manual Start Models) B14. . . . .DRIVE TRAIN B12. . . . . . . . . . . . . . . . . . . . . . . .
DRIVEN CLUTCH C1. . . . . . . . . . . . . . . . . . . . .
EENGINE MOUNTING (600) C7. . . . . . . . . . . . . .
ENGINE MOUNTING (700)(800) C8. . . . . . . . . .
EXHAUST SYSTEM C3. . . . . . . . . . . . . . . . . . .
GGAS TANK A5. . . . . . . . . . . . . . . . . . . . . . . . . .
HHANDLEBAR B4-6. . . . . . . . . . . . . . . . . . . . . . . .
HOOD A8-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOOD FOIL/FOAM A10. . . . . . . . . . . . . . . . . . . .
MMAGNETO (600) D2. . . . . . . . . . . . . . . . . . . . .
MMAGNETO (700) D10. . . . . . . . . . . . . . . . . . . . .
MAGNETO (800) E4. . . . . . . . . . . . . . . . . . . . .
NNOSEPAN A6-7. . . . . . . . . . . . . . . . . . . . . . . . . .
OOIL TANK C2. . . . . . . . . . . . . . . . . . . . . . . . . . .
PPISTON and CRANKSHAFT (600) D1. . . . . . . . .
PISTON and CRANKSHAFT (700) D7. . . . . . . . .PISTON and CRANKSHAFT (800) E3. . . . . . . . .
RRAIL MOUNTING SUSPENSION B8. . . . . . . . .
RECOIL STARTER (600) D3. . . . . . . . . . . . . . . .
RECOIL STARTER (700) D11. . . . . . . . . . . . . . . .
RECOIL STARTER (800) E5. . . . . . . . . . . . . . . .
SSEAT A5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHOCK (FRONT TRACK) C5. . . . . . . . . . . . . . .
SHOCK (IFS) C4. . . . . . . . . . . . . . . . . . . . . . . .
SHOCK (REAR TRACK) C6. . . . . . . . . . . . . . . .SKI B3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTING MOTOR (600) E6. . . . . . . . . . . . . . .
STARTING MOTOR (700)(800) E7. . . . . . . . . . .
STEERING B6. . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING B4-5. . . . . . . . . . . . . . . . . . . . . . . . .
SUSPENSION B7. . . . . . . . . . . . . . . . . . . . . . .
SUSPENSION, FRONT B1-2. . . . . . . . . . . . . . . .
TTOOL KIT E8. . . . . . . . . . . . . . . . . . . . . . . . . . .
TORQUE ARM, FRONT B9. . . . . . . . . . . . . . . .
TORQUE ARM, REAR B10. . . . . . . . . . . . . . . . .
WWATER PUMP/OIL PUMP (600) C12. . . . . . . . . .
WATER PUMP/OIL PUMP (700) D6. . . . . . . . . .
WATER PUMP/OIL PUMP (800) D14. . . . . . . . . .
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
7/29/2019 2004 Switchback
4/66A3
CHASSIS600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
23
4
1516
1813
14
14
12
1417
56
E 2003 Polaris Sales Inc.
9
7
8
11
7
1
10
20
21
1919
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1014160-309 1 Asm., Chassis
2 30211043110078
11
Stop, Torque (600)Stop, Torque (700)(800)
3 7542404 1 Nut
4 1013379
1013377
1
1
Stop, Torque (600)
Stop, Torque (700)(800)5 7517854 2 Screw
6 7517632 1 Screw
7 7621432 7 Rivet
8 5245202 1 Bracket, Oil Tank
9 5246177 1 Bracket, Air Box
10 7080592 2 Caplug
11 22020592202598
11
Kit, Trailing Arm Mount, LHKit, Trailing Arm Mount, RH
12 5433150 2 Strap, Airbox, Top
13 52454575245458
11
Mount, Console, Toe Clip, LHMount, Console, Toe Clip, RH
14 7661637 80 Rivet
15 5246310
5246311
1
1
Support, Footrest, LH
Support, Footrest, RH16 52452885242740
11
Footrest, LHFootrest, RH
17 5221583 1 Guard, Adapter Drive
18 7080416 2 Plug, Hole
19 7661130 15 Rivet
20 7081076 2 Plug, Hole
21 5132292 1 Bulkhead, Front
3/03
7/29/2019 2004 Switchback
5/66A4
CHASSIS600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
13
25
1819
20
2417
5
22
27
14
10
17
1816
15
1 2
3
4
6 89
1112
21
26
23
28
29
21
7
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 4030043 1 Bulb, Taillight
2 4032014 1 Lens, Red
3 7518019 2 Screw
4 4032015 1 Gasket, Lens
5 2410307 1 Asm., Taillight (Incl. 1-4)
6 7515140 2 Screw
7 2202379 1 Kit, Close Off (Incl. Close Off & Rivets)
8 7552801 2 Washer, Spring Lock
9 7556033 2 Washer
10 7512113
75528017558301
4
44
Bolt
Washer, Spring LockWasher, Flat
11 3021186 2 Mount, Rubber, Carburetor
12 7555916 2 Washer, Nylon
13 2632460-309 1 Asm., Bumper, Rear
14 7081039 2 Bushing, Snap
15 7512094 4 Screw
16 7558301 4 Washer, Flat
17 7517686 4 Screw
18 70796677079668
11
Decal, Reflector, Red, LHDecal, Reflector, Red, RH
19 5434097-3885434098-388
11
Skirt, Snow, LH, Flame YellowSkirt, Snow, RH, Flame Yellow
20 51330585133059
11
Rack, FrontRack, Rear
21 7661637 7 Rivet
22 52457267661079
13
Guard, Wire, Taillight (Incl. Rivets)Rivet
23 2461065 1 Jumper, Seat, Taillight
24 7621418 5 Rivet25 5434356-1106 1 Flap, Snow, Black w/Chrome
26 5812229 1 Support, Snow Flap
27 541203354120745412134
211
Protector, Bed, Front/RearProtector, Bed, LHProtector, Bed, RH
28 5812360 1 Gasket, Seat Base, 1/4 Inch
29 5812290 2 Gasket, Seat Base
3/03
7/29/2019 2004 Switchback
6/66A5
SEAT AND GAS TANK600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
2
6
5
1
17
12
1614
19
15
13 14
11
7
9
104
8
20
3
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2520323 1 Cap w/Gauge, Fuel
2 26832952683299
11
Asm., Seat Switchback (Incl. 3,6)(600)Asm., Seat Switchback (Incl.3,6)(700)(800)
3 26832982683301
11
Asm., Cover, Switchback (600)Asm., Cover, Switchback (700)(800)
4 7558301 2 Washer, Flat
5 7517219 2 Screw6 2461064 1 Harness, Taillight
7 7542122 2 Nut, Nylok
8 7555960 2 Washer, Flat
9 7670021 2 Nut, Speed
10 7512193 2 Bolt, Carriage
11 5810947 2 Foam, Seal, Rear Cooler
12 7052269 1 Fitting
13 5432981 1 Grommet
14 7080768 2 Ring, Compression
15 8350020-600 AR Fuel Line
16 7052215 1 Pickup w/Mesh, Fuel
17 2520262 1 Asm., Fuel Tank
18 7080804 2 Cable Tie, Releaseable
19 7052095 1 Fitting, 90 Degree
20 8450061-600 AR Fuel Line
3/03
7/29/2019 2004 Switchback
7/66A6
NOSEPAN600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
1
2
11
10
19
18
15
28
14
27
12
1813
1
2322
21
84
6
9
7
6
1
17
3
3
29
7
5
5
24
20
26
25
16
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7661637 12 Rivet
2 5243992-067 1 Hinge, Pivot, Lower, RH
3 7621431 2 Rivet
4 1821108-067 1 Tower, Shock, RH
5 7661130 6 Rivet
6 7517935 4 Screw
7 7556153 4 Washer
8 1821107-067 1 Tower, Shock, LH
9 7547180 4 Nut, Flange
10 5244049-067 1 Bracket, Support, Radius Rod
11 5244050 1 Brace, Pan, Lower
12 5243991-067 1 Hinge, Pivot, Lower, LH
13 7542153 2 Nut, Flanged, Nylok
14 5433518-070 1 Asm., Bumper, Front, Black
15 7512163 2 Bolt
16 7621472 3 Rivet
17 5245853 1 Shield, Exhaust, Heat, Extended
18 7621467 20 Rivet
19 5434345-293 1 Nosepan, High Shocks, Indy Red
20 5434346 1 Cover, Shock Tower, LH
21 7542122 4 Nut, Nylok
22 7555827 4 Washer
23 7515166 4 Screw
24 54343475812271
11
Cover, Shock Tower, RHFoil, Shock Tower Cover
25 7621418 1 Rivet
26 7621485 8 Rivet
27 7517312 4 Screw
28 7552801 4 Washer, Spring Lock
29 52448885244889
11
Guide, Hood, LHGuide, Hood, RH
3/03
7/29/2019 2004 Switchback
8/66A7
