ZX-T Series SX-AFE Instruction Manual - Omron · SX-AFE InstructionManual iii Safety Instructions...

ZX-T SeriesSX-AFE

Instruction Manual

Cat. No. I123E-EN-01A

OMRONSX AFE (Active Frond End Option)

Instruction manual – English

Document number: I123E-EN-01Date of release: May '15© OMRON, 2015All rights reserved. No part of this publication may be repro-duced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, record-ing, or otherwise, without the prior written permission of OMRON.No patent liability is assumed with respect to the use of the infor-mation contained herein. Moreover, because OMRON is con-stantly striving to improve its high-quality products, the information contained in this manual is subject to change with-out notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for

i

errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publi-cation.

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instruction manual before using the system.

ing symbols can appear in this manual. Always read these e continuing:

ing the Active front end unit

n, commissioning, demounting, taking measurements, etc, e active front end may only be carried out by personnel

y qualified for the task. The installation must be carried out nce with local standards.

ng the Active front end unit

ke adequate precautions before opening the active front ugh the connections for the control signals and the re isolated from the main voltage, do not touch the control n the active front end is switched on.

Precautions to be taken with a connected motor

If work must be carried out on a connected motor or on the driven machine, the mains voltage must always be disconnected from the active front end first. Wait at least 7 minutes before starting work.

Earthing

The active front end must always be earthed via the mains safety earth connection.

Earth leakage current

Residual current device (RCD) compatibility

This product cause a DC current in the protective conductor. Where a residual current device (RCD) is used for protection in case of direct or indirect contact, only a Type B RCD is allowed on the supply side of this product. Use RCD of 300 mA minimum.

: Additional information as an aid to avoid ms.

CAUTION!Failure to follow these instructions can result in malfunction or damage to the active front end or motor inverter.

WARNING!Failure to follow these instructions can result in serious injury to the user in addition to serious damage to the active front end or motor inverter.

HOT SURFACE!Failure to follow these instructions can result in injury to the user.

WARNING!Always switch off the mains voltage before opening the drive unit and wait at least 7 minutes to allow the buffer capacitors to discharge.

CAUTION!This active front end has an earth leakage current which does exceed 3.5 mA AC. Therefore the minimum size of the protective

earth conductor must comply with the local safety regulations for high leakage current equipment which means that according the standard IEC61800-5-1 the protective earth connection must be assured by one of following conditions:

1. Use a protective conductor with a cable cross-section of at least 10 mm2 for copper (Cu) or 16 mm2 for aluminium (Al).

2. Use an additional PE wire, with the same cable cross-sec-tion as the used original PE and mains supply wiring.

!

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oltage selection

front end may be ordered for use with the mains voltage d below.

/AFR 400V models: 380-460 V/AFR 690V models: 480-690 V

e tests (Megger)

rry out voltage tests (Megger) on the motor, before all the les have been disconnected from the active front end and eed drive.

nsation

e front end or motor inverter is moved from a cold (stor- to a room where it will be installed, condensation can s can result in sensitive components becoming damp. Do ct the mains voltage until all visible dampness has evapo-

ect connection

e front end or motor inverter drive is not protected against connection of the mains voltage, and in particular against n of the mains voltage to the motor outputs U, V and W. e front end or motor inverter can be damaged in this way.

factor capacitors for improving cos

ll capacitors from the motor and the motor outputs.

Precautions during Autoreset

When the automatic reset is active, the motor will restart automati-cally provided that the cause of the trip has been removed. If neces-sary take the appropriate precautions.

Transport

To avoid damage, keep the active front end and motor inverter in its original packaging during transport. This packaging is specially designed to absorb shocks during transport.

IT Mains supply

The Active front end can be modified for an IT mains supply, (non-earthed neutral), please contact your supplier for details.

Heat warning

DC-link residual voltage

Be aware of specific parts on the Active front end and motor inverter having high temperature.

WARNING: After switching off the mains supply, dangerous voltage can still be present in the Active front end-AFR or motor inverter-AC drive. When opening the equipment for

installing and/or commissioning activities wait at least 5 minutes. In case of malfunction a qualified technician should check the DC-link or wait for one hour before dismantling the AFR or AC drive for repair.

SX-AFE InstructionManual

SX-AFE In

Cont
ents
SAFETY INSTRUCTIONS................................................................................ III

1 INTRODUCTION .............................................................................................. 31.1 Delivery and unpacking...................................................................................................................................... 31.2 Using of the instruction manual........................................................................................................................ 31.3 Type code number............................................................................................................................................... 31.4 Standards............................................................................................................................................................... 41.5 Dismantling and scrapping ................................................................................................................................ 51.6 Glossary................................................................................................................................................................. 5

2 GENERAL DESCRIPTION................................................................................. 72.1 AC drive types ........................................................................................................................................ 72.2 OMRON AFR cabinet concept............................................................................................................... 82.3 OMRON AFR features........................................................................................................................................ 9

3 MOUNTING .................................................................................................... 113.1 Lifting instructions ............................................................................................................................................ 113.2 Cabinet mounting.............................................................................................................................................. 12

4 INSTALLATION .............................................................................................. 154.1 Before installation.............................................................................................................................................. 154.2 Connect motor and mains................................................................................................................................ 154.3 Cable specifications ........................................................................................................................................... 16

5 CONTROL CONNECTIONS FOR OMRON SX-FR AND SX-VL ....................... 175.1 Terminal connections for AFR ........................................................................................................................ 185.2 Connecting the Control Signals....................................................................................................................... 185.3 Connecting options ........................................................................................................................................... 20

6 GETTING STARTED ....................................................................................... 216.1 Connect the mains and motor cables.............................................................................................................. 216.2 Using the function keys .................................................................................................................................... 216.3 Remote control................................................................................................................................................... 21

7 EMC AND MACHINE DIRECTIVE ................................................................. 257.1 EMC standards................................................................................................................................................... 257.2 Stop categories and emergency stop ............................................................................................................... 25

8 OPERATION VIA THE CONTROL PANEL ..................................................... 278.1 Control panels .................................................................................................................................................... 278.2 General ................................................................................................................................................................ 278.3 The control panel............................................................................................................................................... 288.4 The menu structure ........................................................................................................................................... 318.5 Programming during operation ...................................................................................................................... 318.6 Editing values in a menu................................................................................................................................... 328.7 Copy current parameter to all sets .................................................................................................................. 328.8 Programming example...................................................................................................................................... 32

structionManual 1

2

9 FUNCTIONAL DESCRIPTION FOR AFR UNIT .............................................. 339.1 Preferred View [100]......................................................................................................................................... 339.2 Main Setup [200] ............................................................................................................................................... 339.3 Process and Application Parameters [300].................................................................................................... 359.4 I/Os and Virtual Connections [500] ............................................................................................................... 359.5 Logical Functions and Timers [600]............................................................................................................... 359.6 View Operation/Status [700] ........................................................................................................................... 369.7 View Trip Log [800].......................................................................................................................................... 379.8 System Data [900] ............................................................................................................................................. 379.9 AFR Option [O00] ............................................................................................................................................ 38

10 TROUBLESHOOTING, DIAGNOSES AND MAINTENANCE .......................... 4310.1 Trips, warnings and limits ............................................................................................................................... 4310.2 Trip conditions, causes and remedial action ................................................................................................. 4310.3 Maintenance....................................................................................................................................................... 46

11 TECHNICAL DATA ......................................................................................... 4711.1 Electrical and mechanical specifications related to model ................................................................... 4711.2 General electrical specifications ...................................................................................................................... 4911.3 Operation at higher temperatures................................................................................................................... 5011.4 Environmental conditions ............................................................................................................................... 5011.5 Control signals ................................................................................................................................................... 50

12 MENU LIST ..................................................................................................... 5312.1 Communication information list........................................................................................................... 56


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d this instruction manual carefully before starting installa-, connection or working with the active front end or

tor inverter.

uction manual is intended for:

ation engineersenance engineerstorse engineers

front end and motor inverter are suitable for use with -phase asynchronous motors. Under certain conditions it to use other types of motors. Contact your supplier for

ELIVERY AND UNPACKING

any visible signs of damage. Inform your supplier immedi-y damage found. Do not install the active front end or erter if damage is found.

SING OF THE INSTRUCTION ANUAL

is instruction manual the abbreviation “AFR” is used to e complete active front end as a single unit.

t the software version number on the first page of this atches the software version in the active front end. See apter 9.8 page 37 for more information

of the Index and the Table of contents in this manual, it is ck individual functions and to find out how to use and set

1.3 TYPE CODE NUMBER

Fig. 1 gives an example of the type code numbering used on all active front ends. With this code number the exact type of the drive can be determined. This identification will be required for type specific information when mounting and installing. The code number is located on the product label, on the front of the unit.

Fig. 1 Type code number

Position Code Description1 SX SX series inverter2 D IP54 protection class3 4 = 400 V Voltage

6 = 690 V4 055 (55 kW) to

1K1 (1100 kW)Rated power

5 E1 Europe IP54 cabinet with front door fan

6 V = V/Hz Control typeF = Direct torque con-

trol7 L = Low harmonic drive AFE type

R = Regenerative driveAR= DC Bus supply

8 (Options)

A = Blank control panel (Blank PPU)

Control panel

B = IT-Net (filter discon-nected from ground)

Built-in EMC filter

E = Standby power sup-ply included

Standby power supply

G = Coated boards Coated boardsH = Crane I/O Option board position 1/2/3I = EncoderJ = PTC/PT100K = Extended I/OL = DeviceNet Option board Fieldbus

position 4M = PROFIBUS-DPM1= PROFINETN = RS232/485O = Ethernet Modbus

TCPO1 = EtherCATP = Liquid cooling Liquid cooling

SX-___-___-_1 2 3 4 5 6 7 8

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Table 1 S

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TANDARDS

front ends and variable speed drives described in this n manual comply with the standards listed in table 1. clarations of conformity and manufacturer’s certificate, ur OMRON representative for more information or visit

.omron.eu.

roduct standard for EMC

andard EN(IEC)61800-3, second edition of 2004 defines

ronment (Extended EMC) as environment that includes remises. It also includes establishments directly connected termediate transformers to a low voltage power supply net-

supplies buildings used for domestic purposes.

C2: Power Drive System (PDS) of rated voltage<1.000 V, either a plug in device nor a movable device and, when e first environment, is intended to be installed and com- only by a professional.

vironment (Standard EMC) includes all other establish-

Category C3: PDS of rated voltage <1.000 V, intended for use in the second environment and not intended for use in the first environ-ment.

Category C4: PDS or rated voltage equal or above 1.000 V, or rated current equal to or above 400 A, or intended for use in complex sys-tems in the second environment.

The active front end and motor inverter complies with the product standard EN(IEC) 61800-3:2004 (Any kind of metal screened cable may be used). The standard active front end is designed to meet the requirements according to category C3.

By using the optional “Extended EMC” filter the VSI fulfils require-ments according to category C2,

WARNING!In a domestic environment this product may cause radio interference, in which case it may be necessary to take adequate additional measures.

WARNING!The standard AFR or VSI, complying with category C3, is not intended to be used on a low-voltage public network which supplies domestic premises; radio interference is expected if used in such a network. Contact your supplier if you need additional measures.

arket Standard DescriptionLow Voltage Directive 2006/95/ECWEEE Directive 2002/96/ECEN 60204-1 Safety of machinery - Electrical equipment of machines

Part 1: General requirements.EN(IEC)61800-3:2004 Adjustable speed electrical power drive systems

Part 3: EMC requirements and specific test methods.EMC Directive: Declaration of Conformity and

CE markingEN(IEC)61800-5-1 Ed. 2.0 Adjustable speed electrical power drive systems Part 5-1.

Safety requirements - Electrical, thermal and energy.Low Voltage Directive: Declaration of Conformity and

CE markingIEC 60721-3-3 Classification of environmental conditions. Air quality chemical vapours, unit in opera-

tion. Chemical gases 3C2, Solid particles 3S2.Optional with coated boardsUnit in operation. Chemical gases Class 3C3, Solid particles 3S2.

tandards


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ISMANTLING AND SCRAPPING

sures of the drives are made from recyclable material as , iron and plastic. Each drive contains a number of com-

emanding special treatment, for example electrolytic . The circuit boards contain small amounts of tin and lead. or national regulations in force for the disposal and recy-ese materials must be complied with.

isposal of old electrical and electronic quipment

mation is applicable in the European Union and other countries with separate collection systems.

ol on the product or on its packaging indicates that this all be taken to the applicable collection point for the recy-ctrical and electronic equipment. By ensuring this product

d of correctly, you will help prevent potentially negative ces for the environment and human health, which could

be caused by inappropriate waste handling of this product. ling of materials will help to conserve natural resources. detailed information about recycling this product, please e local distributor of the product.

1.6 GLOSSARY

1.6.1 Abbreviations and symbols

In this manual the following abbreviations are used:

1.6.2 Definitions

In this manual the following definitions for current, torque and frequency are used:

Abbreviation/symbol Description

AFE Active front endAFR Regenerative active front endDFE Diode front endSX-FR Regenerative driveSX-VL Low harmonic driveAC drive Frequency converterVSI Voltage source inverter (motor inverter)LCL-filter Induction - Capacitance - Induction filterTHD Total harmonic distortionCP Control panel, the programming and presenta-

tion unit on the unitEInt Communication formatUInt Communication format (Unsigned integer)Int Communication format (Integer)Long Communication format (4 byte integer)

The function cannot be changed in run mode

Table 2 Abbreviations

Name Description QuantityIIN Nominal input current of AFR ARMSINOM Nominal output current of VSI ARMSIMOT Nominal motor current ARMSPNOM Nominal power of VSI kWPMOT Motor power kWTNOM Nominal torque of motor NmTMOT Motor torque NmfOUT Output frequency of VSI HzfMOT Nominal frequency of motor HznMOT Nominal speed of motor rpmICL Maximum output current ARMSSpeed Actual motor speed rpmTorque Actual motor torque Nm

Table 3 Definitions

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pter 2 General description

ON AFR is a regenerative active front end (AFE) unit designed to be used together with motor inverters (VSIs), to comprise a com- The OMRON AFR consists of an active rectifier module and a LCL-filter. The main objective of the OMRON AFR is to rectify the voltage into DC voltage to be fed to or regenerated from the VSIs. This is achieved with minimal impact on the supply by the control ve rectifier module which provides sinusoidal input currents with a very low harmonic content, typically a THD(I) below 5%.

