Z-25/8 Z-20/8 Z-20/8N - Manuals - Genie liftmanuals.gogenielift.com/Parts And Service...

Serial Number Range

Z-25/8Z-20/8Z-20/8N

Part No. 41315

Rev C17

October 2013

2 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

October 2013

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 3

October 2013

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Decals and Paint101.1 Decals and Paint........................................................10

200 Drive Chassis Components201.1 Steer/Drive Axle Linkage and Wheels.......................14

202.1 Battery Charger Installation.......................................16

203.1 Battery Pack Installation............................................18

204.1 Non-Steer Axle, Level Sensor, Horn and Brake ReleaseInstallation...........................................................................20

205.1 Electronic Control Module Installation.......................22

206.1 Ground Controls Installation......................................24

207.1 Function Manifold......................................................26

208.1 Hydraulic Power Unit.................................................30

209.1 Hydraulic Installation (after December 1997)............32

210.1 Hydraulic Installation (before January 1998).............34

211.1 Power Cables, Drive Chassis....................................36

212.1 Hydraulic Hoses and Fittings (after December1997)...................................................................................38

213.1 Hydraulic Hoses and Fittings (before January 1998)..42

300 Boom Components301.1 Boom.........................................................................46

302.1 Jib Boom and Jib Rotator Installation........................48

303.1 Jib Boom Manifold.....................................................50

400 Platform Components401.1 Platform Installation (S-25/8 from SN 170)................52

401.1 Platform Installation (Z-20/8 from SN 105)................54

401.1 Platform Installation (Z-20/8N from SN 1159)...........56

402.1 Platform Installation (Z-20/8 to SN 104)....................58

402.1 Platform Installation (Z-20/8N to SN 1158)................62

402.1 Platform Installation (Z-25/8 to SN 169)....................66

403.1 Platform Controls, View 1 (Z-20/8 from SN 105).......70

403.1 Platform Controls, View 1 (Z-20/8N from SN 1159)....72



404.1 Platform Controls, View 2 (Z-20/8N from SN 1159)....78


405.1 Platform Controls, View 1 (Z-20/8 to SN 104)............82

405.1 Platform Controls, View 1 (Z-20/8N to SN 1158).......84



406.1 Platform Controls, View 2 (Z-20/8N to SN 1158).......90


407.1 Joystick Controller, Drive/Steer Functions.................94

500 Accessories501.1 Alarm and Beacon Package......................................96

502.1 Airline to Platform......................................................98

IndicesPart Number Index.............................................................100

Part Description Index.......................................................103

Cross ReferencesFittings Cross Reference...................................................108

4 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

October 2013

Table of Contents

This Page Intentionally Left Blank

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 5

October 2013

Table of Contents (continued)

6 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

October 2013

Notes

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 7

October 2013

Parts Stocking List

8 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

October 2013

How To Order Parts

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 9

October 2013

Fax Order Form

10 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

100 Decals and Paint October 2013

101.1 Decals and Paint

Description Qty.Part No.Item

PAINT,AEROSOL,GENIE GRAY***1268--

PAINT,AEROSOL,BRIGHT BLUE***1484--

WET PAINT,GENIE BLUE61361--

WET PAINT,GENIE GRAY61362--

DECAL,NOTICE, MAX CAP 400LBS..................................................1

449831

DECAL,NOTICE,MAX LOAD 500LBS..................................................1

37052--

DECAL, NOTICE, MAX CAP 440LBS..................................................1

44248--

DECAL,WARN,CRUSH HAZARDPLAT................................................2

281772

DECAL,WARN,FALL HAZARD........1281813

DECAL,COSMETIC,GENIEZ-20/8..............................................2

629354

DECAL,COSMETIC,GENIEZ-20/8N............................................2

629364

DECAL,COSMETIC,GENIEZ-25/8..............................................2

629374

SERIAL # LABEL,MYLAR 4X8***.....1770465

DECAL,WARN,CRUSH HAZARDHAND..............................................3

281616

DECAL,COSMETIC,GENIEBOOM,VERT...................................1

529687

DECAL, NOTICE, TIRE SPECS......4442398

DECAL, PLATFORM CONTROLPANEL

721739

Z-20/8 from SN 135

DECAL, PLATFORM CONTROLPANEL

41323--

Z-20/8 to SN 134

DECAL,DANGER,GEN SAFETYRULES*...........................................2

3270010

DECAL, DANGER,TIP-OVER..........14476811

DECAL,POWER TO PLATFORM115V................................................2

2823512

DECAL,POWER TO PLATFORM230V................................................2

28174--

DECAL,NOTICE,OPER INST,PLAT................................................1

4424013

DECAL,WARN,IMPROPEROPERATION....................................1

2823614

DECAL,INSTRUCT,FOOTSWITCHOPER..............................................1

2816515


DECAL,LABEL,MANUAL NOTHERE...............................................1

2817616

DECAL, WARNING, CRUSHING HAZ4630517

DECAL,NOTICE,SIDE FRC150,ANSI.........................................1

3705118

ANSI and CSA models

DECAL,INSTR,SIDEFRC/WIND,AUS...............................1

4498618

CE models

DECAL,INSTR,SIDEFRC/WIND,AUS...............................1

44986--

CE models

DECAL,DANGER,BRAKE RELSAFETY*.........................................1

4422019

DECAL,DANGER,NOSMOKING***...................................1

2817120

DECAL,COMPARTMENTACCESS..........................................1

2817521

DECAL,DANGER,ELECTHAZARD,PLUG...............................1

3150822

DECAL,LABEL,PWR TO CHARGR115V................................................1

4498023

DECAL,LABEL,PWR TO CHARGR230V................................................1

43658--

DECAL,USE DEXRON***................12815724

DECAL,DANGER,ELEC.HAZ.STAYCLR.................................................2

2756425

DECAL, DANGER, TIP-OVER,BATTR.............................................2

4423826

DECAL,DANGER,BATTERYSAFETY***......................................2

3178827

DECAL,DANGER,TIP-OVER,TRAYS.24473728

DECAL,NOTICE,BATTERYCONNECT.......................................2

4423729

DECAL,NOTICE,CHARGERINSTRUC.........................................2

3178530

DECAL, GROUND CONTROLPANEL.............................................1

7217431

DECAL,NOTICE,BATTERYCABLES..........................................2

2837232

DECAL,NOTICE,HAZARDOUSMAT'LS*...........................................1

2816433

DECAL,NOTICE, GRD OPERINSTRUC.........................................1

4365334

DECAL, LABEL, DIRECTIONARROWS.........................................2

4424235

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 11

100 Decals and PaintOctober 2013

101.1 Decals and Paint


DECAL,DANGER DO NOT ALTERSWTC..............................................1

3106036

12 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

100 Decals and Paint October 2013

101.1 Decals and Paint(continued)


Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 13

100 Decals and PaintOctober 2013

101.1 Decals and Paint(continued)

14 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

200 Drive Chassis Components October 2013

201.1 Steer/Drive Axle Linkage and Wheels


BEARING,FLANGED,.50 IDX.75--

ZERK,GREASE,1/8 NPT.................2286461

CAP,FINISHING,BLACK..................2471892

BOLT,SHOULDER, 3/8-16...............2425963

WASHER,FINISHING CAP,.5".........2425394

PAD,REST,2"THICK,W/STUDS*......1569275

NUT,NYLOCK,3/8-16.......................248286

PIN,CLEVIS,1 X 2.5 LG...................3194407

RUE RING 1.00...............................3743898

SEAL KIT,42406,STEER.CYL,TEXAS484019FOR CYLINDER 94036

SEAL KIT,2.0" BORE CYLINDERS**590769FOR CYLINDER 59059

SEAL KIT,2" BORE,1" ROD***........1591699FOR CYLINDER 59154 AND 59302

CYLINDER,STEERING,Z20/25**%%..................................................1

940369

2 FITTINGS 48904 ARE REQUIREDWHEN REPLACING 59302, 59154OR 59059

BEARING,1.00IDX1.25ODX1.00L....22581710

BELLCRANK ASSY,STEERINGZ20..................................................1

5801311

includes 2 each index number 10; fromSN 776

STEER SYSTEM ENHANCEKIT,Z20N..........................................1

5809811

to SN 775

BELLCRANK ASSY.,Z20W/Z25......19100011includes 2 each index number 10

STEERING ENHANCE KIT,Z20W,Z259400711

BOLT,SHOULDER 5/8-11X1.860.....44258912

NUT,NYLOCK,5/8-11.......................2602413

BEARING,FLANGED,.50 IDX.75.....24264014Ato SN 774

BEARING,FLANGED,.75ID X1.00..................................................2

4264114B

from SN 775

STEER LINK KIT W/BEAR'G Z20....24481915Ato SN 774; includes 2 each indexnumber 14A

STEER LINK KIT W/BEAR'G Z20....25801515Bfrom SN 775; includes 2 each indexnumber 14B

YOKE WELDMENT.........................216to SN 114; consult factory


STEERING YOKE,FINALWELDMENT....................................2

4265016

from SN 115

DRIVE MOTOR,WHITE RE24SERIES*..........................................2

3671717

includes castle nut and key

NUT,CASTLE,1.125-18 UNEF.........24478017

KEY,RECTANGULAR,.31X.28X1.25"*.24478117

SEAL KIT,DRMTR.GS15/19,Z20***......................2

4478217

BEARING,DRIVE MOTORGS15/19..........................................2

4478317

SCREW,SHC,1/2-13 X 3.5..............82279018

WASHER,FLAT,.5 HARDENED.......81306619

NUT,NYLOCK,1/2-13.......................8619820

TIRE/WHL,NON-MARK Z20TRACTION......................................2

3683821

PIN,COTTER,.156 X 2.5..................24207922

NUT,CASTLE,1.125-18 UNEF.........24478023

BEARING,2.00IDX2.25ODX2.00L....44201424

WASHER,THRUST,2.0 X 3.0 X.188..................................................2

3693725

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 15

200 Drive Chassis ComponentsOctober 2013

201.1 Steer/Drive Axle Linkage and Wheels

16 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


202.1 Battery Charger Installation


CHARGER,48V,110VAC,60H,25A54794--

CHARGER,48V,200-250VAC,50H,25A54795--

CHARGER,48V,200-250VAC,60H,25A54796--

CHARGER,48V,100-125VAC,60H,25A54797--

SCREW,CHARGER COVER,#10 X.5......................................................8

405371

CAPACITOR,6MFD,660VAC-CHARGR*.................1

13008-32

FUSE ASSY-BOOM CHARGER......113008-63

HEATSINK ASSY W/DIODES(23442)............................................1

272624

SCREW,HEATSINK/DIODEASSY...............................................2

405385

WASHER,FLAT,MS,#10,Y...............261466

NUT,NYLOCK,10-32........................261787

TRNSFRMR(36316 &17)(41898&99).................................................1

403988

TRANSFORMER,CHARGER36314/41896.1405238

TRANSFORMER,CHARGER36315/41897.1405248

SCREW,HHC,1/4-20 X 1.................668889

WASHER,FLAT,USS,1/4"Y..............8663810

NUT,NYLOCK,1/4-20.......................4609111

COVER ASSYW/DECAL,CHARGER,Z20..............1

4625512

COVER ASSYW/DECAL,CHARGER,Z20..............1

4625612

GROUND STRAP,12"LG***.............19631713

CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1

705614

LOCKNUT,ELEC,1/2"......................1693515

PLUG,ELECTRICAL,DOMESTIC.....1659516

AMMETER-BOOM CHARGER.......113008-517includes mounting hardware andbracket

WASHER,LOCK,.25........................4635618

SCREW,TIMER,#8 PHMS X.375.....24053619

WASHER,LOCK,#10, CHARGERFUSE...............................................2

4053420

RELAY,CHARGER TIMER...............11807821

RELAY,CHARGER.TIMER(19531/32)...........................1

1953321

TIMER (23442)(41896)(36314).......12726321

TIMER(24059,41897,41898,41899).12783021


CASE COVER ONLY18710/18720....................................1

4053222

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 17


202.1 Battery Charger Installation

18 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


203.1 Battery Pack Installation


NUT,LOCKING-LG.FLANGE,1/4-20.16185041

SCREW,HHC,1/4-20 X 1.25..........2089152

Ref. Battery Cable Assemby..........203refer to section 211.1

FUSE BLOCK, ANN & ANL FUSE...2667174

FUSE,300 AMP,VERY FASTACTING...........................................2

131045

BOOT,CABLETERM,MED.RED,4/0.....................16

89106

BATTERY BOX ASSY W/DECALS,Z20..................................................2

448237

includes index number 8 and 2 eachindex number 9 and 10

SPACER,BATTERY CATCHBOLT................................................2

369938

SCREW,HHC,1/4-20 X 1.75............466379

WASHER,LOCK,.25......................12635610

WASHER,FLAT,USS,1/4"Y..............4663811

SCREW,SHS,1/4-20 X.75,ZINCPLT....................................2

4237712

SCREW,FHM,10-24 X .75...............22104713

SPRING,EXTENSION,.36 X 1.25.....23657414

SCREW,SHS,3/8-16 X.375,ZINC.....24237515

CATCH,BATTERYBOX,MACHINED.............................2

4201116

PIN,ROLL,.188 X .75.......................2660817

SCREW,SHS,10-24 X .625..............2658418

BOLT,ROLLER,.470"(SHORT).........83570619

ROLLER,PLASTIC,AWP96**...........83801620

NUT,LP NYLOCK,3/8-16.................8771321

WASHER,FLAT,USS,3/8",Y.............4609722

SHIM,SIDE PAD 16GA,.44 SLOT.....442314231

WEAR PAD,BATTERY BOX.............43699924

WASHER,FLAT,USS,5/16",Y...........4539725

CONN HOUSING SBX175, BATT....112813826

BATTERY CABLE,BATTPACK,RS,Z20..................................1

4482626

BATTERY CABLE,BATTPACK,LS,Z20...................................1

4482726

BATTERY,T105 W/LPT,3CAP,DRY**.......................................8

7650227


Footnotes 1: Quantity listed for this item is approximate.Actual quantity may vary to ensure proper fit.

