zetor engines - istanbul-cemberci.com · Zetor engines in the products of our customers. Zetor...
Transcript of zetor engines - istanbul-cemberci.com · Zetor engines in the products of our customers. Zetor...
zetor engines
ZETOR TRACTORS ARE EQUIPPED WITH ENGINES THAT ARE MADE IN HOUSE. UNLIKE MANY RIVALS, WE CAN GUARANTEE THE PERFORMANCE, ENDURANCE AND TOTAL COST OF OWNERSHIP OF THE MOST IMPORTANT ITEM – THE ENGINE.
Zetor engines operate reliably in tractors, fork-lift trucks, loaders, construction and road machines, compressors, mobile welding sets, power supply units and pumping sets. ZETOR TRACTORS a.s. al-ways supplies engines with equipment according to the customer’s specific requirements. The ex-ceptional popularity of Zetor engines is based on low fuel consumption, high reliability and simple
design - these reward the customer not only with low acquisition costs, but also low operating costs and great reliability. Engines with the new 16-valve technology have obtained one of the best evalua-tions in a stringent test carried out by the German Agricultural Association (DLG). Tractors equipped with these engines therefore rank among the most economical tractors on the market.
ZETOR TRACTORS a.s., IS THE LARGEST DIESEL ENGINE MANUFACTURER IN THE CZECH REPUBLIC. THE TRADITION OF MANUFACTURING DATES BACK TO THE 1920s. AUTOMOBILE PETROL ENGINES WERE MADE HERE FROM 1924, FOLLOWED LATER ALSO BY AIRCRAFT PISTON ENGINES, MOTORCYCLE ENGINES, LARGE STATIONARY ENGINES AND OTHER PRODUCTS FOR THE SECTOR. THE MOST SUCCESSFUL ONES WERE TRACTOR DIESEL ENGINES, WHICH HAVE BEEN DISTRIBUTED CONTINUOUSLY UNDER THE ZETOR BRAND TO MANY COUNTRIES THROUGHOUT THE WORLD SINCE 1946.
560
130
75
56
37
kW EU emission limits for variable speed engines.
2011 2012 2013 201401 October
2015 2016
Stage IIIA Stage IIIB Stage IV
Stage IIIA Stage IIIBStage IV
Stage IIIA Stage IIIB
Stage IIIA Stage IIIBLimit flex stage IIIB
3
The core concept of Zetor engines is always to en-sure maximum unification of parts within a par-ticular range. This reduces the range of essential spare parts. Engine operation is supported by an extensive service network in numerous countries all around the world.With every engine we make, considerable em-phasis is placed first and foremost on quality. All engines are tested on a test bench, and before being dispatched they must meet all prescribed production parameters. Each engine is furnished with a QUALITY CERTIFICATE.ZETOR TRACTORS a.s. makes every effort to meet the needs of its customers. It is ready to manufacture engines according to the individual
requirements of each customer, to modify engines for the most suitable operating mode and, if re-quired, to help put into practice any plans to use Zetor engines in the products of our customers.Zetor engines Z7205, Z1105, Z1205, Z1005, Z1305, Z1405 made in the power range from 48 kW to 86 kW are also based on a unified range. They meet the smoke limits ECE 24R 03 and the EU 77 / 537 / EC emission standard, the 2000 / 25 / EC Stage IIIA ac-cording to the directives of the EU, and the EPA nonroad Tier 3 applicable in the USA. To comply with the Stage IIIB emission limits, we offer the uni-fied engines Zetor Z1006, Z1306, Z1406, Z1506 and Z1606 in the power range from 71 to 100 kW.