C DRIVE TYPES

tandard AC drive (as comparison)

d AC drive consists of a rectifier module and an inverter module. The rectifier module (front-end) consists of a 6-pulse diode bridge, front-end (DFE) while the inverter module (VSI) consists of IGBTs with anti-parallel free wheeling diodes, see Fig. 2. The main s of DFEs are the simple and robust design together with their high efficiency, i.e. low losses. The main disadvantages are unidirec-er flow and the high harmonic content in the line current, typically THD 30- 40%.

ndard AC drive.

C drive with AFR (as this delivery)

nit is basically a VSI towards the supply (via a filter) where the IGBTs are used as an active rectifier, see Fig. 3. The main advantages nt 4Q-operation, i.e. bi-directional power flow, and sinusoidal supply currents, i.e. low harmonics.

I with AFR.

unit is controlled in such a way to keep the energy between motor and supply in balance. This is achieved by controlling the DC-link dc). Other features are the possibility for reactive power compensation and boosted DC-link voltage.

CAUTION!Always consult OMRON before connecting an AFR to a standard VSI.

AFR = AFE + LCL - filter VSI

structionManual 7

General d

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2.2 O

2.2.1 S

The OMRAFR unit,The conce

Fig. 4 Sin

where

• Cabin• Q1 - M• K1 - M• RFI - • LCL -• F2 - M• AFE -

integr• AFR -• VSI - D• CB - C• SBS - • Lo - O

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escription

MRON AFR CABINET CONCEPT

ingle drive applications

ON regenerative AC drive, i.e. SX-FR, is comprised by an i.e. AFE and filters, and a VSI, i.e. a standard SX inverter. pt is designed as a cabinet solution, see Fig. 4 ,

gle drive in cabinet

et - IP54 cabinet with door fansain switch *ain contactor *

EMC filter LCL filterCB (Miniature circuit breaker) for pre-charge circuit

OMRON AFE module with 24V standby supply board and ated pre-charge circuit (K2,D2,R2) OMRON AFE and filters

C-voltage fed VSI module, i.e. OMRON standard SXontrol board

Standby supply boardutput coil

er units, Q1 Main switch and K1 Main contact are replaced torized circuit breaker.

ommon DC-bus applications

on DC-bus applications, the cabinet will contain only the of Fig. 4, i.e. all except the VSI & Lo.

CB CBSBS


SX-AFE In

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2.3 O

2.3.1 P

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Typical chtion of 1s edged.

Fig. 5 DC

Optional sdefault CBthe VSIs in<100ms aIf Auto IDbefore Ru

2.3.2 A

The AFR [O11], frevated funcpower up

AFRe1=’ChacontactorRe3=’MacontactorDI3=’Ena

Table 4 I

U

U

CB Re 1: Ch

CB Re 2: O

CB Re 3:

CB

CB D

FR features

MRON AFR FEATURES

ower-up and DC-link charging

and charge control of the OMRON AFR and Udc) is handled via the dedicated control board (CB) relays here Charge contactor (K2) control is fixed to CB Relay1 contactor (K1) is fixed to CB Relay3.

arge time is 3-5 s and an additional delay after K1 activa-is added before Run (or Auto ID) command is acknowl-

-link voltage (Udc) charge control.

ignal Running OK, i.e. Udc under control, is signaled via Relay2 selection ‘Option’ and is preferably used to enable order to interlock the AFR and VSIs. Typical time delay is

fter acknowledged run command. mode[O16] is used an additional delay of 1s is inserted

n command is acknowledged.

utomatic power supply parameter detection

can automatically detect power supply parameters voltage

The power supply parameters are detected by running a network measurement routine. See chapter 9.9 page 38 for detailed informa-tion about AFR parameters.

2.3.3 Power supply synchronisation

The AFR synchronises to the power supply when starting by making test measurement. Synchronisation during operation is handled via the Udc [O30], Q [O40] and frequency [O50] controllers. See chapter 9.9 page 38 for detailed information about AFR parameters.

Synchronisation methods

• Standard sync (Default), extended sync routine.This routine also verifies supply network. Takes approx. 50 ms.

• Voltage sync, i.e. via supply voltage measurement.• Fast sync (fast measurement).

Fast sync method can be enabled via a service menu. Voltage sync requires supply voltage measurement option and is enabled via [O17].

2.3.4 Start command

The AFR can be started from digital I/O, control panel (CP) or via serial communication options. Typically the AFR is started via digital I/O either automatically at power up or by the VSI when the VSI have a run command.

In order to avoid unnecessary losses it is preferred only to run the AFR when needed, i.e. when the VSI has a run command. Fig. 14, page 17

2.3.5 Start on regeneration demand

The AFR can be started on regeneration demand [O22], i.e. when the DC-link voltage increases due to generated power from the VSIs. In motoring operation the AFR modulation is deactivated and the free wheeling diodes operates as a DFE and in regenerating operation the AFR is activated and regenerates the energy back to the supply.

Regeneration start/stop operation

• The AFR will start (DFE stop) when DC-link voltage rises due to energy flow from load towards DC-link.

• The AFR will stop (DFE start) when energy flow from supply is positive (into the AFR) during stop delay time [O23].

Note: Requires supply voltage measurement.

2.3.6 PWM modulation

The AFR uses carrier wave based PWM modulation for controlling the IGBTs. The switching (carrier) frequency and PWM mode can be setup in [O60].

2.3.7 Active power (Energy) control

The energy control is utilized by the DC-link voltage controller [O30] which balances the active power flow from supply to load, see

R I/O Contactor K1/K2 Commentrge ’ {NC/NO}

K2.A1 (coil/ctrl)

in ’ {NO}

K1.A1 (coil/ctrl)

ble’ K1.NO (aux) Enable AFR only if K1 OK. Preferably used also for “Emergency Stop”input.

/O connection for AFR charge operation

dc,ref

Udc

1s 3-5s

100ms

dc PI

arge (K2)

ption (OK)

Main (K1)

DI1: Run

I1: Enable

(1 +[O37])*[O31]

[O35][O36]

structionManual 9

quency [O12] and phase sequence [O14] by separately acti-tion either manually [O15] or automatically at every [O16].

Fig. 6

General d

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• UDC r• UDC m• UDC c

Fig. 6 Udc

PI - PI reg

LP - Low

Te - Activ

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2.3.8 Rn

The reactipower comtive powerity of the AThe reactisee Fig. 6.

It is possib

• Q refeCOM

• Q max• Q ram• Q con

2.3.9 F

The AFR observer [

2.3.10 E

The AFR total energ

escription

le to set/change

eference value - limited by the requirement of operation, ltage amplitude control.amp timeargin value

ontroller parameters.

and Q controllers.

ulator

pass filter

e power

tive power

ce

eactive power (Q or cos φ) control (normally ot used)

ve power (Q or cos φ) control can be used for reactive pensation of other loads, i.e. motors. The amount of reac-

compensation possible is dependent on the unused capac-FR, i.e. over capacity not used for active power control.

ve power control is utilised via the Q controller [O40],

le to set/change

rence value via standard reference source (Remote, CP or ) limitp timetroller parameters

requency (f) control

handles frequency variations via the supply frequency O50].

nergy actual value signals

provides separate signals for: consumed, generated and y in group[O80] of the AFR.

2.3.11 Fault signals

The AFR provides separate fault signals for specific AFR related trips:

• Supply error - Synchronization failure due to supply error prob-lems

• Phase error - Synchronization failure due to frequency or phase sequence problems

• Sync error - Synchronization failure due to overcurrent• AutoID error - Failure during Auto Identification Run, i.e. supply

not correctly identified.• Sensor error - Failure in supply voltage measurement option• Frequency error - Supply frequency out of range• Voltage error - Supply voltage out of range

2.3.12 Supply voltage measurement option

Supply voltage measurement can add the following improved func-tions

• AFR as Regenerative unit, i.e. DFE mode used in motor opera-tion and AFR active in generator operation.

• Faster power supply synchronization.


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pter 3 Mounting

ter describes how to mount the AC drive.

unting it is recommended that the installation is planned

e that the AC drive suits the mounting location.ounting site must support the weight of the AC drive.e AC drive continuously withstand vibrations and/or

s? ambient conditions, ratings, required cooling air flow, tibility of the motor, etc.

how the AC drive will be lifted and transported.

IFTING INSTRUCTIONS

t way to move or lift the equipment is to use the lifting eyes the cabinet, see Fig. 7. ing, be careful not to damage the air outlets.

prevent personal risks and any damage to the unit during ng, it is advised to use the lifting eyes on top of the equip-nt.

the lifting eyes.

Fig. 8 Remove the roof unit and use the lifting eyes to lift single unit 600mm and 900mm.

Single cabinet drives can be lifted/transported safely using the eye-bolts supplied and lifting cables/chains as in illustration Fig. 8 above. Depending on the cable/chain angle A (in Fig. 8), following loads are permitted:

Regarding lifting instructions for other cabinet sizes, please contact your OMRON representative.

RITTALRITTALRITTALRITTALRITTAL

eye

t

Cable/chain angle A Permitted load45 ° 4 800 N60 ° 6 400 N90 ° 13 600N

Lifting eyes

A°

structionManual 11

Mounting

12

3.1.1 C

Fig. 9 beloand/or VSmally the however 6cabinet do

Fig. 9 R

Note: Whtan

ooling

w shows the minimum free space required above the AFR I cabinets in order to guarantee adequate cooling. Nor-cabinet can be placed close to a wall or another cabinet, 5° mm space to the wall is required in order to open the or with main switch handle at least 90 for maintenance.

equired free space around cabinet

en a cabinet is placed between two walls, a minimum dis-ce at each side of 200 mm must be maintained.

3.2 CABINET MOUNTING

3.2.1 Cooling

If the AFR or VSI is installed in a cabinet, the rate of airflow supplied by the cooling fans must be taken into consideration.

Frame sizes are listed in chapter 11.1 page 47.

Note: For the models SX-D4560 to SX-D4800 the mentioned amount of air flow should be divided equally over the two cabinets.

Position Free space

a 65 mm

b 200 mm

Frame AFR Model [A] Flow rate [m3/hour]E46 175 510F46 250 800F69 175G46 375 1020H46 500 1600H69 355I46 750 2400I69 525J46 1K0 3200J69 700K46 1K5 4800K69 1K05

Table 5 Flow rates cooling fans


SX-AFE In

Cabinet m

3.2.2 M

Fig. 10 S

Fig. 11 S

ounting

ounting schemes

X-FR/SX-VL: 4090 to 4132 models

X-FR/SX-VL: 4200 to 4250 models

structionManual 13

Mounting

14

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iption of installation in this chapter complies with the EMC and the Machine Directive.

le type and screening according to the EMC requirements he environment where the AFR and VSI is installed.

EFORE INSTALLATION

ollowing checklist and prepare for your application before n.

or remote control.ions used.le AFR and VSI size in proportion to the motor/applica-

t separately supplied option boards according to the ctions in the appropriate option manual.

and AC drive is temporarily stored before being con-ease check the technical data for environmental conditions. and VSI is moved from a cold storage room to the room to be installed, condensation can occur on it. Allow the SI to become fully acclimatised and wait until any visible

ion has evaporated before connecting the mains voltage.

4.2 CONNECT MOTOR AND MAINS

4.2.1 Single drives

Fig. 12 Connecting motor and mains cables for SX-FR/SX-VL: 4055 to 4132 models

CAUTION!Always consult OMRON before connecting an AFR to a standard AC drive.

L1,L2,L3PE

Mains supply, 3 -phaseSafety earth (protective earth)

U, V, WMotor earthMotor output, 3-phase

DC-,DC+ DC-link connections (optional)

Table 6 Mains and motor connection

Mains connection Motor connectionL1, L2, L3 U, V, W

AFE

VSI

Control panel for

Blankpanel

AFE

structionManual 15

Installatio

16

Fig. 13 ConSX

4.2.2 C

For commAFR part.

Mains coL1, L2

n

necting motor and mains cables for -FR/SX-VL: 4200 to 4250 models

ommon DC-bus

on DC-bus applications, the cabinet will contain only the

4.3 CABLE SPECIFICATIONS

L2L2L1L1

RITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTAL

MotorMotorMotorMotor

nnectionRemove coverAFR VSIto connectMotor cables, L3U, V, W

Cable Cable specificationMains Power cable suitable for fixed installation for the volt-

age used.Motor Symmetrical three conductor cable with concentric

protection (PE) wire or a four conductor cable with compact low-impedance concentric shield for the voltage used.

Control Control cable with low-impedance shield, screened.Table 7 Cable specifications


SX-AFE In

Cha

Fig. 14 shofunctionaand in the

Fig. 14 Rec

pter 5 Control Connections for
OMRON SX-FR and SX-VL
ws typical control signal connections required for basic lity. For more detailed information, see drawings in cabinet standard SX instruction manuals (I126E/I127E).

ommended control signals

WARNING!Always switch off the mains voltage and wait at least 7 minutes to allow the DC capacitors to discharge before connecting the control signals

or changing position of any switches. If the option External supply is used, switch of the mains to the option. This is done to prevent damage on the control board.

