KOMPRESSORENKOMPRESSOREN
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STATIONARY UNITS FOR
FIREFIGHTING
KAP- / VERTICUS - RANGE
When firefighters are concen-trating all efforts into savingpeople's lives, health and pos-sessions, then there's onlyone thing that counts withfire: an uncompromising,reliable supply of pure brea-thing air.For the past 60 years BAUER, astheir partner, has been supply-ing the fire brigade and disasterprevention with breathing aircompressors that are legendaryas in regards to their reliabilityand durability.
FILLING SPECIALISTS FOR ALL PURPOSES
THE KAP- / VERTICUS RANGE
KAP- / VERTICUS - Range
Extremely compact powerful stationary filling centres.Scope of supply: 4 filling devices and B-Control to moni-tor and control all important compressor functions. TheVerticus 5 - range: equipped with super silent housing.Optional: bigger or additional filter housings, SECURUS fil-ter monitoring, external fi l l ing panels and storagesystems. Remote control, -monitoring of one or severalunits in interconnected operation via B-Messenger is pos-sible.
KAP- / VERTICUS F - Range
High-performance open or acoustically insulatedunits with the best price-performance ratio:The new 15.1 compressor block delivers 450 litres perminute. Otherwise technically identical to the standardVERTICUS range, the F-unit range offers a particularlygood price-performance ratio thanks to the use of a con-ventional star-delta control.
The wide range of BAUER-units offers the right solution for each purpose and need
Thanks to the four-stage compressor blocks and robust industrial bearings with lifetime expec-tancies of more than 30.000 hours, the VERTICUS- and KAP- range units can be run conti-nuously without restrictions. All coolers, filters, valves and pipes are manufactured in corrosion-free materials. High-performance axial fans and a cleverly devised cooling air supply in the sound-proof silent units ensure an optimum supply of cooling air, a requirement necessary for a relia-ble application even under the most difficult external climatic conditions. The unit's design guaran-tees good accessibility for all routine maintenance work.The VERTICUS range's efficient housing sound insulation permits trouble-free use even in a par-ticularly sound-sensitive environment.
KAP-DAH - Range
Diesel driven unit for self-sufficient use inremote areasRobust and low-maintenance diesel motor, par-ticularly unsusceptible at high temperatures.Same fuel with mobile use on diesel driventrucks and pick-ups.
KAP-H-Range
Horizontal design for operation on heavy seasand extreme inclinations
The low centre of gravity and the block design allowthe operation even on heavy seas.Scope of supply similar to KAP-range, however, with P 41 DUO filter system and without filling devices.
KOMPRESSORENKOMPRESSOREN
KAP-23 / 220 - Range
Unlimited performance for high-damage inci-dentsThe performance of the stationary KAP-rangecan meet every requirement. Designed and builtfor heavy continuous operation. We plan custom-made system solutions withexternal filling panels, air purification systems andstorage solutions for you.
BAUER SYSTEM TECHNOLOGY
FOR A SOLUTION TAILORED TO THE CUSTOMER
BAUER'S High Pressure System Technology
enables every fire fighting unit to tailor a unit accordingto their requirements.
This process begins at theconceptual stage and in thedesign and development ofthe compressor unit. BAUERperceives the design, deve-lopment and evolution of itsmachines as a partnershipbetween manufacturer anduser. This philosophy is conti-nuous in the approach to pro-vision of spare parts, long-term maintenance contractsand product support to ensu-re every customer a first classservice.
Systems for purificationof breathing air
AEROGUARDRemoval of CO2 prior to com-pression at intake side.
P-FILTER SYSTEMSGeneration of breathing airaccording to DIN EN12021 byefficient removal of humidity,oil, CO and solid particle con-taminants.
SECCANTRegenerative DryerMade for continuous operationand efficient, economic purifi-cation air and gas.
Units for compressionof breathing air
Pressure range:225 to 420 bar
F.A.D.:260 to 1.480 l/min
Design: Open Configuration or SuperSilent (Enclosed)
Breathing air unit
Fi l tersystemeCompression Fi l tersyPurif icaFi l tersystemePurif icat ion
AIR-KOOL
AERO-GUARD
KOMPRESSORENKOMPRESSOREN
System for distribution ofbreathing air
Switch over devicefor maximum rate cylinder fil-ling. Switch on of unit only fortopping up of storage cylin-ders.Pressure reducing panels:for constant regulation of out-let pressure.