NOSEPAN600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
9
58
10
11
16
1213
15
18
19
20
24
31
21
22
6
7
17
14
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7670130 3 Clip, Speed, U-Type
2 5811948 1 Foil
3 7080963 1 Retainer, J-Clip4 7621435 1 Rivet
5 5812020 1 Foil, Tape, Nosepan
6 5810949 1 Foil, Tape
7 5812036 1 Foil, Nosepan
8 5812019 1 Foil, Tape, Nosepan, Lower, RH
9 5812018 1 Foil, Tape, Nosepan, Upper, RH
10 7621402 5 Rivet
11 5222769 1 Clip, Belt Retainer
12 1013069 1 Asm., Guard, Clutch
13 7080698 1 Pin, Clutch Cover
14 5812352 1 Pad, Clutch Guard15 7075350 1 Decal, Engine and Clutch
16 7621429 2 Rivet
17 7170043 1 Decal, Troubleshoot ing
18 2670134 2 Asm., Reflector, Amber
19 5433926 1 Plug, Nosepan, Oblong
20 5211722 1 Plate, Backer, Clutch Guard
21 4020139 1 Clip, Rosebud
22 7670131 2 Plug, Nylon
2/02
7/29/2019 2004 Switchback
9/66A8
HOOD600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
1
4
6
7
8
9
10
11
12
16
19
20
2319
20
18
21
17
21
18 17
21
15
5
21 14
3
13
22
2
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2632521-177 1 Asm., Hood, Black
2 7080138 1 Cable Tie
3 2461015 1 Harness, Headlight
4 2410132 1 Asm. Headlamp (Incl. Bulbs)
5 5812450 1 Seal, Headlight, One Piece
6 2870448 2 Bulb, Headlight7 4032063 2 Retainer, Headlamp Bulb
8 7517872 1 Bolt, Tee Adjuster
9 7041954 1 Spring, Headlight Adjust
10 7080887 1 Knob, Headlight Adjust, Locking
11 5811793 2 Foam, Prefilter
12 263249158123245811948
111
Asm., Plenum w/FoilFoil, PlenumFoil
13 7170040 1 Decal, Suspension Set-Up
14 5433660 1 Cover, Access, Headl ight
15 7512068 10 Screw
16 5243567-067 1 Hinge, Upper, LH
17 7512240 4 Bolt
18 7558301 4 Washer, Flat19 7512113 2 Bolt
20 5332403 2 Spacer
21 7542122 6 Nut, Nylok
22 7080367 1 Clamp, Cable
23 5243568-067 1 Hinge, Upper, RH
3/03
7/29/2019 2004 Switchback
10/66A9
HOOD600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
1
2
3
45
6
7
89
10
11
7
89
16
17
14
15
13
12
13
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7621509 3 Rivet, Plastic Lock
2 5435041 1 Windshield, Smoke, Flared, 13 Inch
3 5410970 4 Retainer, Windshield4 2874394
28744014030015
113
Asm., Tachometer (600)Asm., Tachometer, DET (700)(800)Bulb, Replacement
5 3280209 2 Cushion, Rubber
6 3280210 2 Bracket, Speedometer/Tachometer
7 3280157 4 Washer, Flat
8 3280156 4 Washer, Split Lock
9 3280158 4 Nut
10 3280186 1 Knob, Trip Odometer
11 32804114030015 14 Asm., SpeedometerBulb, Replacement
12 3280385 1 Cable, Speedometer
13 4010589 3 Clip, Plastic, Dart Nylon
14 7512018 2 Screw
15 7541925 2 Nut, Nylok
16 7080521 2 Cable, Hood Retainer
17 7661637 2 Rivet
3/03
7/29/2019 2004 Switchback
11/66A10
HOOD FOIL/FOAM600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
8
7
9
11
4
13
21
VIEW LOOKING AT HOOD FROM UNDERNEATH
14
6
12
3
5
10
1 1
1
1
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7661142 8 Rivet
2 5434196-070 1 Closure, Hood, Side, RH, Black
3 5434197-070 1 Backer, Hood Closure, Upper, Black
4 5434198-070 1 Closure, Hood, Upper, Black
5 5246028 1 Retainer, Closure, Upper
6 5812270 1 F oam, Hood, Rear, LH
7 5812286 1 F oam, Hood, Front, LH
8 5812007 1 Foam, Hood Center
9 5812017 1 F oil, Tape, Hood, RH
10 5246029 1 Retainer, Closure, Lower
11 5434199-070 1 Closure, Hood, Lower, Black
12 5434201-070 1 Backer, Hood Closure, Lower, Black
13 5434195-070 1 Closure, Hood, Side, LH, Black
14 5434223-070 1 Closure, Hood, Upper, LH, Black
7/01
7/29/2019 2004 Switchback
12/66A11
DECALS600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
21
19
24
27
1
11
5
15
16
22
9
23
14
26
2
6
13
3
1718
25
47
10
8
20
12
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7079886 1 Decal, Warning, English
2 7170112 1 Decal, Warning, Elec./Rev./Opt.
3 7078716 1 Decal, Electric Start, Domed
4 7171496 1 Decal, Dash5 7079887 1 Decal, Warning, French
6 7170061 1 Decal, Choke
7 717150771715087171505717150671715097171510
111111
Decal, Hood Top, 600, LHDecal, Hood Top, 600, RHDecal, Hood Top, 700, LHDecal, Hood Top, 700, RHDecal, Hood Top, 800, LHDecal, Hood Top, 800, RH
8 71713897171387
11
Urocal, Hood Center, Switchback (Blue)Urocal, Hood Center, Switchback (Red)
9 71713957171499
11
Decal, Hood Center, Switchback (Blue)Decal, Hood Center, Switchback (Red)
10 22025672202568
2202569
11
1
Decal, Kit, Hood, 04 600 Switchback (Incl.4,7-9,12,14-16,20-22,27)Decal, Kit, Hood, 04 700 Switchback (Incl.4,7-9,12,14-16,20-22,27)Decal, Kit, Hood, 04 800 Switchback (Incl.4,7-9,12,14-16,20-22,27)
11 7075438 1 Decal, Warning, No Passenger
12 7170608 1 Urocal, Perc
13 7079509 1 Decal, Ignition, TPS
14 7171394 1 Decal, Hood Center, Louver
15 7171195 1 Urocal, POLARIS
16 71715017171502
11
Decal, Hood Side, Front, LHDecal, Hood Side, Front, RH
17 71715177171518 11 Decal, Pan, Front, LHDecal, Pan, Front, RH
18 71701437170144
11
Decal, Trailing Arm, Edge IFS, LHDecal, Trailing Arm, Edge IFS, RH
19 71714977171498
11
Decal, Pan, Rear, LHDecal, Pan, Rear, RH
20 71713887171516
22
Urocal, Switchback (Red)Urocal, Switchback (Blue)
21 7171511717151271713897171390
1111
Decal, Hood Side, Switchback, LH (Red)Decal, Hood Side, Switchback, RH (Red)Decal, Hood Side, Switchback, LH (Blue)Decal, Hood Side, Switchback, RH (Blue)
22 71712737171274
11
Decal, Hood Top, POLARIS, LHDecal, Hood Top, POLARIS, RH
23 7171513717151471713917171392
1111
Decal, Tunnel, 144, LH (Red)Decal, Tunnel, 144, RH (Red)Decal, Tunnel, 144, LH (Blue)Decal, Tunnel, 144, RH (Blue)
24 71714247171393
22
Decal, Seat, Switchback, POLARIS (Red)Decal, Seat, Switchback, POLARIS (Blue)
25 7078321 1 Decal, Max. 15 LBS. (7KG.)
26 7076360 1 Decal, Track, Seat, LH/RH, English/French
27 71715037171504
11
Decal, Headlight, LHDecal, Headlight, RH
3/03
7/29/2019 2004 Switchback
13/66A12
CONSOLE600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
16
18
19
12
6
13
11
98
20
3
4
1
5
15
17
10
2
7
14
4
3
2
Standard
Electric Start
1
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 75120317517263
22
Screw (Standard)Screw (Electric Start)
2 7555746 2 Washer
3 40107934010794
11
Regulator, AC, 14.3v (Standard)Regulator, AC/DC, 14.3v (Electric Start)
4 7541925 1 Nut, Nylok
5 5434134 1 Console, RMK
6 2201614 1 Ki t - Ignit ion Switch, ES, Fuel
7 7670090 2 Clip, Plast ic, Dart, Nylon
8 5432943 1 Lever, Choke (Incl. Pin)
9 7080946 1 Cable, Choke, Rack (Incl. 8,11)
10 7515199 2 Screw
11 5432944 1 Nut, Choke, w/Notch
12 7547035 1 Nut, Ignition
13 5410611 1 Cap w/Key NOTE: When orderingigni-tion key PN 5410611 be sure to specifyif for an A,B,C,D, or E switch. Lettercode will be labeled on underside ofswitch body behind console. Key dotcode found on key cap (i.e. one dot = A,two dots= B, etc.).