Relay 3

Relay 1

DigIn 3

DigIn 2

DigOut 2

DigIn 3

DigOut 2

DigIn 7

Reset

Start

Reference4-20 mA

0V

+

SX-FR/SX-VL

DigIn 8

DigOut 1

Reset

RunR

Option

LZ

Main contactor

Charge relay

Enable

Operation

Enable

Off

customer terminals

24 V

Speed

structionManual 17

Control Co

18

5.1 TA

The termiafter open

The table and outpuchapter CChapter 1

For VSI, r

Note: Th21

TerminOutputs167111215Digital in89101617181922Digital o20

21Analogu234

5

Analogu1314Relay out3132334142435152

Table 8 C

nnections for OMRON SX-FR and SX-VL

ERMINAL CONNECTIONS FOR FR

nal strip for connecting the control signals is accessible ing the front door

describes the default functions for the signals. The inputs ts are programmable for other functions as described in hapter 9 page 33. For signal specifications refer to chapter 1 page 47.

efer to standard SX instruction manuals (I126E/I127E).

e maximum total combined current for outputs 11, 20 and is 100mA.

Note: N/C is opened when the relay is active and N/O is closed when the relay is active.

5.2 CONNECTING THE CONTROL SIGNALS

5.2.1 Cables

The standard control signal connections are suitable for stranded flexible wire up to 1.5 mm2 and for solid wire up to 2.5 mm2.

Fig. 15 Connecting the control signals SX-FR/SX-VL: 4055 to 4132 models

al Name Function (Default)

+10 V +10 VDC supply voltage-10 V -10 VDC supply voltageCommon Signal ground+24 V +24 VDC supply voltageCommon Signal groundCommon Signal ground

putsDigIn 1 RunL (reverse)DigIn 2 RunR (forward)DigIn 3 EnableDigIn 4 OffDigIn 5 OffDigIn 6 OffDigIn 7 OffDigIn 8 RESET

utputsDigOut 1 Option

(Active when AFR is running)DigOut 2 LZ (Trip pulse of 1s)

e inputsAnIn 1 Process RefAnIn 2 OffAnIn 3 Dedicated for supply voltage meas-

urement option.AnIn 4 Dedicated for supply voltage meas-

urement option.e outputs

AnOut 1 0 to nominal currentAnOut 2 0 to max torque

putsN/C 1 Relay 1 output

Dedicated for Charge contactor K2.

COM 1N/O 1N/C 2 Relay 2 output

Option (Active when the AFR is run-ning).

COM 2N/O 2COM 3 Relay 3 output

Dedicated for Main contactor K1

Control signalsconnection

Screeningconnection

Main switch Q1

L2L2L1L1

RITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTALRITTAL

MotorMotorMotorMotor

Control signalsconnection

Screeningconnection

Main switch Q1


Fig. 16 Connecting the control signal SX-FR/SX-VL: 4200 to 4250 modelsN/O 3ontrol signals for AFR

SX-AFE In

Connectin

Note: Thwitred

Note: Cocab

5.2.2 T

Always mBecause thuse a sepabecause, fnected dir

We can di

Analogu

Voltage orcontrol sig

Analogu

Voltage oror only ocsurement

Digital

Voltage orhave onlyvalue.

Data

Usually vohigh frequbus, etc.

Relay

Relay coniary relay,

Example

The relay relay can, (emissionsensor. Threduce dis

Signal type

AnalogueDigitalDataRelay

g the Control Signals

e screening of control signal cables is necessary to comply h the immunity levels given in the EMC Directive (it uces the noise level).

ntrol cables must be separated from motor and mains les.

ypes of control signals

ake a distinction between the different types of signals. e different types of signals can adversely affect each other,

rate cable for each type. This is often more practical or example, the cable from a pressure sensor may be con-ectly to the motor inverter.

stinguish between the following types of control signals:

e inputs

current signals, (0-10 V, 0/4-20 mA) normally used as nals for speed, torque and PID feedback signals.

e outputs

current signals, (0-10 V, 0/4-20 mA) which change slowly casionally in value. In general, these are control or mea-signals.

current signals (0-10 V, 0-24 V, 0/4-20 mA) which can two values (high or low) and only occasionally change in

ltage signals (0-5 V, 0-10 V) which change rapidly and at a ency, generally data signals such as RS232, RS485, Profi-

tacts (0-250 VAC) can switch highly inductive loads (auxil- lamp, valve, brake, etc.).

:

output from a motor inverter which controls an auxiliary at the moment of switching, form a source of interference ) for a measurement signal from, for example, a pressure

5.2.3 Screening

For all signal cables the best results are obtained if the screening is connected to both ends: the VSI side and at the source (e.g. PLC, or computer). See Fig. 17.

It is strongly recommended that the signal cables be allowed to cross mains and motor cables at a 90° angle. Do not let the signal cable go in parallel with the mains and motor cable.

Maximum wire size Tightening torque Cable type

Rigid cable: 0.14-2.5 mm2

Flexible cable: 0.14-1.5 mm2

Cable with ferrule: 0.25-1.5 mm2

0.5 Nm ScreenedScreenedScreenedNot screened

structionManual 19

erefore it is advised to separate wiring and screening to turbances.

Control Co

20

5.2.4 S

In principapplied toDirectives

For all sigobtained i

Note: Eacthe

Fig. 17 Ele

5.2.5 C

A currenta 0-10 V simpedancstrongly athan a few

5.2.6 T

Analoguecables carmended ifexposed afor any pocan be indwire remapair of wir

C

nnections for OMRON SX-FR and SX-VL

ingle-ended or double-ended connection?

le, the same measures applied to motor cables must be all control signal cables, in accordance with the EMC-.

nal cables as mentioned in § 5.2.2 the best results are f the screening is connected to both ends. See Fig. 17.

h installation must be examined carefully before applying proper EMC measurements.

ctro Magnetic (EM) screening of control signal cables.

urrent signals ((0)4-20 mA)

signal like (0)4-20 mA is less sensitive to disturbances than ignal, because it is connected to an input which has a lower e (250 ) than a voltage signal (20 k). It is therefore dvised to use current control signals if the cables are longer metres.

wisted cables

and digital signals are less sensitive to interference if the rying them are “twisted”. This is certainly to be recom- screening cannot be used. By twisting the wires the reas are minimised. This means that in the current circuit ssible High Frequency (HF) interference fields, no voltage

5.3 CONNECTING OPTIONS

See standard SX instruction manuals (I126E/I127E) for how to con-nect option cards.

ontrol board

Pres-sure sensor

External control (e.g. in metal hous-ing)

Control console


uced. For a PLC it is therefore important that the return ins in proximity to the signal wire. It is important that the es is fully twisted over 360°.

SX-AFE In

Cha

This chapway to getremote co

We assumchapter C

First thereand contrtion keys ple describVSI and m

6.1 CM

Dimensiotions. TheConnect mpage 15.

6.2 U

For more see chapte

Fig. 18 Exavol

100

pter 6 Getting Started

ter is a step by step guide that will show you the quickest the motor shaft turning. We will show you setup with ntrol.

e that the AFR and VSI is mounted in a cabinet as in the hapter 3 page 11.

is general information of how to connect mains, motor ol cables. The next section describes how to use the func-on the control panel. The subsequent remote control exam-

e how to program/set the motor data and run the AFR, the otor.

ONNECT THE MAINS AND OTOR CABLES

n the mains and motor cables according to local regula- cables must be able to carry the AFR and VSI load current.

ains cables and motor cables according to chapter 4.2

SING THE FUNCTION KEYS

information regarding the control panel and menu system, r Chapter 8 page 27

mple of menu navigation when entering motor tage

6.3 REMOTE CONTROL

In this example external signals, an external start button and an ana-logue reference, are used to control the VSI and motor. The AFR is controlled from the VSI.

In order to perform the setup examples, you will use the control pan-els for the AFR (inside cabinet) and VSI (cabinet door), see Fig. 21, page 27. For further information about the control panel (CP) and menu structure, see chapter Chapter 8 page 27.

6.3.1 Set up AFR

Make sure that the main supply is switched off and open the SX-FR/SX-VL door. Check wiring according to Fig. 14, page 17.

Note: Wiring is pre-made from factory. In this case, wiring is made for Charge method [O21] "Supply-NC" via NC terminal (31) on CB Relay 1.

1. If other Charge method [O21] than default "Supply-NC" = Charge at power supply via NC terminal on Relay 1 is to be used thena) Connect Charge Relay control signal to NO terminal (33)b) Connect external 24V supply. Required for all charge meth-

ods [O21] using NO terminal (33).c) Setup required Charge method [O21].

200 300

240

241

210

NEXT

ESC

NEXT

step to lower menu level or confirm changed setting

step to higher menu level or ignore changed setting

step to next menu on the same level

step to previous menu on the same level

increase value or change selection

decrease value or change selection


ESC

NEXT

structionManual 21

Getting St

22

2. Switchintern[100]

3. Perfor

a) [S

b) Gic) Th

* [* [* [

d) Afpr

e) Vef) M

baThm

4. For 1sa) Seb) Sec) Sed) See) D

Q

f) Stdith

g) Veh) St

5. Setup a) Chb) Chc) Chd) Ve

pa

or conresultIn addfront

Par[551] Rel[552] Rel[553] Rel[523] Dig[214] Ref[215] Run[216] Res[310] Set/[522] Dig[528] Dig[541] Dig[542] Dig

Table 9 D

arted

on the power supply. Once the mains is switched on, the al fans of the AFR and VSI will run for 5 seconds. Menu Preferred view is displayed in CP after power up.

m a supply ID-run [O15]

et [O15] Supply ID run to On, confirm with

ve start command e AFE will now measure and setup supply parametersO11] Supply volatgeO13] Supply frequencyO14] Supply phase sequenceter successful ID-run ("Test Run OK" is displayed), ess to continue.rify the new settings for [O11]-[O14].ains supply voltage [O11] can preferably be manually set ck to the average mains supply voltage value after ID-run. is is recommended if the mains supply voltage fluctuates

uch over time.t run, setup AFE to start from CP.t Reference control [214] to "Keyboard"t Run/Stop control [215] to "Keyboard"t Reset control [216] to "Keyboard"t Process Ref [310] to 0%.isable reactive power compensation by setting max [O41] to 0%.

art AFR by pressing or . Note that the both run rections, i.e. RunR and RunL, are accepted independent of e actual phase sequence.rify operation via menus [710].

op AFR by pressing Stop/Reset.AFR to start from VSI command via I/O.ange Ref control [214] to "Remote"ange Run/Stop control [215] to "Remote"ange Reset control [216] to "Remote" or "Remote+Keyb"rify default parameter setup according to table 9 on ge 22 below.

6. Now the AFR is set to be controlled from the VSI7. Close the AFR cabinet door.

6.3.2 Set up VSI

Menu [100], Preferred View is displayed when started.

1. Enter correct motor data for the connected motor. The motor data is used in the calculation of complete operational data in the VSI.a) Set motor voltage [221]b) Set motor frequency [222]c) Set motor power [223]d) Set motor current [224]e) Set motor speed [225]f) Set motor power factor (cos φ) [227]g) Select supply voltage level used [21B]h) [229] Motor ID run: Choose Short, confirm with

and give start command .The VSI will now measure some motor parameters. The motor makes some beeping sounds but the shaft does not rotate. When the ID run is finished after about one minute ("Test Run OK!" is displayed), press to continue.

2. Use AnIn1 as input for the reference value. The default range is 4-20 mA. If you need a 0-10 V reference value, change switch (S1) on control board and set [512] Anln 1 Set-up to 0-10V.

3. Setup VSI to control the AFR via I/O, see Table 10. a) Set digital output 2 [542] to "Operation". Gives start com-

mand to AFR from VSI.b) Set digital input 3 [523] to "Enable". Feedback to VSI that

AFR is running.c) Adapt AFR trip pulse polarity for VSI Extern Trip polarity

* Set digital input 7 [527] to "Off ". Feedback to VSI that AFE is tripped (pulse if 1s).* Set digital comparator 1 [6151] to "DigIn7". * Set virtual I/O 1 Source [562] to "!D1".* Set virtual I/O 1 Destination [561] to "Ext Trip". see Table 10.

WARNING!While power is supplied to the inverter, do not touch any terminal or internal part of the inverter. Do not connect or disconnect any wire

nector. Otherwise, you run the risk of electric shock ing in serious injury! ition this could cause serious damage to the active

end or motor inverter.

ameter Setup Commentay 1 Charge K2 Cabinet hardware

control/feedbackay 2 Optionay 3 Main K1In 3 Enable Control Remote AFE command setup

Q (cos φ) reference/Stp Ctrl Remoteet Ctrl RemoteView ref 0%In 2 RunR AFE/VSI command/feed-

backIn 8 ResetOut 1 Option

[651] Timer2 Trig Trip AFE 1s trip pulse[652] Timer2 Mode Delay[653] Timer2 Delay 00:00:01[6151] CD1 Trip[6151] CD2 T2Q[630] Logic Z CD1 & !D2

Parameter Setup Comment[542 DigOut 2 Operation Command AFE run[523] DigIn 2 Enable Feedback AFE running[527] DigIn 7 Off Feedback AFE trip via Ext

Trip[6151] CD 1 DigIn 7[561] VIO 1 Dest External trip

Table 10 Default parameter setup for VSI (Standard SX)

Parameter Setup Comment

Table 9 Default parameter setup for AFR


Out 2 LZefault parameter setup for AFR

SX-AFE In

Remote co

4. Switch

5. Connea) Co

anb) Co

11c) Co

(+

Fig. 19 Wi

6. Close is switsecondpanel

6.3.3 R

Now the ibutton to

When theOK.

XD4

Refe4-20

+

ntrol

off power supply.

ct digital and analogue inputs/outputs as in Fig. 19.nnect a reference value between terminals 7 (Common) d 2 (AnIn 1). nnect an external start button between terminal(+24 VDC) and 9 (DigIn2, RUNR). nnect a reset signal between terminal 11

24 VDC) and 22 Reset.

ring

the door and switch on the power supply. Once the mains ched on, the internal fans of the AFR and VSI will run for 5 s. Menu [100] Preferred view, is displayed in the Control

after power up.

un the VSI

nstallation is finished, and you can press the external start start the motor.

