Zero Defect Manufacturing CONSORTIUM - ForZDM Project · 2018-11-28 · "Zero Defect...
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Manufacturing companies face the challenge of delivering high quality products of increasing complexity, with limited use and waste of resources. "Zero Defect Manufacturing” (ZDM) is a recent paradigm aiming at going beyond traditional six-sigma approaches. The aim of the ForZDM project is to develop and demonstrate tools to support the rapid deployment of ZDM solutions in the industry and to design more competitive and robust multi-stage manufacturing systems. The ForZDM methodology expands current single process boundaries towards a production line perspective, which allows to contrast defects before, during and after their generation through diagnosis, preventive and corrective mechanisms, applied with real-time, medium term and long term control actions. DESCRIPTION DEMO CASES CONSORTIUM Coordinator: Dr. Davide Caputo · GKN Aerospace Norway Contact: [email protected] · www.forzdmproject.eu “This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 723698” Integrated Zero Defect Manufacturing Solution for High Value Adding Multi-Stage Manufacturing Systems Proposal contract number: 723698/H2020-FOF-2016 Jet Engine Shaft Medical Microcatheters Railway Wheelset “This leaflet reflect only the authors’ views and the Commission is not responsible for any use that may be made of the information contained therein” AEROSPACE MEDICAL RAILWAY MANUFACTURING INDUSTRY TECH. PROVIDERS & SYSTEMS INTEGRATORS RESEARCH INSTITUTIONS F rZDM With the involvement of the 4ZDM cluster partners An innovative Zero Defect Manufacturing methodology for reducing the number of defects and optimize production
Transcript of Zero Defect Manufacturing CONSORTIUM - ForZDM Project · 2018-11-28 · "Zero Defect...
Manufacturing companies face the challenge of delivering high quality products of increasing complexity, with limited use and waste of resources. "Zero Defect Manufacturing” (ZDM) is a recent paradigm aiming at going beyond traditional six-sigma approaches. The aim of the ForZDM project is to develop and demonstrate tools to support the rapid deployment of ZDM solutions in the industry and to design more competitive and robust multi-stage manufacturing systems.The ForZDM methodology expands current single process boundaries towards a production line perspective, which allows to contrast defects before, during and after their generation through diagnosis, preventive and corrective mechanisms, applied with real-time, medium term and long term control actions.
DESCRIPTION
DEMO CASES
CONSORTIUM
Coordinator: Dr. Davide Caputo · GKN Aerospace Norway Contact: [email protected] · www.forzdmproject.eu
“This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 723698”
Integrated Zero Defect Manufacturing Solution for High
Value Adding Multi-Stage Manufacturing Systems
Proposal contract number:723698/H2020-FOF-2016
Jet Engine Shaft
Medical Microcatheters
Railway Wheelset
“This leaflet reflect only the authors’ views and the Commission is not responsible for any use that may be made of the information contained therein”
AEROSPACE MEDICAL RAILWAY
MANUFACTURING INDUSTRY
TECH. PROVIDERS & SYSTEMS INTEGRATORS
RESEARCH INSTITUTIONS
F rZDM
With the involvement of the 4ZDM cluster partners
An innovative Zero Defect Manufacturing methodology for reducing the number of
defects and optimize production
PROJECT OVERVIEW
SYSTEM LEVEL ZDMENGINEERING AND
CONTROL
ZERO DEFECTGENERATION AND
PROPAGATION CYBERPHYSICAL SYSTEMS
DISTRIBUTEDPRODUCTION AND
EQUIPMENTCONTROL SYSTEM
ON-LINEMULTI-SENSOR
DATA GATHERING
HUMAN IN THE LOOP
BIG DATA ANALYTICSFOR INTER-STAGECORRELATION
ANALYSIS
DATA INTEGRATION
AND KMPLATFORM
ForZDM will be based in the following pillars:
1. Flexible data acquisition system [different sensor systems]2. New data analysis tool [correlation & root cause analysis] 3. Cyber Physical Systems for defect generation & propagation [Defect avoidance solutions & compensation policies before end of the line]4. Overall optimization of inspection, control and corrective actions [system level]5. Custom HMIs [adaptation of production targets and line management strategies]6. Distributed control system [quality and logistics optimization]
F rZDM
![”Zero defects” and Zero Zero defects” and ”Zero nonconformities ... The critical defect is the defect which can have serious consequences on consumers [2, 58]](https://static.fdocuments.in/doc/165x107/5ab8a97e7f8b9a28468d1bdf/zero-defects-and-zero-zero-defects-and-zero-nonconformities-the.jpg)