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 19


203.1 Battery Pack Installation

20 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


204.1 Non-Steer Axle, Level Sensor, Horn and Brake Release Installation


NUT,NYLOCK,3/8-16.......................548281

WASHER,FLAT,USS,5/16",Y...........453972

SENSOR,LEVEL 3 DEG**...............1424393CE Models

SENSOR,LEVEL 4.5***...................1445863ANSI and CSA Models

Level Sensor, 4.5°, 1.5 SecondDelay...............................................1

745483

ANSI and CSA Models

SENSOR,LEVEL 3 DEG**...............142439--CE Models

SCREW,HHC,1/4-20 X 1.................268884

NUT,NYLOCK,1/4-20.......................260915

TILT SENSOR TESTTOOL(SERVICE).............................1

449956

includes lanyard

BRACKET,TILT ALARM...................1426787

WING NUT,NYLON,3/8-16..............2561728

PLATE-TOP ACCESS WITHGASKET..........................................1

940069

GASKET,TOP ACCESS PLATE.......142684--

NUT,NYLOCK,1/2-13.......................8619810

WASHER,FLAT,.625 HARDENED....81306411

PLUG,NYLON 1.12 BLACKDOMED...........................................2

4538512

BRAKE,AUSCO,11000 LBS-IN**.....27429713AThe Mico brake (PN 36841) usedbefore serial number 1232 is no longeravailable. When replacing brakes withPN 74297, both brakes must bereplaced. DO NOT MIX & MATCH.Customer will need to also order PN42360, Qty 8.

NUT,CASTLE,1.125-18 UNEF44780--

KEY,RECTANGULAR,.31X.28X1.25"*44781--

SEAL KIT (66419, 66416, 74297)88000--

BRAKE, MICO (36841)13BComponent no longer available. Referto item 13A, above.

NUT,CASTLE,1.125-18 UNEF44780--

KEY,RECTANGULAR,.31X.28X1.25"*44781--

SEAL KIT,BRAKE,MICO***44828--for Mico brake 36841

BEARING,BRK,MICO **44829--for Mico brake 36841


LINING KIT, BRAKE,MICO 36841**44830--for Mico brake 36841

SCREW,SHC,1/2-13 X 4 ZINC........84236014

TIRE/WHL,NON-MARK Z20TRACTION......................................2

3683815

PIN,COTTER,.156 X 2.5..................24207916

WASHER,LOCK,#10, CHARGERFUSE...............................................2

4053417

BRACKET,HAND PUMP MOUNT....14217318

VALVE,CHECK,PILOTOPERATED***.................................1

4421719

SEAL KIT-FOR PN. 44217...............144233--

VALVE,HAND PUMP**....................14421820

SEAL KIT, VALVE............................144224--

VALVE,SHUTTLE............................14421621

SEAL KIT-FOR PN.44216...............144235--

MANIFOLD,BRAKE RELEASE.......14209322includes index numbers 19, 20 and 21

SCREW,HHC,3/8-16 X 2.5..............2817823

HORN KIT,24V................................14521224

SWITCH,LIMIT,W/6.25"SPRINGARM.................................................1

88356-1276325

includes squeeze connector

CONN. SQZ PG11 .30-.40W/ORING........................................1

110650--

Screw - PHM, 10-32 x 1.75 inches,GR 2................................................2

4497526

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 21


204.1 Non-Steer Axle, Level Sensor, Horn and Brake Release Installation

22 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


205.1 Electronic Control Module Installation


GASKET,COVER PLATE,Z20..........1423831

COVER,CONTROLMODULE,Z-20.................................1

462312

includes index number 1

SCREW,HHC,3/8-16 X 1.................461753

WASHER,LOCK,.375......................460214

WASHER,FLAT,USS,5/16",Y...........253975

MOUNTINGPLATE,CONTROLLER,Z20.............1

462596

SCREW,HHC,1/4-20 X .5................873397

WASHER,LOCK,.25........................863568

WASHER,FLAT,USS,1/4"Y..............866389

CONTROLL.DC MTR.SPD275AMP...........................................1

3684410

SCREW,RHM,10-32 X .75...............2660611

WASHER,LOCK,#10 PLTD.............2660712

WASHER,FLAT,MS,#10,Y...............4614613

BRACKET, RELAY MOUNTING......21981514

CONTACTOR,DRIVE,24V,180A***...17426715

SPRING, RETURN (FOR 74267).....17446815

FIXED CONTACT (FOR 74267)......17446915

MOVING CONTACT (FOR PN74267).............................................1

7447015

CONTACT,MOVING,19549RELAY...12226216

CONTACT,STATIONARY,19549RELAY.12226316

CONTACTOR,AUX PUMP24V,80A***.......................................1

7426816

SPRING, RETURN (FOR 74268).....17449516

M4 X 5 PHILLIPS(CHEESEHEAD).............................2

2254217

FUSE,100 AMP,VERY FASTACTING...........................................1

3635518

SCREW,FHM,10-32 X .75...............21762619

FUSE BLOCK, ANN & ANL FUSE...16671720

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 23


205.1 Electronic Control Module Installation

24 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


206.1 Ground Controls Installation


SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................3

60191

WASHER,FLAT,USS,5/16",Y...........353972

NUT,NYLOCK,3/8-16.......................148283

BASE,WITHOUT CONTACTS.........1668214

CONTACT,NC..................................266818--


CONTACT,N.O.................................266816--

CABLE ASSY,Z20...........................1423856

SCREW,PHILLIPS,PHM,10-32 X.75....................................................1

498167

WASHER,FLAT,MS,#10,Y...............661468

NUT,NYLOCK,10-32........................561789

HOUR METER,10-80 VOLTS***......11950610includes mounting bracket

KIT,KEYSWITCH SVC BB & SMBOOM

12251211


KEYSWITCH,CONTACTS LOCK122366--

KEY,SINGLE***21982--

KEYSWITCH,3POS.MNTND.DRWKEY**...........................................1

66811--

includes keyswitch and two keys, notincluded: base or contacts.

KIT,ESTOP SVC BB&SM BOOM.....112251412includes index number 4

E-STOP BUTTON............................16681212

E-STOP BUTTON............................166812--

BOOT,TOGGLESWITCH,SHORT*............................5

2724613

DIN RAIL,6.38"................................24231514

PLASTIC END STOP......................42597415

RELAY,SOCKET,OMRON................33360816

CLIP,SPRING,POTTER BRUMFIELD4261717from SN 114

RELAY,HOLD DOWN,OMRON33609--to SN 113

RELAY,POTTER BRUMFIELD 24V **4261618from SN 114

RELAY,POTTER BRUMFIELD 24V **42616--to SN 113

TERMINAL RAIL...........................265621319

TERMINAL STRIP END PLATE......12583720


CLAMP,0.75,#12 X 1/4,RUBCUSH..............................................1

1326821

GASKET,GROUND CONTROLPNL,Z20..........................................1

4238422

GROUND CONTROL PANELW/DECAL........................................1

4494023


SCREW,RHM,10-32 X .5.................2509424

WASHER,LOCK,#10 PLTD.............4660725

SCREW,RHM,10-32 X .75...............2660626

SWITCH TOGGLE ASSY DPDT 3PMOM................................................3

12820227

includes mounting fasteners

SWITCH,TOGGLE,DPDT,3POSMOMEN...........................................3

16397-S27


SWITCH,TOGGLE SPDT,2POSMOMEN...........................................1

42730-S28


SWITCH,TOGGLE,SPDT,3POSMOMEN*.........................................1

13037-S29


ASSY, CIRCUIT BREAKER 10A.....214709330includes mounting fasteners

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 25


206.1 Ground Controls Installation

26 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


207.1 Function Manifold


Relief ValveABoom Down

Solenoid ValveBSteer Left/Right

Check ValveCAuxiliary Pump

Relief ValveDSteering Circuit

Orifice, PlugEBrake Circuit

Solenoid ValveFHigh/Low Drive Speed

Shuttle ValveGBrake Circuit

Solenoid ValveHPump Unload

Solenoid ValveIJib/Rotate Bypass

Relief ValveJDrive Counterbalance

Solenoid ValveKDrive Reverse

Orifice, PlugLBrake Circuit

Solenoid ValveMSteer Circuit

Solenoid ValveNBrake Release

Solenoid ValveODrive Forward

Flow RegulatorPSteer/Jib Rotate

Check ValveQAuxiliary Pump

Relief ValveRSystem Relief

Solenoid ValveSBoom Down

Solenoid ValveTBoomUp

O-RING KIT,FIELD SVC,ALL PROD*28750--

PLUG AND CAP KIT-SERVICE,37ø**33994--

MANIFOLD,MAIN, Z20/836864--

SEAL KIT, VALVE, #101101941

VALVE,RELIEF,1500 PSI***.............1449501



COIL,SOLENOID,20V W/DIODE,#10......................................1

404222

VALVE,SOLENOID,20V W/DIODE.............................................1

449552

NUT,SOLENOID VALVE..................1529432

VALVE,SOLENOID,W/O COIL.........1749072

VALVE,CHECK, 50 PSI...................2455433

SEAL KIT, VALVE749023


VALVE,RELIEF 2000 PSI................1454914

DIAGNOSTIC FEMALEQ-DSCNT........................................1

202245

CAP,DIAGNOSTIC NIPPLE.............1488805

NIPPLE,DIAGNOSTIC,#4PORT***..........................................1

489975

PLUG,ORIFICE,0.030 (50684)........2527246


404227

VALVE, SOLENOID, 20 VW/DIODE.........................................1

449527


VALVE,2POS 4WAY W/O COIL.......1749097

VALVE,SHUTTLE***........................1454838

COIL,SOLENOID,20V W/DIODE,#8*.......................................3

404139

VALVE,SOLENOID 20VW/DIODE.........................................3

449569

NUT,SOLENOID,2POS 3WAY.........3459129

VALVE, SOLENOID, W/O COIL.......3749019

SEAL KIT, VALVE749029


4041310

VALVE,SOLENOID,2POS 2WAYN.O.*................................................1

4499810


VALVE, 2WAY SOLENOID W/0COIL................................................1

7491010

SEAL KIT, SOLENOID VALVE8929710


4042211

VALVE,SOLENOID,20V W/DIODE.............................................2

4495311

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 27


207.1 Function Manifold



VALVE, 2POS 3WAY, W/O COIL.....27490811


VALVE,FLOW REGULATOR .75......11891212

SEAL, CHECK VALVE7204912


VALVE,RELIEF (45028MANIFOLD)*...................................1

4577913


4041314

VALVE,SOLENOID,20V W/ DIODE**......................................................2

4495414


SEAL KIT,SOLENOID VALVE7204314

VALVE, SOLENOID, W/O COIL.......27489914

28 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


207.1 Function Manifold(continued)


Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 29


207.1 Function Manifold(continued)

30 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


208.1 Hydraulic Power Unit


POWER UNIT ASSEMBLY (Z-20)65635--

MOTOR,48VDC...............................1368431includes index numbers 2 through 4

BEARING,MOTOR,36843,BRUSHEND*................................................1

447781

BEARING,MOTOR,36843, FANEND.................................................1

449631

MOTOR LEAD ASSY KIT, 36843.....1462611

SPRING,MOTOR BRUSH, 36843....4449602

BRUSH,MOTOR,36843...................4449613

MOTOR HEADBAND,36843............1449624

SCREW,HHC,M10 X 30MM,...........2440645

WASHER,LOCK,M10......................2227006

GEAR PUMP,2 SECT, 8CC X4CC.................................................1

566527

from SN 125

PUMP KIT, Z20N***.........................1567357to SN 124

SEAL KIT-TANDEM PUMP 55940....1622157

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 31


208.1 Hydraulic Power Unit

32 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


209.1 Hydraulic Installation (after December 1997)


--

SCREW,HHC,1/4-20 X 1.................568881

WASHER,LOCK,.25........................563562

HOSE CLAMP,11 IN........................1429443

POWER UNIT,AUX PUMP24VDC.............................................1

361794

VALVE,CHECK (36179)...................1371864

SEAL KIT, 37185 PUMP..................1371874

COUPLER, PUMP / MOTOR(36179)............................................1

371924

CAP W/DIPSTICK...........................15component no longer available

5/16-18 X .75LG.FLG.LCK.SCREW...................10

185066

WASHER,FLAT,USS,1/4"Y............1166387

FILTER,ELEMENT,10MICRON,42682...............................1

526278

FILTER ASSY,RETURN..................1T1092818

HOSE,RET.FILTER DWN TUBERUBBE............................................1

429299

TANK,HYDRAULIC,7 GALLON.......14268010

Ref. Function Manifold.....................111refer to 207.1

CLAMP,RUB CUSH,0.75,#12 X3/8*..................................................4

4545412

NUT,NYLOCK,1/4-20.......................4609113


705614

LOCKNUT,ELEC,1/2"......................1693515

PLUG,ELECTRICAL,DOMESTIC.....1659516

KEY,LATCH, 1 PAIR (28125)...........12931417

LATCH,SLAM WITH KEY................15603717includes mounting hardware and 1 pairof keys