Zetor engines are diesel engines – turbo-charged, four-stroke, in-line, vertical engines meeting the strictest environmental require-ments. The engines are water cooled with di-rect fuel injection. Engines currently being made for tractors are turbocharged engines with air-to-air intercooling. The cylinder heads are two-valve; all engines meeting Stage IIIB emission standard are equipped with a four-valve head. The forced feed lubrication of the
engine is provided either by a gear pump or a Gerotor-type pump. The valve motion is driven by helical gearing wheels, providing the precise drive of the injection pump and camshaft, and is adapted to drive hydraulic pumps. The engines are equipped with balancers and low-tempera-ture start devices. They are made in the follow-ing range of power:
STAGE IIIA. Z7205 – 48 kW. Z1105 – 56 kW. Z1205 – 65 kW. Z1005 – 71 kW. Z1305 – 79 kW. Z1405 – 86 kW
STAGE IIIB. Z1006 – 71 kW / 16 valves. Z1306 – 79 kW / 16 valves. Z1406 – 86 kW / 16 valves. Z1506 – 93 kW / 16 valves. Z1606 – 100 kW / 16 valves
ENGINES
ZETOR ENGINES
z7205 – 48 kW 65 HP
ENGINE – Z7205 – 48Rated power acc. to 2000 / 25 / EC kW/HP 47.6 / 65
Engine charging • turbocharger with intercooler
Intercooling • air-to-airOil cooling • yesNumber of cylinders • 4Engine size cm3 4,156Bore / Stroke mm 105 / 120Rated speed rpm 2,200High idle rpm 2,460Low idle rpm 800 ± 25Compression ratio • 17Injection sequence • 1-3-4-2Number of valves • 8Injection timing ° 12Specific consumption at max. torque with accessories
g/kW.h 225
Max. torque Nm 270.8Torque rise acc. to ECE R24 % 35.7
Engine lubrication • force gear pumpMax. specific oil consumption after 100 engine hours
g/kW.h 0.7
Oil pressure at rated speed and oil temperature of 80 °C
MPa 0.2–0.5
Min. oil pressure at 800 min-1 and oil temperature of 80 °C
MPa 0.08
Dry weight* kg 430Weight with accessories and media* kg 585
Cooling • liquidMechanical air fan • yesViscous clutch air fan • on requestEmission limit • STAGE IIIA
ENGINE CHARACTERISTICS (ECE R24)
1000 1240 1480 1720 1960 2200
40
50
45
25
35
30
235240
250255260
225230
245
220
210220
240250260270280
190200
230
180170
TOR
QU
E (N
m)
SPEED (rpm)
POW
ER (k
W)
SPEC
IFIC
FU
EL C
ON
SUM
PTIO
N (g
/kW
h)
Engine with accessories:. air cleaner . exhaust silencer . fan
* approximate value
5
z1105 – 56 kW 77 HP
ZETOR ENGINES
ENGINE CHARACTERISTICS (ECE R24)ENGINE – Z1105 – 56Rated power acc. to 2000 / 25 / EC kW/HP 55.6 / 76
Engine charging • turbocharger with intercooler
Intercooling • air-to-airOil cooling • yesNumber of cylinders • 4Engine size cm3 4,156Bore / Stroke mm 105 / 120Rated speed rpm 2,200High idle rpm 2,460Low idle rpm 800 ± 25Compression ratio • 17Injection sequence • 1-3-4-2Number of valves • 8Injection timing ° 12Specific consumption at max. torque with accessories
g/kW.h 222
Max. torque Nm 317.1Torque rise acc. to ECE R24 % 34.7
Engine lubrication • force gear pumpMax. specific oil consumption after 100 engine hours
g/kW.h 0.7
Oil pressure at rated speed and oil temperature of 80 °C
MPa 0.2–0.5
Min. oil pressure at 800 min-1 and oil temperature of 80 °C
MPa 0.08
Dry weight* kg 430Weight with accessories and media* kg 585
