Zgliczynski Embraco
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Transcript of Zgliczynski Embraco
1
Technology naturally thought
Marek Zgliczynski
Using Natural RefrigerantsUsing Natural RefrigerantsOctober, 2009October, 2009
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HighlightsHighlights
Global
Leadership
in market and
tecnology
World market
leader
Capacity for
30 million
compressors
per year
+ 380 million
manufactured
products
R&D in 3continents
400 people
dedicated to researchand development
862patents globally
Global network of
selling and
distribution
3
Triple Bottom Line related to business - balance of economic,Triple Bottom Line related to business - balance of economic,
environmental and social aspectsenvironmental and social aspects
SOCIALDEVELOPMENT
ENVIRONMENTALDEVELOPMENT
•Technology awards to VCC due toits benefits recognition
•Lean Concept - improvedproductive processes with less waste
of time and raw material
•Code of Ethics
•Global technological partnershipswith research centers and
universities
•Values and Diversity principles
•Volunteer working programs
•Support to local comminutes
•Management systems: ISO 9001 (all
sites); ISO 14001 (EECON, Brazil andChina), OHSAS 18001 (Italy, Brazil,
EECON), QC 080,000 (Brazil, Italy andSlovakia).
•Embraco Ecology Award - toencourage the practice of
environmental education in learninginstitutions
•Development of natural refrigerantcompressors: R744, R290, R600a
Besides all product benefits andoutstanding performance, Embracospecially focuses on its balance with Socialand Environmental dimensions.
ECONOMICDEVELOPMENT
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Technological InnovationTechnological Innovation
Pioneer and leader in the replacement solutions of CFCrefrigerants since 1993
R&D Investments: Up to 3% of total income, independent
from economy instability
Propane (R 290)Propane (R 290)
CompressorsCompressors
COCO22 (R744) compressors (R744) compressors
InnovationInnovation
IsobutaneIsobutane (R 600a) (R 600a)
CompressorsCompressors
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Embraco Europe Sales by RefrigerantEmbraco Europe Sales by Refrigerant
0%
20%
40%
60%
80%
100%
1991
1995
1999
2003
2007
HC
HFC
CFC&HCFC
Source: Embraco Europe Sales records
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Light Commercial Sales by RefrigerantLight Commercial Sales by Refrigerant
0%
20%
40%
60%
80%
100%
1991 1996 2000 2004 2008
CFC&HCFC
HFC
HC
Source: Embraco Europe Sales records
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Alternative Refrigerant CompressorsAlternative Refrigerant Compressors
l
North America
Latin America
Europe
Asia
COMPRESSOR PLATFORM - ALTERNATIVE REFRIGERANTS
CHINA PLANT EM - R600a ; R290
Manufacturing Sites
ITALY PLANT EM - R600a ; R290
SLOVAKIA PLANT
NB - R600a ; R290NE - R600s;R290NT - R290
BRAZIL PLANT
EM - R600a ; R290F - R600a ; R290EG - R600aEK - R744 (CO2)
All manufacturing sites are able to producealternative refrigerant compressors
Production Footprint:
8
0 100 200 300
Embraco products and manufacturingEmbraco products and manufacturing
Check Point Condition: ASHRAE LBP 32 / 50Hz
Household appliances, light ice cream freezers and GDMs
R600a Refrigerant Fluid
50 to 205
Compressor
platform
Cooling Capacity
Range [W]
140 to 260
110 to 225
Manufacturing
Site
115 to 175
EM/VEM
NB
F
EG/VEG
BR , IT, CN
SK
BR
BR
NEKNEK SK 160 to 240
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Embraco products and manufacturingEmbraco products and manufacturing
Check Point Condition: ASHRAE LBP 32 / 50Hz
GDMs, walk in rooms, horizontal and vertical freezersR290 Refrigerant Fluid
185 to 300
Compressor
platform
Cooling Capacity
Range [W]
320 to 490
190 to 580
Manufacturing
Site
595 to 810
EM
F
NT
BR , IT, CN
SK
BR
NEKNEK SK
0 200 400 600 800 1000
10
NE Family
Propane (R290)Propane (R290)
NE2134Z
(R134a)
NEK2134U
(R290)
1,23
1,36
+11%
NT Family
T2178GK-
(R404A)
NT2170U
(R290)
1,20
1,38
+15%
Test Condition: Check Point Ashrae LBP 32oC
EM Family
NE1121Z
(R134a)
EMT2125U
(R290)
1,28
1,48
+16%
COP (W/W) COP (W/W) COP (W/W)