14 7080138 4 Cable Tie
15 4010192 7 Socket
16 4010193 2 Housing, Connector
17 4020092 1 Terminal, Ring
18 2461146 1 Harness, Main
19 4020057 1 Housing
20 4020063 1 Housing
7/02
7/29/2019 2004 Switchback
14/66A13
BRAKE600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
19
1
2
3
16
15
13
6
12118
4
5
9
147
10
25
17
18
20
21
22
23
24
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2201254 1 Kit, Cover Screw
2 2201255 1 Kit, Cover Assembly (Incl . 1,3)
3 -- -- -- -- -- -- -- 1 Gasket
4 2201250 1 K it, Park Lever Spring
5 2010219 1 Asm., Master Cylinder(Incl. 2,4,8,11,12,15)
6 7517441 2 Screw
7 7512078 1 Screw
8 2201943 1 Kit, Lever9 7517566 1 Screw
10 2201945 1 Kit, Snap Ring
11 22021464010157
11
Kit, Asm Master CylinderSwitch, Brake Light
12 2201944 1 Kit, Cartridge Subassembly
13 2010206 1 Asm., Control, LH
14 5433291 1 Button, Switch, HI/LO, LH Control
15 2201946 1 Kit , Pivot Pin, w/Snap Ring
16 2201251 1 Kit, Park Lever and Spring (Incl. 4)
17 2202202 1 Kit, Brake Pad, Type 81
18 22022072202204
11
Kit, Piston/SealKit, Seal
19 2202201 1 Kit, Brake Caliper Asm. (Incl. 17,18,23)
20 7556160 2 Washer21 7552603 2 Washer, Spring Lock
22 7515534 2 Screw
23 2202206 1 Kit, Pin Retaining
24 2202205 1 Kit, Bleeder Fitting
25 1910613 1 Line, Brake
8/02
7/29/2019 2004 Switchback
15/66A14
COOLING SYSTEM600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
9
14
7
1
1
1
6
6
6
6
2
3
8 10
11
1517
4
6
6
24
18
20
2122
10
1312
23
16
Brake5
1
19
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7080844 7 Clamp, Springband
2 54124325412244
11
Hose, Bypass/Brake Cooler (600)Hose, Engine Out/Brake Cooler(700)(800)
3 5412351 1 Hose, Gripper/Brake Cooler
4 54124335412341
11
Hose, Center Out Bottle In (600)Hose, Center Out/Bottle In (700)(800)
5 7080138 1 Cable Tie6 7080841 8 Clamp, Springband
7 12401041240105
11
Gripper/De-Icer, LHGripper/De-Icer, RH
8 5412205 2 Hose, Gripper/Rear Closeoff
9 1240150 1 Exchanger, Closeoff, Rear
10 7661637 22 Rivet
11 5412083 1 Hose, Gripper/Center Cooler
12 5521602 1 Tubing, Convoluted
13 5810291 1 Spacer, Rubber
14 2520292 1 Cooler, Bulkhead
15 5412236 1 Hose, Front Cooler/Engine Out
16 7080560 2 Clamp, Hose
17 54122375412160
11
Hose, Bottle to Engine (600)Hose, Pump/Bottle (700)(800)
18 70809087080951
11
Clamp, Hose (600)Clamp, Hose (700)(800)
19 7555859 1 Washer, Flat (600)
20 2520312 1 Bottle, Coolant
21 2511270 1 Cap, Pressure
22 7170063 1 Decal, Water Bottle Cap
23 7080761 1 Cable Tie
24 8450003-1525 1 Fuel Line
3/03
7/29/2019 2004 Switchback
16/66B1
FRONT SUSPENSION600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
10
14
15
19
20
5
26 27
24
28
23
21
29
30
31
32
33
34
35
36
37
38
39
44
43
46
40
9
49
7
1
8
10
10
19
11 10
10
18
22
12
25
5
18
4
13
16
17
48
47
3
6
22
404142
45
2
2
7/29/2019 2004 Switchback
17/66B2
FRONT SUSPENSION600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517980 2 Bolt
2 7556212 4 Washer
3 5132454 2 Bushing, Spacer
4 7061081 2 Rod End, Radius LH5 7547066 4 Nut, Nylon
6 7547117 2 Nut, Jam, LH
7 5133487-385 2 Tube, Radius Rod, Upper, Cld Slv
8 7542520 2 Nut, Jam
9 7061061 2 R od End, Radius
10 7542439 10 Nut, Nylok
11 7515433 2 Screw
12 5630580 2 Retainer, Spring, Slotted
13 7515415 2 Screw
14 7041576-067 2 Spring, Compression
15 7042147 2 Shock, IFS, Arvin, IFP
16 5431734 2 Ring, Spring Preload
17 1500063 2 Retainer, Spring, Body, Threaded
18 7517583 4 Screw
19 7555832 4 Washer
20 5133060 2 Arm, Steering
21 7061086 2 Rod End, RH
22 7555797 4 Washer, Flat
23 1821201-3851821202-385
11
Asm., Trailing Arm, Slv, LH (Incl. 26,27)Asm., Trailing Arm, Slv, RH (Incl. 26,27)
24 7555820 2 Washer, Flat
25 5132364 2 Cup, Mount, Trail ing Arm
26 7061042 2 Bearing, Spherical
27 7710437 2 Ring, Retaining
28 7512099 2 Screw29 3573909 2 Bushing, Flange
30 7080433 2 Fit ting, Lubrication
31 5433814 2 Bushing, Torsion Bar
32 7621452 6 Rivet
33 5246343-067 1 Bar, Torsion
34 5434371 2 Slide, Torsion Bar
35 7556509 2 Bushing
36 3574208 2 Bushing, Flanged
37 6230225-067 2 Shaft w/Steering Stop, Spindle
38 7080306 2 Fitting, Lubrication, w/Ball
39 5010158 2 Bushing
40 7547216 4 Nut, Nylon
41 7556213 2 Washer
42 7517906 2 Bolt
43 7542711 4 Nut, Jam
44 7061052 2 Rod End, Radius, RH, Lower
45 7556153 2 Washer
46 5133555 2 Tube, Radius Rod, Lower
47 7547028 2 Nut, Jam
48 7061087 2 Rod End, Radius, LH, Lower
49 7518041 2 Bolt
3/03
7/29/2019 2004 Switchback
18/66B3
SKI600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
11
13
12
3
1415
4
1
2
5
8
3
9
107
6
6
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7542321 2 Nut, Flange
2 7542122 2 Nut, Nylok
3 7558301 4 Washer, Flat4 5434618-293
5434618-10722
Toe, Ski, Plastic, RedToe, Ski, Plastic, Med. Blue
5 7542439 2 Nut, Nylok
6 7556130 4 Washer, Belle
7 5132637 4 Bushing, Plastic Ski
8 5412018 2 Stop, Ski Rubber
9 7542324 8 Nut, Nylok
10 7555843 8 Washer, Flat
11 1821335--0701821336--070 11 Asm., Ski, LH (Incl. 7)Asm., Ski, RH (Incl. 7)
12 7517968 2 Screw
13 2874334 2 Kit, Skag, Carbide 4-Inch, 60 Degree(2 per Kit)
14 7518047 2 Bolt
15 7518070 2 Screw
3/03
7/29/2019 2004 Switchback
19/66B4
STEERING - HANDLEBAR600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
16
1
23
45
6
7
8 9
10
11
12
13
14
2221
20
17 18
19
24
252627
2829
30
15
23
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7661624 1 Pin, Retaining
2 7710503 1 Ring, Retaining
3 54329702010171
11
Lever, ThrottleAsm., Lever w/Heater, Hi/Lo
4 5431592 1 Block, Throttle/Brake
5 5433345 1 Adaptor, Block, Throttle
6 54341455434146
11
Collar, Console, LHCollar, Console, RH
7 7670106 2 Nut, Push-On
8 5434179 1 Emblem, Star
9 5243396-070 1 Bar, Mountain
10 7547107 2 Nut, Jam
11 7542344 2 Nut, Nylok
12 5433330 1 Cover, Handlebar
13 5433160-070 2 Slide, Handlebar Cover
14 4010287 2 Dart, Clip, Nylon
15 7517238 4 Screw