Cooling • liquidMechanical air fan • yesViscous clutch air fan • on requestEmission limit • STAGE IIIA
1000 1240 1480 1720 1960 2200
55
65
60
40
50
45
30
35
235240
250
225230
245
220
370380
350360
340330320
300310
280290
270
TOR
QU
E (N
m)
SPEED (rpm)
POW
ER (k
W)
SPEC
IFIC
FU
EL C
ON
SUM
PTIO
N (g
/kW
h)
Engine with accessories:. air cleaner . exhaust silencer . fan
* approximate value
z1205 – 64 kW 88 HP
ENGINE – Z1205 – 64Rated power acc. to 2000 / 25 / EC kW/HP 64.3 / 88
Engine charging • turbocharger with intercooler
Intercooling • air-to-airOil cooling • yesNumber of cylinders • 4Engine size cm3 4,156Bore / Stroke mm 105/ 120Rated speed rpm 2,200High idle rpm 2,460Low idle rpm 800 ± 25Compression ratio • 17Injection sequence • 1-3-4-2Number of valves • 8Injection timing ° 12Specific consumption at max. torque with accessories
g/kW.h 222
Max. torque Nm 370.7Torque rise acc. to ECE R24 % 38,6
Engine lubrication • force gear pumpMax. specific oil consumption after 100 engine hours
g/kW.h 0.7
Oil pressure at rated speed and oil temperature of 80 °C
MPa 0.2–0.5
Min. oil pressure at 800 min-1 and oil temperature of 80 °C
MPa 0.08
Dry weight* kg 430Weight with accessories and media* kg 585
Cooling • liquidMechanical air fan • yesViscous clutch air fan • on requestEmission limit • STAGE IIIA
ENGINE CHARACTERISTICS (ECE R24)
1000 1240 1480 1720 1960 2200
55
65
60
40
50
45
30
35
235240
250
225230
245
220
370380
350360
340330320
300310
280290
270
TOR
QU
E (N
m)
SPEED (rpm)
POW
ER (k
W)
SPEC
IFIC
FU
EL C
ON
SUM
PTIO
N (g
/kW
h)
Engine with accessories:. air cleaner . exhaust silencer . fan
* approximate value
7
z1005 – 70 kW 96 HP
ENGINE CHARACTERISTICS (ECE R24)ENGINE – Z1005 – 70Rated power acc. to 2000 / 25 / EC kW/HP 70.4 / 96
Engine charging • turbocharger with intercooler
Intercooling • air-to-airOil cooling • yesNumber of cylinders • 4Engine size cm3 4,156Bore / Stroke mm 105/ 120Rated speed rpm 2,200High idle rpm 2,460Low idle rpm 800 ± 25Compression ratio • 17Injection sequence • 1-3-4-2Number of valves • 8Injection timing ° 12Specific consumption at max. torque with accessories
g/kW.h 218
Max. torque Nm 401.3Torque rise acc. to ECE R24 % 36.5
Engine lubrication • force gear pumpMax. specific oil consumption after 100 engine hours
g/kW.h 0.7
Oil pressure at rated speed and oil temperature of 80 °C
MPa 0.2–0.5
Min. oil pressure at 800 min-1 and oil temperature of 80 °C
MPa 0.08
Dry weight* kg 430Weight with accessories and media* kg 585
Cooling • liquidMechanical air fan • yesViscous clutch air fan • on requestEmission limit • STAGE IIIA
1000 1240 1480 1720 1960 2200
65
75
70
50
60
55
40
45
235240
250
225230
245
220215
440450
420430
410400390
370380
350360
340330320
TOR
QU
E (N
m)
SPEED (rpm)
POW
ER (k
W)
SPEC
IFIC
FU
EL C
ON
SUM
PTIO
N (g
/kW
h)
Engine with accessories:. air cleaner . exhaust silencer . fan
ZETOR ENGINES
* approximate value
z1305 – 78 kW 107 HP
ENGINE – Z1305 – 78Rated power acc. to 2000 / 25 / EC kW/HP 78.4 / 107
Engine charging • turbocharger with intercooler