4538518

SCREW,HHC,1/4-20 X .75..............4609019

COMPONENT TRAY COVERW/DECALS......................................1

7479620

REAR COVER MOUNTBRACKET........................................2

5603821


Ref. Hydraulic Power Unit................423refer to 208.1


COMPONENT TRAYWELDMENT....................................1

4267224



WASHER,FLAT,USS,5/16",Y...........4539727

NUT,LP NYLOCK,3/8-16.................4771328

SHIM,1.00X.064..............................45604129

STOP,COMPONENT TRAY.............24244430

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 33


209.1 Hydraulic Installation (after December 1997)

34 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


210.1 Hydraulic Installation (before January 1998)


PUMP KIT, Z20N***56735--for all models with Barnes Pumps

ELBOW,STREET,1/2"NPT,STLYELZN.........................1

423681

BULKHEAD FITTING,PLASTIC X8**....................................................1

392232

BREATHER CAP,HYD. TANK,1/4NPT.................................................1

785463

NIPPLE,1/2"NPTX24",STL,YELZINC.1423674

CAP,TANK,PLASTIC........................1422795

FILTERELEMENT,10MICRON,PAPER*......1

447886

FILTER ASSY,SAE8,10MIC,PAPR**.....................................1

786226

Ref. Hydraulic Hoses and Fittings.....17refer to section 213.1

STRAINER ASSY 1"NPT TANKMTD.................................................1

369988

MANIFOLD,MAIN, Z20/8.................1368649

CLAMP,RUB CUSH,0.75,#12 X3/8*..................................................4

4545410

5/16-18 X .75LG.FLG.LCK.SCREW...................10

1850611

BRACKET,REAR COVER MOUNTR.H..................................................1

4217612

PLUG,FUSED,250V,13AMP,U.K.**...22538813UK

Z20/30/34 OPTION,EURO PLUG....24958313North America


705614

LOCKNUT,ELEC,1/2"......................2693515

KEY,LATCH, 1 PAIR (28125)...........12931416

LOCK PLUG ASSY, ( 28125 ).........13351016

LATCH,FLUSH CUP LEFT HAND....17424516includes mounting hardware and 1 pairof keys

SCREW,HHC,1/4-20 X .75..............4609017

WASHER,FLAT,USS,1/4"Y............14663818

NUT,NYLOCK,1/4-20.....................12609119


4538520

COMPONENT TRAY COVERW/DECALS......................................1

7479621


BRACKET,REAR COVER MOUNTL.H...................................................1

4217722


Ref. Hydraulic Power Unit................424refer to section 208.1



WASHER,FLAT,USS,5/16",Y...........4539727

NUT,NYLOCK,3/8-16.......................4482828

WELDMENT,COMPONENTTRAY...............................................1

4204329

SCREW,HHC,1/4-20 X 1.................2688830

WASHER,LOCK,.25........................2635631

STOP,COMPONENT TRAY.............24244432

POWER UNIT,AUX PUMP24VDC.............................................1

3617933

MOTOR, 24V (36179)......................13718433

PUMP ASSEMBLY (36179).............13718533

VALVE,CHECK (36179)...................13718633

SEAL KIT, 37185 PUMP..................13718733

GASKET, PUMP / MOTOR(36179)............................................1

3719133

COUPLER, PUMP / MOTOR(36179)............................................1

3719233

STRAINER ASSEMBLY-LIFT..........14516234

TANK,HYDRAULIC,8 GALLON.......13685635

NIPPLE,PLASTIC .5 NPT X 6"........13922636

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 35


210.1 Hydraulic Installation (before January 1998)

36 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


211.1 Power Cables, Drive Chassis



BATTERY CABLE,BATTPACK,LS,Z20...................................1

448271

BATTERY CABLEASSY,9.5"JUMPER.........................6

195202

CABLE ASSY,BATT.TOFUSE,LS,Z20..................................2

448223


BATTERY CABLEASSY,CHASSIS,LS.........................1

448254

CABLE ASSEMBLY,96",BLACK......1462205

CABLE ASSEMBLY,67",BLACK......1462196

CABLE ASSEMBLY,96",RED...........1462247

CABLE ASSEMBLY,2.5",RED..........1462238

CABLE ASSEMBLY,70",RED...........1462269


BATTERY CABLEASSY,CHASSIS,RS.........................1

4482410

CABLE ASSEMBLY,9" RED.............14622511


BATTERY CABLE,BATTPACK,RS,Z20..................................1

4482612

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 37


211.1 Power Cables, Drive Chassis

38 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


212.1 Hydraulic Hoses and Fittings (after December 1997)


HOSE ASSY,RET FILT TO MANTK....................................................1

429771

1

HOSE ASSY,HYD TANK TO HYDPM...................................................1

429782

2

HOSE ASSY,APU TO HYD TANK.....14297533

CONN,520120-8-12.........................1489484

ELBOW,90DEG,FEM,1/2NPT.........1429535

CONN,520102-12............................1489666

FITTING,CONN,520120-6-8***.......2489307

ELBOW,90D,520220-6....................2489158

ELBOW,90D,520202-6-8.................1428749

ELBOW,45D,520320-6-4.................14892810

ELBOW,45D,520320-4....................24890711

HOSE ASSY,HYD.TANK DRAINLI......................................................1

4296712

4

PLUG,520109-6,ORFS....................14887313

FITTING,CONN,520120-6.............104891614

CONN,520120-4***..........................74890515

HOSE ASSY,PUMP OUT TO MANP1....................................................1

4297316

5

ELBOW,90D,520220-4-6***.............34891117

HOSE ASSY,PUMP RR TO MANP2....................................................1

4297418

5

HOSE ASSY,JIB MAN TO JIBCYL..................................................2

7498419

6

HOSE ASSY,JIB MAN TO PLATROT.................................................1

7418020

7

HOSE ASSY,JIB MAN TO PLATROT.................................................1

7417921

8

CONN,520120-8***..........................14893322

HOSE ASSY,APU OUT TO FUNCMA...................................................1

4297223

9


CONN,520120-4-6***......................64891224

HOSE ASSY,FUNC MAN S1 TOCYL..................................................2

4298225

10

HOSE ASSY,FUNC MAN TO JIBMAN.................................................1

7418126

10

CONN,520120-4-6,.035,ORI...........14890027

HOSE ASSY,FUNC MAN TO JIBMAN.................................................1

7418228

10

ELBOW,90D,520220-4-4.................34890429

HOSE ASSY,RT BRAKE TO LFTBK....................................................1

4298030

11

HOSE ASSY,FUNC MANC1/C2-CYL......................................2

4298331

11

TEE,RUN,520428-4.........................14890632

HOSE ASSY,HAND PUMP TO T1....1563693311

HOSE ASSY,HAND PMP B1 TOMAN.................................................1

4296434

11

HOSE ASSY,RT BRK TO HANDP......................................................2

4296535

11

HOSE ASSY,BLKHD M3 TO FUNCM......................................................3

4298636

12

ELBOW,90D,BLKHD,ORFS-6 NONUT.................................................4

4892537

NUT,BULKHEAD,ORFS-6...............45635238

HOSE ASSY,BLKHD M3 TO REARM......................................................2

4298539

13

CONN,520120-8-10.........................44894640

HOSE ASSY,BLKHD M4 TO FRNTM......................................................2

4298141

13

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 39



Description Qty.Part No.Item Description Qty.Part No.Item

40 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


212.1 Hydraulic Hoses and Fittings (after December 1997)(continued)


Footnotes 1: Hose End - Female, Swivel, ORFS (ParkerNo. 1JC43-8), Hose End - Female, Swivel,ORFS (Parker No. 1JC43-8) and Hose, 1/2inch (Parker No. 451TC-8)2: Hose End - Barbed, Female, Swivel, 45°(Parker No. 3J782-12), Hose End - Barbed,Female, Swivel, 90° (Parker No. 3J982-12)and Hose, Pushlock (Parker No. 821-12)3: Hose End - Female, Swivel, ORFS (ParkerNo. 1JC43-6), Hose End - Male, 1/2 inch(Parker No. 10143-8-6) and Hose, 3/8 inch(Parker No. 451TC-6)4: Hose End - Female, Swivel, ORFS (ParkerNo. 1JC43-6), Hose End - Female, Swivel,ORFS (Parker No. 1JC43-6) and Hose, 3/8inch (Parker No. 451TC-6)5: Hose End - Female, Swivel, ORFS (ParkerNo. 1JC43-6), Hose End - Female, Swivel,90°, ORFS (Parker No. 1J943-6) and Hose,3/8 inch (Parker No. 471TC-6)6: Hose End - Female, Swivel, ORFS (ParkerNo. 1JC43-4), Hose End - Female, Swivel,ORFS (Parker No. 1JC43-6-4) and Hose, 1/4inch, 5800 psi (Parker No. 381-4)7: Hose End - Female, Swivel, ORFS (ParkerNo. 1JC43-6-4), Hose End - Female, Swivel,ORFS (Parker No. 1JC43-6-4) and Hose, 1/4inch, 5800 psi (Parker No. 381-4)8: Hose End - Female, Swivel, ORFS (ParkerNo. 1JC43-4), Hose End - Female, Swivel,ORFS (Parker No. 1JC43-4) and Hose, 1/4inch, 5800 psi (Parker No. 381-4)9: Hose End - Female, Swivel, ORFS (ParkerNo. 1JC43-4), Hose End - Female, Swivel,90°, ORFS (1J943-4) and Hose, 1/4 inch,3000 psi (Parker No. 451TC-4)10: Hose End - Female, Swivel, ORFS (ParkerNo. 1JC43-4), Hose End - Female, Swivel,45°, ORFS (Parker No. 1J743-4) and Hose,1/4 inch, 5800 psi (Parker No. 381-4)


11: Hose End - Female, Swivel, ORFS (ParkerNo. 1JC43-4), Hose End - Female, Swivel,ORFS (Parker No. 1JC43-4) and Hose, 1/4inch, 3000 psi (Parker No. 451TC-4)12: Hose End - Female, Swivel, ORFS (ParkerNo. 1JC43-6), Hose End - Female, Swivel,ORFS (Parker No. 1JC43-6) and Hose, 3/8inch (Parker No. 471TC-6)13: Hose End - Female, Swivel, ORFS (ParkerNo. 1JC43-6), Hose End - Female, Swivel,45°, ORFS (Parker No. 1J743-8-6) and Hose,3/8 inch (Parker No. 471TC-6)