Filling panelsAvailable in a great variety ofstandard configurations tosatisfy every need with optionsfor switch over device to facilita-te two separate pressure ranges.
Systems for storageof high pressure air
Storages systems up to 420barwith 50 or 80 l* water volume**.Units are available as singleunit or as an extendablemodular system to provide therequired storage capacity.Dependant upon physical limi-tations, various configurationscan be provided to optimizethe util ization of availablespace.
*only up to 300 bar
**geometric volume
AIR-KOOL refrigeration dryer
Efficient drying of air forincreasing the filter cartridgelifetime and effective resi-stance to corrosion of pipingand components.
AEROTEST SIMULTAN HP
Portable air test laboratory tocarry out testing of the brea-thing air quality e.g the new,strict DIN EN 12021 standards.
P-Filter System
Pressure reducing panel
Storage bank
Filling panel
Distr ibutionStoragestemetion
SECCANT
Switch over device
AEROTEST
7
NO COMPROMISE REGARDING SAFETY !
F ILTER SYSTEMS MADE BY BAUER
Safety starts with proces-sing quality.
BAUER manufactures filterhousings only from costlyspecial aluminium alloy ortempered high-alloy steel.This guarantees that the filterhousings survive the highestof pressures up to 500 barwith tens of thousands of fil-ling cycles.Starting from the raw materialup to the final filter housingthe manufacturing processis subject to perfect controlsupervised by TÜV and docu-mented with stamped mate-rial- and production num-bers.
Your life is at risk withfake cartridges!
Only original cartridgesmade by BAUER guaranteethat oil, humidity or hydro-carbons in the compressedair are completely removed.The limiting values of BAUERfilter systems comply with andexceed all major nationaland international standardssuch as DIN EN 12021 andmedical air acc. to European
PU
RE
BREATHINGA
IR
KOMPRESSOREN
FO
RY O U R S A FETY
Pharmacy Requirements.Only the most appropriatefilter media of the highestquality are used.In the BAUER Testing- andResearch Centre the composi-tion for the respective appli-cation is calculated, optimizedand extensively tested.
Those, who buy cheap, buyexpensive!
To achieve a germfree andunsaturated condition, a fil-ter cartridge can only be filledunder industrial productionconditions. The balance ofcarbon and molecular sieve ofBAUER original cartridges isadjusted perfectly.Mechanical filling guaran-tees exact dosing and pilingto create the perfect cross-flow of the cartridge for opti-mum air purification.After filling the cartridges arevaccuumized and the density ischecked.
Replacement cartridgesfrom uncontrolled sourcesthreaten your health notonly creating poor filter perfor-mance and icing of the brea-thing regulator, but also pro-ducing corrosion, which willrapidly ruin the equipment.
Production- and material numbersguarantee a perfect production control
The quality seal of an original BAUERcartridge stands for purest breathing air
Final separator assembly at BAUER
5
6
3
1
4
2
KOMPRESSORENKOMPRESSOREN
The compressed air
from the compressor block isdelivered to the final separa-tor. The separator effectivelyseparates oil- and water dro-plets.
The condensate
The condensate from the oil-and water droplets is collectedat the bottom of the filterhousing and is removed viathe condensate drain valve.
The pre-purified air
flows from the bottom of thevessel through the molecularsieve, which adsorbs theremaining gaseous water. Thepores of the granules areminute in diameter in order toprovide continuous filtrationand total removal of the water
Particle filter
holds all impurities and par-ticles.
An activated carbon layer
for breathing air applicationsremoves all organic impuritiessuch as oil vapour and hydro-carbons.
Purest air or gas
leave the filter cartridge andare ready for the application.
The pressure maintai-ning valve
keeps the filter housing conti-nuously under pressure toincrease the partial pressure onthe molecular sieve. So thespeed of the flow through thecartridge is reduced, whichincreases the purification effecteven more. Load cycles arereduced, too - a positive effecton the lifetime of the filterhousings and the operatingsafety.
molecules.The molecular sieve used byBAUER matches perfectly thegranule and pore size for thefilter system. This is the onlyway to comply with the strictlimiting values of breathing airnorms.