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Propane (R290)Propane (R290)Variable Speed TechnologyVariable Speed Technology
NE Family
NEK9213GK
(R404A)
Up to+35%
VNEK213U
(R290)
System COP (W/W)
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Characteristics of the refrigerant: Characteristics of the propane products
- Common availability;- Common availability;
- Lower applied cost;- Lower applied cost;
- Compatibility with mineral and- Compatibility with mineral and
alkylbenzene oils and all the material alkylbenzene oils and all the material
used in compressors and refrigeration used in compressors and refrigeration
system; system;
- Great ecological appeal:- Great ecological appeal:
- Don’t require particular adaptation - Don’t require particular adaptation
of the refrigeration systems; of the refrigeration systems;
- Higher efficiency and capacity performance;- Higher efficiency and capacity performance;
- Low noise;- Low noise;
- Embraco is offering full range of high - Embraco is offering full range of high
efficiency compressors for light commercial efficiency compressors for light commercial
application; application;
- Production in South America, Europe and - Production in South America, Europe and
Asia (China); Asia (China);
Propane (R290)Propane (R290)
13
Propane (R290)Propane (R290)
Test results evidenced the high competitiveness of R 290Test results evidenced the high competitiveness of R 290
Test results:
R-404A versus R-290
3
4
5
6
-40 -35 -30 -25 -20 -15 -10
Evaporating Temperature [°C]
CO
P [
W/W
]
NEK2125GK (R-404A)
NEK2125U (R-290)
7 to 12% COP improvement
Testing condition: Condensing temperature = 55 °C; Liquid and vapor temperatures = 32.2 °C; 50Hz
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Characteristics of the refrigerant:
Characteristics of the CO2 products
- Natural fluid;- Natural fluid;
- Not flammable;- Not flammable;
- Lowest GWP refrigerant fluid.- Lowest GWP refrigerant fluid.
- New platform concept;- New platform concept;
- Safe, silent and reliable product;- Safe, silent and reliable product;
- Competitive performance;- Competitive performance;
- Suitable to variable capacity (VCC) - Suitable to variable capacity (VCC)
for premium applications; for premium applications;
- Environmental friendly technology;- Environmental friendly technology;
- Application in refrigeration and heat pump.- Application in refrigeration and heat pump.
COCO22 (R744) (R744)
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COCO22 (R744) (R744)
Test results:
Test results evidenced the high competitiveness of R744Test results evidenced the high competitiveness of R744
Heat Pump Laundry DryerStandard cycle at: T.amb. 20°C
7 kg of cotton with 4.2 kg of water
0
200
400
600
800
1000
1200
1400
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190
Time [h]
Po
we
r in
pu
t [W
]NE7215H (R134a)
NE7215U (R290 )
EK6210CD (R744 )
COMPR. ENERGY TIME
consumption
NE7215H: 2.402 kWh 138 min.
NE7215U: 2.278 kWh 137 min.
EK6210CD: 2.230 kWh 146 min.
8% energy saving
Vending Machine
200
240
280
320
360
22 24 26 28 30 32 34 36
Ambient temperature [°C]
En
erg
y c
on
su
mp
tio
n
[kW
h/m
on
th]
EK6210CD (R-744)
T6213Z (R-134a)
Up to 7% energy saving
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COCO22 (R744) (R744)
Lineup:
Product Data - R744 (M/HBP)
Displacement
cc cu in
EK6160CD 100V 50-60Hz 1 ~ 1.00 0.06 380* Already
EK6175CD 100V 50-60Hz 1 ~ 1.30 0.08 500* Nov'09
EK6210CD 115V 60Hz 1 ~ 1.75 0.11 805 Already UL
EK6210CD 220V 60Hz 1 ~ 1.75 0.11 805 Already
EK6210CD 220-240V 50Hz 1 ~ 1.75 0.11 700 Already CCC, VDE
EK6214CD 220-240V 50Hz 1 ~ 2.45 0.15 905 Dec'09
* at 50Hz
Compressor Voltage / Frequency Board ApprovalStart of ProductionCooling Capacity
W
Testing Condition
Evaporating Temperature Dischareg Pressure Return Gas Temperature Ambient Temperature Approach Temperature
°C (°F) bar °C (°F) °C (°F) °C (°F)
MBP -10 (14) 85 32 (89.6) 32 (89.6) 32 (89.6)
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COCO22 (R744) (R744)
Assembly line production capacity of 60k compressors per year