AFR, VSI and motor are running the main connections are


XD5

XD3

Startrence mA

0V

Reset

structionManual 23

Getting St

24

arted


SX-AFE In

Cha

7.1 E

The activelowing sta

EN(IEC)6tems, part

Standard:

Optional:

pter 7 EMC and Machine Directive

MC STANDARDS

front end and variable speed drive complies with the fol-ndards:

1800-3:2004 Adjustable speed electronic power drive sys- 3, EMC product standards:

Category C3, for systems of rated supply voltage < 1000 VAC, intended for use in the second envi-ronment.

Category C2, for systems of rated supply voltage < 1000 V, which is neither a plug in device nor a movable device and, when used in the first environment, is intended to be installed and commissioned only by experienced person with the necessary skills in installing and/or commissioning variable speed drives including their EMC aspects.

7.2 STOP CATEGORIES AND EMERGENCY STOP

The following information is important if emergency stop circuits are used or needed in the installation where a variable speed drive is used. EN 60204-1 defines 3 stop categories:

Category 0: Uncontrolled STOP:

Stopping by switching off the supply voltage. A mechanical stop must be activated. This STOP may not be implemented with the help of a variable speed drive or its input/output signals.

Category 1: Controlled STOP:

Stopping until the motor has come to rest, after which the mains sup-ply is switched off. This STOP may not be implemented with the help of a variable speed drive or its input/output signals.

Category 2: Controlled STOP:

Stopping while the supply voltage is still present. This STOP can be implemented with each of the variable speed drives STOP command.

Note: With option Safe Stop, a stop according EN-IEC 62061:2005 SIL 2 & EN-ISO 13849-1:2006, can be achieved. See standard SX instruction manuals (I126E/I127E).

WARNING!EN 60204-1 specifies that every machine must be provided with a category 0 stop. If the application prevents this from being

implemented, this must be explicitly stated. Furthermore, every machine must be provided with an Emergency Stop function. This emergency stop must ensure that the voltage at the machine contacts, which could be dangerous, is removed as quickly as possible, without resulting in any other danger. In such an Emergency Stop situation, a category 0 or 1 stop may be used. The choice will be decided on the basis of the possible risks to the machine.

structionManual 25

EMC and M

26

achine Directive


SX-AFE In

Cha

This chapmentioned

8.1 C

There are controllinAFR pane

8.1.1 MS

The OMRpanel on tter describring to.

Fig. 20 SX

pter 8 Operation via the Control Panel

ter describes how to use the control panel. If nothing else is , this information is valid for both AFR and VSI.

ONTROL PANELS

two control panels, one main panel in the Cabinet door g the complete OMRON SX-FR/SX-VL and one internal l designated for service engineers.

ain control panel for OMRON SX-FR/X-VL

ON SX-FR/SX-VL is equipped with one main control he cabinet door see Fig. 20. When we further in this chap-e how to use the control panel this is the one we are refer-

-FR with control panel in front door.

8.1.2 Control panel for AFR

Inside the cabinet door you will find a second control panel for the AFR unit, see Fig. 21. In this display you can observe status, trips and set parameters. Normally you do not need to do any changes in this panel. This panel is designated for use by service engineers.

Fig. 21 Open the cabinet door to expose the AFR control panel

8.2 GENERAL

The control panel in the front door displays the status of the OMRON SX-FR and is used to set all the user parameters. It is also possible to control the motor directly from the control panel. The control panel can be built-in or located externally via serial commu-nication.

Note: The VSI can run without the control panel being connected. However the settings must be such that all control signals are set for external use.

structionManual 27

Operation

28

8.3 T

Fig. 22 Con

8.3.1 T

The displacharacters

The differ

Fig. 23 Th

Area A:

Area B

Area C:

221Stp

A

D

via the Control Panel

HE CONTROL PANEL

trol panel

he display

y is back lit and consists of 2 rows, each with space for 16 . The display is divided into six areas.

ent areas in the display are described below:

e display

Shows the actual menu number (3 or 4 digits).

Shows if the menu is in the toggle loop or theVSI is set for Local operation.

Shows the heading of the active menu.

Area D: Shows the status of the VSI (3 digits). The following status indications are possible:

Acc : AccelerationDec : DecelerationI2t : Active I2t protectionRun : Motor runsTrp : TrippedStp : Motor is stoppedVL : Operating at Voltage limitSL : Operating at Speed limitCL : Operating at Current limitTL : Operating at Torque limitOT : Operating at Temperature LimitLV : Operating at Low VoltageSby : Operating from Standby power supplySST : Operating Safe Stop, is flashing when

activatedLCL : Operating with low cooling liquid level

Area E: Shows active parameter set and if it is a motorparameter.

Area F: Shows the setting or selection in the active menu.This area is empty at the 1st level and 2nd levelmenu. This area also shows warnings and alarmmessages. In some situations this area couldindicate +++ or - - - please see furtherinformation in chapter 8.3.2 page 28

Fig. 24 Example 1st level menu

Fig. 25 Example 2nd level menu

Fig. 26 Example 3d level menu

Fig. 27 Example 4th level menu

8.3.2 Indications on the display

The display can indicate +++ or - - - if a parameter is out of range. In the VSI there are parameters which are dependent on other parame-ters. For example, if the speed reference is 500 and the maximum speed value is set to a value below 500, this will be indicated with

LC Display

LEDs

Control Keys

Toggle Key

Function Keys

Motor VoltM1: 400V

C

F

B

E

300 Process ApplStp

220 Motor DataStp

221 Motor VoltStp M1: 400V

4161 Max AlarmStp 0.1s


+++ on the display. If the minimum speed value is set over 500, - - - is displayed.

SX-AFE In

The contro

8.3.3 L

The symb

Fig. 28 LED

Note: If ttheLED

8.3.4 C

The contrdirectly. AActivate tControl [2

If the Enathis inputcontrol pa

Note: It ismastri

8.3.5 T

Symbo

POWER(green

TRIP (re

RUN (green

Table 11 L

Table 12 C

RunGree

l panel

ED indicators

ols on the control panel have the following functions:

indications

he control panel is built in, the back light of the display has same function as the Power LED in Table 11 (Blank panel

s).

ontrol keys

ol keys are used to give the Run, Stop or Reset commands s default these keys are disabled, set for remote control.

he control keys by selecting Keyboard in the menus Ref 14] and Reset Ctrl [216].

ble function is programmed on one of the digital inputs, must be active to allow Run/Stop commands from the nel.

not possible to simultaneously activate the Run/Stop com-nds from the keyboard and remotely from the terminal p (terminals 1-22).

he Toggle and Loc/Rem Key

This key has two functions: Toggle and switching between Loc/Rem function.

Press one second to use the toggle function

Press and hold the toggle key for more than five seconds to switch between Local and Remote function, depending on the settings in [2171] and [2172].

When editing values, the toggle key can be used to change the sign of the value, see § 8.6, page 32.

Toggle function

Using the toggle function makes it possible to easily step through selected menus in a loop. The toggle loop can contain a maximum of ten menus. As default the toggle loop contains the menus needed for Quick Setup. You can use the toggle loop to create a quick-menu for the parameters that are most importance to your specific application.

Note: Do not keep the Toggle key pressed for more than five seconds without pressing either the +, - or Esc key, as this may activate the Loc/Rem function of this key instead. See menu [217].

Add a menu to the toggle loop

1. Go to the menu you want to add to the loop.2. Press the Toggle key and keep it pressed while pressing the + key.

Delete a menu from the toggle loop

1. Go to the menu you want to delete using the toggle key.2. Press the Toggle key and keep it pressed while pressing the - key.

Delete all menus from the toggle loop

1. Press the Toggle key and keep it pressed while pressing the Esc key.

2. Confirm with Enter. The menu Preferred view [100] is displayed.

Default toggle loop

Fig. 29 shows the default toggle loop. This loop contains the neces-sary menus that need to be set before starting. Press Toggle to enter menu [211] then use the Next key to enter the sub menus [212] to [21A] and enter the parameters. When you press the Toggle key again, menu [221] is displayed.

lFunction

ON flashing OFF

)

Power on ---------------- Power off

d) Tripped Warning/Limit No trip

)

Running AC drive speed increase/ decrease (VSI only)

AFR/VSI stopped

ED indication

RUN L: gives a start with left rotation

STOP/RESET: stops or resets

RUN R: gives a start with right rotation

ontrol keys

nTripRed

PowerGreen

structionManual 29

Operation

30

Fig. 29 De

Indicatio

Menus incin the disp

Loc/Rem

The Loc/Rfunction i

With the fremote coRem can a[520]

Change c

1. Press is disp

2. Confi3. Cance

Local mo

Local modLOCAL otion modenot changremain exdisplay wi

The VSI wpanel. The

341

511


fault toggle loop

n of menus in toggle loop

luded in the toggle loop are indicated with a in area B lay.

function

em function of this key is disabled as default. Enable the n menu [2171] and/or [2172].

unction Loc/Rem you can change between local and ntrol of the VSI from the control panel. The function Loc/lso be changed via the DigIn, see menu Digital inputs

ontrol mode

the Loc/Rem key for five seconds, until Local? or Remote? layed.

rm with Enter.l with Esc.

de

e is used for temporary operation. When switched to peration, the VSI is controlled via the defined Local opera-, i.e. [2171] and [2172]. The actual status of the VSI will e, e.g. Run/Stop conditions and the actual speed will actly the same. When the VSI is set to Local operation, the ll show in area B in the display.

on the keyboard, when in the menu [310] according to the selection in Keyboard Reference menu [369].

Remote mode

When the VSI is switched to REMOTE operation, the VSI will be controlled according to selected control methods in the menu’s Ref-erence Control [214], Run/Stop Control [215] and Reset Control [216]. The actual operation status of the VSI will reflect the status and settings of the programmed control selections, e.g. Start/Stop status and settings of the programmed control selections, accelera-tion or deceleration speed according to the selected reference value in the menu Acceleration Time [331] / Deceleration Time [332].

To monitor the actual Local or Remote status of the VSI control, a “Loc/Rem” function is available on the Digital Outputs or Relays. When the VSI is set to Local, the signal on the DigOut or Relay will be active high, in Remote the signal will be inactive low. See menu Digital Outputs [540] and Relays [550].

8.3.6 Function keys

The function keys operate the menus and are also used for program-ming and read-outs of all the menu settings.

100

211

212

331222

213

228

NEXT

NEXT

241

Toggle loop

Sub menus

Sub menus

L

ENTER key: - step to a lower menulevel

- confirm a changed setting

ESCAPE key: - step to a highermenu level

- ignore a changedsetting, withoutconfirming

PREVIOUS key: - step to a previousmenu within the samelevel

- go to more significantdigit in edit mode

NEXT key: - step to a next menuwithin the same level

- go to less significantdigit in edit mode

- key: - decrease a value- change a selection

+ key: - increase a value- change a selection

Table 13 Function keys

ESC

NEXT


ill be started and stopped using the keys on the control reference signal can be controlled using the + and - keys

SX-AFE In

The menu

8.4 T

The menu

This strucper level.

For instanence Valu[340]).

Note: If thing

Fig. 30 Me

8.4.1 T

This sectiMain menFor OMR(I126E/I1

100 Pref

DisplayedProgramm

200 Mai

Main settithe most i

Main Me1st level2nd level3rd level4th level

41

structure

HE MENU STRUCTURE

structure consists of 4 levels:

ture is consequently independent of the number of menus

ce, a menu can have one selectable menu (Set/View Refer-e [310]), or it can have 17 selectable menus (menu Speeds

ere are more than 10 menus within one level, the number- continues in alphabetic order.

nu structure (general principle)

he main menu for AFR

on gives you a short description of the functions in the u for AFR.

ON SX inverter, see standard SX instruction manuals 27E).

erred View

at power-up. It displays the actual process value as default. able for many other read-outs.

n Setup

ngs to get the AFR operable. The supply data settings are mportant. Also option utility and settings.

300 Process and Application Parameters

Settings more relevant to the application such as Reactive power, Ref-erence etc.

500 Inputs/Outputs and Virtual Connections

All settings for inputs and outputs are entered here.

600 Logical Functions and Timers

All settings for conditional signal are entered here.

700 View Operation and Status

Viewing all the operational data like frequency, load, power, current, etc.

800 View Trip Log

Viewing the last 10 trips in the trip memory.

900 Service Information and AFR Data

Electronic type label for viewing the software version and AFR type.

O00 AFR Option

Main setup for AFR dedicated features

8.5 PROGRAMMING DURING OPERATION

Most of the parameters can be changed during operation without stopping the AFR or VSI. Parameters that can not be changed are marked with a lock symbol in the display.

Note: If you try to change a function during operation that only can be changed when the AFR is stopped, the message “Stop First” is displayed.

nu The first character in the menu number.

The second character in the menu number.The third character in the menu number.The fourth character in the menu number.

NG_06-F28

61

4162

structionManual 31

Operation

32

8.6 E

Most valuferent waychanged w

Alternat

When youing to the when youpressed, thkeep the kis used to will also cvalue.

Alternat

Press the +key to moshould beblink. Mothe + or - decrease. changes, i

To changepossible to

Example:

Press Ente

8.7 CA

When a pNow the tfor curren

2621 Stp

331 Stp

331 Stp

F


DITING VALUES IN A MENU

es in the second row in a menu can be changed in two dif-s. Enumerated values like the baud rate can only be ith alternative 1.

ive 1

press the + or - keys to change a value, the cursor is flash-left in the display and the value is increased or decreased press the appropriate key. If you keep the + or - keys e value will increase or decrease continuously. When you ey pressed the change speed will increase. The Toggle key change the sign of the entered value. The sign of the value hange when zero is passed. Press Enter to confirm the

ive 2

or - key to enter edit mode. Then press the Prev or Next ve the cursor to the right most position of the value that changed. The cursor will make the selected character ve the cursor using the Prev or Next keys. When you press keys, the character at the cursor position will increase or This alternative is suitable when you want to make large .e. from 2 s to 400 s.

the sign of the value, press the toggle key. This makes it enter negative values.

