ZD10 (Zigzag Device) Check Book ZD10 (Zigzag Device) Sunstar Precision Co.,Ltd.

ZD10 (Zigzag Device)

Check Book


Sunstar Precision Co.,Ltd.Sunstar Precision Co.,Ltd.

YES NO


ZD10 (Check Sheet)

Confirmation of parts

Check Point

Installation

Trouble-Shooting

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Machine model confirmation· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

1. Write down ZD10 Model No. and S/N.

Model No. :

S/N :

Install date :

Technicain :

Note :

- 1 - Sunstar Precision Co.,Ltd.

YES NO

<NOTE>


ZD10 (Check Sheet)


Check Point

Installation

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1. Is quantity and quality of ZD10 OK?

◆ L-Type : EA, R-Type : EA


YES NO


<Control B/D> <ZD10 B/D> <Lifting B/D>

<NOTE>

2. Is quantity of the boards for ZD10 prepared properly?

◆ SQ B/D : EA, Control B/D : EA, Lifting B/D EA

ZD10 (Check Sheet)


Check Point

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YES NO

<NOTE>

3. Do you prepare all cables for ZD10?

① Control B/D ↔ Can communication connecting cables

② Sub control B/D ↔ Tension unit connecting cables

③ Sub control B/D ↔ Jump Sol. connecting cables

④ Zigzag motor connecting cables


Control B/D ↔ Can communication cables

Sub control B/D ↔ Tension unit connectingcable

Sub control B/D ↔ Jump Sol. Connectingcable

Zigzag motor

Connecting cable

Zigzag encoder Connecting cable

ZD10 (Check Sheet)


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YES NO

<NOTE>

3. Do you prepare all cables for ZD10?

⑤ Zigzag encoder connecting cable

⑥ ZD10 B/D ↔ Air pressure Sol. power cable

⑦ Air pressure Error detection cable

⑧ ZD10 B/D ↔ SQ lifting B/D connecting cable


<ZD10 B/D ↔ <Air pressure Error detection cable> <ZD10 B/D ↔ Air pressure Sol. Power cable> SQ lifting B/D connecting cable>

ZD10 (Check Sheet)


Check Point

Installation

Trouble-Shooting

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- 6 - SUNSTAR 특수정밀㈜

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ZD10 (Check Sheet)


Check Point

Installation

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4. Do you prepare the parts of air pressure for ZD10?

① Nipple(KQ2T06-04) and Nipple for branch (KQ2t06-00)

② Black and invisible tubes

③ Air pressure Sol.

④ Filter regulator and air pressure Sol. connecting hose

< For #1 HEAD> <For normal HEAD> <For the last HEAD>

① Nipple <For branch>

↑ ② Tubes

← ③ Air pressure Sol.

→ ③ Filter regulator

Air pressure Sol. hose

YES NO


Setting Jig (3~8mm) Needle drop point Jig pin

5. Do you prepare tools and jigs for installation?

<NOTE>


Check Point

Installation

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Confirmation of parts · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

ZD10 (Check Sheet)


YES NO


Installation method · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

1. Did you use water hose and level gauge when adjusting level?

<NOTE>


Check Point

Installation

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ZD10 (Check Sheet)

2. DO you check important Check point of ZD10(assy)?

① Do you check state of bolt screwing and scratch and chopping?

② Does the wheel spring fine?

③ Is there no jamming on lifting slide?

④ Is the motor cable connecting fine?

⑤ Is the belt tention fine?

⑥ Are the nipple and cover attached properly?

⑦ Is the air entrance fine?

YES NO

<NOTE>




Check Point

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ZD10 (Check Sheet)


3. Did you attach jumper pin(end resistor) on control B/D and the last SQ B/D?

① Did you attach jumper pin(end resistor) only on the last Head’s SQ B/D?

② Did you attach proper control B/D and ZD10 B/D?

YES NO

<NOTE>


ZD10 (Check Sheet)



Check Point

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4. Did you connect cables of control B/D and SQ B/D correctly?

① Is there no missing cables?

② Is there no bad connection?

YES NO

<NOTE>


ZD10 (Check Sheet)



Check Point

Installation

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5. Did you check all check list of air pressure tube process?

① Did you check connecting state of nipple and connecting plugs only with the first and last head’s nipples?

② Is the air pressure hose connected with nipple completely?

③ Did you check air pressure of Sol. and filter regulator perfectly?

YES NO


<NOTE>

ZD10 (Check Sheet)



Check Point

Installation

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6. Did you check all check list of attaching device?

① Did you use proper ZD10 needlebar and needle?

② Did you set needlebar correctly?

③ Did you set needle drop point setting by using Jig?

④ Is there no missing parts?

YES NO

<NOTE>


ZD10 (Check Sheet)



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7. Was ZD10 setting set properly to specification?

① L-Type R-Type Both-Type Extension

② When origin setting, are cord thread point and state of pulley collar screw good?

③ Did you set OP.Box setting correctly?

YES NO

<NOTE>


ZD10 (Check Sheet)



Check Point

Installation

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Check Point · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

1. Did you check all check list of SQ40i Check Point confirmation?

① Is the finger valve entrance derection right?

② Did you set driving belt tension correctly by using Jig?

YES NO


<NOTE>

ZD10 (Check Sheet)


Check Point

Installation

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Check Point · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·


③ Is nipple cover “B” in the center of nipple?

④ Is angle of nipple cover “A” and “B” right angled?

YES NO

<특이사항>


ZD10 (Check Sheet)


Check Point

Installation

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Check Point · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·


⑤ Did you use zigzag needlebar, and standard needle?

⑥ Is there no missing parts?

YES NO

<NOTE>


ZD10 (Check Sheet)


Check Point

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Trouble - Shooting · · · · · · · · · · · · · · ·· · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

YES NO


ZD10 (Check Sheet)


Check Point

Installation

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1. Is there any strange symptom?

(When there is strange symptom, write down about the symptom in detail.)

<NOTE>


ZD10 (Zigzag Device) Check Book ZD10 (Zigzag Device) Sunstar Precision Co.,Ltd.

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