16 5412195 2 Grip, Handlebar, Short, Cut
17 1253274-070 2 Asm., Handlebar Hook (Black)
18 7517834 2 Screw, Socket Head
19 2461027 2 Heater, Grip, Lo/Med/Hi, Short
20 -------------- 1 Asm., Control, LH(See Brake Pg. A13, Ref. 13)
21 1821231-067 1 Handlebar
22 5630187-067 2 Block, Handlebar23 7542122 4 Nut, Nylok
24 7511848 8 Screw
25 5432261 1 Holder, Wire
26 7710401 1 Ring, Retaining
27 7512465 1 Screw, Set
28 7555727 1 Washer
29 4110106 1 Switch, Auxil iary Shut-Off, Closed
30 7555730 2 Washer
3/03
7/29/2019 2004 Switchback
20/66B5
STEERING - HANDLEBAR600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
810
13
3
11
2
5
3
1
11
14
12
9
7
7
4
15
6
21
7
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 51336487080510
22
Bracket, Steering PostFitting, Zerk
2 5432785 4 Bushing, Steering Post3 7542324 4 Nut, Nylok
4 5245373 1 Bracket, Console, Front Neck
5 1821060-067 1 Post, Steering
6 7558402 2 Washer, Flat
7 4020139 4 Clip, Rosebud
8 54335325433533
11
Boot, Tie Rod, LHBoot, Tie Rod, RH
9 5 244470 2 Plate, Tie Rod Boot
10 7621433 6 Rivet
11 7517579 4 Bolt, Carriage12 7542343 4 Nut
13 1013444-067 1 Hoop, Steering
14 7512377 4 Bolt, Carriage
15 7547030 2 Palnut
3/03
7/29/2019 2004 Switchback
21/66B6
STEERING - HANDLEBAR600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
9
2
845
3
1
14
11
15
12
13
16
7
1
2
2
2
9
9
9
4
4
5
10
3
13
15
15
11
11
1114
15
9
66
10
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7061086 2 Rod End, RH
2 7542401 4 Nut
3 5334147 2 Tie Rod4 7542424 4 Nut, LH
5 7061085 2 Rod End, LH
6 7061076 2 Rod End, RH
7 5333772 1 Rod, Steering Rack
8 5333773-067 1 Rod, Draglink
9 7542439 8 Nut, Nylok
10 7061075 2 Rod End, LH
11 5132106 4 Bushing, Reducer12 1820957 1 Asm., Pitman Arm (Incl. 11,13,15)
13 5133423 2 Spacer, Tube, Pitman/Idler Arms
14 7512435 2 Screw
15 3514320 4 Bearing, Ball
16 1820959 1 Asm., Idler Arm (Incl. 11,13,15)
11/01
7/29/2019 2004 Switchback
22/66B7
SUSPENSION600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
78
910
13141 28
16
23
17
3
4
5
27
31
29
5
6
15
19 21
22
1112
26
25
24
1
12925
23
27
19
4
18
20
2
4
15
30
30
43
4
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7556216 3 Washer, Flat
2 7547217 1 Nut, Nylok
3 7542439 2 Nut, Nylok
4 7555806 6 Washer, Flat
5 1590303-1071590303-293
22
Asm., Wheel, Idler Blue (Incl. 11,12)Asm., Wheel, Idler Red (Incl. 11,12)
6 5432535 4 Spacer, Idler
7 7555918 1 Bushing
8 1594087 1 Asm., Wheel
9 5333285 1 Spacer, Idler, Long
10 5020744 1 Shaft, Idler
11 3514384 2 Bearing
12 7710444 2 Ring, Retaining
13 7556130 2 Washer, Belle
14 7517731 2 Bolt
15 7517921 2 Screw
16 7517996 1 Screw
17 5412168 1 Track
18 7517857 2 Screw
19 7552603 4 Washer, Spring Lock
20 7556042 2 Washer
21 7517247 2 Screw
22 5020868 1 Shaft
23 5334062 2 Spacer, Shock Centering
24 5133188 1 Shaft
25 7555832 2 Washer
26 7556210 2 Washer
27 7080424 2 Fitting, Lubrication
28 1541635-067 1 Arm, Pivot, Shock
29 5334042 2 Tube
30 7556242 2 Washer, Flat
31 1541832-067 1 Arm, Pivot, Rear
3/03
7/29/2019 2004 Switchback
23/66B8
RAIL MOUNTING SUSPENSION600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
21
2324
17 19
6
18
20
2715
2928
131
34
9
1011
7
4 1410
11
13
21
21
5 7
414
1530
3132
1011
3
16
8
14
12
164
5
4
13
722
2
233
25
26
15
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7512007 2 Bolt
2 7555792 4 Washer
3 7510504 4 Screw
4 7555783 8 Washer, Flat
5 55214985432946
44
Bumper, Jounce, RearLiner, Bumper
6 15418351541836
11
Asm., Rail, LH (Incl. 1-6,19,20,33,34)Asm., Rail, RH (Incl. 1-6,19,20,33,34)
7 7542324 12 Nut, Nylok
8 5245411 2 Bracket, Rai l Reinforcement
9 7542439 4 Nut, Nylok
10 7515346 6 Screw11 7556179 6 Washer, Spring
12 1590317 2 Asm., Bogie Wheel
13 7515317 6 Bolt
14 5631065 6 Block, Wheel Mount
15 7555983 6 Washer
16 7541925 4 Nut, Nylok
17 7517227 2 Screw
18 7542404 2 Nut
19 5130530 2 Block, Idler Bolt Adjust
20 7621501 4 Rivet
21 1590318-1071590318-293
44
Asm., Wheel, Scrolled Blue (Incl. 23,24)Asm., Wheel, Scrolled Red (Incl. 23,24)
22 7510504 4 Screw
23 3514303 4 B earing (1 Per Wheel)
24 7718407 4 Ring, Retaining (1 Per Wheel)
25 7661123 2 Pin, Clevis
26 7661644 2 Pin, Hitch
27 7515438 2 Screw
28 5434334
76611237661644
2
22
Guide, Spring, Square
Pin, ClevisPin, Hitch
29 5333948 2 Spacer
30 7661845 2 Rivet
31 5521632 2 Hi-Fax
32 7515199 2 Screw
33 7541925 2 Nut, Nylok
34 5434355 2 Cap, Rail Tip
3/03
7/29/2019 2004 Switchback
24/66B9
FRONT TORQUE ARM600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
1
5
4
2
10
14
11 9
3
18
15
12
13
13
16
678
1213
1513
17
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7042084524506754335037042050-0675630580
11111
Shock, Front TrackRetainer, Spring, Gab, PlatedShield, SpringSpring, CompressionRetainer, Spring, Slotted
2 7512410 1 Screw
3 7080424 1 Fitting, Lubrication
4 5334026 1 Shaft
5 1541613-385 1 Arm, Torque, Front, Cld Slv
6 7517435 2 Screw
7 7552603 2 Washer, Spring Lock
8 7555893 2 Washer, Flat
9 5020908 1 Shaft
10 7512329 2 Bolt
11 5333522 2 Bushing
12 7517313 4 Screw
13 7556175 8 Washer, Flat
14 5812282 2 Strap, Limiter
15 7542344 4 Nut, Nylok
16 7542324 2 Nut, Nylok
17 7080510 1 Fitting, Zerk
18 7542411 2 Nut, FLEXLOC
3/03
7/29/2019 2004 Switchback
25/66B10
REAR TORQUE ARM600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
11
87
1213
17 16
15
24
14
59
23
10
1
21
20
25
4
18
18
22
19
19
19
19
23
22
6
25
20
6
6
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517435 2 Screw
2 7552603 2 Washer, Spring Lock
3 7555893 2 Washer, Flat
4 5133165 1 Shaft
5 1541615-3857080424
12
Arm, Torque, Rear, Cld SlvFitting, Lubrication
6 7542411 3 Nut, FLEXLOC
7 7547217 1 Nut, Nylok
8 7558402 1 Washer, Flat
9 7512410 1 Screw
10 5434337 1 Sleeve, Torsion Spring
11 5333997 1 Shaft
12 5432983 2 Roller, Spring, Adjustable, Square
13 7080394 2 Clip, Push-On
14 7517908 1 Screw