Intercooling • air-to-airOil cooling • yesNumber of cylinders • 4Engine size cm3 4,156Bore / Stroke mm 105/ 120Rated speed rpm 2,200High idle rpm 2,460Low idle rpm 800 ± 25Compression ratio • 17Injection sequence • 1-3-4-2Number of valves • 8Injection timing ° 12Specific consumption at max. torque with accessories
g/kW.h 218
Max. torque Nm 450.3Torque rise acc. to ECE R24 % 37
Engine lubrication • force gear pumpMax. specific oil consumption after 100 engine hours
g/kW.h 0.7
Oil pressure at rated speed and oil temperature of 80 °C
MPa 0.2–0.5
Min. oil pressure at 800 min-1 and oil temperature of 80 °C
MPa 0.08
Dry weight* kg 430Weight with accessories and media* kg 585
Cooling • liquidMechanical air fan • yesViscous clutch air fan • on requestEmission limit • STAGE IIIA
ENGINE CHARACTERISTICS (ECE R24)
1000 1240 1480 1720 1960 2200
70
80
75
55
65
60
45
50
235240
250255260265
225230
245
220
370380
350360
340330320
300310
290280270
TOR
QU
E (N
m)
SPEED (rpm)
POW
ER (k
W)
SPEC
IFIC
FU
EL C
ON
SUM
PTIO
N (g
/kW
h)
Engine with accessories:. air cleaner . exhaust silencer . fan
* approximate value
9
z1405 – 86 kW 117 HP
ENGINE CHARACTERISTICS (ECE R24)ENGINE – Z1405 – 86Rated power acc. to 2000 / 25 / EC kW/HP 86.2 / 117
Engine charging • turbocharger with intercooler
Intercooling • air-to-airOil cooling • yesNumber of cylinders • 4Engine size cm3 4,156Bore / Stroke mm 105/ 120Rated speed rpm 2,200High idle rpm 2,460Low idle rpm 800 ± 25Compression ratio • 17Injection sequence • 1-3-4-2Number of valves • 8Injection timing ° 9Specific consumption at max. torque with accessories
g/kW.h 226
Max. torque Nm 491Torque rise acc. to ECE R24 % 36.5
Engine lubrication • force gear pumpMax. specific oil consumption after 100 engine hours
g/kW.h 0.7
Oil pressure at rated speed and oil temperature of 80 °C
MPa 0.2–0.5
Min. oil pressure at 800 min-1 and oil temperature of 80 °C
MPa 0.08
Dry weight* kg 430Weight with accessories and media* kg 585
Cooling • liquidMechanical air fan • yesViscous clutch air fan • on requestEmission limit • STAGE IIIA
1000 1240 1480 1720 1960 2200
85
95
90
70
80
75
60
65
235240
250255
215
225230
245
220
380
400
440
460
480
500
520
540
340
360
420
320
300
TOR
QU
E (N
m)
SPEED (rpm)
POW
ER (k
W)
SPEC
IFIC
FU
EL C
ON
SUM
PTIO
N (g
/kW
h)
Engine with accessories:. air cleaner . exhaust silencer . fan
ZETOR ENGINES
* approximate value
1000 1240 1480 1720 1960 2200
40
60
50
70
55
45
65
75
235240
250255
225230
245
220215
380
360
460
320
340
400
420
440
TOR
QU
E (N
m)
SPEED (rpm)
POW
ER (k
W)
SPEC
IFIC
FU
EL C
ON
SUM
PTIO
N (g
/kW
h)
z1006 – 70 kW 96 HP
ENGINE – Z1006 – 70Rated power acc. to 2000 / 25 / EC kW/HP 70.3 / 96
Engine charging • turbocharger with intercooler
Intercooling • air-to-airOil cooling • yesNumber of cylinders • 4Engine size cm3 4,156Bore / Stroke mm 105/ 120Rated speed rpm 2,200High idle rpm 2,460Low idle rpm 800 ± 25Compression ratio • 17Injection sequence • 1-3-4-2Number of valves • 16Injection timing ° 11Specific consumption at max. torque with accessories
g/kW.h 213
Max. torque Nm 428.7Torque rise acc. to ECE R24 % 46.2
Engine lubrication • force GerotorMax. specific oil consumption after 100 engine hours
g/kW.h 0.5
Oil pressure at rated speed and oil temperature of 80 °C
MPa 0.2–0.5
Min. oil pressure at 800 min-1 and oil temperature of 80 °C
