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RPT OVERVIEW 1
RAPID PROTOTYPING&
TOOLING
OVERVIEW
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RPT OVERVIEW 2
OBJECTIVE:
To get an overview of the most typicalcommercially available Rapid Prototyping
Processes
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RPT OVERVIEW 3
STEREOLITHOGRAPHY
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STEREOLITHOGRAPHY (SLA)
FINE DETAIL,SURFACE FINISH
Optics Laser
XY Scanner
Photosensitive
Resin
ZLASER
low power initiator
*SAFE,UNMANNED
focussed to fine spot
*EFFECT LOCALISED
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RPT OVERVIEW 5
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RPT OVERVIEW 6
SUPPORTS
SUPPORTS
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RPT OVERVIEW 7
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RPT OVERVIEW 9
FIG
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RPT OVERVIEW 10
Fused Deposition Modell ing
FDM
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RPT OVERVIEW 11
Fused Deposition Modelling (FDM)
Company : STRATASYS Inc.
Process
Thermoplastic modeling material,(0.070dia)
is fed into the temperature controlled FDM
extrusion head and heated to a semi liquid state.
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RPT OVERVIEW 12
SupportWorks generates supports if needed.
Tool path data is then downloaded to the FDM
system
FDM DUAL HEADLIQUIDIFIER
MODELSUPPORT
MODELMATERIAL
SUPPORT
MATERIAL
(Ivory)
CONTROLLED
CHAMBER
900 C
FOAM SUPPORT
Blue
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RPT OVERVIEW 13
The head extrudes and deposits thematerial
in ultra thin layers on to a fixtureless base.
The material solidifies, laminating to thepreceding layer.
Model is built using a thin filament spl. Quality ABS,Wax, M-ABS
Fused Deposition Modelling (FDM)
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RPT OVERVIEW 14
Laminated Object Manufactur ing
LOM
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RPT OVERVIEW 15
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RPT OVERVIEW 16
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RPT OVERVIEW 17
Selective Laser Sinter ing
SLS
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RPT OVERVIEW 18
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RPT OVERVIEW 19
SLS Mater ials
Poly Carbonate
Nylon
Investment casting wax
Ceramics
Metal powders
Poly Amide Poly Styrene
Croning sand
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RPT OVERVIEW 20
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RPT OVERVIEW 21
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RPT OVERVIEW 22
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RPT OVERVIEW 23
Layer additive Non-Laser
FabricationSolid Ground Curing(SGC)
by
CUBITAL,Israel
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RPT OVERVIEW 24
UV Light Source
Protected Area
Precise
Glass Mask
PLate
Shutter
Spreader
Viscous Photpolymer
Layer ApplicationUV Exposure
Flash
Air-Knife
CleaningWax Filling
and Cooling
Milling
Resin-Wax
Layer
PHASE A B C D E
CURING THE
SLICE OF
EXPOSED AREA
PROCESSING STAGES FOR MODEL CREATION IN
SOLID GROUND CURING
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RPT OVERVIEW 25
3DCAD
1
2 3
4
5IONOGRAPHICCHARGING OFIMAGE
TONERDEVELOPMENT
EXPOSURE THROUGH MASK CURING POLYMERSECTION INSTANTLY
ERASING MASK
FOR REUSE
UV Light
* Electronic deposition of black toner powder 'outside' the boundary* Phase B:Generation of reusable mask by ionography
Solid Ground Curing
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RPT OVERVIEW 26
3DCAD
1
3
4
5
MODEL
GROWERCYCLEMASK
PLOTTER
CYCLE
A
B
C
D
EPREPARE JOBON COMPUTER
DEVELOP
CHARGED IMAGE
WIPE & COLLECTALL
UNSOLIDIFIEDMATERIAL
FILL WAX IN ALLCAVITIES
MILL LAYER TOITS EXACTTHICKNESS
SPREAD A THINLAYER OF
PHOTOPOLYMER
COOL WAX
ERASE EXPOSEDMASK FOR THE NEXTLAYER
Expose layer
by UV light tocure exposed
areas instantly
(Ionographic Cycle)
(Photocuring & milling
of model polymer cycle)
CUBITAL PROCESS
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RPT OVERVIEW 27
3-D Printing & Deposition
Milling (3DP)
FDM INKJET
PRINITNG
CNC
MILLING
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RPT OVERVIEW 28
VACUUMSYSTEM
MODELBUILDTABLE
INKJETHEADS
S
B
XY control
Z control
Process control
I / O
DC POWERSUPPLY
X- Rail
Y- Rail
ZM
S-Support
B-Build
3-D Printing & Deposition Milling (3DP)
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RPT OVERVIEW 29
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RPT OVERVIEW 30
Ball istic Particle Manufactur ing
BPM
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RPT OVERVIEW 31
Ballistic Particle Manufacturing
PROCESS
Micro particles of molten thermoplastic arejetted from a piezoelectric nozzle to a definedlocation,freeze and then form the
model,particle by particle A single robotic head positions the nozzle with
five axis of motions,one of which is the Z-axisplatform
Models are built free standing with automaticsupport generation where needed,either inhollow shell or cross-hatched mode
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RPT OVERVIEW 32
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RPT OVERVIEW 33
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RPT OVERVIEW 34
On Slicing & Staircase Effect
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RPT OVERVIEW 35
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RPT OVERVIEW 36
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RPT OVERVIEW 37
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RPT OVERVIEW 38
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RPT OVERVIEW 39
Thank You.
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