1 2
4
5
7
6
3
THE BODYGUARD OF YOUR FILTER SYSTEM
SECURUS FILTER MONITORING
SECURUS is simple tooperate
Mobile units, and those ofthe KAP / VERTICUS-F-Rangehave a control- and moni-toring unit, which providesinformation about the satu-ration status of the cartridge,similar to a traffic light.
SECURUS protectsagainst damage:
All filter cartridges have alimited life, which must bemonitored.The patented SECURUSsystem takes away from youthe important but annoyingresponsibility of monitoringthe cartridge for the neces-sary timely replacement.
With SECURUS it is impossi-ble to overuse the filter,which would damage thefollowing system with oiland water.
This can only be achievedwith a patented sensor tech-nology, which is integratedin the filter cartridge. Theintegrated sensor indicatesthe necessity for cartridgechange prematurely, war-ning in time about theexhaustion of the cartridgecapacity and, finally switchesthe compressor off.
Competitors systems, whichare available in the market,which are fitted after thepurification system, providefalse safety!They only warn the userwhen it is too late: Whenthe cartridge is alreadydamaged and impuritieshave occured.
SECURUS and B-Control:full control - even online.
If the VERTICUS range isequipped with the SECURUSoption, all messages areshown on the display ofthe electronic compressorB-CONTROL.
Operators, who make useof the new B-MESSENGERcan receive information viaSMS on their mobile tele-phone, via fax or evenonline via email!
SECURUS helps to savemoney:
The cartridge can be useduntil complete saturation,without any safety reserve.
KOMPRESSORENKOMPRESSOREN
with B-CONTROL compressor control
without B-CONTROL compressor control
GREENCartridge has still sufficientcapacity.
YELLOWCartridge change will be requi-red soon.
REDThe filter cartridge is saturatedand must be exchanged. Inthis mode the compressor willbe automatically switched off.
SECURUS-System
Compressor units
FOR CUSTOM-MADE BREATHING AIR SUPPLY
BAUER STORAGE SYSTEMS AND FILLING PANELS
High pressure tanks ensure air is available at all times.
A perfectly designed storage solution adapted to the compressor guarantees constantavailability of breathing air, even in the case of a larger demand on short notice, inde-pendent of whether the compressor is running.Yet another advantage: The unit only switches on if the pressure in the tank drops below thespecified minimum value. Thanks to the low number of load cycles the durability of theunit's components like the filter housing or final separator, are subject to pressure fluctuati-ons, increase accordingly.
In the course of unit planning and consulting our service team will naturally calculate thecustom-made storage solution for your respective unit size and individual filling requi-rement.
Complete solution with storage tanks
Recommended HP Storage cylinder sizes taking into consideration 4 compressorswitch cycles per hour depending on compressor delivery and the different ON/OFFswitch differentials.
Vk (l/min = volume of flow/delivery of the compressor in litres/min (F.A.D)
V(l) = storage volume in litres(water capacity)
∆p (bar) = ON/OFF switch differential (range of pressure fluctuation) in bar
Simplyfied formula for configuration ofhigh pressure storage systems taking intoconsideration the compressor’s 4 switch-on cycles per hour.
Free air deliveryof com-pressor
[ l/min ] [ l ] Units x l [ l ] Units x l [ l ] Units x l [ l ] Units x l
For-mulatedstoragecyl.size
Recom-mendedstorage
container
For-mulatedstoragecyl.size
Recom-mendedstorage
container
For-mulatedstoragecyl.size
Recom-mendedstorage
container
For-mulatedstoragecyl.size
Recom-mendedstorage
container
referring to a pressure hysteresis of ∆p (bar)20 bar 30 bar 40 bar 50 bar
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1 x 50
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93
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333
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Filling panels - BAUER'S building block system for implementing the most diveseinstallation requirements and filling capacities
BAUER'S filling panels can be mounted on a wall, even physically apart in a separate room.
Numerous filling panels can be connected to each other in a row. In the case of a higherfilling demand, more filling panels can be mounted at a later date without any problem.
All filling panels are easy to install.
KOMPRESSORENKOMPRESSORENKOMPRESSORENKOMPRESSOREN
Example: filling panel with 10 filling hoses ( 4 x PN 200, 6 x PN 300 )
Example: filling panel with 4 filling hoses ( 2 x PN 200, 2 x PN 300 )
Our range of standard filling panels:
4xPN 200 connectionswith 4 fi l l ing hoses or4 direct connections.