MPa 0.08
Dry weight* kg 430Weight with accessories and media* kg 585
Cooling • liquidMechanical air fan • yesViscous clutch air fan • on requestEmission limit • STAGE IIIB
ENGINE CHARACTERISTICS (ECE R24)
Engine with accessories:. air cleaner . particulate filter . fan
* approximate value
11
1000 1240 1480 1720 1960 2200
40
60
50
70
55
45
65
75
235240
250255
225230
245
220215
380
360
460
320
340
400
420
440
TOR
QU
E (N
m)
SPEED (rpm)
POW
ER (k
W)
SPEC
IFIC
FU
EL C
ON
SUM
PTIO
N (g
/kW
h)
z1306 – 78 kW 107 HP
ENGINE CHARACTERISTICS (ECE R24)ENGINE – Z1306 – 78Rated power acc. to 2000 / 25 / EC kW/HP 78.4 / 107
Engine charging • turbocharger with intercooler
Intercooling • air-to-airOil cooling • yesNumber of cylinders • 4Engine size cm3 4,156Bore / Stroke mm 105/ 120Rated speed rpm 2,200High idle rpm 2,460Low idle rpm 800 ± 25Compression ratio • 17Injection sequence • 1-3-4-2Number of valves • 16Injection timing ° 12Specific consumption at max. torque with accessories
g/kW.h 212
Max. torque Nm 461.3Torque rise acc. to ECE R24 % 40.4
Engine lubrication • force GerotorMax. specific oil consumption after 100 engine hours
g/kW.h 0.5
Oil pressure at rated speed and oil temperature of 80 °C
MPa 0.2–0.5
Min. oil pressure at 800 min-1 and oil temperature of 80 °C
MPa 0.08
Dry weight* kg 430Weight with accessories and media* kg 585
Cooling • liquidMechanical air fan • yesViscous clutch air fan • on requestEmission limit • STAGE IIIB
Engine with accessories:. air cleaner . particulate filter . fan
ZETOR ENGINES
* approximate value
TOR
QU
E (N
m)
SPEED (rpm)
POW
ER (k
W)
SPEC
IFIC
FU
EL C
ON
SUM
PTIO
N (g
/kW
h)
1000 1240 1480 1720 1960 2200
60
80
70
90
75
65
85
95
235240
250255
225230
245
220215
380
360
460
480
500
520
540
560
580
320
300
340
400
420
440
z1406 – 86 kW 117 HP
ENGINE – Z1406 – 86Rated power acc. to 2000 / 25 / EC kW/HP 86.2 / 117
Engine charging • turbocharger with intercooler
Intercooling • air-to-airOil cooling • yesNumber of cylinders • 4Engine size cm3 4,156Bore / Stroke mm 105/ 120Rated speed rpm 2,200High idle rpm 2,460Low idle rpm 800 ± 25Compression ratio • 17Injection sequence • 1-3-4-2Number of valves • 16Injection timing ° 12Specific consumption at max. torque with accessories
g/kW.h 211
Max. torque Nm 493Torque rise acc. to ECE R24 % 37.1
Engine lubrication • force GerotorMax. specific oil consumption after 100 engine hours
g/kW.h 0.5
Oil pressure at rated speed and oil temperature of 80 °C
MPa 0.2–0.5
Min. oil pressure at 800 min-1 and oil temperature of 80 °C
MPa 0.08
Dry weight* kg 430Weight with accessories and media* kg 585
Cooling • liquidMechanical air fan • yesViscous clutch air fan • on requestEmission limit • STAGE IIIB
ENGINE CHARACTERISTICS (ECE R24)
Engine with accessories:. air cleaner . particulate filter . fan
* approximate value
13
1000 1240 1480 1720 1960 2200
60
80
70
90
75
65
85
95
235240
250255
225230
245
220215
380
360
460
480
500
520
540
560
580
320
300
340
400
420
440
TOR
QU
E (N
m)
SPEED (rpm)
POW
ER (k
W)
SPEC
IFIC
FU
EL C
ON
SUM
PTIO
N (g
/kW
h)
z1506 – 93 kW 126 HP
ENGINE CHARACTERISTICS (ECE R24)ENGINE – Z1506 – 93Rated power acc. to 2000 / 25 / EC kW/HP 93.2 / 126