When you press Next the 4 will blink.

r to save the setting and Esc to leave the edit mode.

OPY CURRENT PARAMETER TO LL SETS

arameter is displayed, press the Enter key for 5 seconds. ext To all sets? is displayed. Press Enter to copy the setting t parameter to all sets.

8.8 PROGRAMMING EXAMPLE

This example shows how to program a change of Language from English (default) to Nederlands.

The flashing cursor indicates that a change has taken place but is not saved yet. If at this moment, the power fails, the change will not be saved.

Use the ESC, Prev, Next or the Toggle keys to proceed and to go to other menus.

Fig. 31 Programming example

Baudrate38400

Acc Time 2.00s

Flashing

Acc Time4.00s

lashing

Menu 100 appears after power-up.

Press Next for menu [200].

Press Enter for menu [210].

Press Enter for menu [211].

Keep key pressed until desired language has been reached.

Save the selected lan-guage by pressing Enter.

100 0rpmStp 0.0A

NEXT

200 MAIN SETUPStp

210 OperationStp

211 Language Stp

211 LanguageStp Nederlands

Flashing

211 LanguageStp Nederlands


SX-AFE In

Cha

This chapware. Yoution about

Regardingdard SX indescriptio

Note: Fortion

Note: FunRun

Descriptio

Resoluti

The resolunificant d

9.1 P

This menumenu [100operated fswitched oAs default

Menu [10[110], 1st

Fig. 32 Dis

Default:Selection

0.01-9.9910.0-99.9100-9991000-99910000-99

Table 14

100Stp

100 Stp

pter 9 Functional Description for AFR unit

ter describes the menus and parameters in the AFR soft- will find a short description of each function and informa- default values, ranges, etc.

the functional description for SX-FR/SX-VL refer to stan-struction manuals (I126E/I127E), chapter “Functional

n”.

communication information refer to standard SX instruc- manuals (I126E/I127E).

ctions marked with the sign cannot be changed during Mode.

n of table layout

on of settings

tion for all range settings described in this chapter is 3 sig-igits. Table 14 shows the resolutions for 3 significant digits.

referred View [100]

is displayed at every power-up. During operation, the ] will automatically be displayed when the keyboard is not

or 5 minutes. The automatic return function will be ff when the Toggle and Stop key is pressed simultaneously. it displays the actual current and torque.

0], Preferred View displays the settings made in menu line, and [120], 2nd line. See Fig. 32.

play functions

9.1.1 1st Line [110]

Sets the content of the upper row in the menu [100] Preferred View.

9.1.2 2nd Line [120]

Sets the content of the lower row in the menu [100] Preferred View. Same selection as in menu [110].

9.2 Main Setup [200]

The Main Setup menu contains the most important settings to get the AFR operational and set up for the application. It includes differ-ent sub menus concerning the control of the unit, protection, utilities and automatic resetting of faults. This menu will instantaneously be adapted to build in options and show the required settings.

9.2.1 Operation [210]

Selections concerning the control signals and serial communication are described in this submenu and is used to set the AFE up for the application.

or range Integer value of selection

Description

3 Digit Resolution0.010.11

0 10900 100

Menu no. Menu nameStatus Selected

0.0A 0%0 Nm

(1st Line) (2nd Line)

Default: CurrentDependent on menuProcess Val 0 Process value (Q)Torque 2 Torque Process Ref 3 Process reference React Power 4 Reactive power El Power 5 Electrical power Current 6 Current Output volt 7 Output voltage Frequency 8 Frequency DC Voltage 9 DC voltage Heatsink Tmp 10 Heatsink temperature AFR Status 12 AFR status Run Time 13 Run Time Energy 14 Energy Mains Time 15 Mains time

Default: Torque

110 1st Line Stp Current

120 2nd Line Stp Torque

structionManual 33

Functiona

34

Languag

Select the this select

Referenc

To controThis referinstallatiomunicatioin this me

Note: If trempan

Run/Stop

This functmands.

Default:EnglishSvenskaNederlanDeutschFrançaisEspañolРуccкийItalianoČeskyTurkish

Default:Remote

Keyboard

Com

Default:Remote

KeyboardCom

l Description for AFR unit

e [211]

language used on the LC Display. Once the language is set, ion will not be affected by the Load Default command.

e control [214]

l the reactive power of the AFE needs a reference signal. ence signal can be controlled by a remote source from the n, the keyboard of the AFR, or by serial or fieldbus com-n. Select the required reference control for the application nu.

he reference is switched from Remote to Keyboard, the last ote reference value will be the default value for the control el.

Control [215]

ion is used to select the source for run and stop com-

Reset Control [216]

When the AFR is stopped due to a failure, a reset command is required to make it possible to restart the AFR. Use this function to select the source of the reset signal.

Local/Remote key function [217]

Please, refer to standard SX instruction manuals (I126E/I127E) for further information.

Lock Code [218]


Remote signal Level/Edge [21A]


9.2.2 Motor Protection [230]


English0 English selected1 Swedish selected

ds 2 Dutch selected3 German selected4 French selected5 Spanish selected6 Russian selected7 Italian selected8 Czech selected9 Turkish selected

Keyboard0 The reference signal comes from the ana-

logue inputs of the terminal strip (terminals 1-22).

1 Reference is set with the + and - keys on the Control Panel. Can only be done in menu Set/View reference [310].

2 The reference is set via the serial communica-tion (RS 485, Fieldbus.) See Fieldbus or RS232/485 option manual for details.

Keyboard0 The start/stop signal comes from the digital

inputs of the terminal strip (terminals 1-22).1 Start and stop is set on the Control Panel. 2 The start/stop is set via the serial communica-

tion (RS 485, Fieldbus.) See Fieldbus or

211 LanguageStp English

214 Ref ControlStp Keyboard

215 Run/Stp CtrlStp Keyboard

Default: KeyboardRemote 0 The command comes from the inputs of the

terminal strip (terminals 1-22).Keyboard 1 The command comes from the command

keys of the Control Panel.Com 2 The command comes from the serial com-

munication (RS 485, Fieldbus).Remote + Keyb

3 The command comes from the inputs of the terminal strip (terminals 1-22) or the key-board.

Com + Keyb

4 The command comes from the serial com-munication (RS485, Fieldbus) or the key-board.

Rem+Keyb+Com

5 The command comes from the inputs of the terminal strip (terminals 1-22), the key-board or the serial communication (RS485, Fieldbus).

216 Reset CtrlStp Keyboard


RS232/485 option manual for details.

SX-AFE In

Process an

9.2.3 P

Select Se

Here you

Note: Th

The active

Load De

With this ter set. Wsoftware a

Note: Trireg

Note: If “the

9.2.4 T

Please, reffurther in

9.2.5 S

Please, reffurther in

Default:SelectionA

Default:A

Factory

d Application Parameters [300]

arameter Set Handling [240]

t [241]

select the parameter set.

e active front end unit only supports one parameter set.

set can be viewed with function [721] FI status.

fault Values Into Set [243]

function the factory setting can be selected for the parame-hen loading the default settings, all changes made in the re set to factory settings.

p log hour counter and other VIEW ONLY menus are not arded as settings and will be unaffected.

Factory” is selected, the message “Sure?” is displayed. Press + key to display “Yes” and then Enter to confirm.

rip Autoreset/Trip Conditions [250]

er to standard SX instruction manuals (I126E/I127E) for formation.

erial Communication [260]

er to standard SX instruction manuals (I126E/I127E) for formation.

9.3 Process and Application Parameters [300]

These parameters are mainly adjusted to obtain optimum process or machine performance.

9.3.1 Set/View Reference Value [310]

Set/view reference value for reactive power in % of AFR unit nominal power.

Note: Positive value - Capacitive or leading.Negative value - Inductive or lagging.

View reference value

As default the menu [310] is in view operation. The value of the active reference signal is displayed.

Set reference value

If the function Reference Control [214] is set to: Ref Control = Key-board, the reference value can be set in menu Set/View Reference [310] as a normal parameter or as a motor potentiometer with the + and - keys on the control panel.

Note: Write access to this parameter is only allowed when menu “Ref Control [214] is set to Keyboard. When Reference con-trol is used, see section 10.5 Reference signal in standard SX instruction manuals (I126E/I127E).

9.4 I/Os and Virtual Connections [500]

For settings of the standard inputs and outputs of the AFE refer to standard SX instruction manuals (I126E/I127E).

Note: Relay 1 is dedicated to Charge relay K2.Relay 3 is dedicated for main Contactor K1.

Note: Default values can differ in comparison to standard manual.

9.5 Logical Functions and Timers [600]

For programming of Comparators, Logic Functions and Timers see standard SX instruction manuals (I126E/I127E).

Note: Default values can differ in comparison to standard manual.

A: A

0 Fixed selection to parameter set A

A0 Only the selected parameter set will revert to

its default settings.5 All settings, except [211], [261] and [923],

will revert to the default settings.

241 Select SetStp A

243 Default>SetStp A

Default: 0%Range +/- Qmax [O41]

310 Set/View refStp 0%

structionManual 35

Functiona

36

9.6 V

Menu withspeed, tor

9.6.1 O

Process V

The proceaccordingvalue in %

Note: PosNe

Torque [

Displays t

Note: PosNe

Reactive

Displays t

Note: PosNe

Electrica

Displays t

Note: PosNe

UnitResolutio

Unit:Resolutio

Unit:Resolutio

Unit:Resolutio


iew Operation/Status [700]

parameters for viewing all actual operational data, such as que, power, etc.

peration [710]

alue (Reactive power) [711]

ss value is a display function which can be programmed to several quantities and units related to the reference of nominal power.

itive value - Capacitive or leading.gative value - Inductive or lagging.

713]

he virtual torque in % of nominal power and in W.

itive value - Generating. gative value - Motoring.

power [714]

he actual reactive power.

itive value - Capacitive or leading.gative value - Inductive or lagging.

l Power [715]

he actual electrical output power.

itive value - Generating.gative value - Motoring.

Current [716]

Displays the actual output current.

Output Voltage [717]

Displays the actual output voltage, i.e. AFR terminal voltage.

Frequency [718]

Displays the actual output frequency.

Note: Positive value = Positive phase sequence, i.e. L1 - L2 - L3. Negative value = Negative phase sequence, i.e. L3 - L2 - L1.

DC Link Voltage [719]

Displays the actual DC link voltage.

Heatsink Temperature [71A]

Displays the actual heatsink temperature.

9.6.2 Status [720]

For viewing the overall status of the VSI refer to standard SX instruc-tion manuals (I126E/I127E).

9.6.3 Stored values [730]

%n 1%

Wn: 1 W

Wn: 1W

kW

711 Process ValStp 0%

713 TorqueStp 0%0W

714 ReactPowerStp W

715 El PowerStp kW

Unit: AResolution: 0.1 A

Unit: VResolution: 1 V

Unit: HzResolution: 0.1 Hz

Unit: VResolution: 1 V

Unit: °CResolution: 0.1°C

716 CurrentStp A

717 Output VoltStp V

718 FrequencyStp Hz

719 DC VoltageStp V

71A Heatsink TmpStp °C


For viewing the stored values of the VSI refer to standard SX instruc-tion manuals (I126E/I127E).

n: 1 W

SX-AFE In

View Trip

9.7 V

Main mentotal the Aory refreshthe memoevery tripable for tr

9.7.1 T

Display thtrip occurare nine trthe oldest

For fieldbwarnings,

Note: Bit

Trip mes

The informsage log w

Unit:Range:

Trip me81181381481581681781881981A81C81D81E81F81G81H81L81M81N81O

Log [800]

iew Trip Log [800]

u with parameters for viewing all the logged trip data. In FR saves the last 9 trips in the trip memory. The trip mem-es on the FIFO principle (First In, First Out). Every trip in

ry is logged on the time of the Run Time [731] counter. At , the actual values of several parameter are stored and avail-oubleshooting.

rip Message log [810]

e cause of the trip and what time that it occurred. When a s the status menus are copied to the trip message log. There ip message logs [810]–[890]. When the tenth trip occurs

trip will disappear.

us integer value of trip message, see message table for [722].

s 0–5 used for trip message value. Bits 6–15 for internal use.

sage [811]-[81N]

ation from the status menus are copied to the trip mes-hen a trip occurs.

Example:

Fig. 33 shows the third trip memory menu [830]: Over temperature trip occurred after 1396 hours and 13 minutes in Run time.

Fig. 33 Trip 3

9.7.2 Trip Messages [820] - [890]

Same information as for menu [810].

9.7.3 Reset Trip Log [8A0]

Resets the content of the 10 trip memories.

Note: After the reset the setting goes automatically back to “NO”. The message “OK” is displayed for 2 sec.

9.8 System Data [900]

Main menu for viewing all the AFR system data.

9.8.1 AFR Data [920]

AFR Type [921]

Shows the AFR type according to the type number.

The options are indicated on the type plate of the AFR.

Fig. 34 Example of type

Examples:

SX-D4115-E1AR suited for 380-460 V mains supply and a rated input current of 175 A.

h: m (hours: minutes)0h: 0m–65355h: 59m

nu Copied from Description711 Process Value713 Torque714 Reactive Power715 Electrical Power716 Current717 Output voltage718 Frequency719 DC Link voltage71A Heatsink Temperature721 VSI Status723 Digital input status724 Digital output status725 Analogue input status 1-2726 Analogue input status 3-4727 Analogue output status 1-2731 Run Time732 Mains Time733 Energy310 Process reference

8x0 Trip messageStp h:mm:ss

810 Ext TripStp 132:12:14

Default: NoNo 0Yes 1

830 Over tempStp 1396h:13m

8A0 Reset TripStp No

921 AFR2.0Stp SX-D4115-E1AR

structionManual 37

Functiona

38

Software

Shows the

Fig. 35 giv

Fig. 35 Exa

V 4.30 = V

Note: It is[92sionualdiff

9.9 A

Main men

9.9.1 S

Main me

Supply V

Nominal s

Bi7–013–815–14

Table 15 I

Bi7–015–8

Table 16 I

Default:Range:

922 SStp


[922]

software version number of the AFR.

es an example of the version number.

mple of software version

ersion of the Software

important that the software version displayed in menu 0] is the same software version number as the software ver- number written on the title page of this instruction man-

. If not, the functionality as described in this manual may er from the functionality of the AFR.