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 41



42 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


213.1 Hydraulic Hoses and Fittings (before January 1998)


FITTING-4 W/.030 ORIFICE............1378681

ELBOW,070221-4-4.........................3454152

CONNECTOR,070120-4-4..............9137553

HOSE ASSSEMBLY, 229"...............24640441

ELBOW,070220-4-4.........................7139215

ELBOW,070220-4-6.........................5123406

HOSE ASSSEMBLY, 72".................24640371

HOSE ASSSEMBLY, 32.5................14640581

HOSE ASSSEMBLY, 33".................14640691

HOSE ASSSEMBLY, 112"...............446394102

CONNECTOR,070120-6-10............42587711

CONNECTOR,070120-4-6..............81375612

HOSE ASSSEMBLY, 7.8"................146388133

CONNECTOR,070102-8-8..............22757714

NIPPLE,1/2"NPTX24",STL,YELZINC.14236715

CONNECTOR,070120-6-6..............64541216

ELBOW,STREET,1/2"NPT,STLYELZN.........................1

4236817

BULKHEAD FITTING,PLASTIC X8**....................................................1

3922318

ELBOW,070320-8-8.........................14534919

CONNECTOR,070120-6-8..............21868720

NIPPLE,PLASTIC .5 NPT X 6"........13922621

HOSE ASSSEMBLY, 12".................146386224

ELBOW #12 O-RING TO #12BARB...............................................1

4243323

T-BOLT HOSE CLAMP....................24258624

SOLENOID,42185...........................146389255

STRAINER ASSEMBLY-LIFT..........14516226

STRAINER ASSY 1"NPT TANKMTD.................................................1

3699827

HOSE ASSSEMBLY, 2.5"................146387285


CONNECTOR,070120-8-6..............12092329

HOSE ASSSEMBLY, 12.5"..............146385305

ELBOW,070202-4-6.........................11311431

HOSE ASSSEMBLY, 24.5"..............146401326

PLUG,070109-4...............................11397133

HOSE ASSSEMBLY, 54".................146384347

HOSE ASSSEMBLY, 87".................246395357

HOSE ASSSEMBLY, 120"...............246402367

HOSE ASSSEMBLY, 24.5"..............146398378

HOSE ASSSEMBLY, 25.3"..............146400388

HOSE ASSSEMBLY, 37".................146399398

TEE,UNION,070401-4.....................1834240

HOSE ASSSEMBLY, 29".................146392418

HOSE ASSSEMBLY, 17".................146393428

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 43


213.1 Hydraulic Hoses and Fittings (before January 1998)


Footnotes 1: Hose End - Female, JIC Swivel, 4-4(Weatherhead 04U-604), Hose End - Female,JIC Swivel, 4-4 (Weatherhead 04U-604) andHose, 1/4 inch, 2 Spiral, Rubber High Pressure(Weatherhead H24504)2: Hose End - Female, JIC Swivel, 6-6(Weatherhead 06U-606), Hose End - Female,JIC Swivel, 45°, 6-6 (Weatherhead 06U-606)and Hose, 3/8 inch, 2 Spiral, Rubber HighPressure (Weatherhead H24506)3: Fitting - Hose End, 8 JIC Swivel x 1/2 inch,Barb, Fitting - Hose End, 8 JIC Swivel x 1/2inch, Barb and Hose, 1/2 inch, Push On,Rubber Low Pressure (Weatherhead H20108)4: Hose End - Female, JIC Swivel, 6-6(Weatherhead 06U-606), Hose End - Female,JIC Swivel, 6-6 (Weatherhead 06U-606) andHose, 3/8 inch, 2 Spiral, Rubber High Pressure(Weatherhead H24506)5: Fitting - Hose End, 12 JIC Rigid x 3/4 inch,Barb and Hose, 3/4 inch, Rubber Low Pressure(Weatherhead H03912)6: Hose End - Female, JIC Swivel, 4-4 (Synflex3903-04544), Hose End - Female, JIC Swivel,4-4 (Synflex 3903-04544) and Hose, 1/4 inch,Thermoplastic Medium Pressure (Synflex3130-04)7: Hose End - Female, JIC Swivel, 4-4 (Synflex3903-04544), Hose End - Female, JIC Swivel,90°, 4-4L (Synflex 3903-02544) and Hose, 1/4inch, Thermoplastic Medium Pressure (Synflex3130-04)8: Hose End - Female, JIC Swivel, 4-2 (Synflex3903-02544), Hose End - Female, JIC Swivel,4-2 (Synflex 3903-02544) and Hose, 1/8 inch,Thermoplastic Medium Pressure (Synflex3130-02)

44 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


213.1 Hydraulic Hoses and Fittings (before January 1998)(continued)


Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 45


213.1 Hydraulic Hoses and Fittings (before January 1998)(continued)

46 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

300 Boom Components October 2013

301.1 Boom


BEARING,1.5IDX1.75ODX1.5L.....12450711

UPR LEVEL.ARMW/BEARING,Z20.............................1

449432

includes 4 each index number 1

UPPER LVL ARM ASSY. Z20W.......1747972includes 4 each index number 1

UPPER LVL ARM Z25.....................1747982includes 4 each index number 1

SCREW,HHC,3/8-16 X 1.50,GR5.....885163

WASHER,LOCK,.375......................560214

ROD END,.375 X 3.69.....................8452265

PIN,1.50DIAX11.00LG,1HOLE........2420166

VALVE ASSY,BLEED***...................1138527

ROTATOR,HELICAL,PLATFORMZ20..................................................1

367517

SEAL KIT-PLAT.ROTATOR-36751.............................1

449587

BEARINGKIT,PLAT.ROTATOR,36751..............1

449597

MANIFOLD,ROTATOR,180 DEG.***569298to SN 143

MANIFOLD,ROTATOR,180 DEG.742738from SN 144

SCREW,HHC,1/4-20 X 1.5..............361459

WASHER,LOCK,.25........................3635610

NUT,NYLOCK,1/4-20.......................8609111

WASHER,FLAT,USS,1/4"Y..............6663812

HOSE COVER,UPPER ARM..........14202413

UPPER ARM ASSY.W/BEARING,Z20.............................1

4494414


UPPER ARM ASSY. W/BEARINGZ25..................................................1

9400014


HOSE COVER,LOWER LEVELINGARM.................................................2

3695015

CLAMP,RUB CUSH,0.75,#12 X3/8*..................................................2

4545416

PAD,REST,1"THICK,W/STUDS*......15684917

BEARING,1.5IDX1.75ODX1.0L.......41839618

WELD,LEVELING ARM,LOWER.....14248019

LOWER LEVEL.ARMW/BEARING,Z20.............................1

4494519

NUT,NYLOCK,3/8-16.......................4482820


WASHER,FLAT,USS,5/16",Y...........4539721

PIN,1.50DIAX16.13LG,1HOLE........23638922

SCREW,HHC,3/8-16 X 3.................2632623

NUT,LP NYLOCK,3/8-16.................2771324

LOWER ARM,MACHINED..............14248225

LOWER ARM ASSY.W/BEARING,Z20.............................1

4494625


PIN,1.25DIAX3.00LG,THREADED...23620526

PIN,1.00DIAX7.25LG,1HOLE..........23620227

VALVE,CNTERBAL,CBBB-LHN@3000**.13110628

VALVE,COUNTERBALANCE..........13342828for cylinder 42412

CYLINDER,ELEVATE,Z25...............14215428

SEAL KIT 42412 ELEVATE**...........15675728for cylinder 42412

SEAL KIT - Z25 (42154)..................15899628

CYLINDER,ELEVATE***..................19421128to SN 1325

BEARING,FLNG.STL. 1.25IDX1.5..............................................6

5673629

SCREW,BHHS,3/8-16 X 2.5............23687430

CONNECTING LINK Z20,Z25.........17423331

PIN,1.25DIAX8.75LG,1HOLE..........14238032

PIN,1.50DIAX15.13LG,1HOLE........33619433

PIN,1.50DIAX5.50LG,THREADED...24201834

MACH,MIDPIVOT............................17452635

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 47

300 Boom ComponentsOctober 2013

301.1 Boom

48 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


302.1 Jib Boom and Jib Rotator Installation


VALVE ASSY,BLEED***...................1138521

ROTATOR,HELICAL,PLATFORMZ20..................................................1

367511

SEAL KIT-PLAT.ROTATOR-36751.............................1

449581

BEARINGKIT,PLAT.ROTATOR,36751..............1

449591

SCREW,HHC,1/2-13 X 1.25GR5...............................................12

105972

WASHER,LOCK,0.5".....................1260333

SCREW,HHC,1-8 X 12.75...............1742554

JIB PIVOTASSY.W/BEARINGS,Z20................1

449495

includes 3 each index numbers 6 and7

BEARING,1.25 ID X 1.5 OD X 1.5....7130096

BEARING,1.25IDX1.50X1.25L........4342457

SCREW,HHC,3/8-16 X 1.50,GR5.....685168

WASHER,FLAT,USS,5/16",Y...........653979

ROD END,.375 X 3.69.....................64522610

PIN,1.25DIA.X10.38LG,1HOLE.......23619911

PIN,1.25DIAX12.50LG,2HOLE........24279711

NUT,NYLOCK,3/8-16.......................2482812

VALVE,SOLENOID,3POS/4WAY*.....15259913

MANIFOLD,JIB ROTATE***7401413to SN 113

MANIFOLD,JIB Z20N,Z20W,Z257412913from SN 114

ORIFICE, 0.025"(74129)*................17499013

ORIFICE, 0.028" (74129)................17499113

SCREW,HHC,1/4-20 X .75..............2609014

WASHER,FLAT,USS,1/4"Y..............2663815

WASHER,LOCK,.25........................2635616

JIB BOOM MACHINED...................136279-S17to SN 1160

JIB BOOM MACH............................15697617from SN 1161

PLAT SUPPORT ASSY, Z20N.........17499218includes 4 each index number 6

PLAT SUPPORT ASSY,Z20W/Z25........................................1

7499318

COMPRESSION MEMBER(BORED)***.....................................2

36054-S19


CYLINDER,JIB................................114714220for first-time replacement, also orderone each p/n 74983 and 74984 hoses

SEAL KIT,147142147147--for 147142 cylinder

BEARING,POLYGON,20DU12........125683--

VALVE,CNTERBAL,CBBB-LHN@3000**.131106--

SEAL KIT,CYLINDER***..................148405--for 42507, 56152 and 56362 cylinders

SEAL KIT,9421894261--for 94218 cylinder

NUT,HEX,1-8...................................13326521

WASHER,LOCK,1"..........................12960522

PIN,1.25DIAX12.50LG,2HOLE........24279723

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 49


302.1 Jib Boom and Jib Rotator Installation

50 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


303.1 Jib Boom Manifold


MANIFOLD,JIB Z20N,Z20W,Z25.....174129Aincludes index numbers 1, 2, and 3;from SN 818

MANIFOLD,JIB ROTATE***.............174014Bincludes index numbers 1, 2, 3 and 4;to SN 817

O-RING KIT,FIELD SVC,ALLPROD*.............................................1

28750--

MANIFOLD,JIB Z20N,Z20W,Z25.....174129--includes index numbers 1, 2, and 3;from SN 114


449541

VALVE,SOLENOID,3POS/4WAY*.....1525991

SEAL KIT,SOLENOID VALVE720431


SEAL KIT, SOLENOID VALVE72047--

VALVE,SOLENOID,3POS/4WAY*.....1525991Aincludes two coils

ORIFICE, 0.028" (56179)................1655231B

ORIFICE PLUG,.025 (30551)..........1326692

ORIFICE, 0.025"(74129)*................1749902

ORIFICE, 0.025"(74129)*................1749902A

ORIFICE PLUG,.025 (30551)..........1326692B

O-RING KIT,FIELD SVC,ALLPROD*.............................................1

287503

ORIFICE, 0.028" (56179)................1655233

MANIFOLD,JIB ROTATE***.............1740143includes index numbers 1, 2, 3 and 4;to SN 113

ORIFICE, 0.028" (74129)................1749913

SEAL KIT,SOLENOID VALVE72043--

ORIFICE, 0.028" (74129)................1749913A


449543B

2 position/3 way, valve without coil is74899

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 51


303.1 Jib Boom Manifold

52 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

400 Platform Components October 2013

401.1 Platform Installation (S-25/8 from SN 170)


PLAT.ASSY.W/DECL,Z20WZ25,ANSI*.174758--ANSI and CSA models; from SN 170

PLAT.ASSY.W/DECAL,Z20W,Z25,CE*.174759--CE models; from SN 170

T-BOX,2.75 X 4.5 X 2.0....................1107751from SN 170

OUTLET,110V GFCI***....................1135852North America; from SN 170

RECEPTACLE, BRITISH, 110V.......135003--UK; from SN 170

GASKET,COVER,GFCI,WEATHERPROOF.2740523from SN 170

COVER,GFCI,HORIZONTAL,WEATHER.1740064includes mounting fasteners; NorthAmerica; from SN 170

MANUAL BOX W/DECALS***..........1447435from SN 170

RIVET,STL,STL,P,.25 X .5...............4120376from SN 170

WASHER,RIVETING.......................4566607from SN 170

SCREW,HHC,1/4-20 X .75............2060908from SN 170

WASHER,LOCK,.25......................1563569from SN 170

WASHER,FLAT,USS,1/4"Y............15663810from SN 170

NUT,NYLOCK,1/4-20.......................2609111from SN 170

FOOTSWITCH ASSEMBLY 30N.....17429812from SN 170

FOOT SWITCH***...........................113482--from SN 170

MICROSWITCH,13482FOOTSWITCH.................................1

20262--

from SN 170

WIRECABLE,16/2,WHT/BLK,SJEOW.82-inches

56051--

from SN 170

GUARD,FOOTSWITCH,W/DECALSTEEL.............................................1

3271013

from SN 170

FLOORING,PLATFORM46X30,PAINT...................................1

56465P14

from SN 170

PLATFORM STEP...........................15665615from SN 170


SCREW,HHC,5/16-18 X 1.25..........21300016from SN 170

WASHER,FLAT,USS,5/16",Y...........6539717from SN 170

SLIDING MIDRAIL KIT,PTD............110299218from SN 170

MIDRAIL GUIDE ( HOOK )..............112443--from SN 170

WIRE LOOM,3/8 POLYSLIT.....................................6-inches

20973--

from SN 170

CABLE TIE,4" BLK,HEAT RESISTNT21121--from SN 170

TUBE,SLIDING MIDRAIL,20.69 IN53819--from SN 170

SPRING CLIP,1/4-20.....................105691219from SN 170

WELDMENT,PLATFORM 46X30.....17432620from SN 170

SCREW,HHC,3/8-16 X .75..............2825521from SN 170



7499323

from SN 170

NUT,NYLOCK,5/16-18.....................2678224from SN 170

DECAL PLATE W/D,PLAT,Z30/34.....16250825ANSI and CSA models; from SN 170

DECAL PLATE W/D,PLAT,Z30/34.....162516--CE models; from SN 170

CONTROL BOX,PLATFORM...........17431726from SN 170

GASKET,PLAT.CONTROL BOX......136235--from SN 170

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 53

400 Platform ComponentsOctober 2013

401.1 Platform Installation (S-25/8 from SN 170)

54 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


401.1 Platform Installation (Z-20/8 from SN 105)


PLAT.ASSY.W/DECL,Z20WZ25,ANSI*.174758--ANSI and CSA models; from SN 105

PLAT.ASSY.W/DECAL,Z20W,Z25,CE*.174759--CE models; from SN 105

T-BOX,2.75 X 4.5 X 2.0....................1107751from SN 105















20262--

from SN 105


56051--

from SN 105


3271013

from SN 105

FLOORING,PLATFORM46X30,PAINT...................................1

56465P14

from SN 105








20973--

from SN 105




WELDMENT,PLATFORM 46X30.....120from SN 105; refer to 74758 or 74759,above




7499323

from SN 105






Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 55


401.1 Platform Installation (Z-20/8 from SN 105)

56 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


401.1 Platform Installation (Z-20/8N from SN 1159)


PLAT.ASSY.W/DECAL,Z20N,ANSI...174756--ANSI and CSA models; from SN 1159

PLAT.ASSY.W/DECALS,Z20N,CE**......................................................1

74757--

CE models; from SN 1159

T-BOX,2.75 X 4.5 X 2.0....................1107751from SN 1159















20262--

from SN 1159


56051--

from SN 1159


3271013

from SN 1159

FLOORING PLATFORM 31X40......15663114shown; from SN 1159








20973--

from SN 1159




PLATFORM.....................................120from SN 1159; refer to 74756 or74757, above