4xPN 300 connectionswith 4 fi l l ing hoses or4 direct connections.
2xPN 200 connections + 2xPN 300 connectionswith switch over
2xPN 200 connections + 2xPN 300 connectionswith pressure reducer
Other equipment and versi-ons on request!
Optional:
B-CONTROLOperating panel for remotecompressor control.
Switch-over deviceThe air overflows directlyfrom the storage bank intothe high pressure tanks.
If the pressure needs to betopped up, the compressor isautomatically switched on tofill the tanks directly.
Only after having reachedthe required bottle pressuredo the storage tanks getrefilled.
KOMPRESSOREN
VERTICUS G-FW - E 5.05 3,0 St Subject to technical modifications
Weightnetkg
4) Dimensions cm
L W HFilter system
Motor
kW HP
RPM
min-1
2) FAD
l/min
1) Model max.
330 bar
3) Fillingtimemin
Comp.-stages
KAP 15.1-11-H
KAP 150-11-H
KAP 180-15-H
KAP 15.1-14-DAH
KAP 150-16-DAH
KAP 180-18-DAH
KAP 220 - 20 E
KAP 220 - 25 E
KAP 220 - 30 E
KAP 23 - 40 E
KAP 23 - 50 E
KAP 220 - 30 - 420
370
370
850
500
500
516
490
510
570
760
780
570
4
4
4
4
4
4
4
4
4
4
4
4
11
11
15
14
16
18
15
18,5
22
30
37
22
1320
1230
1400
1320
1230
1400
980
1180
1320
1200
1400
1180
450
540
680
450
540
680
650
800
950
880
15
15
20
19
22
24
20
25
30
40
50
30
KAP - DAH-Range
KAP - Range -220/23
165 78 90
165 78 90
148 83 152
V12.14-5.5-5 4)
V12.14-7.5-5 4)
V15.1-7.5-5
V15.1-11-5F
V15.1-11-5 4)
V18.1-11-5
V150-11-5
V18.1-15-5
V180-15-5
KAP 12.14-5.5-5 4)
KAP 12.14-7.5-5 4)
KAP 15.1-7.5-5
KAP 15.1-11-5F
KAP 15.1-11-5 4)
KAP18.1-11-5
KAP 150-11-5
KAP18.1-15-5
KAP 180-15-5
395
400
430
340
440
455
440
465
455
305
310
340
340
350
365
350
375
365
4
4
4
4
4
5
4
5
4
4
4
4
4
4
5
4
5
4
5,5
7,5
7,5
11
11
11
11
15
15
5,5
7,5
7,5
11
11
11
11
15
15
1185
1470
1050
1320
1320
1140
1230
1320
1400
1185
1470
1050
1320
1320
1140
1230
1320
1400
260
320
370
450
450
520
540
600
680
260
320
370
450
450
520
540
600
680
7,5
10
10
15
15
15
15
20
20
7,5
10
10
15
15
15
15
20
20
VERTICUS 5 - Range
KAP - Range
KAP H - Range
114 83 152
P61
or
P81
P41
P61
or
P81
P61
or
P81
P41
P61
or
P81
420 bar
420 bar
420 bar
13001480
0,44
0,37
0,29
0,44
0,37
0,29
0,31
0,25
0,21
0,15
0,14
0,25
0,77
0,63
0,54
0,44
0,44
0,38
0,37
0,33
0,29
0,77
0,63
0,54
0,44
0,44
0,38
0,37
0,33
0,29
P120
P100
P80
P80
P100-420
P61
oder
P81
P61
P61
P81
P120
214 72 132
226 87 132
214 72 132
TECHNICAL DATA
BAUER KOMPRESSOREN GmbHP.O.BOX 710260 . D-81452 MÜNCHENDRYGALSKI-ALLEE 37 . D-81477 MÜNCHENPHONE 0049 89 78049-0FAX 0049 89 78049-167Internet: www.bauer-kompressoren.dee-mail: [email protected]
1) also available with switch over device 330 / 225 bar = HU type
2) Cylinder filling from 0 to 200 bar3) Filling rate for 1 l cylinder capacity from 0 to 200 bar4) KAP 220/23 without filter system
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