FR Option [O00]

u for AFR dedicated settings.

upply parameters [O10]

nu for power supply parameters.

olts [O11]

upply voltage.

Supply Frequency [O12]

Nominal supply frequency.

Supply Current [O13]

Nominal supply current. Only used for mains supply synchronisa-tion and overcurrent protection.

Supply Sequence [O14]

Nominal phase sequence of supply. Supply ID run [O15]

Identification run to measure and set up supply parameters.

Supply Auto [O16]

Automatic activation of supply parameter identification after every power-up.

t Descriptionminormajorrelease00: V, release version01: P, pre-release version10: , Beta version11: , Alpha version

nformation for Modbus and Profibus number, software version

t Descriptionminormajor

nformation for Modbus and Profibus number, option version

400 V380 - 460 V

oftwareV4.30-97.03

O11 Supply VoltsStp 400 V

Default: 50HzRange: 50 - 60Hz

Default: AFR. InomRange: 0 - AFR. Inom

Default: PosPos 0 Positive phase sequence,

i.e. L1-L2-L3Neg 1 Negative phase sequence,

i.e. L3-L2-L1

Default: OffOff 0On 1 Activate the supply ID-run

Default: OffOff 0On 1 Activate automatic ID-run

O12 Supply FreqStp 50 Hz

O13 Supply CurrStp AFR. Inom

O14 Supply SeqStp Pos

O15 Supply IDrunStp Off

O16 Supply AutoStp Off


SX-AFE In

AFR Optio

Volt sens

Supply vo

Note: Req

9.9.2 C

Main men

Charge c

DC-link C

Note: Noply

Start Mo

Start/Stopdemand.

Note: Reghar

Default:OffOn

Default:Supply - N

Supply - N

Run-NO

Enable - N

Default:StandardRegen

n [O00]

or [O17]

ltage sensor option.

uires supply voltage measurement hardware option.

harge/Start parameters [O20]

u for charge control and start/stop parameters.

ontrol [O21]

harge relay control function.

rmally open (NO) alternatives requires 24 V Standby sup- option.

de [O22]

mode. If set to “Regen” AFR starts on regenerative

eneration mode requires supply voltage measurement dware option.

Regeneration stop delay time [O23]

Regeneration stop delay time after AFR in motoring mode.

Note: Regeneration mode requires supply voltage measurment.

9.9.3 Udc controller oparameters [O30]

Main menu for DC-link voltage (Udc) parameters.

Udc reference [O31]

DC-link voltage reference value..

Note: Actual DC - link voltage reference value is limited via actual supply voltage and [O37 Udc margin].

Udc ramp time [O32]

Udc ramp time, defined as time from 0 ->1000V.

Udc PI Gain controller [O33]

Proportional gain of Udc PI controller..

Udc PI Time controller [O34]

Integral time constant of Udc PI controller.

Off01 Activate supply voltage measurement.

Supply - NCC 0 Charge at power supply via NC terminal

on Relay 1.O 1 Charge at power supply via NO termi-

nal on Relay 1.2 Charge at run command via NO termi-

nal on Relay 1.O 3 Charge at Enable command via NO ter-

minal on Relay 1.

Standard0 AFR active via Run command1 AFR active only if regeneration required

and valid run command.

O17 Volt sensorStp Pos

O21 Charge Ctrl Stp Supply-NC

O22 Run/Stp Mode Stp Standard

Default: 1sRange 0.0 - 10.0s

Default: 1.05*UpeakRange Upeak to Umax


Default: 5.0Range 0.0 - 10.0

Default: 0.2sRange 0.0 - 10.0s

O23 Reg Stp Mode Stp 1s

O31 Udc refStp 1.05*Upeak

O32 Udc rampStp 1s

O33 Udc PI GainStp 5.0

O34 Udc PI TimeStp 0.2s

structionManual 39

Functiona

40

Udc PI M

Udc PI co

Udc PI C

Udc PI coUdc charg

Udc marg

Udc refere

Note: Actact

wh

9.9.4 R[

Q Max li

Reactive pthat is allo

Note: Rea

Q ramp

Q ramp ti

Default:Range

Default:Range

Default:Range

Default:Range

Default:Range


ax limit [O35]

ntroller max limit, i.e. active power limit.

harge limit [O36]

ntroller max charge limit during syncronization, i.e. during ing.

in[O37]

nce control margin from actual output voltage.

ual internal DC - link voltage reference value is limited via ual supply voltage and [O37 Udc margin], i.e.

ere Uac is actual supply voltage.

eactive power (Q) controller parameters O40]

mit [O41]

ower max. limit value, i.e. amount of unused overcapacity wed for Q - compensation.

ctive power limited internally by the actual active power.

time [O42]

me, defined as time from 0->100%.

Q PI Gain [O43]

Q PI controller P gain.

Q PI Time [O44]

Q PI controller I time.

Q Filter time [O45]

Q filter time in dynamic/static feedback loop.

9.9.5 Frequency controller parameters [O50]

Frequency type [O51]

Use frequency observer to handle variations in supply frequency.

9.9.6 View energy status [O80]

Energy from Supply [O81]

Energy from Supply (Total = Motoring - Generating).

200%0 - 400%

20%0 - 100%

5%0.0 - 20.0%

0%0 to 100%

1s

O35 Udc PI MaxStp 200%

O36 Udc PI ChargStp 20%

O37 Udc marginStp 5%

3 Uac 1 O37 +

O41 Q Max Stp 0%

O42 Q rampStp 1s

Default: 0.10Range 0.00 - 1.00

Default: 0.1sRange 0.0 - 10.0s


Default: ObserverObserver 0 Use observerFixed 1 Use fixed frequency

Unit: WhResolution: 1Wh

O43 Q PI GainStp 0.10

O44 Q PI TimeStp 0.1s

O45 Q FilterStp 1s

O51 Freq TypeStp Observer

O81 Energy SupplStp 1Wh


0.0 - 10.0s

SX-AFE In

AFR Optio

Energy t

Energy de

Energy t

Energy de

Reset e

Clear all e

9.9.7 V

Udc Refe

Internal U

T Refere

Internal R

Q Refere

Internal Q

Unit:Resolutio

Unit:Resolutio

Default:NoYes

Unit:Resolutio

Unit:Resolutio

Unit:Resolutio

n [O00]

o Motor [O82]

livered to Motor (Motoring mode).

o Supply [O83]

livered to Supply (Generating mode).

nergy [O84]

nergy Wh counters [O81] - [O83]

iew control status [O90]

rence and actual value [O91]

dc reference (after ramp) and actual value..

nce and actual value [O92]

reference (Udc PI output) and actual value..

nce and actual value [O93]

reference (after ramp) and actual value..

Psi Reference and actual value [O94]

Internal Psi reference (Q PI output) and actual value.

Whn: 1Wh

Whn: 1Wh

No01 Clear Wh counters.

%n: 1 %

%n: 1 %

O82 Energy MotorStp 1Wh

O83 Energy GenStp 1Wh

O84 Reset EnergyStp No

O91 Udc Ref/ValStp 110%/100%

O92 T Ref/ValStp 20%/0%

O93 Q Ref/ValStp -5%/0%

Unit: %Resolution: 1 %

O94 Psi Ref/ValStp 100%/100%

structionManual 41

%n: 1 %

Functiona

42



SX-AFE In

Cha

10.1 T

In order toare continexceeds thorder to aitself into in the disp

“Trip”

• The A• The T• The T• The ac• The “T

Apart fromshow that

“Warnin

• The A• The W• The T• The ac

[722] • One o

play).

“Limits”

• The A• The L• The T• One o

play).

Tripm

Ext tripComm erOver temOver currOver voltOver voltUnder voPower FaPF #### *Desat ###DClink eOvolt m c

Table 17 L

pter 10 Troubleshooting, Diagnoses and
Maintenance
RIPS, WARNINGS AND LIMITS

protect the AFR or VSI the principal operating variables uously monitored by the system. If one of these variables e safety limit an error/warning message is displayed. In

void any possibly dangerous situations, the inverter sets a stop Mode called Trip and the cause of the trip is shown lay.

FR/VSI stops immediately.rip relay or output is active (if selected).rip LED is on.companying trip message is displayed.RP” status indication is displayed (area D of the display).

the TRIP indicators there are two more indicators to the inverter is in an “abnormal” situation.

g”

FR/VSI is close to a trip limit.arning relay or output is active (if selected).

rip LED is flashing.companying warning message is displayed in window

Warning.f the warning indications is displayed (area F of the dis-

FR/VSI is limiting torque and/or frequency to avoid a trip.imit relay or output is active (if selected).rip LED is flashing.f the Limit status indications is displayed (area D of the dis-

* Refer to Table 18 regarding which Desat or Power Fault is triggered.

Note: For VSI refer to standard SX instruction manuals (I126E/I127E).

10.2 TRIP CONDITIONS, CAUSES AND REMEDIAL ACTION

The table later on in this section must be seen as a basic aid to find the cause of a system failure and to how to solve any problems that arise. An active front end and variable speed drive are mostly just a small part of a complete VSI system. Sometimes it is difficult to determine the cause of the failure, although the motor inverter gives a certain trip message it is not always easy to find the right cause of the failure. Good knowledge of the complete drive system is therefore necessary. Contact your supplier if you have any questions.

The AFR/VSI is designed in such a way that it tries to avoid trips by limiting torque, overvolt etc.

Failures occurring during commissioning or shortly after commis-sioning are most likely to be caused by incorrect settings or even bad connections.

Failures or problems occurring after a reasonable period of failure-free operation can be caused by changes in the system or in its envi-ronment (e.g. wear).

Failures that occur regularly for no obvious reasons are generally caused by Electro-Magnetic Interference. Be sure that the installation fulfils the demands for installation stipulated in the EMC directives. See chapter Chapter 7 page 25.

Sometimes the so-called “Trial and error” method is a quicker way to determine the cause of the failure. This can be done at any level, from changing settings and functions to disconnecting single control cables or replacing entire drives.

/Warningessages Selections

Warning indicators (Area D)

Via DigInror Trip/Off/Warnp On OT F On G On Onltage On LVult On

* On

Over voltage Warning VLSafe stop Warning SSTSupply error OnPhase error OnSync error OnAutoID error OnSensor error OnFreq Error OnVolt Error On

Trip/Warningmessages Selections

Warning indicators (Area D)

Table 17 List of trips and warnings

structionManual 43

rror Onut Onist of trips and warnings

Troublesh

44

The Trip Loccur at ctrip in rela

10.2.1 T

Installatioetc., of or technicall

10.2.2 O

The connefrom the mopening th

inspecinstrufollow

Trip cond

Ext trip

Comm er

Over tem

Over cur

Over volt

Table 18 T

ooting, Diagnoses and Maintenance

og can be useful for determining whether certain trips ertain moments. The Trip Log also records the time of the tion to the run time counter.

echnically qualified personnel

n, commissioning, demounting, making measurements, at the motor inverter may only be carried out by personnel y qualified for the task.

pening the variable speed drive

ctions for the control signals and the switches are isolated ains voltage. Always take adequate precautions before e AFR or VSI.

10.2.3 Precautions to take with a connected motor

If work must be carried out on a connected motor or on the driven machine, the mains voltage must always first be disconnected from the AFR and VSI. Wait at least 5 minutes before continuing.

10.2.4 Autoreset Trip

If the maximum number of Trips during Autoreset has been reached, the trip message hour counter is marked with an “A”.

Fig. 36 Autoreset trip

Fig. 36 shows the 3rd trip memory menu [830]: Overvoltage G trip after the maximum Autoreset attempts took place after 345 hours, 45 minutes and 12 seconds of run time.

WARNING!If it is necessary to open the AFR or VSI or any part of the system (motor cable housing, conduits, electrical panels, cabinets, etc.) to

t or take measure-ments as suggested in this ction manual, it is absolutely necessary to read and the safety instructions in the manual.

WARNING!Always switch the mains voltage off if it is necessary to open the AFR or VSI and wait at least 7 minutes to allow the capacitors to discharge.

WARNING!In case of malfunctioning always check the DC-link voltage, or wait one hour after the mains voltage has been switched off, before dismantling the AFR or VSI for repair.

830 OVERVOLT GTrp A 345:45:12

ition Possible Cause RemedyExternal input (DigIn 1-8) active:- active low function on the input.

- Check the equipment that initiates theexternal input

- Check the programming of the digitalinputs DigIn 1-8

ror Error on serial communication (option) - Check cables and connection of theserial communication.

- Check all settings with regard to theserial communication

- Restart the equipment including theVSI

p Heatsink temperature too high:- Too high ambient temperature of the

VSI- Insufficient cooling- Too high current- Blocked or stuffed fans

- Check the cooling of the VSI cabinet.- Check the functionality of the built-in fans. The fans must

switch on automatically if the heatsink temperature gets too high. At power up the fans are briefly switched on.

- Check VSI and motor rating- Clean fans

r F Current exceeds the peak VSI current:- Too high load- Excessive load change- Soft short-circuit between phases or

phase to earth- Poor or loose cable connections

- Check the main supply voltage.- Check on bad line cable connections- Check on bad earth cable connection- Check on water or moisture in the motor housing and cable

connections.