15 1541285 2 Asm., Carrier Wheel w/Collar,
16 7556301 2 Bushing
17 7042068-0677042069-0677042079-0677042080-067
7042081-0677042082-067
1111
11
Spring, Torsion, LH, STD (.359/47)Spring, Torsion, RH, STD (.359/47)Spring, Torsion, LH, Opt. (.375/47)Spring, Torsion, RH, Opt. (.375/47)
Spring, Torsion, LH, Opt. (.347/47)Spring, Torsion, RH, Opt. (.347/47)
18 7515496 2 Bolt
19 7555795 4 Washer, Wave
20 5133101 2 Bushing
21 1541631-067 1 Rod, Shock
22 5132391 2 Bushing
23 5333905 1 Sleeve
24 7042176 1 Shock, Track, Rear
25 5010422 2 Bushing
3/03
7/29/2019 2004 Switchback
26/66B11
CHAINCASE600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
13
2
57
8
4
9
1110
12 1314
1516
18
17
6
21
1
75
22
20
19
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3610030 2 Seal, Oil
2 7542404 1 Nut
3 7515459 1 Screw
4 13322665630123
35530027558702
11
12
Asm., Tightener, SlidingWheel, Idler
Bearing, Chaincase IdlerWasher, Thrust
5 3514309 2 Bearing, Ball
6 13321435410675
12
Asm., Dipstick (Incl. O-Ring)O-Ring
7 7718406 2 Ring, Retaining
8 32210983221099
11
Sprocket, 22T, 3/4W (600)Sprocket, 23T, 3/4W (700)(800)
9 7571620 1 Washer, Spring
10 7661203 1 Pin, Cotter
11 7547202 1 Nut, Insert
12 5411497 1 Gasket, Chaincase, O-Ring
13 5631354 1 Cover, Chaincase
14 7512242 5 Screw
15 7517979 1 Screw
16 7571618 1 Washer, Spring
17 32220993222108
11
Sprocket, 40T (600)Sprocket, 39T (700)(800)
18 3221109 1 Chain, 74P, 3/4W
19 7542451 1 Nut, Nylok
20 7052115 1 Plug
21 5134085 1 Chaincase
22 7515477 1 Screw
3/03
7/29/2019 2004 Switchback
27/66B12
DRIVE TRAIN600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
12
34
5
6
9
16
12
14
15
1110
18
1920
21 222927
3031
3233
23
13
17
28
8
26
2310
2221
7
25
24
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7515369 1 Screw
2 7555701 1 Washer, Flat
3 7555734 AR Washer, Flat
4 5020913 1 Spacer
5 -------------- 1 Asm., Driven Clutch(See Driven Clutch Pg. C1, Ref. 15)
6 3211080 1 Belt, Drive
7 7555917 1 Washer
8 7555864 AR Washer
9 7556509 AR Bushing10 7542324 6 Nut, Nylok
11 7558402 3 Washer, Flat
12 52413597080561
11
Flangette w/Grease ZerkFitting, Lub/Vent
13 5811095 1 Gasket, Jackshaft
14 3514525 2 Bearing
15 5222751 1 Flangette
16 7512377 3 Bolt, Carriage
17 7721128 1 Key
18 1332220 1 Asm., Jackshaft (Incl. 14,19)
19 7710422 1 Ring, Retaining
20 1910403 1 Asm., Brake Disc
21 5020588 2 Sleeve, Seal
22 5410613 2 O-Ring
23 7542423 3 Nut, Flange
24 7558403 1 Washer
25 7518002 1 Screw
26 7515428 2 Bolt, Carriage
27 1590346 1 Asm., Drive Shaft (Incl. 28,29)
28 1012945 1 Asm., Flangette w/Screws
29 3280019 1 Bushing, Speedometer, Metal
30 5243529 1 Flangette, Offset, w/Hole
31 3280017 1 Key, Speedometer, Square
32 5830012 1 Gasket, Drive Adaptor
33 3280116 1 Adaptor w/Zerk, Drive
3/03
7/29/2019 2004 Switchback
28/66B13
DRIVE CLUTCH (ELECTRIC START MODELS)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
1
2
34
5
6
78
9
10
11
12
1314
15
16
17
18
19
20
9
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512265 6 Bolt
2 7552801 6 Washer, Spring Lock
3 35765163514347
11
Bearing, Cover (600)(700)Bearing, Cover (800)
4 7710417 1 Ring, Retaining, Cover
5 7042083 1 Spring, Clutch, Black/Green
6 5020425 1 Nut, Jam
7 5430945 6 Washer, Multilube
8 1321622 3 Asm., Roller and Bushing
9 5430445 6 Button, Guide
10 52107545210753524298152107525132542
ARARARARAR
Spacer (.050)Spacer (.032)Spacer (.025)Spacer (.020)Spacer, Clutch, Drive (.130)(800)
11 132158713215851321584
333
Asm., Weight/Bushing 10-60 (600)Asm., Weight/Bushing 10-64 (700)Asm., Weight/Bushing 10-66 (800)
12 7515105 3 Pin, Weight
13 3576502 1 Bearing, Sleeve
14 5010188 1 Insert, Moveable
15 5131062 1 Gear, Ring
16 7515351 6 Screw
17 7541906 3 Nut, FLEXLOC
18 1321932
1321931
1322022
1
1
1
Asm., Drive Clutch ES Basic 118(Incl. All Less 5,11)(600)Asm., Drive Clutch ES Basic 117(Incl. All Less 5,11)(700)Asm., Drive Clutch ES Basic 125(Incl. All Less 5,11)(800)
19 2200387 1 K it, Drive Clutch Shim
20 51330795133054
33
Pin, Roller (600)(700)Pin, Roller (800)
3/03
7/29/2019 2004 Switchback
29/66B14
DRIVE CLUTCH (MANUAL START MODELS)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
12
3 4
5 910
6
7 8
17
6
15
11 12
16
1314
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512265 6 Bolt
2 7552801 6 Washer, Spring Lock
3 35765163514347
11
Bearing, Cover (600)(700)Bearing, Cover (800)
4 7710417 1 Ring, Retaining, Cover
5 7042083 1 Spring, Clutch, Black/Green
6 54304455434188
66
Button, Guide (700)Button, Guide (800)
7 5430945 6 Washer, Multilube
8 1321622 3 Asm., Roller and Bushing
9 51330795133054
33
Pin, Roller (600)(700)Pin, Roller (800)
10 2200387 1 Kit, Drive Clutch Shim
11 132158713215851321584
333
Asm., Weight/Bushing, 10-60 (600)Asm., Weight/Bushing, 10-64 (700)Asm., Weight/Bushing, 10-66 (800)
12 7515105 3 Pin, Hardened Weight
13 3576502 1 Bearing, Sleeve
14 5010188 1 Insert, Moveable
15 521075452107535242981
5210752
ARARAR
AR
Spacer (.050)Spacer (.032)Spacer (.025)
Spacer (.020)16 7541906 3 Nut, FLEXLOC
17 5020425 1 Nut, Jam
18 1321928
1321810
1321880
1
1
1
Asm., Drive Clutch, Basic 114(Less 5,11)(600)Asm., Drive Clutch, Basic 102(Less 5,11)(700)Asm., Drive Clutch, Basic 108(Less 5,11)(800)
3/03
7/29/2019 2004 Switchback
30/66C1
DRIVEN CLUTCH600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
1
2
1
3
4
5 6
6
7
78
8
9
10
1112 13
14
15
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7518023 12 Screw
2 5246216 1 P late, Windage
3 3 233996 8 Screw, Cap4 5134095
513413211
Ramp, Driven, 56/42-.36 (600)Ramp, Driven, 58/42--.36 (700)(800)
5 7710522 1 Ring, Retaining
6 5434534 2 Roller
7 7556226 1 Washer, Thrust
8 7710523 2 Ring, Retaining
9 7042198 1 Spring, Driven Clutch, Blk/Red
10 7556227 1 Washer, Thrust
11 3234033 1 Spacer12 7518024 1 Screw
13 7542103 1 Nut, FLEXLOC
14 5246217 1 Plate, Windage
