Zgliczynski Embraco

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1 Technology naturally thought Marek Zgliczynski Using Natural Refrigerants Using Natural Refrigerants October, 2009 October, 2009

Transcript of Zgliczynski Embraco

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Technology naturally thought

Marek Zgliczynski

Using Natural RefrigerantsUsing Natural RefrigerantsOctober, 2009October, 2009

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HighlightsHighlights

Global

Leadership

in market and

tecnology

World market

leader

Capacity for

30 million

compressors

per year

+ 380 million

manufactured

products

R&D in 3continents

400 people

dedicated to researchand development

862patents globally

Global network of

selling and

distribution

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Triple Bottom Line related to business - balance of economic,Triple Bottom Line related to business - balance of economic,

environmental and social aspectsenvironmental and social aspects

SOCIALDEVELOPMENT

ENVIRONMENTALDEVELOPMENT

•Technology awards to VCC due toits benefits recognition

•Lean Concept - improvedproductive processes with less waste

of time and raw material

•Code of Ethics

•Global technological partnershipswith research centers and

universities

•Values and Diversity principles

•Volunteer working programs

•Support to local comminutes

•Management systems: ISO 9001 (all

sites); ISO 14001 (EECON, Brazil andChina), OHSAS 18001 (Italy, Brazil,

EECON), QC 080,000 (Brazil, Italy andSlovakia).

•Embraco Ecology Award - toencourage the practice of

environmental education in learninginstitutions

•Development of natural refrigerantcompressors: R744, R290, R600a

Besides all product benefits andoutstanding performance, Embracospecially focuses on its balance with Socialand Environmental dimensions.

ECONOMICDEVELOPMENT

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Technological InnovationTechnological Innovation

Pioneer and leader in the replacement solutions of CFCrefrigerants since 1993

R&D Investments: Up to 3% of total income, independent

from economy instability

Propane (R 290)Propane (R 290)

CompressorsCompressors

COCO22 (R744) compressors (R744) compressors

InnovationInnovation

IsobutaneIsobutane (R 600a) (R 600a)

CompressorsCompressors

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Embraco Europe Sales by RefrigerantEmbraco Europe Sales by Refrigerant

0%

20%

40%

60%

80%

100%

1991

1995

1999

2003

2007

HC

HFC

CFC&HCFC

Source: Embraco Europe Sales records

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Light Commercial Sales by RefrigerantLight Commercial Sales by Refrigerant

0%

20%

40%

60%

80%

100%

1991 1996 2000 2004 2008

CFC&HCFC

HFC

HC

Source: Embraco Europe Sales records

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Alternative Refrigerant CompressorsAlternative Refrigerant Compressors

l

North America

Latin America

Europe

Asia

COMPRESSOR PLATFORM - ALTERNATIVE REFRIGERANTS

CHINA PLANT EM - R600a ; R290

Manufacturing Sites

ITALY PLANT EM - R600a ; R290

SLOVAKIA PLANT

NB - R600a ; R290NE - R600s;R290NT - R290

BRAZIL PLANT

EM - R600a ; R290F - R600a ; R290EG - R600aEK - R744 (CO2)

All manufacturing sites are able to producealternative refrigerant compressors

Production Footprint:

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0 100 200 300

Embraco products and manufacturingEmbraco products and manufacturing

Check Point Condition: ASHRAE LBP 32 / 50Hz

Household appliances, light ice cream freezers and GDMs

R600a Refrigerant Fluid

50 to 205

Compressor

platform

Cooling Capacity

Range [W]

140 to 260

110 to 225

Manufacturing

Site

115 to 175

EM/VEM

NB

F

EG/VEG

BR , IT, CN

SK

BR

BR

NEKNEK SK 160 to 240

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Embraco products and manufacturingEmbraco products and manufacturing

Check Point Condition: ASHRAE LBP 32 / 50Hz

GDMs, walk in rooms, horizontal and vertical freezersR290 Refrigerant Fluid

185 to 300

Compressor

platform

Cooling Capacity

Range [W]

320 to 490

190 to 580

Manufacturing

Site

595 to 810

EM

F

NT

BR , IT, CN

SK

BR

NEKNEK SK

0 200 400 600 800 1000

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NE Family

Propane (R290)Propane (R290)

NE2134Z

(R134a)

NEK2134U

(R290)

1,23

1,36

+11%

NT Family

T2178GK-

(R404A)

NT2170U

(R290)

1,20

1,38

+15%

Test Condition: Check Point Ashrae LBP 32oC

EM Family

NE1121Z

(R134a)

EMT2125U

(R290)