Engine charging • turbocharger with intercooler
Intercooling • air-to-airOil cooling • yesNumber of cylinders • 4Engine size cm3 4,156Bore / Stroke mm 105/ 120Rated speed rpm 2,200High idle rpm 2,460Low idle rpm 800 ± 25Compression ratio • 17Injection sequence • 1-3-4-2Number of valves • 16Injection timing ° 12Specific consumption at max. torque with accessories
g/kW.h 211
Max. torque Nm 551Torque rise acc. to ECE R24 % 41.4
Engine lubrication • force GerotorMax. specific oil consumption after 100 engine hours
g/kW.h 0.5
Oil pressure at rated speed and oil temperature of 80 °C
MPa 0.2–0.5
Min. oil pressure at 800 min-1 and oil temperature of 80 °C
MPa 0.08
Dry weight* kg 430Weight with accessories and media* kg 585
Cooling • liquidMechanical air fan • yesViscous clutch air fan • on requestEmission limit • STAGE IIIB
Engine with accessories:. air cleaner . particulate filter . fan
ZETOR ENGINES
* approximate value
1000 1240 1480 1720 1960 2200
60
80
70
90
75
65
85
95
235240
250255
225230
245
220215
380
360
460
480
500
520
540
560
580
320
300
340
400
420
440
TOR
QU
E (N
m)
SPEED (rpm)
POW
ER (k
W)
SPEC
IFIC
FU
EL C
ON
SUM
PTIO
N (g
/kW
h)
z1606 – 100 kW 136 HP
ENGINE – Z1606 – 100Rated power acc. to 2000 / 25 / EC kW/HP 100.2 / 136
Engine charging • turbocharger with intercooler
Intercooling • air-to-airOil cooling • yesNumber of cylinders • 4Engine size cm3 4,156Bore / Stroke mm 105/ 120Rated speed rpm 2,200High idle rpm 2,460Low idle rpm 800 ± 25Compression ratio • 17Injection sequence • 1-3-4-2Number of valves • 16Injection timing ° 12Specific consumption at max. torque with accessories
g/kW.h 212
Max. torque Nm 581Torque rise acc. to ECE R24 % 38.2
Engine lubrication • force GerotorMax. specific oil consumption after 100 engine hours
g/kW.h 0.5
Oil pressure at rated speed and oil temperature of 80 °C
MPa 0.2–0.5
Min. oil pressure at 800 min-1 and oil temperature of 80 °C
MPa 0.08
Dry weight* kg 430Weight with accessories and media* kg 585
Cooling • liquidMechanical air fan • yesViscous clutch air fan • on requestEmission limit • STAGE IIIB
ENGINE CHARACTERISTICS (ECE R24)
Engine with accessories:. air cleaner . particulate filter . fan
* approximate value
15
. ALTERNATORS WITH A POWER OF 14 V / 55 A, 14 V / 70 A OR 14 V / 95 A IN HIGH-POWER ENGINES.
. DOUBLE-DISK (FOR PTO CLUTCH ONLY) OR SINGLE-DISK ENGINE CLUTCH 310 MM IN DIAMETER IN THE LOW-POWER TYPES OF ENGINES. A SINGLE-DISK CLUTCH 350 MM IN DIAMETER WITH METALCERAMIC LINING IS USED IN THE HIGH-POWER TYPES OF ENGINES.
. ENGINE STARTERS WITH REDUCERS, WITH A POWER OF 12 V / 2.7 kW AND 12 V / 3.2 kW.
. WITH ExTERNAL HEATING OF COOLANT FOR STARTING IN TEMPERATURES AS LOW AS −30 °C, 230 AC / 2 kW.
Zetor z7205
Zetor z1105
Zetor z1205
Zetor z1005
Zetor z1305
Zetor z1405
Zetor z1006
Zetor z1306
Zetor z1406
Zetor z1506
Zetor z1606
ACCessories
ZETOR ENGINES
SUB
JEC
T TO
CH
AN
GE
. 0
7/20
13
DEALER
EXHAUST FUMES OUTLET
AIR INLET FROM INTERCOOLER
AIR OUTLET TO INTERCOOLER
AIR INLET FROM AIR FILTER
EGRINTERCHARGER
EGR VALVE
EXHAUST FUMES OUTLET
AIR INLET FROM INTERCOOLER
AIR OUTLET TO INTERCOOLER
AIR INLET FROM AIR FILTER
EGRINTERCHARGER
EGR VALVE
ENGINE DIMENSIONAL SKETCHES