15 1322321 1 Asm., Driven Clutch, 211 (Incl.1,2,5-9,11-15)
3/03
7/29/2019 2004 Switchback
31/66C2
OIL TANK / AIRBOX600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
10
14
13
12
23
811
15
29
27
3
5
7
28
25
26
25
E 2003 Polaris Sales Inc.1
2
2021
16
4
18
6
19
9
172224
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5434089 1 Cover, Tool Box
2 5812209 1 Foam, Tool Box
3 7512297 1 Screw
4 7542122 1 Nut, Nylok
5 12535391261127
11
Asm., Oil Tank w/Sender (Incl. 1,27)Oil Bottle/Tool Box w/Mount
6 7512095 2 Screw
7 -------------- 1 Kit, CDI (See Magneto, Pg. D10, Ref.19)
8 7052127 2 Fitting
9 7670102 1 Clip, Silencer
10 5811983 1 Foam, Air Box, Chimney11 7075351 1 Decal, Caut ion, Air Box
12 5433150 1 S trap, Air Box, Top
13 1253498
1253501
1
1
Asm., Air Silencer (Incl. 23 & De-cals)(600)Asm., Air Silencer (Incl. 23 & De-cals)(700)(800)
14 7171037 1 Decal, Belt Removal
15 7073426 1 Decal, Greasing
16 7547103 2 Nut
17 7555932 2 Washer, Nylon
18 -------------- 1 Coil, Ignition (See Magneto, Pg. D10,Ref. 17)
19 7080471 1 Clip, Ignition Cable
20 7552604 2 Washer
21 7517610 2 Screw
22 7077026 1 Decal Spark Plug
23 54121695412157
22
Boot, Carburetor (600)Boot, Carburetor (700)(800)
24 7511862 2 Screw25 7080307 2 Clamp, Hose
26 8450003-1525 AR Fuel Line
27 4010660 1 Sender, Oil , w/Front Terminals
28 7052305 1 Grommet, Oil Sender
29 1240094 1 Cap, Oil, Vented
3/03
7/29/2019 2004 Switchback
32/66C3
EXHAUST SYSTEM600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
6
11
12
13
19
16
18
15
4
2
2
14
17
1
2
2
5
7
9
3
3
8
10
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1261296-029 1 Bracket, Chassis/Resonator
2 7041687 7 Spring, Exhaust
3 70416877042029
44
Spring, Exhaust (600)Spring, Exhaust (700)(800)
4 1261130-0291261177-029
11
Resonator (600)(700)Resonator (800)
5 7555904 1 Washer
6 5411684 1 Boot, Exhaust, Outlet
7 7621467 2 Rivet
8 7542321 2 Nut, Flange9 5243929 1 Deflector, Snow, Exhaust
10 7512377 2 Bolt, Carriage
11 58118385811799
22
Gasket, Exhaust (600)Gasket, Exhaust (700)(800)
12 1261046-0291261124-029
11
Manifold (600)Manifold (700)(800)
13 7517322 6 Screw
14 3610046 1 Seal, Exhaust, Socket
15 7556004 AR Washer
16 5411576 1 Dampener, Vibration, w/Ribs
17 7080811708081270808137080740
7080741
7080742
1121
1
2
Clamp, Worm Drive (.44 x 6.50) (600)Clamp, Worm Drive (.44 x 3.75) (600)Clamp, Worm Drive (.44 x 4.25) (600)Clamp, Worm Drive (.44 x 3.69)(700)(800)Clamp, Worm Drive (.44 x 4.25)(700)(800)Clamp, Worm Drive (.44 x 6.38)(700)(800)
18 1261152
1261151-029524439852443995830207583019812611231261122-0295245929524593058302155830216
1
11111111111
Asm., Tuned Pipe (Incl. 17) (600)
Pipe, Tuned (600)Cover, Tuned Pipe, Top (600)Cover, Tuned Pipe, Bottom (600)Matte, Sound Top (600)Matte, Sound (600)Asm., Tuned Pipe (Incl. 17)(700)(800)Pipe, Tuned (700)(800)Cover, Tuned Pipe, Top (700)(800)Cover, Tuned Pipe, Bottom (700)(800)Matte, Sound Top (700)(800)Matte, Sound Bottom (700)(800)
19 7661637 8 Rivet
3/03
7/29/2019 2004 Switchback
33/66C4
SHOCK (IFS)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
8
4
6
14
10
15
2
11
12
9
7
16
5
3
3
13
1
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7042147 2 Shock, IFS
2 1700036 2 Bushing
3 1700079 1 Sleeve4 1 700033 1 Nut, Spring Retainer
5 1700072 2 Bushing
6 1700042 1 Bumper, Comp.
7 1700007 1 Asm., Cylinder Head
8 1700057 1 Nut
9 1700056 1 Screw, Valve
10 17000761700047
11
Asm., Pressure ValvePressure Valve O-Ring
11 170002317000321700048
111
IFPIFP, Band, WearIFP, O-Ring
12 1700108170003117000771700078
1111
Banded, PistonPiston, Band, WearWasher, Top-outWasher, Back-up
13 1700194 1 Shaft
14 1700022 1 Seal, Cap
15 1700021 1 Seal, Rod
16 1700010 1 Mount, Upper
2/02
7/29/2019 2004 Switchback
34/66C5
SHOCK (FRONT TRACK)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
11
10
8
12
4
6
13
15
9
2
3
7
5
14
1
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7042084 1 Shock, Front Track, IFP
2 1700074 2 Bushing
3 1700161 1 Sleeve
4 1 700033 1 Nut, Spring Retainer
5 1700036 2 Bushing
6 1700157 1 Sleeve
7 1700156 1 Asm., Cylinder Head
8 1700057 1 Nut
9 1700056 1 Screw, Valve
10 17000761700047
11
Asm., Pressure ValvePressure Valve O-Ring
11 170002317000321700048
111
IFPIFP, Band, WearIFP, O-Ring
12 1700103
170003117000771700078
1
111
Banded, Piston
Piston, Band, WearWasher, Top-outWasher, Back-up
13 1700051 1 Cylinder, Head O-Ring
14 1700182 1 Shaft
15 1700011 1 Mount, Upper
8/01
7/29/2019 2004 Switchback
35/66C6
SHOCK (REAR TRACK)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
11
10
2
3
5
6
12
8
7
9
17
16
15
14
18
13
19
20
4
1
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7042177 1 Shock, Rear Track
2 1700024 1 Mount, Upper
3 1700220 1 Shaft
4 1700162 1 Isolator
5 1700197 2 Clamp, Hose
6 1700198 1 Body, Reservoir
7 1700201 1 Washer, Copper
8 1700200 1 Bolt, Banjo
9 1700202 1 Hose, Pressure
10 1700069 1 Sleeve
11 1700073 2 Bushing
12 1700199 1 Body
13 1700205 1 Asm., Valve Body
14 1700054 1 IFP, Screw, Bleed
15 1700204 1 IFP, O-Ring
16 1700203 1 IFP
17 17001641700217
11
End Cap, Reservoir w/ValveCap, End, Reservoir
18 17002181700065
11
Valve, Pressure w/ScrewMale Adapter
19 17001561700051
11
Asm., Cylinder HeadCylinder, Head O-Ring
20 1700110 1 Banded Piston3/03
7/29/2019 2004 Switchback
36/66C7
ENGINE MOUNTING (600)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
1 23
4
5 6
7 8
9
1011
12
13
14
15
16
1718
1920
21
2526
27
2829
30
3132
33
13
2120
30
29
30
29
30
2223
24
34
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7517501 1 Screw
2 7556003 1 Washer
3 5131872 1 Washer, Clutch Retainer
4 2202256 1 Kit, Short Block NOTE: The ShortBlock assembly contains a crankcaseassembly, cylinder and cylinder headassembly, and a piston and crankshaftassembly. Prior authorizat ion is re-quired for warranty consideration.