PLAT SUPPORT ASSY, Z20N.........17499223from SN 1159






Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 57


401.1 Platform Installation (Z-20/8N from SN 1159)

58 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


402.1 Platform Installation (Z-20/8 to SN 104)


PLAT.ASSY.W/DECL,Z20WZ25,ANSI*74754--ANSI and CSA models; to SN 104

PLAT.ASSY.W/DECAL,Z20W,Z25,CE*74755--CE models; to SN 104

PLAT.CONTROL BOX W/DECAL,Z20..................................................1

449651

to SN 104

GASKET,PLAT.CONTROL BOXZ20..................................................1

42151--

to SN 104

FOOTSWITCH WIRE ASSY,Z20N................................................1

449662

to SN 104

TERMINAL,ANDERSON,30A 12-16GA...................................................1

22431--

to SN 104

ANDERSON HOUSING,15-45 AMPBLK..................................................1

22432--

to SN 104

ANDERSONHOUSING,15-45,AMP,WHT............1

22433--

to SN 104

ANDERSON HOUSING,15-45 AMPRED.................................................1

22434--

to SN 104

SPACER,LONG ANDERSON..........145201--to SN 104

PIN,ROLL,.094 X .875.....................145202--to SN 104

PLUG,W/LATCH,4POLE,ANDERSON..........................1

45313--

to SN 104

WIRE CABLE,16/4SJO,BULK..........................82-inches

6562--

to SN 104

CONNECTORASSEMBLY,FOOTSWITCH.............1

294313

to SN 104


22432--

to SN 104


22433--

to SN 104


22434--

to SN 104


RECEPT.,SNAP-IN,4 POLEANDERSN.......................................1

45139--

to SN 104

SPACER,SHORT ANDERSON.......145200--to SN 104

PIN,ROLL,.094 X .875.....................145202--to SN 104


327104

to SN 104

FOOT SWITCH***...........................1134825to SN 104


202625

to SN 104

SCREW,HHC,1/4-20 X 1.................668886to SN 104

NUT,NYLOCK,1/4-20.......................860917to SN 104

WASHER,FENDER,.25X1.50X.074.2496938to SN 104

SCREW,FHM,10-32 X .75...............2176269to SN 104

NUT,NYLOCK,10-32........................2617810to SN 104

U-BOLT,3/8 X 1 YZ...........................2655011to SN 104

WASHER,FLAT,USS,3/8",Y.............6609712to SN 104

NUT,NYLOCK,3/8-16.....................10482813to SN 104

MIDRAIL GUIDE ( HOOK )..............11244314to SN 104

CABLE TIE,4" BLK,HEAT RESISTNT21121--to SN 104

WIRE LOOM,.413"NON-SLIT***......................12-inches

31146--

to SN 104

TUBE-NARROWSLI.MIDRAIL-15.06.........................1

1244715

to SN 104

WASHER,FLAT,USS,1/4"Y............10663816to SN 104

SCREW,HHC,3/8-16 X 1.................4617517to SN 104

WASHER,LOCK,.375......................2602118to SN 104

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 59




PLAT.SUPPORT W/BEARNG,Z204699819to SN 105

RIVET,STL,STL,P,.25 X .5...............41203720to SN 104

MANUAL BOX W/DECALS***..........14474321to SN 104

WASHER,FLAT,USS,5/16",Y...........8539722to SN 104

60 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


402.1 Platform Installation (Z-20/8 to SN 104)(continued)


Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 61



62 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


402.1 Platform Installation (Z-20/8N to SN 1158)


PLATFORM ASSY,Z20N, ANSI44964--ANSI and CSA models; to SN 650

PLAT.ASSY.W/DECALS,Z20N,ANSI46996--ANSI and CSA models; from SN 651to SN 1158

COVER ASSY. ENGINE SIDE, CE**74753--CE models; to SN 650

PLAT.ASSY.W/DECALS,Z20N,CE **74757--CE models; from SN 651 to SN 1158


449651

to SN 1158


42151--

to SN 1158


449662

to SN 1158


22431--

to SN 1158


22432--

to SN 1158


22433--

to SN 1158


22434--

to SN 1158


PIN,ROLL,.094 X .875.....................145202--to SN 1158


45313--

to SN 1158


6562--

to SN 1158


294313

to SN 1158


22432--

to SN 1158


22433--

to SN 1158



22434--

to SN 1158


45139--

to SN 1158


PIN,ROLL,.094 X .875.....................145202--to SN 1158


327104

to SN 1158

FOOT SWITCH***...........................1134825to SN 1158


202625

to SN 1158

SCREW,HHC,1/4-20 X 1.................668886to SN 1158

NUT,NYLOCK,1/4-20.......................860917to SN 1158


SCREW,FHM,10-32 X .75...............2176269to SN 1158

NUT,NYLOCK,10-32........................2617810to SN 1158

U-BOLT,3/8 X 1 YZ...........................2655011to SN 1158


NUT,NYLOCK,3/8-16.....................10482813to SN 1158




31146--

to SN 1158


1244715

to SN 1158


SCREW,HHC,3/8-16 X 1.................4617517to SN 1158

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 63


402.1 Platform Installation (Z-20/8N to SN 1158)


WASHER,LOCK,.375......................2602118to SN 1158

PLAT.SUPPORT ASSY. ,Z204494819from SN 646 to SN 1158

PLAT.SUPPORT W/BEARNG,Z2046998--to SN 645




64 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


402.1 Platform Installation (Z-20/8N to SN 1158)(continued)


Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 65


402.1 Platform Installation (Z-20/8N to SN 1158)(continued)

66 Z-25/8, Z-20/8, Z-20/8N Part No. 41315




PLAT.ASSY.W/DECL,Z20WZ25,ANSI*74754--ANSI and CSA models; to SN 169

PLAT.ASSY.W/DECAL,Z20W,Z25,CE*74755--CE models; to SN 169


449651

to SN 169


42151--

to SN 169


449662

to SN 169


22431--

to SN 169


22432--

to SN 169


22433--

to SN 169


22434--

to SN 169


PIN,ROLL,.094 X .875.....................145202--to SN 169


45313--

to SN 169


6562--

to SN 169


294313

to SN 169


22432--

to SN 169


22433--

to SN 169


22434--

to SN 169



45139--

to SN 169


PIN,ROLL,.094 X .875.....................145202--to SN 169


327104

to SN 169

FOOT SWITCH***...........................1134825to SN 169


20262--

to SN 169

SCREW,HHC,1/4-20 X 1.................668886to SN 169

NUT,NYLOCK,1/4-20.......................860917to SN 169


SCREW,FHM,10-32 X .75...............2176269to SN 169

NUT,NYLOCK,10-32........................2617810to SN 169

U-BOLT,3/8 X 1 YZ...........................2655011to SN 169


NUT,NYLOCK,3/8-16.....................10482813to SN 169




31146--

to SN 169


1244715

to SN 169


SCREW,HHC,3/8-16 X 1.................4617517to SN 169

WASHER,LOCK,.375......................2602118to SN 169

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 67




PLAT.SUPPORTW/BEARNG,Z20..............................1

4699819

to SN 170




68 Z-25/8, Z-20/8, Z-20/8N Part No. 41315




Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 69



70 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


403.1 Platform Controls, View 1 (Z-20/8 from SN 105)


RELAY,HOLD DOWN,OMRON........6336091to SN 113

CLIP,SPRING,POTTERBRUMFIELD....................................3

426171

from SN 114

RELAY,POTTER BRUMFIELD 24V**......................................................3

426162

to SN 113


NUT,NYLOCK,10-32........................661784

LOCKNUT,ELECTRIC,3/4"..............1140415

LOCKNUT,ELEC,1/2"......................369356


498167

WASHER,FLAT,MS,#10,Y...............661468

CABLE SQUEEZE CONN.,XTRALRG.................................................1

129609

CONN. SQZ,1/2NPT .39-.56MED.................................................2

705710


705611

CONTROL BOX,PLATFORM...........17431712includes index number 13

GASKET,PLAT.CONTROL BOX......13623513

ALARM,WARBLE TONE 5-30VDC***.............................................1

4538314

Does not include 72326 nut

NUT - PLASTIC,RING FORALARMS..........................................1

72326--

TERMINAL STRIP...........................15666315

RIVET,STL,ST.MAN,P,.125 X .25.....2627216

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 71



72 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


403.1 Platform Controls, View 1 (Z-20/8N from SN 1159)



426171

from SN 1159


426162

from SN 1159

RELAY,SOCKET,OMRON................3336083from SN 1159

NUT,NYLOCK,10-32........................661784from SN 1159

LOCKNUT,ELECTRIC,3/4"..............1140415from SN 1159

LOCKNUT,ELEC,1/2"......................369356from SN 1159


498167

from SN 1159

WASHER,FLAT,MS,#10,Y...............661468from SN 1159


129609

from SN 1159

CONN. SQZ,1/2NPT .39-.56MED.................................................2

705710

from SN 1159


705611

from SN 1159

CONTROL BOX,PLATFORM...........17431712includes index number 13; from SN1159

GASKET,PLAT.CONTROL BOX......13623513from SN 1159


4538314

from SN 1159 (does not include 72326nut)


