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MicroSCADA ProPartners Club 2008
MicroSCADA Proin demandingIndustrial Applications
John Tsao
Eric Chuang
Anders Brokvist
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Contents
About Nanya Technology Corporation (NTC)
NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Process Devices
Applications
Engineering
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Contents
About Nanya Technology Corporation (NTC)
NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Process Devices
Applications
Engineering
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About Nanya Technology Corp.
Founded on March 4, 1995
Main shareholder: Nanya Plastics Corporations of the Formosa Plastics Group
Headquarters in Taoyuan, Taiwan
5,275 employees (Oct 2007)
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About Nanya Technology Corp.
Conduct research and development, design, manufacturing and sales of DRAM products
Two factories producing 8-inch (200mm) wafers and one factory producing 12-inch (300mm) wafers
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Contents
About Nanya Technology Corporation (NTC)
NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Process Devices
Applications
Engineering
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NTC Fab 3
12-inch wafers with 70 and 60nm technology
Planned max. capacity/month 62,000 wafers
Constructed in two phases: Fab 3A: 70nm 30,000 wafers/month
Fab 3B: 60nm
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NTC Fab 3A (phase 1)
Milestones: 3 / 2006 : Ground-breaking ceremony
3 / 2007: Clean room construction
5 / 2007: Equipment move-in
10 / 2007: Successful Pilot run
3Q / 2007: 70nm wafers production started
Customer: NanYa Technology Corporation (NTC)
Year of commissioning: 2007
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Contents
About Nanya Technology Corporation (NTC)
NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Process Devices
Applications
Engineering
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MicroSCADA Installation
Customer’s need EPC contractor NanYa Switchgear Unit builds six
(6) new “Fab3A” substations Reliable partner for SA to support the project from
tender clarification to turnkey implementation
ABB’s response SAS650 IEC61850-based system with fully
redundant hot-standby station servers Various ABB IEDs (REX521 * 197 pcs, REF541 *
66 pcs, RET541 * 13 pcs, & REB670 * 3 pcs) integrated in MicroSCADA Pro HMI with new GUI
Integration of 3rd party meters & D-UPS, DC charger, MIMIC controllers via MODbus and Allen- Bradley PLCs via OPC connection
Customer’s benefits
Close cooperation resulting in optimized solution Safeguarded investment and optimized life cycle
cost through future-proof IEC61850 based systems
Excellent local competence and support
Customer: NanYa Technology Corporation (NTC)
Year of commissioning: 2007
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Contents
About Nanya Technology Corporation (NTC)
NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Process Devices
Applications
Engineering
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System Layout
System level
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System Layout
System level 2 pcs Hot Standby Servers
4 pcs Workstations
7 pcs Front-end computers:
3 pcs with local database & workplace (Mirroring to Servers)
4 pcs without local database (“COM530”)
Front-ends contain IEC61850 OPC Server and External OPC DA Clients
Redundant Ethernet (Tree)
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System Layout
Substation level
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System Components
Server computers: IBM eServer X236 Xeon 3.2GHz*2 CPU
4GB RAM
4*80GB SCSI RAID
Matrox P650 VGA Dual Graphics card
Windows 2003 Server
SYS 600 9.2
Front-end computers: Advantech IPC-610 Pentium P4 3.0GHz, 2GB RAM
Windows XP Pro
SYS 600 9.2
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System Components
Ethernet switches: Ruggedcom RSG-2100 (28 pcs)
Serial Device Servers: Moxa Nport 16-port (7 pcs) For Modbus, RP570 protocols
Meinberg Lantime GPS receiver
Report printer
Event printer
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Contents
About Nanya Technology Corporation (NTC)
NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Process Devices
Applications
Engineering
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Process Devices
ABB IED’s:
REX 521 (197 pcs)
REF 541 (66 pcs)
RET 541 (13 pcs)
REB 670 (3 pcs)
3rd party devices:
RTU 211 (7 pcs, General I/O)
Allen Bradley PLC (Generator controller)
Modicon PLC (DUPS controller)
Siemens S7 PLC (Mimic controller)
Siemens P650 (Meters)
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Contents
About Nanya Technology Corporation (NTC)
NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Devices
Applications
Engineering
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Applications
Connected to FMCS (Facility Maintenance Control System) using OPC DA Server
DUPS interface (Dynamic Uninterruptible Power Supply)
Mimic controller
Generator controller interface (Synchronization control)
Internal billing function
Geographical layouts
System supervision
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Applications DUPS interface (Dynamic Uninterruptible Power Supply)
Modbus interface to Modicon PLC
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Applications DUPS interface (Dynamic Uninterruptible Power Supply)
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Applications Mimic controller
Control room mimic controlled from MicroSCADA
Using Siemens S7 PLC connected on Modbus
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Applications Generator controller
Connection realized by using AB RSLinx as OPC Server
SYS 600
OPC DA Client
RSLinxOPC DA Server
Allen-Bradley PLCSLC503
Ethernet
Front-end computer
Allen-Bradley PLCSLC503
Redundant PLC
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Applications Internal billing function
Creates energy consumption reports
Exports information to MS Excel
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Applications Geographical layouts
Helps operators locate alarms in factory
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Applications System supervision – main system devices
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Applications System supervision – IED displays
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Applications System supervision
IED supervision uses two signals:
1. System – SPA-ZC40x adapter using “Device connection status” item
2. SPA-ZC40x – IED using “ComStatus\stVal” (SPS)
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Contents
About Nanya Technology Corporation (NTC)
NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Devices
Applications
Engineering
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Engineering
Engineering tools:
CET for SPA-ZC40x
CET for IEC 61850 OPC Server
SCL Importer
OPC PO list
External OPC DA Client Conf. Tool
Object Navigator
Display Builder
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Engineering
Problems encountered in MicroSCADA Trends with Chinese OX characters crashes Trend Basket
Busbar coloring not support multiple displays
SCL Importer OX texts for protection signals
Device naming (IEC61346) used in SCL not accepted by customer
Problems encountered with adapters SPA-ZC40x MMI alarms not in connectivity packages, requires manual entering
Supervision signals not in connectivity packages, requires manual entering
Time synch problem with OPC Server-> SPA-ZC40x, required update of firmware
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Engineering
Lessons learned: Complete SPA-ZC40x configuration before downloading to all adapters
We downloaded new configurations (and firmware) several times (to over 250 adapters)!
IED time synchronization to be done directly from GPS receiver IEDs are now synchronized from Front-end OPC Server
Consider to have one large Ethernet network for whole system Now the process devices are on a separate network
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