(Generator) Too high DC Link voltage - Check the main supply voltage- Try to take away the interference cause or use other main


supply lines.rip condition, their possible causes and remedial action

SX-AFE In

Trip condi

* = 2...6 M

Note: ForI12

Over voltOver volt

Under vo

DesatDesat U+Desat U-Desat V+Desat V- Desat W+Desat W-Desat BCDC link e

Power Fa

PF Fan E

PF Curr E

PF Overv

PF CommPF Int TePF Temp Supply erPhase Err

Sync ErroAutoID E

Sensor Er

Freq. ErroVolt Erro

Trip cond

Table 18 T

tions, causes and remedial action

odule number if parallel power units (size 300–1500 A)

VSI refer to standard SX instruction manuals (I126E/7E).

(Mains) Too high DC Link voltage, due to too high mains voltage

- Check the main supply voltage- Try to take away the interference cause or use other main

supply lines. (Mains cut)

ltage Too low DC Link voltage: - Too low or no supply voltage- Mains voltage dip due to starting other

major power consuming machines onthe same line.

- Make sure all three phases are properly connected and that the terminal screws are tightened.

- Check that the mains supply voltage is within the limits of the VSI.

- Try to use other mains supply lines if dip is caused by other machinery

Failure in output stage, desaturation of IGBTs

- Check on bad line cable connections- Check on bad earth cable connections- Check on water and moisture in the

cabinett and cable connections

* * ** *

*C *rror DC link voltage ripple exceeds maximum level - Make sure all three phases are properly

connected and that the terminal screws are tightened.- Check that the mains supply voltage is within the limits of

the VSI.- Try to use other mains supply lines if dip is caused by other

machinery.ult One of the PF(Power Fault) trips below has

occured, but could not be determined.- Check the PF errors and try to determine the cause.

The trip history can be helpful.rr * Error in fan module - Check for clogged air inlet filters in panel door and block-

ing material in fan module.rr Error in current balancing:

- between different modules.- between two phases within one module.

- Check LCL - filter- Check fuses and line connections

olt * Error in DC - link - Check LCL - filter.- Check fuses and line connections.

Err * Internal communication error Contact servicemp * Internal temperature too high Check internal fansErr * Malfunction in temperature sensor Contact serviceror No syncronisation current pulse detected - Check mains supply voltage

- Check LCL-filter and cables- Check Circuit breaker and main contactor

or Failed to verify setup phase sequence during syn-chronisation

r Overcurrent during synchronisation to supply - Check mains supply voltage- Check LCL-filter and cables- Check Circuit breaker and main contactor- Check supply parameters [O11]-[O14]

rror Failure during ID run-Supply could not be identified

ror * Error in voltage measurement - Check mains supply voltage- Check wiring of voltage sensor

r Supply frequency out of range - Check mains supply voltage and frequency- Check LCL-filter and cables- Check Circuit breaker and main contactor- Check supply parameters [O11] - [O14]

r Supply voltage out of range

ition Possible Cause Remedy

rip condition, their possible causes and remedial action

structionManual 45

Troublesh

46

10.3 M

The variabmaintenanregularly.

All variabusing heatonly runnheatsinks the interiosink. Howthe enviroand clean

If variablethe dust fi

Check extminal scre

ooting, Diagnoses and Maintenance

AINTENANCE

le speed drive is designed not to require any servicing or ce. There are however some things which must be checked

le speed drives have built-in fan which is speed controlled sink temperature feedback. This means that the fans are ing if the VSI is running and loaded. The design of the is such that the fan does not blow the cooling air through r of the VSI, but only across the outer surface of the heat-ever, running fans will always attract dust. Depending on nment the fan and the heatsink will collect dust. Check this the heatsink and the fans when necessary.

speed drives are built into cabinets, also check and clean lters of the cabinets regularly.

ernal wiring, connections and control signals. Tighten ter-ws if necessary.


SX-AFE In

Cha

11.1 E

11.1.1 O

Note: Ass

Note: Ass

SX-SX-VL

*1Availabl

SX-D405SX-D407SX-D409SX-D411SX-D413SX-D416SX-D420SX-D422SX-D425SX-D431SX-D435SX-D440SX-D445SX-D456SX-D463SX-D480SX-D490

Table 19 S

SX-FRMo

*1Availabl

SX-D611SX-D613SX-D616SX-D625SX-D631SX-D635SX-D645SX-D656SX-D671SX-D61KSX-D61K

Table 20 S

pter 11 Technical Data

LECTRICAL AND MECHANICAL SPECIFICATIONS RELATED TO MODEL

MRON SX-FR/SX-VL

embled in IP54 cabinet including main switch, main contactor and output choke.

FR/ Model

Max output current

Imax[A]*1

e for a limited time and as long as drive temperature permits

Normal duty 120%, 1 min every 10 min

Heavy duty 150%, 1 min every 10 min

Frame

DimensionsHeight=2,250 mm

Depth=600 mmWidth[mm]

Weight[kg] SX-AFR modelRated

current Inom

[A]

Power @400 V

[kW]

Rated current Inom

[A]

Power @400 V

[kW]

5-E1_L/R 131 109 55 87 45 E46+E=G 800 380 SX-D4115-E1AR5-E1_L/R 175 146 75 117 55 E46+E=G 800 400 SX-D4115-E1AR0-E1_L/R 210 175 90 140 75 E46+E=G 900 480 SX-D4115-E1AR0-E1_L/R 252 210 110 168 90 F46+F=H 900 500 SX-D4165-E1AR2-E1_L/R 300 250 132 200 110 F46+F=H 900 500 SX-D4165-E1AR0-E1_L/R 360 300 160 240 132 F46+H=I 1,300 700 SX-D4165-E1AR0-E1_L/R 450 375 200 300 160 G46 +G 1,500 750 SX-D4250-E1AR0-E1_L/R 516 430 220 344 200 G46+H 1,500 830 SX-D4250-E1AR0-E1_L/R 600 500 250 400 220 H46+H 1,500 880 SX-D4330-E1AR5-E1_L/R 720 600 315 480 250 H46+I 1,900 1,040 SX-D4330-E1AR5-E1_L/R 780 650 355 520 315 I46+I 2,200 1,210 SX-D4500-E1AR0-E1_L/R 900 750 400 600 355 I46+I 2,200 1,210 SX-D4500-E1AR0-E1_L/R 1,032 860 450 688 400 I46+J 2,500 1,370 SX-D4500-E1AR0-E1_L/R 1,200 1,000 560 800 450 J46+J 3,000 1,600 SX-D4660-E1AR0-E1_L/R 1,440 1,200 630 960 500 J46+KA 3,300 1,700 SX-D4660-E1AR0-E1_L/R 1,800 1,500 800 1,200 630 K46+K 4,500 2,250 SX-D41K0-E1AR0-E1_L/R 2,100 1,750 900 1,400 800 K46+L On request SX-D41K0-E1ARX-FR/SX-VL typical motor power at mains voltage 400 V (refer also to the standard SX instruction manuals (I126E/I127E))

/SX-VL del

Max output current

Imax[A]*1


Normal duty 120%, 1 min every 10 min

Heavy duty 150%,1 min every 10 min

Frame

DimensionsHeight=2250 mmDepth=600 mm

Width[mm]

Weight[kg] SX-AFR modelRated

current Inom

[A]

Power @690 V

[kW]

Rated current Inom[A]

Power @690 V

[kW]

0-E1_L/R 131 109 110 87 90 F69+F69=H69 800 410 SX-D6200-E1AR2-E1_L/R 175 146 132 117 110 F69+F69=H69 800 430 SX-D6200-E1AR0-E1_L/R 222 185 160 148 132 F69+F69=H69 900 540 SX-D6200-E1AR0-E1_L/R 300 250 250 200 200 H69+H69 1,800 870 SX-D6400-E1AR5-E1_L/R 360 300 315 240 250 H69+H69 1,800 870 SX-D6400-E1AR5-E1_L/R 450 375 355 300 315 H69+H69 1,800 910 SX-D6400-E1AR0-E1_L/R 516 430 450 344 355 I69+I69 2,800 1,350 SX-D6600-E1AR0-E1_L/R 672 560 560 448 450 I69+I69 2,800 1,390 SX-D6600-E1AR0-E1_L/R 900 750 710 600 600 J69+J69 On request SX-D6800-E1AR0-E1_L/R 1,200 1,000 1,000 800 800 K69+KA69 On request SX-D61K2-E1AR1-E1_L/R 1,344 1,120 1,100 896 900 K69+K69 On request SX-D61K2-E1ARX-FR/SX-VL typical motor power at mains voltage 690 V

structionManual 47

embled in IP54 cabinet including main switch, main contactor or motor driven circuit breaker and output choke.

Technical

48

11.1.2 O

Note: Ass

Note: Ass

M

*1Availabl

SX-D411SX-D416SX-D425SX-D433SX-D450SX-D466SX-D41K

Table 21 S

M

*1Availabl

SX-D620SX-D640SX-D660SX-D680SX-D61K

Table 22 S

Data

MRON SX-AFR

embled in IP54 cabinet including main switch and main contactor.

embled in IP54 cabinet including main switch and main contactor or motor driven circuit breaker.

odel

Max input current

Imax[A]*1


Normal duty 120%,1 min every 10 min

Frame

DimensionsHeight=2250mmDepth=600mm

Width[mm]

Weight[kg]

Rated input current

Inom[A]

Output DC power

@400 V AC[kW]

5-E1AR 210 175 115 E46 600 2905-E1AR 300 250 165 F46 800 4000-E1AR 450 375 250 G46 1,000 5600-E1AR 600 500 330 H46 1,200 6600-E1AR 900 750 500 I46 1,500 8300-E1AR 1,200 1,000 660 J46 1,800 1,1000-E1AR 1,800 1,500 1,000 K46 2,700 1,600X-AFR Typical output DC power at mains voltage 400 V

odel

Max input current

Imax[A]*1

e for a limited time and as long as drive temperature permits.

Normal duty 120%,1 min every 10 min

Frame

DimensionsHeight=2250mmDepth=600mm

Width[mm]

Weight[kg]

Rated input current

Inom[A]

Output DC power

@690 V AC[kW]

0-E1AR 210 175 200 F69 800 3200-E1AR 420 350 400 H69 1,200 5900-E1AR 630 525 600 I69 1,700 8600-E1AR 840 700 800 J69 On request2-E1AR 1,260 1,050 1,200 K69 On requestX-AFR typical output DC power at mains voltage 690 V


SX-AFE In

General el

11.2 G

GeneralMains vo

Mains freInput totaOutput voOutput vo

Switchingfrequency

Efficiencynominal l

HarmoniControl sAnalogueAnalogueMax. inpuInput imp

ResolutioHardwareNon-lineDigital:Input volMax. inpuInput imp

Signal deControl sAnalogueOutput voMax. outpShort-circOutput imResolutioMaximumHardwareOffset:Non-lineDigitalOutput vo

ShortcircRelaysContactsReferenc+10 V DC-10 V DC+24 V DC

Table 23 G

ectrical specifications

ENERAL ELECTRICAL SPECIFICATIONS

ltage: SX-FR/VL/AFR 400V modelsSX-FR/VL/AFR 690V models

quency:l power factor:ltage SX-FR/VLltage SX-AFR

: SX-FR/VL

SX-AFR at oad SX-FR/VL

SX-AFRcs to supply, THDI

380 - 460 V +10%/-15% 480 - 690 V +10%/-15% 48 to 52Hz and 58 to 62Hz1.0(0 - 1.2) * Mains supply voltage (V AC)(1.0 - 1.2) * * Mains supply voltage (V DC)

3 kHz (adjustable 1.5 - 6 kHz, SX-VL only)3 kHz

97% 98% < 5 %

ignal inputs: (differential) Voltage/current:t voltage:edance:

n: accuracy:

arity

0-±10 V/0-20 mA via switch+30 V/30 mA20 k(voltage)250 (current)11 bits + sign1% type + 1½ LSB fsd1½ LSB

tage:t voltage:edance:

lay:

High: >9 V DC, Low: <4 V DC+30 V DC<3.3 VDC: 4.7 k 3.3 VDC: 3.6 k8 ms

ignal outputs

ltage/current:ut voltage:uit current ():pedance:

n: load impedance for current

accuracy:

arity:

0-10 V/0-20 mA via software setting+15 V @5 mA cont.+15 mA (voltage), +140 mA (current)10 (voltage)10 bit500 1.9% type fsd (voltage), 2.4% type fsd (current)3 LSB2 LSB

ltage:

uit current():

High: >20 V DC @50 mA, >23 V DC openLow: <1 V DC @50 mA100 mA max (together with +24 V DC)

0.1 – 2 A/Umax 250 VAC or 42 VDCes

+10 V DC @10 mA Short-circuit current +30 mA max-10 V DC @10 mA+24 V DC Short-circuit current +100 mA max (together with Digital Outputs)

eneral electrical specifications

2

structionManual 49

Technical

50

11.3 O

All OMROhigher temDerating,

11.4 E

11.5 C

Nominal AtmosphRelative hContaminaccordingVibration

Altitude

Table 24 O

TemperatAtmosphRelative h

Table 25 S

Termina12

3

4

5

678910111213141516

Table 26

Data

PERATION AT HIGHER TEMPERATURES

N AFE units are made for operation at maximum of 40 °C ambient temperature. However it is possible to use the AFE units at peratures with some loss in performance, using derating.

- 2,5% per degree Celsius is possible. Maximum is +5 °C (45 °C).