5 3070190 2 Spark Plug, RN57YCC, Champion
6 5521398-13 1 Conduit
7 7555944 1 Washer, Nylon
8 7710427 1 E-Ring9 5811485 1 Foil, Tape
10 5431499-070 1 Handle, Recoil
11 7542451 2 Nut, Nylok
12 7555893 2 Washer, Flat
13 52454655246382
11
Strap, Engine Mount, LHStrap, Engine Mount, RH
14 3021290 1 Mount, Engine
15 7512539 4 Screw
16 7553101 4 Washer, Spring Lock
17 7547180 1 Nut, Flanged
18 3021220 1 Mount, Engine
19 5245044 1 Bracket, Engine Mount, RH
20 7555806 4 Washer, Flat
21 7547008 4 Nut, FLEXLOC
22 1014392 1 Brkt, Pump, Fuel
23 5410012 1 Plug, Rubber
24 7542122 2 Nut, Nylok
25 1013397 1 Bracket, Engine Mount, LH
26 7517854 3 Screw
27 3021206 2 Mount, Engine
28 7081128 1 Cable, Throttle
29 8350017-600 AR Line, Fuel
30 7080003 8 Clamp, Hose
31 1253424 1 Asm., Valve, Fuel, Plast ic
32 2520275 1 Pump, Fuel
33 8450040-600 AR Line, Fuel
34 8360052-25 1 Tubing, Convoluted
3/03
7/29/2019 2004 Switchback
37/66C8
ENGINE MOUNTING (700)(800)700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK
STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B S04NS8CSB
11
12
5
4
9
12
14
18
26
29
30
32
3
15
27 10
25
27
7 8
23
17
1912
1819
24
1819
28
28
28
6
16
13
31
27
28
13
2021
22
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517501 1 Screw
2 7556003 1 Washer3 5131872
513244111
Washer, Clutch Retainer (700)Washer, Clutch Retainer (800)
4 2202512
2202518
1
1
Kit, Short Block, S707003 NOTE: TheShort Block assembly contains acrankcase assembly, cylinder andcylinder head assembly, and a pistonand crankshaft assembly. Priorauthorizat ion is required for warrantyconsideration. (700)Kit, Short Block, S707003 NOTE: TheShort Block assembly contains acrankcase assembly, cylinder andcylinder head assembly, and a pistonand crankshaft assembly. Prior
authorizat ion is required for warrantyconsideration. (800)
5 3070190 2 Spark Plug, RN57YCC, Champion
6 5521398-13 1 Conduit
7 7555944 1 Washer, Nylon
8 7710427 1 E-Ring
9 5431499-070 1 Handle, Recoil
10 7542451 2 Nut, Nylok
11 7555893 2 Washer, Flat
12 5245462
5246381
1
1
Strap, Engine Mount, LH
Strap, Engine Mount, RH13 3021220 2 Mount, Engine
14 7512539 4 Screw
15 7553101 4 Washer, Spring Lock
16 7547180 1 Nut, Flanged, Nylon
17 5245044 1 Bracket, Engine Mount, RH
18 7555806 4 Washer, Flat
19 7547008 4 Nut, FLEXLOC
20 1014392 1 Brkt, Pump, Fuel
21 5410012 1 Plug, Rubber
22 7542122 2 Nut, Nylok
23 1013397 1 Bracket, Engine Mount, LH
24 7517854 3 Screw25 3021206 2 Mount, Engine
26 7081083 1 Cable, Throttle
27 8350017-600 AR Line, Fuel
28 7080003 8 Clamp, Hose
29 1253424 1 Asm., Valve, Fuel Plastic
30 2520275 1 Pump, Fuel
31 8360052-15 1 Tubing, Convoluted
32 8450040-600 AR Line, Fuel
3/03
7/29/2019 2004 Switchback
38/66C9
BATTERY BOX600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACKSTOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
1
2
3
10
4
5
6
8
2021
9
15
12
11
17
19
13
18
7
14
16
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5810290 3 Pad, Battery
2 2450020 1 Asm., Strap, Battery Hold-Down
3 5432077 AR Tube, Vent
4 4140006 1 Battery
5 4010114 1 Cable, Battery
6 2200361 1 Kit, Battery Bolt, Short
7 4010107 1 Cable, Solenoid/Starter
8 -------------- 1 Switch, Magnetic(See Starting Motor Pg. E7, Ref. 18)
9 5410346 2 Insulator, Cable
10 2460393 1 Asm., Cable, Battery/Solenoid
11 4010108 1 Wire, Jumper, Solenoid/Battery
12 2434008 1 Breaker, Circuit
13 7541925 2 Nut, Nylok
14 7542122 2 Nut, Nylok
15 1013679-067 1 Box, Battery
16 5810129 1 Foil, Tape
17 7621467 1 Rivet
18 1013385 1 Plate, Stud, Battery Box
19 7511930 2 Bolt
20 -------------- 2 Washer, Spring(See Starting Motor Pg. E7, Ref. 17)
21 -- -- -- -- -- -- -- 2 Nut(See Starting Motor Pg. E7, Ref. 16)
3/03
7/29/2019 2004 Switchback
39/66C10
CRANKCASE (600)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
1
2 3
4
5
67
8
324
99
8
10
11
12
13
14
15
16
17
18
19
2021
22
23
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7080681 2 Clamp, Hose
2 7051020 2 Valve, Check
3 7080603 2 Clamp
4 8450061-600 AR Line, Oil
5 5132196 4 Stud, Cylinder
6 5132197 4 Stud, Cylinder
7 8360056-25 1 Tubing, Convoluted8 2202312 1 Kit - Crankcase (Incl. 5,6,10-16)
9 5411394 2 Seal, Flanged w/Standoff
10 7051529 2 Plug
11 7517785 2 Bolt
12 7517784 8 Bolt
13 7516825 1 Screw
14 7517786 4 Bolt
15 7517577 1 Screw
16 7663001 2 Pin, Dowel
17 7052322 1 Fitting, 45 Degree
18 5010390 1 Bearing, Pump Shaft
19 1201825 2 Asm., Reed Valve20 5433151 2 Stuffer, Reed Block
21 1253423 2 Adaptor, Carb
22 7516822 12 Screw
23 7080654 1 Retainer
3/03
7/29/2019 2004 Switchback
40/66C11
CYLINDER (600)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
1
2
34
5
67
89
10
1112
13
14
1516
17
18
1920
2122 23
24
25
27
28
29
26
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 4010398 1 Sensor, Temperature
2 7517533 12 Screw
3 7517679 1 Screw
4 7555998 1 Washer, Flat
5 5631391 1 Cover, Thermostat
6 5411521 1 O-Ring
7 5631425-366 1 Cover, Head
8 5411411 2 O-Ring9 5411465 1 Seal, Rubber Head
10 3021322 1 Head, Cylinder
11 5410932 2 O-Ring
12 5411359 2 O-Ring
13 7547013 8 Nut
14 5133380 2 Valve, Guillotine
15 5812350 2 Gasket, Base to Cyl. Exh. Valve
16 1202216 2 Asm., Base Exh. Valve Dome
17 5132950 2 Washer, Bellows, Exh., Valve, Dome
18 5412147 2 Bellows, Exhaust Valve
19 5631381 2 Cap/Nut, Bellows, Exh., Valve, Dome
20 7041786-03 2 Spring, Comp
21 1202640 2 Asm., EV Housing w/Bushing
22 7516820 4 Screw
23 7517932 4 Screw24 3021333 2 Cylinder
25 5811916 2 Gasket, Cylinder Base
26 7052234 1 Fitting
27 7052258 1 Thermostat, w/o Bypass
28 7517950 1 Screw
29 7516822 1 Screw
3/03
7/29/2019 2004 Switchback
41/66C12
WATER PUMP/OIL PUMP (600)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
12
3 4
56
7
8
9
10
11
12
10
13
1415
1816
17
1716
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5411197 1 Seal
2 3610067 1 Seal, Waterpump
3 7556006 1 Washer, Flat
4 5432330 1 Impeller, Water Pump
5 7555874 1 Washer, Flat
6 7546804 1 Nut, Nylok
7 5811601 1 Gasket, Water Pump Cover
8 5630920 1 Cover, Water Pump, Hi Flow
9 7516822 9 Screw
10 7555977 2 Washer, Thrust
11 5131855 1 Driveshaft, Water/Oi l Pump
12 5411196 1 O-Ring
13 5010391 1 Bearing, Pump Shaft, Flanged
14 5811789 1 Gasket, Oil Pump
15 2540105 1 Asm., Pump, Oil
16 8450061--600 AR Line--Oil
17 7080603 4 Clamp
18 7517277 2 Screw
3/03
7/29/2019 2004 Switchback
42/66C13
CARBURETOR (600)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
1
2 234
5
6
7
8910
11
12
13
14
1516
17
8 910
76
1819
20 21
22
23
24
2526
272829
3031
32
33
3435 36
37
38
39
4041
424243 44 45
46
47
48
49
50
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1253505 1 Asm., Carburetor
2 3130951 4 Screw
3 3130872 2 Cap, Top
4 3130871 2 Gasket
5 3130844 2 Screw
6 3130846 4 Washer, Packing
7 3130856 4 Clip8 3130845 8 Ring
9 3130857 4 Plate
10 3130847 4 E-Ring
11 3130831 2 Cap, Rubber, Starter
12 3130830 2 Holder, Guide, Starter
13 3130829 2 Spring, Starter
14 3130828 2 Asm., Plunger
15 3130940 2 Valve, Piston (1.5)
16 3131377 2 Needle, Jet (9DGI01-60)
17 3130867 2 Packing
18 3130868 2 E-Ring
19 3130843 2 Plate
20 31308553130849
11
Asm., Lever, LHAsm., Lever, RH
21 3130848 1 Ring
22 3130854 1 Screw, LH
23 3130850 1 Screw, RH
24 3130825 8 Screw, Air Funnel
25 3131335 2 Asm., Funnel
26 3131356 2 O-Ring, Air Funnel, Long