72326--

from SN 1159

TERMINAL STRIP...........................15666315from SN 1159

RIVET,STL,ST.MAN,P,.125 X .25.....2627216from SN 1159

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 73



74 Z-25/8, Z-20/8, Z-20/8N Part No. 41315





426171


426162


NUT,NYLOCK,10-32........................661784


LOCKNUT,ELEC,1/2"......................369356


498167

WASHER,FLAT,MS,#10,Y...............661468


129609

CONN. SQZ,1/2NPT .39-.56MED.................................................2

705710


705611

CONTROL BOX,PLATFORM...........17431712includes index number 13



4538314


NUT - PLASTIC,RING FOR ALARMS72326--

TERMINAL STRIP...........................15666315

RIVET,STL,ST.MAN,P,.125 X .25.....2627216

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 75



76 Z-25/8, Z-20/8, Z-20/8N Part No. 41315




JOYSTICK,CONTROLLER 24V......1368671


42730-S2



27246--

SPACER,NYLON,.718 X .526X.219...............................................1

54692--

PLUG,NYLON .50 BLACKDOMED.........................................12

453843

PLUG,DOWEL,1/4 PLASTIC...........2427814

POTENTIOMETER ASSEMBLY,0-20K*..............................................1

424275

KNOB,POTENTIOMETER, 42427....144992--

CONTROL BOX,PLATFORM...........1743176

GASKET,PLAT.CONTROL BOX......136235--


453837



72326--


16397-S8


27246--

SPACER,NYLON,.718 X .526X.219...............................................1

54692--

SCREW,HHC,1/4-20 X .75..............260909

WASHER,LOCK,.25........................2635610

WASHER,FLAT,USS,1/4"Y..............2663811


42730-S12



27246--

SPACER,NYLON,.718 X .526X.219...............................................1

54692--

KIT,HORN SVC BB&SM BOOM......112251313

BUTTON,PUSH,BLACKW/SEAL***.......................................1

66813--

BASE, W/1 N.O. CONTACTS***......166815--

CONTACT,N.O.................................166816--

KIT,ESTOP SVC BB&SM BOOM.....112251414

CONTACT,NC..................................266818--


BASE,WITHOUT CONTACTS.........166821--


4584015

FUSE,10 AMP.................................113097--

HOUR METER,10-80 VOLTS***......119506--includes fuse and fuse holder

FUSE HOLDER,WATERPROOF.....123083-S--

IND,BAT CHARGE,48VLEAD-ACID.....................................1

237145--

includes mounting bracket andfasteners

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 77



78 Z-25/8, Z-20/8, Z-20/8N Part No. 41315






272462


42730-S2


SPACER,NYLON,.718 X .526X.219...............................................1

546922


453843



424275

KNOB,POTENTIOMETER, 42427....1449925




453837



72326--


16397-S8


272468

SPACER,NYLON,.718 X .526X.219...............................................1

546928

SCREW,HHC,1/4-20 X .75..............260909

WASHER,LOCK,.25........................2635610

WASHER,FLAT,USS,1/4"Y..............2663811


2724612


42730-S12


SPACER,NYLON,.718 X .526X.219...............................................1

5469212



6681313

BASE, W/1 N.O. CONTACTS***......16681513

CONTACT,N.O.................................16681613


CONTACT,NC..................................26681814



FUSE,10 AMP.................................11309715

HOUR METER,10-80 VOLTS***......11950615includes fuse and fuse holder

FUSE HOLDER,WATERPROOF.....123083-S15


23714515



4584015

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 79



80 Z-25/8, Z-20/8, Z-20/8N Part No. 41315






272462


42730-S2


SPACER,NYLON,.718 X .526X.219...............................................1

546922


453843



424275





453837



72326--


16397-S8


272468

SPACER,NYLON,.718 X .526X.219...............................................1

546928

SCREW,HHC,1/4-20 X .75..............260909

WASHER,LOCK,.25........................2635610

WASHER,FLAT,USS,1/4"Y..............2663811


2724612


42730-S12


SPACER,NYLON,.718 X .526X.219...............................................1

5469212



6681313


CONTACT,N.O.................................16681613


CONTACT,NC..................................16681814



FUSE,10 AMP.................................11309715




23714515



4584015

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 81



82 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


405.1 Platform Controls, View 1 (Z-20/8 to SN 104)


OUTLET,110V GFCI***....................1135851North America

RECEPTACLE, BRITISH, 110V.......1350031UK

T-BOX,2.75 X 4.5 X 2.0....................1107752


70563

WIRE CABLE,14/3 CON.TPEJKT*.................................348-inches

439564


498165

WASHER,FLAT,MS,#10,Y...............661466

WASHER,LOCK,#10 PLTD.............666077

NUT,NYLOCK,10-32........................661788

RELAY,HOLD DOWN,OMRON........6336099


4261610



1296012


WIRE CABLE,18/19CON.TPRJKT..................384-inches

3593414

WIRE CABLE,18GA/7CON TPRJKT...................................384-inches

4258715

CONN. SQZ,1/2NPT .39-.56MED.................................................1

705716

LOCKNUT,ELEC,1/2"......................1693517


4258718


5605119


4538320



72326--

SCREW,FHM,6-32 X .75.................16337521

COVER,GFCI,HORIZONTAL,WEATHER.17400621includes mounting fasteners andgasket; North America

GASKET,COVER,GFCI,WEATHERPROOF.17405221


4496522

includes Index No. 23



4215123

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 83



84 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


405.1 Platform Controls, View 1 (Z-20/8N to SN 1158)




T-BOX,2.75 X 4.5 X 2.0....................1107752


70563


439564


498165

WASHER,FLAT,MS,#10,Y...............661466

WASHER,LOCK,#10 PLTD.............666077

NUT,NYLOCK,10-32........................661788



426179

from SN 387


4261610

from SN 387



1296012



3593414


4258715

CONN. SQZ,1/2NPT .39-.56MED.................................................1

705716

LOCKNUT,ELEC,1/2"......................1693517


4258718


5605119


4538320



72326--

SCREW,FHM,6-32 X .75.................16337521





4496522



4215123

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 85



86 Z-25/8, Z-20/8, Z-20/8N Part No. 41315






T-BOX,2.75 X 4.5 X 2.0....................1107752


70563


439564


498165

WASHER,FLAT,MS,#10,Y...............661466

WASHER,LOCK,#10 PLTD.............666077

NUT,NYLOCK,10-32........................661788



426179

from SN 103


4261610

from SN 103



1296012



3593414


4258715

CONN. SQZ,1/2NPT .39-.56MED.................................................1

705716

LOCKNUT,ELEC,1/2"......................1693517


4258718


5605119


4538320


7232620

SCREW,FHM,6-32 X .75.................16337521





4496522



4215123

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 87



88 Z-25/8, Z-20/8, Z-20/8N Part No. 41315




(decals are listed in Section 100).....11

GASKET,PLAT.CONTROL BOX Z20421511

PLAT.CONTROL BOX W/DECAL, Z20449651


SCREW,HHC,1/4-20 X .75..............260903

WASHER,LOCK,.25........................263564

WASHER,FLAT,USS,1/4"Y..............266385


CONTACT,NC..................................2668186


PLUG,NYLON .50 BLACKDOMED...........................................2

453847

FUSE,10 AMP.................................1130978




2371458



458408


424279


WELDMENT,COVER SUPPORTRH***...............................................1

944289


12820210



2724610


12820111



2724611


CONTACT,NC..................................26681812

BASE,WITHOUT CONTACTS.........16682112includes 2 N.C. contacts

COVER, AUXILIARY POWERSWITCH..........................................1

1347113



2724613


42730-S13


Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 89



90 Z-25/8, Z-20/8, Z-20/8N Part No. 41315








SCREW,HHC,1/4-20 X .75..............260903

WASHER,LOCK,.25........................263564

WASHER,FLAT,USS,1/4"Y..............266385


CONTACT,NC..................................1668186



453847

FUSE,10 AMP.................................1130978




2371458



458408


424279



944289


16397-S10



2724610


13480-S11



2724611



6681312



1347113



2724613


42730-S13


Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 91



92 Z-25/8, Z-20/8, Z-20/8N Part No. 41315








SCREW,HHC,1/4-20 X .75..............260903

WASHER,LOCK,.25........................263564

WASHER,FLAT,USS,1/4"Y..............266385


CONTACT,NC..................................2668186



453847

FUSE,10 AMP.................................1130978




2371458



458408


424279



944289


16397-S10



2724610


13480-S11


2724611



6681312



1347113


2724613



42730-S13


Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 93



94 Z-25/8, Z-20/8, Z-20/8N Part No. 41315


407.1 Joystick Controller, Drive/Steer Functions


JOYSTICK,CONTROLLER 24V36867--includes mounting fasteners

RESISTOR , 12K OHM 2 WATT74586--

BOOT-THUMB ROCKER**BLACK.............................................1

430381

HANDLE HALF (56274)..................2528872

NUT,JS,36867/42032/44988/40612.1430403

BOOT,CONTROLLER**...................1214274

GASKET,JOYSTK.SHAFT36867/42032.1430425

CASTING,45049, 40612..................1197206

SHAFT ASSY, JOYSTICK***...........1462277

PCB,ASSY,JOYSTICK,36867..........1449828

SPRING & BUSHINGKIT,RETURN***...............................1

214349

GEAR, SLAVE, MS4,45048.............11973110

MICROSWITCH,V3L-139-D8..........31971211

MICROSWITCH-V319M..................21972212

ROCKER ASSEMBLY,45049...........113(Part No Longer Available)

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 95


407.1 Joystick Controller, Drive/Steer Functions

96 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

500 Accessories October 2013

501.1 Alarm and Beacon Package


OPTION Z20 ALARM PACKAGE36915--

NUT,NYLOCK,1/4-20.......................260911

WASHER,FLAT,USS,1/4"Y..............266382

SCREW,RHM,10-32 X .75...............366063

WASHER,FLAT,MS,#10,Y...............361464

NUT,NYLOCK,10-32........................361785

STROBE,FIREBOLT,12-80VDC,AMB**.1567046(replaced 20189)

FLASHTUBE,USHAPED,360DEG,BULB

122019--

FLASHTUBE,STRAIGHT,360DEG,BULB226393--

LENS,AMBER,STROBE,FIREBOLT.172282--

PLATE,BEACON MOUNT**.............1421747

SCREW,HHC,3/8-16 X 1.50,GR5.....2851681

WASHER,FLAT,USS,5/16",Y...........2539791

NUT,NYLOCK,3/8-16.......................24828101

ALARM,CHIME TONE5-25VDC***......................................1

4546211



72326--

ALARM.INTERMITTENTTONE.24V.......................................1

1896312



7232612

PLATE,ALARM MOUNT**...............14217213

Footnotes 1: These parts obsolete after December 1997

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 97

500 AccessoriesOctober 2013

501.1 Alarm and Beacon Package

98 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

500 Accessories October 2013

502.1 Airline to Platform


AIRLINE TO PLATFORM,Z2042420--

CLAMP,HOSE,2 EAR, 5/8...............2279021

HOSE,LOW PRESSURE,.375ID,BLK..............................285-inches

279031

AIRLINE ASSY. W/ FITTINGSZ20..................................................1

442451

BULKHEAD,FEMALE X 6 X 6.........2279002

COUPLER,1/4"SERIES 3/8 MPT.....1278953

PLUG,1/4"SERIES,3/8 MPT............1278944

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 99

500 AccessoriesOctober 2013

502.1 Airline to Platform

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

53, 55, 57102992 ......................4910597 ........................53, 55, 57, 83, 85, 87

10775 ........................

27–28110194 ......................27–28110196 ......................21110650 ......................53, 55, 57, 60, 64, 68

12037 ........................

97122019 ......................25122366 ......................25122512 ......................77, 79, 81, 91, 93122513 ......................25, 77, 79, 81, 89, 91, 93

122514 ......................

4312340 ........................53, 55, 57, 59–60, 63–64, 67–68

12443 ........................

59–60, 63–64, 67–68

12447 ........................

11–121268 ..........................19, 37128138 ......................89128201 ......................25, 89128202 ......................71, 73, 75, 83, 85, 87

12960 ........................

53, 55, 5713000 ........................1713008-3 .....................1713008-5 .....................1713008-6 .....................4913009 ........................2513037-S .....................2113064 ........................1513066 ........................77, 79, 81, 89, 91, 93

13097 ........................

1913104 ........................4313114 ........................2513268 ........................89, 91, 9313471 ........................91, 9313480-S .....................53, 55, 57, 59–60, 63–64, 67–68

13482 ........................

53, 55, 57, 83, 85, 87

13585 ........................

4313755 ........................4313756 ........................47, 4913852 ........................4313921 ........................4313971 ........................71, 73, 75, 83, 85, 87

14041 ........................

25147093 ......................49147142 ......................49147147 ......................11–121484 ..........................25, 77, 79, 81, 91, 93

16397-S .....................

23, 59–60, 63–64, 67–68

17626 ........................

1718078 ........................4718396 ........................33, 3518503 ........................1918504 ........................33, 3518506 ........................4318687 ........................2818912 ........................9718963 ........................1519440 ........................25, 77, 79, 81, 89, 91, 93

19506 ........................

3719520 ........................1719533 ........................9519712 ........................9519720 ........................

PagePart Number

9519722 ........................9519731 ........................2319815 ........................27–2820224 ........................53, 55, 57, 59–60, 63–64, 67–68

20262 ........................

4320923 ........................53, 55, 5720973 ........................1921047 ........................53, 55, 57, 59–60, 63–64, 67–68

21121 ........................

9521427 ........................9521434 ........................2521982 ........................2322262 ........................2322263 ........................59–60, 63–64, 67–68

22431 ........................

59–60, 63–64, 67–68

22432 ........................

59–60, 63–64, 67–68

22433 ........................

59–60, 63–64, 67–68

22434 ........................

2322542 ........................97226393 ......................3122700 ........................1522790 ........................77, 79, 81, 89, 91, 93

23083-S .....................

77, 79, 81, 89, 91, 93

237145 ......................

3525388 ........................4925683 ........................1525817 ........................2525837 ........................4325877 ........................2525974 ........................25, 77, 79, 81, 89, 91, 93

27246 ........................

1727262 ........................1727263 ........................11–1227564 ........................4327577 ........................1727830 ........................9927894 ........................9927895 ........................9927900 ........................9927902 ........................9927903 ........................11–1228157 ........................11–1228161 ........................11–1228164 ........................11–1228165 ........................11–1228171 ........................11–1228174 ........................11–1228175 ........................11–1228176 ........................11–1228177 ........................11–1228181 ........................11–1228235 ........................11–1228236 ........................11–1228372 ........................1528646 ........................27–28, 5128750 ........................33, 3529314 ........................59–60, 63–64, 67–68

29431 ........................

4929605 ........................1231060 ........................47, 4931106 ........................59–60, 63–64, 67–68

31146 ........................

11–1231508 ........................11–1231785 ........................

PagePart Number

11–1231788 ........................5132669 ........................11–1232700 ........................53, 55, 57, 59–60, 63–64, 67–68

32710 ........................

4933265 ........................4733428 ........................3533510 ........................25, 71, 73, 75, 83, 85, 87

33608 ........................

25, 71, 83, 85, 8733609 ........................27–2833994 ........................4934245 ........................53, 55, 57, 83, 85, 87

35003 ........................

19, 33, 3535706 ........................83, 85, 8735934 ........................4936054-S .....................33, 3536179 ........................4736194 ........................4936199 ........................4736202 ........................4736205 ........................53, 55, 57, 71, 73, 75, 77, 79, 81

36235 ........................

4936279-S .....................2336355 ........................4736389 ........................1936574 ........................1536717 ........................47, 4936751 ........................15, 2136838 ........................3136843 ........................2336844 ........................3536856 ........................27–28, 3536864 ........................77, 79, 81, 89, 91, 93, 95

36867 ........................