1,28

1,48

+16%

COP (W/W) COP (W/W) COP (W/W)

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Propane (R290)Propane (R290)Variable Speed TechnologyVariable Speed Technology

NE Family

NEK9213GK

(R404A)

Up to+35%

VNEK213U

(R290)

System COP (W/W)

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Characteristics of the refrigerant: Characteristics of the propane products

- Common availability;- Common availability;

- Lower applied cost;- Lower applied cost;

- Compatibility with mineral and- Compatibility with mineral and

alkylbenzene oils and all the material alkylbenzene oils and all the material

used in compressors and refrigeration used in compressors and refrigeration

system; system;

- Great ecological appeal:- Great ecological appeal:

- Don’t require particular adaptation - Don’t require particular adaptation

of the refrigeration systems; of the refrigeration systems;

- Higher efficiency and capacity performance;- Higher efficiency and capacity performance;

- Low noise;- Low noise;

- Embraco is offering full range of high - Embraco is offering full range of high

efficiency compressors for light commercial efficiency compressors for light commercial

application; application;

- Production in South America, Europe and - Production in South America, Europe and

Asia (China); Asia (China);

Propane (R290)Propane (R290)

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Propane (R290)Propane (R290)

Test results evidenced the high competitiveness of R 290Test results evidenced the high competitiveness of R 290

Test results:

R-404A versus R-290

3

4

5

6

-40 -35 -30 -25 -20 -15 -10

Evaporating Temperature [°C]

CO

P [

W/W

]

NEK2125GK (R-404A)

NEK2125U (R-290)

7 to 12% COP improvement

Testing condition: Condensing temperature = 55 °C; Liquid and vapor temperatures = 32.2 °C; 50Hz

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Characteristics of the refrigerant:

Characteristics of the CO2 products

- Natural fluid;- Natural fluid;

- Not flammable;- Not flammable;

- Lowest GWP refrigerant fluid.- Lowest GWP refrigerant fluid.

- New platform concept;- New platform concept;

- Safe, silent and reliable product;- Safe, silent and reliable product;

- Competitive performance;- Competitive performance;

- Suitable to variable capacity (VCC) - Suitable to variable capacity (VCC)

for premium applications; for premium applications;

- Environmental friendly technology;- Environmental friendly technology;

- Application in refrigeration and heat pump.- Application in refrigeration and heat pump.

COCO22 (R744) (R744)

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COCO22 (R744) (R744)

Test results:

Test results evidenced the high competitiveness of R744Test results evidenced the high competitiveness of R744

Heat Pump Laundry DryerStandard cycle at: T.amb. 20°C

7 kg of cotton with 4.2 kg of water

0

200

400

600

800

1000

1200

1400

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190

Time [h]

Po

we

r in

pu

t [W

]NE7215H (R134a)

NE7215U (R290 )

EK6210CD (R744 )

COMPR. ENERGY TIME

consumption

NE7215H: 2.402 kWh 138 min.

NE7215U: 2.278 kWh 137 min.

EK6210CD: 2.230 kWh 146 min.

8% energy saving

Vending Machine

200

240

280

320

360

22 24 26 28 30 32 34 36

Ambient temperature [°C]

En

erg

y c

on

su

mp

tio

n

[kW

h/m

on

th]

EK6210CD (R-744)

T6213Z (R-134a)

Up to 7% energy saving

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COCO22 (R744) (R744)

Lineup:

Product Data - R744 (M/HBP)

Displacement

cc cu in

EK6160CD 100V 50-60Hz 1 ~ 1.00 0.06 380* Already

EK6175CD 100V 50-60Hz 1 ~ 1.30 0.08 500* Nov'09

EK6210CD 115V 60Hz 1 ~ 1.75 0.11 805 Already UL

EK6210CD 220V 60Hz 1 ~ 1.75 0.11 805 Already

EK6210CD 220-240V 50Hz 1 ~ 1.75 0.11 700 Already CCC, VDE

EK6214CD 220-240V 50Hz 1 ~ 2.45 0.15 905 Dec'09

* at 50Hz

Compressor Voltage / Frequency Board ApprovalStart of ProductionCooling Capacity

W

Testing Condition

Evaporating Temperature Dischareg Pressure Return Gas Temperature Ambient Temperature Approach Temperature

°C (°F) bar °C (°F) °C (°F) °C (°F)

MBP -10 (14) 85 32 (89.6) 32 (89.6) 32 (89.6)

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COCO22 (R744) (R744)

Assembly line production capacity of 60k compressors per year

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Responsible technologyfor a better quality of life

Thank you !

Marek [email protected]