27 3130808 1 Pin
28 3131371 1 Spring
29 3130142 2 Jet, Main (420)
30 3131372 1 Washer
31 3130522 1 O--Ring
32 3131336 2 Screw, Air33 3130859 2 Asm., Float
34 3131248 2 Bolt, Drain
35 3130863 2 O-Ring, Drain Screw
36 3130824 2 Screw, Float Bowl
37 3130858 2 Body, Float
38 3130861 2 O-Ring, Float Bowl
39 3130860 2 Screw, Valve Seat
40 3130069 2 Jet, Pilot (50)
41 3130768 2 Jet, Starter (140)
42 3130837 4 Washer
43 3130836 2 Spring
44 3130987 2 Adjuster
45 3130986 1 Cap
46 3131010 2 Screw (MAG Side)
47 3131009 1 Asm., Sensor, Throttle Position (MAGSide)
48 3130479 2 Cap
49 3130835 2 Packing
50 7051020 2 Valve, Check, 90 Degree
3/03
7/29/2019 2004 Switchback
43/66C14
CARBURETOR (600)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
1
1
2
3
4
5
6
7
8
91011
12 1314
1516
1718
1819
203
2
18
2122
23
24
25
21
26
25
27
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3130834 2 Bolt
2 3130832 2 Lever, Starter
3 3130833 3 Screw, Starter
4 3140032 1 Ring
5 3130817 1 Spring
6 3130816 1 Screw
7 3131285 1 Adjuster8 3131284 1 Spring
9 3131380 1 Bracket
10 3130810 1 Screw
11 3130809 1 Screw
12 3130950 1 Spring
13 3130853 1 Ring
14 3131370 1 Asm., Shaft
15 3130821 2 Screw
16 3130820 1 Bracket
17 3131137 2 Hose, Vent
18 3130842 3 Packing, Starter Shaft
19 3130841 1 Spring, Starter Shaft
20 3130840 1 Shaft
21 3130852 2 Ring22 3130839 1 E-Ring
23 3130819 1 Lever, Starter
24 3131374 1 Asm., Nipple
25 7080003 4 Clamp, Hose
26 8350017-600 AR Line, Fuel
27 5431893 2 Plug, Trap
3/03
7/29/2019 2004 Switchback
44/66D1
PISTON and CRANKSHAFT (600)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
1
2
3
2
45
4
6
7
8
9
10
11
12
13
7
9
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2201256 2 Kit - Piston Rings
2 3022950 4 Circlip, Piston
3 2202258 2 Kit - Piston (Incl. 1,2,13)
4 3514365 2 Bearing
5 2201132 1 Kit - Asm., Connecting Rod
6 3513508 2 Bearing, Ball
7 3585503 2 Bearing, Ball
8 3514310 1 Bearing, Ball
9 5411394 2 Seal, Flanged, w/Standoff
10 5131373 1 Gear, Pump Drive
11 2202257 1 Kit - Crankshaft (Incl. 6-10)
12 7721117 1 Key, Woodruff
13 -------------- 2 Pin, Piston
3/03
7/29/2019 2004 Switchback
45/66D2
MAGNETO (600)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
1
23
4
5
6
789
10
1112
13
14
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517278 6 Screw
2 3040161 1 Pul ley, Starting, Recoil
3 7546909 1 Nut, Hex
4 7555907 1 Washer
5 4010677 1 Flywheel, Ignition
6 4060222 1 Stator, Ignition
7 7555970 3 Washer, Flat
8 7555969 3 Washer, Lock
9 7517314 3 Screw
10 2202528 1 Kit - CDI (Incl. Nyogel and Decal)
11 4010811 1 Harness, Ignition
12 4060229 1 Coil, Ignition
13 4010124-305 2 Wire, Ignition
14 4020159 2 Cap, Spark Plug
3/03
7/29/2019 2004 Switchback
46/66D3
RECOIL STARTER (600)600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
2
8
11
12
1
3
4
5 6
7
9
10
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1202298 1 Asm., Recoil Electric Reverse (Incl.2-8,11,12)
2 3040163 1 Nut, Fastening
3 3040164 1 Plate, Friction
4 3040167 1 Spring, Friction5 5246108 1 Ratchet, Pawl Electric Reverse
6 3040166 1 Spring, Return
7 3040168 1 Reel
8 3040170 1 Spring, Spiral
9 3040171 1 Bushing, Rope Slide, Recoil
10 7516827 6 Screw
11 5630645 1 Housing, Recoil, Starter
12 3040169 1 Rope, Starter
3/03
7/29/2019 2004 Switchback
47/66D4
CRANKCASE (700)700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB
1
5
21
2019
6
3
7
8
9
11
10
12
16
14
15
5
19
2
13
18
4
17
32
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5131677 8 Stud, Cylinder, Flange
2 8450061-600 AR Line, Fuel
3 7080603 2 Clamp
4 7051020 1 Valve, Check
5 2202233 1 Kit - Crankcase (Incl. 1,5,14,15,18)
6 5411125 2 O-Ring
7 5630610 1 Manifold, Water ,Inlet
8 5243431 2 Retainer, Inlet Water, Manifold
9 7516736 2 Screw
10 8450068-04 1 Hose
11 7080560 2 Clamp, Hose
12 5411394 1 Seal, Flanged w/Standoff
13 7051529 2 Plug
14 7516919 2 Screw
15 7516732 4 Screw
16 7710441 1 Ring, Retaining
17 7052322 1 Fitting, 45 Degree
18 7663001 2 Pin, Dowel
19 7555998 2 Washer, Flat
20 7052160 1 Valve, Check, Oil Pump
21 7517319 1 Screw
3/02
7/29/2019 2004 Switchback
48/66D5
CYLINDER (700)700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB
1213
14
167
19
15
9
21
11
1
3235
20
33
5
3
4
6
2
18
17
10
8
36
37
38
22
2324
25
2627
28
29
30 31
31 30
2928
27
2625
2423
22
38
3940
34
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7080681 2 Clamp, Hose
2 7517398 12 Screw
3 7080683 3 Clamp, Hose
4 1253327 2 Adapter, Carb
5 5433151 2 Stuffer, Reed Block
6 1201825 2 Asm., Reed Valve
7 5411521 1 O-Ring
8 7052258 1 Thermostat w/o Bypass
9 5631391 1 Cover, Thermostat
10 7517950 1 Screw
11 7555998 1 Washer, Flat
12 7517679 1 Screw, Bleed
13 7517534 12 Screw14 7516822 1 Screw
15 4010398 1 Sensor, Temperature
16 5631426-366 1 Cover, Head
17 5411294 1 Seal, Rubber, Head
18 5410917 2 O-Ring
19 3021424 1 Head, Cylinder
20 5412232 2 O-Ring
21 5410932 2 O-Ring
22 5133743 2 Valve, Guillotine
23 5812350 2 Gasket, Base to Cyl. Exh. Valve
24 1202216 2 Asm., Base Exh. Valve Dome
25 5132950 2 Washer, Bellows, Exh., Valve, Dome
26 5412399 2 Bellows, Exhaust Valve
27 5631381 2 Cap/Nut Bellows, Exh., Valve, Dome
28 7041786-08 2 Spring, Comp
29 1202640 2 Asm., EV Housing w/Bushing
30 7516820 4 Screw
31 7517932 4 Screw
32 3021367 2 Cylinder
33 5812362 2 Gasket, Cylinder Base
34 24103697517262 11 Sensor, DetonationScrew
35 7547013 8 Nut
36 5521398-96 AR Conduit
37 5411536 1 Hose, Bypass
38 7081030 2 Clamp, Bypass
39 7052234 1 Fitting
40 7080654 1 Retainer
3/03
7/29/2019 2004 Switchback
49/66D6
WATER PUMP/OIL PUMP (700)700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB
1
10
2
3
67
8 9
11
12
14
4
5
13
19
20
18
17
15
16
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3021044 1 Pulley, Waterpump, Driven
2 3514311 2 Bearing, Ball
3 5132273 1 Shaft, Waterpump
4 -------------- 1 Housing, Ignition(See Magneto, (700) Pg. D10, Ref. 13)
5 3610044 1 Seal
6 3610067 1 Seal, Waterpump
7 7556006 1 Washer, Flat
8 5432330 1 Impeller, Waterpump
9 7555874 1 Washer, Flat
10 7546804 1 Nut, Nylok
11 5811627 1 Gasket, Waterpump Cover
12 5631280 1 Cover, Waterpump
13 7052221 1 Fitting, 90 Degree
14 7516822 5 Screw15 -------------- 1 Housing, Ignition
(See Magneto, (700) Pg. D10, Ref. 13)
16 7516823 6 Screw
17 8450061-82 AR Line, Fuel
18 7080603 4 Clamp
19 2540102 1 Asm., Pump, Oil
20 7516607 2 Screw
3/03
7/29/2019 2004 Switchback
50/66D7
PISTON and CRANKSHAFT (700)700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB
1
2
3
4
5
9
7
8
11
12
1
9
5
6
13
109
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3022950 4 Circlip, Piston
2 -------------- 2 Pin, Piston
3 2200895 2 K it - Piston Rings
4 2202237 2 Kit - Asm., Piston (Incl. 1,2,3)5 3584001 2 Bearing
6 2201953 2 K it - Connecting Rod(Incl. Rod, Pin, Bearing, Washers)
7 7721117 1 Key, Woodruff
8 7555905 1 Bushing
9 3585503 4 Bearing, Ball
10 3514318 1 Bearing, Ball11 5131899 1 Spacer, Crankshaft
12 3514310 1 Bearing, Ball
13 2201848 1 Kit - Crankshaft (Incl. 8-12)
3/02
7/29/2019 2004 Switchback
51/66D8
CARBURETOR (700)700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB
10
21
23
23
4
26
251718
1615
39
4027
3433
22
37
32
36
9
7
206
8
5
19
47
10
69
8
7
11
12
13
43
41 42
48
14
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