4736874 ........................9736915 ........................1536937 ........................4736950 ........................1936993 ........................35, 4336998 ........................1936999 ........................11–1237051 ........................11–1237052 ........................3537184 ........................3537185 ........................33, 3537186 ........................33, 3537187 ........................3537191 ........................33, 3537192 ........................4337868 ........................19, 33, 3538016 ........................35, 4339223 ........................35, 4339226 ........................1740398 ........................27–2840413 ........................27–2840422 ........................1740523 ........................1740524 ........................1740532 ........................17, 2140534 ........................1740536 ........................1740537 ........................1740538 ........................11–1241323 ........................1942011 ........................1542014 ........................4742016 ........................4742018 ........................4742024 ........................3542043 ........................15, 2142079 ........................

PagePart Number

2142093 ........................59–60, 63–64, 67–68, 83, 85, 87, 89, 91, 93

42151 ........................

4742154 ........................9742172 ........................2142173 ........................9742174 ........................3542176 ........................3542177 ........................3542279 ........................1942314 ........................2542315 ........................2142360 ........................35, 4342367 ........................35, 4342368 ........................1942375 ........................1942377 ........................4742380 ........................2342383 ........................2542384 ........................2542385 ........................9942420 ........................77, 79, 81, 89, 91, 93

42427 ........................

4342433 ........................2142439 ........................33, 3542444 ........................4742480 ........................4742482 ........................1542539 ........................4342586 ........................83, 85, 8742587 ........................1542589 ........................1542596 ........................25, 71, 73, 75, 83, 85, 87

42616 ........................

25, 71, 73, 75, 85, 87

42617 ........................

1542640 ........................1542641 ........................1542650 ........................3342672 ........................2142678 ........................3342680 ........................2142684 ........................25, 77, 79, 81, 89, 91, 93

42730-S .....................

77, 79, 8142781 ........................4942797 ........................3942874 ........................3342929 ........................3342944 ........................3942953 ........................3942964 ........................3942965 ........................3942967 ........................3942972 ........................3942973 ........................3942974 ........................3942975 ........................3942977 ........................3942978 ........................3942980 ........................3942981 ........................3942982 ........................3942983 ........................3942985 ........................3942986 ........................9543038 ........................9543040 ........................9543042 ........................11–1243653 ........................11–1243658 ........................83, 85, 8743956 ........................

100 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

October 2013

Part Number Index

PagePart Number

3144064 ........................2144216 ........................2144217 ........................2144218 ........................11–1244220 ........................2144224 ........................2144233 ........................2144235 ........................11–1244237 ........................11–1244238 ........................11–1244239 ........................11–1244240 ........................11–1244242 ........................9944245 ........................11–1244248 ........................2144586 ........................11–1244737 ........................53, 55, 57, 60, 64, 68

44743 ........................

11–1244768 ........................3144778 ........................15, 2144780 ........................15, 2144781 ........................1544782 ........................1544783 ........................3544788 ........................1544819 ........................3744822 ........................1944823 ........................3744824 ........................3744825 ........................19, 3744826 ........................19, 3744827 ........................2144828 ........................2144829 ........................2144830 ........................2544940 ........................4744943 ........................4744944 ........................4744945 ........................4744946 ........................6444948 ........................4944949 ........................27–2844950 ........................27–2844952 ........................27–2844953 ........................28, 5144954 ........................27–2844955 ........................27–2844956 ........................47, 4944958 ........................47, 4944959 ........................3144960 ........................3144961 ........................3144962 ........................3144963 ........................63–6444964 ........................59–60, 63–64, 67–68, 83, 85, 87, 89, 91, 93

44965 ........................

59–60, 63–64, 67–68

44966 ........................

2144975 ........................11–1244980 ........................9544982 ........................11–1244983 ........................11–1244986 ........................77, 79, 81, 89, 91, 93

44992 ........................

2144995 ........................27–2844998 ........................4745071 ........................59–60, 63–64, 67–68

45139 ........................

35, 4345162 ........................59–60, 63–64, 67–68

45200 ........................

PagePart Number

59–60, 63–64, 67–68

45201 ........................

59–60, 63–64, 67–68

45202 ........................

2145212 ........................47, 4945226 ........................59–60, 63–64, 67–68

45313 ........................

4345349 ........................71, 73, 75, 77, 79, 81, 83, 85, 87

45383 ........................

77, 79, 81, 89, 91, 93

45384 ........................

21, 33, 3545385 ........................4345412 ........................4345415 ........................33, 35, 4745454 ........................9745462 ........................27–2845483 ........................27–2845491 ........................27–2845543 ........................2845779 ........................77, 79, 81, 89, 91, 93

45840 ........................

27–2845912 ........................3746219 ........................3746220 ........................3746223 ........................3746224 ........................3746225 ........................3746226 ........................9546227 ........................2346231 ........................1746255 ........................1746256 ........................2346259 ........................3146261 ........................11–1246305 ........................4346384 ........................4346385 ........................4346386 ........................4346387 ........................4346388 ........................4346389 ........................4346392 ........................4346393 ........................4346394 ........................4346395 ........................4346398 ........................4346399 ........................4346400 ........................4346401 ........................4346402 ........................4346403 ........................4346404 ........................4346405 ........................4346406 ........................63–6446996 ........................60, 64, 6846998 ........................1547189 ........................15, 21, 25, 35, 47, 49, 59–60, 63–64, 67–68, 97

4828 ..........................

1548401 ........................4948405 ........................3948873 ........................27–2848880 ........................3948900 ........................3948904 ........................3948905 ........................3948906 ........................3948907 ........................3948911 ........................3948912 ........................3948915 ........................3948916 ........................

PagePart Number

3948925 ........................3948928 ........................3948930 ........................3948933 ........................3948946 ........................3948948 ........................3948966 ........................27–2848997 ........................3549583 ........................59–60, 63–64, 67–68

49693 ........................

25, 71, 73, 75, 83, 85, 87

49816 ........................

255094 ..........................49, 5152599 ........................3352627 ........................27–2852724 ........................9552887 ........................27–2852943 ........................11–1252968 ........................53, 55, 5753819 ........................19, 21, 23, 25, 33, 35, 47, 49,

5397 ..........................

53, 55, 57, 60, 64, 68, 9777, 79, 8154692 ........................1754794 ........................1754795 ........................1754796 ........................1754797 ........................3356037 ........................3356038 ........................3356041 ........................53, 55, 57, 83, 85, 87

56051 ........................

2156172 ........................2556213 ........................3956352 ........................3956369 ........................53, 5556465P ......................5756631 ........................3156652 ........................53, 55, 5756656 ........................53, 55, 5756660 ........................71, 73, 7556663 ........................9756704 ........................31, 3556735 ........................4756736 ........................4756757 ........................4756849 ........................53, 55, 5756912 ........................1556927 ........................4756929 ........................4956976 ........................1558013 ........................1558015 ........................1558098 ........................4758996 ........................1559076 ........................1559169 ........................256019 ..........................23, 47, 53, 55, 57, 59–60, 64, 67–68

6021 ..........................

156024 ..........................496033 ..........................33, 35, 49, 53, 55, 57, 77, 79, 81, 89, 91, 93

6090 ..........................

17, 21, 33, 35, 47, 53, 55, 57,

6091 ..........................

59–60, 63–64, 67–68, 9719, 59–60, 63–64, 67–68

6097 ..........................

11–1261361 ........................

PagePart Number

11–1261362 ........................476145 ..........................17, 23, 25, 71, 73, 75, 83, 85, 87, 97

6146 ..........................

23, 59–60, 63–64, 67–68

6175 ..........................

17, 25, 59–60, 63–64, 67–68,

6178 ..........................

71, 73, 75, 83, 85, 87, 9715, 216198 ..........................3162215 ........................53, 55, 5762508 ........................53, 55, 5762516 ........................71, 73, 756272 ..........................11–1262935 ........................11–1262936 ........................11–1262937 ........................476326 ..........................83, 85, 8763375 ........................17, 19, 23, 33, 35, 47, 49, 53,

6356 ..........................

55, 57, 77, 79, 81, 89, 91, 9359–60, 63–64, 67–68

6550 ..........................

5165523 ........................59–60, 63–64, 67–68

6562 ..........................

3165635 ........................196584 ..........................17, 336595 ..........................23, 25, 976606 ..........................23, 25, 83, 85, 876607 ..........................196608 ..........................196637 ..........................17, 19, 23, 33, 35, 47, 49, 53,

6638 ..........................

55, 57, 59–60, 63–64, 67–68, 77, 79, 81, 89, 91, 93, 9719, 2366717 ........................2566811 ........................2566812 ........................77, 79, 81, 91, 9366813 ........................77, 79, 81, 91, 9366815 ........................25, 77, 79, 8166816 ........................25, 77, 79, 81, 89, 91, 93

66818 ........................

25, 77, 79, 81, 89, 91, 93

66821 ........................

53, 55, 576782 ..........................17, 21, 33, 35, 59–60, 63–64, 67–68

6888 ..........................

17, 33, 35, 71, 73, 75, 83, 85, 87

6935 ..........................

17, 33, 35, 71, 73, 75, 83, 85, 87

7056 ..........................

71, 73, 75, 83, 85, 87

7057 ..........................

28, 5172043 ........................5172047 ........................2872049 ........................11–1272173 ........................11–1272174 ........................9772282 ........................71, 73, 75, 77, 79, 81, 83, 85, 87, 97

72326 ........................

237339 ..........................53, 55, 57, 83, 85, 87

74006 ........................

49, 5174014 ........................

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 101

October 2013

Part Number Index (continued)

PagePart Number

53, 55, 57, 83, 85, 87

74052 ........................

49, 5174129 ........................3974179 ........................3974180 ........................3974181 ........................3974182 ........................4774233 ........................3574245 ........................4974255 ........................2374267 ........................2374268 ........................4774273 ........................2174297 ........................53, 55, 5774298 ........................53, 55, 57, 71, 73, 75, 77, 79, 81

74317 ........................

5374326 ........................1574389 ........................2374468 ........................2374469 ........................2374470 ........................2374495 ........................4774526 ........................2174548 ........................9574586 ........................63–6474753 ........................59–60, 67–6874754 ........................59–60, 67–6874755 ........................5774756 ........................57, 63–6474757 ........................53, 5574758 ........................53, 5574759 ........................33, 3574796 ........................4774797 ........................4774798 ........................2874899 ........................27–2874901 ........................27–2874902 ........................27–2874907 ........................2874908 ........................27–2874909 ........................27–2874910 ........................3974984 ........................49, 5174990 ........................49, 5174991 ........................49, 5774992 ........................49, 53, 5574993 ........................1976502 ........................11–1277046 ........................19, 33, 477713 ..........................3578546 ........................3578622 ........................218178 ..........................53, 55, 578255 ..........................438342 ..........................47, 49, 978516 ..........................2188000 ........................2188356-12763 .............198910 ..........................198915 ..........................27–2889297 ........................2889310 ........................1591000 ........................4794000 ........................2194006 ........................1594007 ........................1594036 ........................4794211 ........................4994261 ........................89, 91, 9394428 ........................1796317 ........................33T109281 ....................

102 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

October 2013

Part Number Index (continued)

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

((decals are listed in Section 100).....89, 91, 93

55/16-18 X .75 LG.FLG.LCK.SCREW.....33, 35

AAIRLINE ASSY. W/ FITTINGS Z20.....99AIRLINE TO PLATFORM,Z20.....99ALARM,CHIME TONE 5-25VDC***.....97ALARM,WARBLE TONE 5-30 VDC***........71, 73, 75, 77, 79, 81, 83, 85, 87

ALARM.INTERMITTENT TONE.24V.....97AMMETER-BOOM CHARGER.....17ANDERSON HOUSING,15-45 AMP BLK....59–60, 63–64, 67–68

ANDERSON HOUSING,15-45 AMP RED...59–60, 63–64, 67–68

ANDERSON HOUSING,15-45,AMP,WHT...59–60, 63–64, 67–68

ASSY, CIRCUIT BREAKER 10A.....25

BBASE, W/1 N.O. CONTACTS***......77, 79, 81, 91, 93

BASE,WITHOUT CONTACTS...25, 77, 79, 81, 89, 91, 93

BATTERY BOX ASSY W/DECALS, Z20.....19BATTERY CABLE ASSY,9.5"JUMPER.....37BATTERY CABLE ASSY,CHASSIS,LS.....37BATTERY CABLE ASSY,CHASSIS,RS.....37BATTERY CABLE,BATT PACK,LS,Z20.......19, 37

BATTERY CABLE,BATT PACK,RS,Z20......19, 37

BATTERY,T105 W/LPT,3 CAP,DRY**.....19BEARING KIT,PLAT.ROTATOR,36751........47, 49

BEARING,1.00IDX1.25ODX1.00L.....15BEARING,1.25 ID X 1.5 OD X 1.5.....49BEARING,1.25IDX1.50X1.25L.....49BEARING,1.5IDX1.75ODX1.0L.....47BEARING,1.5IDX1.75ODX1.5L.....47BEARING,2.00IDX2.25ODX2.00L.....15BEARING,BRK,MICO **.....21BEARING,DRIVE MOTOR GS15/19.....15BEARING,FLANGED,.50 IDX.75.....15BEARING,FLANGED,.75ID X 1.00.....15BEARING,FLNG.STL. 1.25 IDX1.5.....47BEARING,MOTOR,36843, FAN END.....31BEARING,MOTOR,36843,BRUSH END*.....31BEARING,POLYGON,20DU12.....49BELLCRANK ASSY,STEERING Z20.....15BELLCRANK ASSY.,Z20W/Z25.....15BOLT,ROLLER,.470"(SHORT).....19, 33, 35BOLT,SHOULDER 5/8-11X1.860.....15BOLT,SHOULDER, 3/8-16.....15BOOT,CABLE TERM,MED.RED,4/0.....19BOOT,CONTROLLER**.....95BOOT,TOGGLE SWITCH,SHORT*......25, 77, 79, 81, 89, 91, 93