NVIRONMENTAL CONDITIONS

ONTROL SIGNALS

Parameter Normal operationambient temperature 0C–40°C See Chapter 11.3, for different conditionseric pressure 86–106 kPaumidity, non-condensing 0–90%ation, to IEC 60721-3-3

No electrically conductive dust allowed. Cooling air must be clean and free from corrosive materials. Chemical gases, class 3C2 (Coated boards 3C3). Solid particles, class 3S2.

s According to IEC 600068-2-6, Sinusodial vibrations:10<f<57 Hz, 0.075 mm57<f<150 Hz, 1g0–1,000 m, 400 V AFE units, with derating 1%/100m of rated current up to 4,000 m. Coated boards recommended > 2,000m690 V AFE units, with derating 1%/100m of rated current up to 2,000 m.

peration

Parameter Storage conditionure -20 to +60 °Ceric pressure 86–106 kPaumidity, non-condensing 0– 90%torage

l X1 Name: Function (Default): Signal: Type:+10 V +10 VDC Supply voltage +10 V DC, max 10 mA outputAnIn1 Process reference 0 -10 V DC or 0/4–20 mA

bipolar: -10 - +10 V DC or -20 - +20 mAanalogue input

AnIn2 Off 0 -10 V DC or 0/4–20 mAbipolar: -10 - +10 V DC or -20 - +20 mA

analogue input

AnIn3 Dedicated for supply voltage measurement option

0 -10 V DC or 0/4–20 mAbipolar: -10 - +10 V DC or -20 - +20 mA

analogue input

AnIn4 Dedicated for supply voltage measurement option

0 -10V DC or 0/4–20 mAbipolar: -10 - +10 V DC or -20 - +20 mA

analogue input

-10 V -10VDC Supply voltage -10 V DC, max 10 mA outputCommon Signal ground 0V outputDigIn 1 RunL 0-8/24 V DC digital inputDigIn 2 RunR 0-8/24 V DC digital inputDigIn 3 Enable 0-8/24 V DC digital input+24 V +24VDC Supply voltage +24 V DC, 100 mA outputCommon Signal ground 0 V outputAnOut 1 0 ±10 V DC or 0/4– +20 mA analogue outputAnOut 2 0 to max torque 0 ±10 V DC or 0/4– +20 mA analogue outputCommon Signal ground 0 V output


DigIn 4 Off 0-8/24 V DC digital input

SX-AFE In

Control sig

171819202122

Termina313233

414243

Table 27

Termina5152

Table 28

Termina

Table 26

nals

DigIn 5 Off 0-8/24 V DC digital inputDigIn 6 Off 0-8/24 V DC digital inputDigIn 7 Off 0-8/24 V DC digital inputDigOut 1 Option (Active when AFR is running) 24 VDC, 100 mA digital outputDigOut 2 LZ (trip pulse of 1s) 24 VDC, 100 mA digital outputDigIn 8 RESET 0-8/24 VDC digital input

l X2 Name: Function (Default): Signal: Type:N/C 1 Relay 1 output

N/C is opened when the relay is active (valid for all relays)N/O is closed when the relay is active (valid for all relays)

potential free change over0.1 – 2 A/Umax 250 V AC or 42 V DC

relay outputCOM 1N/O 1

N/C 2 Relay 2 OutputOption (active when the AFR is running)

potential free change over0.1 – 2 A/Umax 250 V AC or 42 V DC

relay outputCOM 2N/O 2

l X3 Name: Function (Default): Signal: Type:COM 3 Relay 3 Output,

Dedicated for Main Contactor K1 potential free change over0.1 – 2 A/Umax 250 V AC or 42 V DC

relay outputN/O 3

l X1 Name: Function (Default): Signal: Type:

structionManual 51

Technical

52

Data


SX-AFE In

Cha

100 Pr110

120

200 M210

240

300 Pr310

500 I/O

510

520

530

pter 12 Menu List

DEFAULT CUSTOMeferred View

1st Line Current2nd Line Torque

ain SetupOperation211 Language English214 Ref Control Remote215 Run/Stp Ctrl Remote216 Reset Ctrl Remote217 Local/Rem2171 LocRefCtrl Standard2172 LocRunCtrl Standard218 Lock Code? 021A Level / Edge Level21B Supply Volts Not definedSet Handling

241 Select Set A243 Default>Set A

ocessSet/View ref 0%

s

An Inputs511 AnIn1 Fc Process Ref512 AnIn1 Setup User Bipol V513 AnIn1 Advn514 AnIn2 Fc Off515 AnIn2 Setup 0 - 10 V516 AnIn2 Advan517 AnIn3 Fc Off518 AnIn3 Setup User Bipol V519 AnIn3 Advan51A AnIn4 Fc Off51B AnIn4 Setup User Bipol V51C AnIn4 AdvanDig Inputs521 DigIn 1 RunL522 DigIn 2 RunR523 DigIn 3 Enable524 DigIn 4 Off525 DigIn 5 Off526 DigIn 6 Off527 DigIn 7 Off528 DigIn 8 ResetAn Outputs531 AnOut1 Fc Current532 AnOut1 Setup 4-20mA533 AnOut1 Adv

534 AnOut2 FC Torque535 AnOut2 Setup 4-20mA536 AnOut2 Advan

540 Dig Outputs541 DigOut 1 Option542 DigOut 2 LZ

550 Relays551 Relay 1 Charge K2552 Relay 2 Option553 Relay 3 Main K155D Relay Adv55D1 Relay 1 Mode N.O55D2 Relay 2 Mode N.O55D3 Relay 3 Mode N.O

560 Virtual I/Os561 VIO 1 Dest Off562 VIO 1 Source Off563 VIO 2 Dest Off564 VIO 2 Source Off565 VIO 3 Dest Off566 VIO 3 Source Off567 VIO 4 Dest Off568 VIO 4 Source Off569 VIO 5 Dest Off56A VIO 5 Source Off56B VIO 6 Dest Run R56C VIO 6 Source DigIn 156D VIO 7 Dest Run L56E VIO 7 Source DigIn 256F VIO 8 Dest Off56G VIO 8 Source Operation

600 Logical&Timers610 Comparators

611 CA1 Setup6111 CA1 Value Current6112 CA1 Level HI 306113 CA1 Level LO 206114 CA1 Type Hysteresis6115 CA1 Bipolar Unipolar612 CA2 Setup6121 CA2 Value Torque6122 CA2 Level HI 206123 CA2 Level LO 106124 CA2 Type Hysteresis6125 CA2 Bipolar Unipolar613 CA3 Setup6131 CA3 Value Process Val6132 CA3 Level HI 3006133 CA3 Level LO 200

DEFAULT CUSTOM

structionManual 53

6134 CA3 Type Hysteresis6135 CA3 Bipolar Unipolar

Menu List

54

620

630

640

650

700 Op710

720

614 CA4 Setup6141 CA4 Value Process Err6142 CA4 Level HI 100 6143 CA4 Level LO - 100 6144 CA4 Type Window6145 CA4 Bipolar Bipolar615 CD Setup6151 CD1 Trip6152 CD2 T2Q6153 CD3 Trip6154 CD4 ReadyLogic Y621 Y Comp 1 CA1622 Y Operator 1 &623 Y Comp 2 !A2624 Y Operator 2 &625 Y Comp 3 CD1Logic Z631 Z Comp 1 CD1632 Z Operator 1 &633 Z Comp2 !D2634 Z Operator 2 .635 Z Comp 3 CD1Timer1641 Timer1 Trig Off642 Timer1 Mode Off643 Timer1 Delay 0:00:00644 Timer 1 T1 0:00:00645 Timer1 T2 0:00:00649 Timer1 Value 0:00:00Timer2651 Timer2 Trig Trip652 Timer2 Mode Delay653 Timer2 Delay 0:00:01654 Timer2 T1 0:00:01655 Timer2 T2 0:00:00659 Tmer2 Value 0:00:00

er/StatusOperation711 Process Val713 Torque714 React Power715 El Power716 Current717 Output volt718 Frequency719 DC Voltage71A Heatsink TmpStatus721 VSD Status722 Warning723 DigIn Status724 DigOut Status

DEFAULT CUSTOM727 AnOut 1 - 2

730 Stored Val731 Run Time 00:00:007311 Reset RunTm No732 Mains Time 00:00:00733 Energy ...kWh7331 Rst Energy No

800 View TripLog810 Trip Message (811 - 81o)

811 Process Val813 Torque814 Shaft Power815 El Power816 Current817 Output volt818 Frequency819 DC Voltage81A Heatsink Tmp81B VSD Status81C FI Status81D DigIn status81E DigOut status81F AnIn 1 - 281G AnIn 3 - 481H AnOut 1 - 281L Run Time 00:00:0081M Mains Time 00:00:0081N Energy ...kWh81o Set/View ref

820 Trip Message (821 - 82o)830 Trip Message (831 - 83o)840 Trip Message (841 - 84o)850 Trip Message (851 - 85o)860 Trip Message (861 - 86o)870 Trip Message (871 - 87o)880 Trip Message (881 - 88o)890 Trip Message (891 - 89o)8A0 Reset Trip l No

900 System Data920 VSD Data

921 AFR 2.0922 Software9221 Build Info923 Unit name 0

O00 AFR OptionO10 Supply

O11 Supply Volts AFR. UnomO12 Supply Freq 50HzO13 Supply Curr AFR. InomO14 Supply Seq PosO15 Supply ID run OffO16 Supply Auto OffO17 Volt sensor Off

DEFAULT CUSTOM


725 AnIn 1 - 2726 AnIn 3 - 4

O20 Start/StopO21 Charge ctrl Supply-NC

SX-AFE In

O3

O4

O5

O8

O9

O22 Run/Stop Mode StandardO23 Reg Stp Time 1s

0 Udc controlO31 Udc ref 1.05*UpeakO32 Udc ramp 1sO33 Udc PI Gain 5O34 Udc PI Time 0.2sO35 Udc PI max 200%O36 Udc PI Charg 20%O37 Udc margin 5%

0 Q controlO41 Q max 0%O42 Q ramp 1sO43 Q PI Gain 0.1O44 Q PI Time 0.1sO45 Q Filter 1s

0 Frequency controlO51 Frequency mode Observer

0 View energyO81 Energy suppl ...kWhO82 Energy Motor ...kWhO83 Energy Gen ...kWhO84 Reset energy No

0 View control O91 Udc Ref / Val 105% / 100%O92 T Ref / Val 20% / 0%O93 Q Ref / Val -5% / 0%O94 Psi Ref / Val 100% / 100%

DEFAULT CUSTOM

structionManual 55

Menu List

56

12.1 C

For comm(I126E/I1

AF

700710711713

71471571671771871971AO00O10O11O12O13O14O15O16O17O20O21O22O23O30O31O32O33O34O35O36O37O40O41O42O43O44O45O50O51O80O81O82O83

OMMUNICATION INFORMATION LIST

unication information regarding menu numbers not included in the list below, please refer to the standard SX instruction manuals 27E).

E Option Parameters

Modbusinstance

/DeviceNet

number

Profibusslot

/index

EtherCATindex

(HEX)

Fieldbusformat

Modbusformat

View Operation/StatusOperationProcess value 31001 121/145 23e9 Long, 1 = 0.001 EIntTorque 31003 Nm,

31004 %121/147,121/148

23eb, 23ec Long, 1 = 0.1 Nm Long, 1 = 1%

EInt

Reactive power 31005 121/149 23ed Long, 1 = 1W EIntElectrical Power 31006 121/150 23ee Long, 1=1W EIntCurrent 31007 121/151 23ef Long, 1=0.1A EIntOutput voltage 31008 121/152 23f0 Long, 1=0.1 V EIntFrequency 31009 121/153 23f1 Long, 1= 0.1 Hz EIntDC-link Voltage 31010 121/154 23f2 Long, 1=0.1 V EIntHeat Sink Temperature 31011 121/155 23f3 Long, 1 = 0.1 C EIntAFE optionSupplySupply Volts 48001 188/60 Long, 1=1V EIntSupply Freq 48002 188/61 Long, 1=1Hz EIntSupply Curr 48003 188/62 Long, 1=0.1A EIntSupply Seq 48004 188/63 UInt, 1=1 UIntSupply Idrun 48005 188/64 UInt, 1=1 UIntSupply Auto 48006 188/65 UInt, 1=1 UIntVolt Sensor 48007 188/66 UInt, 1=1 UIntStart/StopCharge Ctrl 48011 188/70 UInt, 1=1 UIntRun/Stp Mode 48012 188/71 UInt, 1=1 UIntReg Stp Time 48013 188/72 Long, 1=0.01s EIntUdc ControlUdc ref 48021 188/80 Long, 1=0.1V EIntUdc ramp 48022 188/81 Long, 1=0.01s EIntUdc PI Gain 48023 188/82 Long, 1=0.1 EIntUdc PI Time 48024 188/83 Long, 1=0.01s EIntUdc PI Max 48025 188/84 Long, 1=1% EIntUdc PI Charg 48026 188/85 Long, 1=1% EIntUdc Margin 48027 188/86 Long, 1=0.1% EIntQ ControlQ max 48031 188/90 Long, 1=1% EIntQ ramp 48032 188/91 Long, 1=0.01s EIntQ PI Gain 48033 188/92 Long, 1=0.01 EIntQ PI Time 48034 188/93 Long, 1=0.01s EIntQ Filter 48035 188/94 Long, 1=0.01s EIntFreq ControlFreq Type 48041 188/100 UInt, 1=1 UIntView EnergyEnergy Suppl 31034 121/178 Long, 1=1Wh EInt


Energy Motor 48071 188/130 Long, 1=1Wh EIntEnergy Gen 48075 188/134 Long, 1=1Wh EInt

SX-AFE In

O84O90O91O92O93O94

AF

Reset Energy 48079 188/138View ControlUdcRef Val 48081 188/140 Long, 1=0.1 EIntT Ref Val 48083 188/142 Long, 1=0.1 EIntQ Ref Val 48085 188/144 Long, 1=0.1 EIntPsiRef Val 48087 188/146 Long, 1=0.1 EInt

E Option Parameters

Modbusinstance

/DeviceNet

number

Profibusslot

/index

EtherCATindex(HEX)

Fieldbusformat

Modbusformat

structionManual 57

Menu List

58

Cat. No. I123E-EN-01A Note: Specifications subject to change without notice.

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ZX-T Series SX-AFE Instruction Manual - Omron · SX-AFE InstructionManual iii Safety Instructions...

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