BOOT-THUMB ROCKER** BLACK.....95BRACKET, RELAY MOUNTING.....23BRACKET,HAND PUMP MOUNT.....21

BRACKET,REAR COVER MOUNT L.H......35BRACKET,REAR COVER MOUNT R.H......35BRACKET,TILT ALARM.....21BRAKE, MICO (36841).....21BRAKE,AUSCO,11000 LBS-IN**.....21BREATHER CAP,HYD. TANK,1/4 NPT.....35BRUSH,MOTOR,36843.....31BULKHEAD FITTING,PLASTIC X 8**.....35, 43BULKHEAD,FEMALE X 6 X 6.....99BUTTON,PUSH,BLACK W/SEAL***.....77, 79, 81, 91, 93

CCABLE ASSEMBLY,2.5",RED.....37CABLE ASSEMBLY,67",BLACK.....37CABLE ASSEMBLY,70",RED.....37CABLE ASSEMBLY,9" RED.....37CABLE ASSEMBLY,96",BLACK.....37CABLE ASSEMBLY,96",RED.....37CABLE ASSY,BATT.TO FUSE,LS,Z20.....37CABLE ASSY,Z20.....25CABLE SQUEEZE CONN.,XTRA LRG......71, 73, 75, 83, 85, 87

CABLE TIE,4" BLK,HEAT RESISTNT....53, 55, 57, 59–60, 63–64, 67–68

CAP W/DIPSTICK.....33CAP,DIAGNOSTIC NIPPLE.....27–28CAP,FINISHING,BLACK.....15CAP,TANK,PLASTIC.....35CAPACITOR,6 MFD,660VAC-CHARGR*.....17CASE COVER ONLY 18710/18720.....17CASTING,45049, 40612.....95CATCH,BATTERY BOX,MACHINED.....19CHARGER,48V,100-125VAC,60H,25A.....17CHARGER,48V,110VAC,60H,25A.....17CHARGER,48V,200-250VAC,50H,25A.....17CHARGER,48V,200-250VAC,60H,25A.....17Check Valve.....27–28CLAMP,0.75,#12 X 1/4,RUB CUSH.....25CLAMP,HOSE,2 EAR, 5/8.....99CLAMP,RUB CUSH,0.75,#12 X 3/8*.....33, 35, 47

CLIP,SPRING,POTTER BRUMFIELD....25, 71, 73, 75, 85, 87

COIL,SOLENOID,20V W/ DIODE,#10.....27–28COIL,SOLENOID,20V W/ DIODE,#8*.....27–28COMPONENT TRAY COVERW/DECALS.....33, 35

COMPONENT TRAY WELDMENT.....33COMPRESSION MEMBER (BORED)***.....49CONN HOUSING SBX175, BATT.....19, 37CONN,520102-12.....39CONN,520120-4***.....39CONN,520120-4-6***.....39CONN,520120-4-6,.035,ORI.....39CONN,520120-8***.....39CONN,520120-8-10.....39CONN,520120-8-12.....39CONN,SQUEEZE,1/2NPT .38-.50,SM.......17, 33, 35, 71, 73, 75, 83, 85, 87

CONN. SQZ PG11 .30-.40 W/ORING.....21CONN. SQZ,1/2NPT .39-.56 MED........71, 73, 75, 83, 85, 87

CONNECTING LINK Z20,Z25.....47

C O N N E C T O RASSEMBLY,FOOTSWITCH.....59–60, 63–64, 67–68

CONNECTOR,070102-8-8.....43CONNECTOR,070120-4-4.....43CONNECTOR,070120-4-6.....43CONNECTOR,070120-6-10.....43CONNECTOR,070120-6-6.....43CONNECTOR,070120-6-8.....43CONNECTOR,070120-8-6.....43CONTACT,MOVING,19549RELAY.....23CONTACT,N.O......25, 77, 79, 81CONTACT,NC.....25, 77, 79, 81, 89, 91, 93CONTACT,STATIONARY,19549RELAY.....23CONTACTOR,AUX PUMP 24V,80A***.....23CONTACTOR,DRIVE,24V,180A***.....23CONTROL BOX,PLATFORM.....53, 55, 57, 71, 73, 75, 77, 79, 81

CONTROLL.DC MTR.SPD 275AMP.....23COUPLER, PUMP / MOTOR (36179).....33, 35COUPLER,1/4"SERIES 3/8 MPT.....99COVER ASSY W/DECAL,CHARGER,Z20....17COVER ASSY. ENGINE SIDE, CE**.....63–64COVER, AUXILIARY POWER SWITCH.....89, 91, 93

COVER,CONTROL MODULE,Z-20.....23COVER,GFCI,HORIZONTAL,WEATHER....53, 55, 57, 83, 85, 87

CYLINDER,ELEVATE***.....47CYLINDER,ELEVATE,Z25.....47CYLINDER,JIB.....49CYLINDER,STEERING,Z20/25** %%.....15

DDECAL PLATE W/D,PLAT,Z30/34.....53, 55, 57DECAL, DANGER, TIP-OVER, BATTR.......11–12

DECAL, DANGER,TIP-OVER.....11–12DECAL, GROUND CONTROL PANEL.......11–12

DECAL, LABEL, DIRECTION ARROWS.....11–12

DECAL, NOTICE, MAX CAP 440 LBS....11–12DECAL, NOTICE, TIRE SPECS.....11–12DECAL, PLATFORM CONTROL PANEL.....11–12

DECAL, WARNING, CRUSHING HAZ.....11–12DECAL,COMPARTMENT ACCESS.....11–12DECAL,COSMETIC,GENIE BOOM,VERT..11–12

DECAL,COSMETIC,GENIE Z-20/8.....11–12DECAL,COSMETIC,GENIE Z-20/8N.....11–12DECAL,COSMETIC,GENIE Z-25/8.....11–12DECAL,DANGER DO NOT ALTER SWTC....12DECAL,DANGER,BATTERY SAFETY***....11–12

DECAL,DANGER,BRAKE REL SAFETY*...11–12

DECAL,DANGER,ELEC.HAZ.STAY CLR....11–12

D E C A L , D A N G E R , E L E C THAZARD,PLUG.....11–12

DECAL,DANGER,GEN SAFETY RULES*...11–12

DECAL,DANGER,NO SMOKING***.....11–12DECAL,DANGER,TIP-OVER,TRAYS.....11–12

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 103

October 2013

Part Description Index

DECAL,INSTR,SIDE FRC/WIND,AUS.....11–12D E C A L , I N S T R U C T, F O O T S W I T C HOPER.....11–12

DECAL,LABEL,MANUAL NOT HERE.....11–12DECAL,LABEL,PWR TO CHARGR 115V....11–12

DECAL,LABEL,PWR TO CHARGR 230V....11–12

DECAL,NOTICE, GRD OPER INSTRUC....11–12

DECAL,NOTICE, MAX CAP 400 LBS.....11–12DECAL,NOTICE,BATTERY CABLES.....11–12DECAL,NOTICE,BATTERY CONNECT......11–12

DECAL,NOTICE,CHARGER INSTRUC......11–12

DECAL,NOTICE,HAZARDOUS MAT'LS*....11–12

DECAL,NOTICE,MAX LOAD 500 LBS....11–12DECAL,NOTICE,OPER INST, PLAT.....11–12DECAL,NOTICE,SIDE FRC 150,ANSI....11–12DECAL,POWER TO PLATFORM 115V......11–12

DECAL,POWER TO PLATFORM 230V......11–12

DECAL,USE DEXRON***.....11–12DECAL,WARN,CRUSH HAZARD HAND....11–12

DECAL,WARN,CRUSH HAZARD PLAT.....11–12

DECAL,WARN,FALL HAZARD.....11–12DECAL,WARN,IMPROPER OPERATION...11–12

DIAGNOSTIC FEMALE Q-DSCNT.....27–28DIN RAIL,6.38".....25DRIVE MOTOR,WHITE RE24 SERIES*.....15

EE-STOP BUTTON.....25ELBOW #12 O-RING TO #12 BARB.....43ELBOW,070202-4-6.....43ELBOW,070220-4-4.....43ELBOW,070220-4-6.....43ELBOW,070221-4-4.....43ELBOW,070320-8-8.....43ELBOW,45D,520320-4.....39ELBOW,45D,520320-6-4.....39ELBOW,90D,520202-6-8.....39ELBOW,90D,520220-4-4.....39ELBOW,90D,520220-4-6***.....39ELBOW,90D,520220-6.....39ELBOW,90D,BLKHD,ORFS-6 NO NUT.....39ELBOW,90DEG,FEM,1/2NPT.....39ELBOW,STREET, 1/2"NPT,STLYELZN.......35, 43

FFILTER ASSY,RETURN.....33FILTER ASSY,SAE8,10 MIC,PAPR**.....35FILTER ELEMENT,10MICRON,PAPER*.....35FILTER,ELEMENT,10 MICRON,42682.....33FITTING,CONN,520120-6.....39FITTING,CONN,520120-6-8***.....39FITTING-4 W/.030 ORIFICE.....43FIXED CONTACT (FOR 74267).....23FLASHTUBE,STRAIGHT,360DEG,BULB.....97FLASHTUBE,U SHAPED,360DEG,BULB.....97FLOORING PLATFORM 31X40.....57

FLOORING,PLATFORM 46X30,PAINT......53, 55

Flow Regulator.....27–28FOOT SWITCH***....53, 55, 57, 59–60, 63–64, 67–68

FOOTSWITCH ASSEMBLY 30N.....53, 55, 57FOOTSWITCH WIRE ASSY, Z20N.......59–60, 63–64, 67–68

FUSE ASSY-BOOM CHARGER.....17FUSE BLOCK, ANN & ANL FUSE.....19, 23FUSE HOLDER,WATERPROOF.....77, 79, 81, 89, 91, 93

FUSE,10 AMP.....77, 79, 81, 89, 91, 93FUSE,100 AMP,VERY FAST ACTING.....23FUSE,300 AMP,VERY FAST ACTING.....19

GGASKET, PUMP / MOTOR (36179).....35GASKET,COVER PLATE,Z20.....23GASKET,COVER,GFCI,WEATHERPROOF.53, 55, 57, 83, 85, 87

GASKET,GROUND CONTROL PNL,Z20.....25GASKET,JOYSTK.SHAFT36867/42032.....95GASKET,PLAT.CONTROL BOX......53, 55, 57, 71, 73, 75, 77, 79, 81

GASKET,PLAT.CONTROL BOX Z20.....59–60, 63–64, 67–68, 83, 85, 87, 89, 91, 93

GASKET,TOP ACCESS PLATE.....21GEAR PUMP,2 SECT, 8CC X 4CC.....31GEAR, SLAVE, MS4,45048.....95GROUND CONTROL PANEL W/DECAL.....25GROUND STRAP,12"LG***.....17G U A R D , F O O T S W I T C H , W / D E C A LSTEEL.....53, 55, 57, 59–60, 63–64, 67–68

HHANDLE HALF (56274).....95HEATSINK ASSY W/DIODES (23442).....17HORN KIT,24V.....21HOSE ASSSEMBLY, 112".....43HOSE ASSSEMBLY, 12".....43HOSE ASSSEMBLY, 12.5".....43HOSE ASSSEMBLY, 120".....43HOSE ASSSEMBLY, 17".....43HOSE ASSSEMBLY, 2.5".....43HOSE ASSSEMBLY, 229".....43HOSE ASSSEMBLY, 24.5".....43HOSE ASSSEMBLY, 25.3".....43HOSE ASSSEMBLY, 29".....43HOSE ASSSEMBLY, 32.5.....43HOSE ASSSEMBLY, 33".....43HOSE ASSSEMBLY, 37".....43HOSE ASSSEMBLY, 54".....43HOSE ASSSEMBLY, 7.8".....43HOSE ASSSEMBLY, 72".....43HOSE ASSSEMBLY, 87".....43HOSE ASSY,APU OUT TO FUNC MA.....39HOSE ASSY,APU TO HYD TANK.....39HOSE ASSY,BLKHD M3 TO FUNC M.....39HOSE ASSY,BLKHD M3 TO REAR M.....39HOSE ASSY,BLKHD M4 TO FRNT M.....39HOSE ASSY,FUNC MAN C1/C2-CYL.....39HOSE ASSY,FUNC MAN S1 TO CYL.....39HOSE ASSY,FUNC MAN TO JIB MAN.....39HOSE ASSY,HAND PMP B1 TO MAN.....39HOSE ASSY,HAND PUMP TO T1.....39HOSE ASSY,HYD TANK TO HYD PM.....39HOSE ASSY,HYD.TANK DRAIN LI.....39

HOSE ASSY,JIB MAN TO JIB CYL.....39HOSE ASSY,JIB MAN TO PLAT ROT.....39HOSE ASSY,PUMP OUT TO MAN P1.....39HOSE ASSY,PUMP RR TO MAN P2.....39HOSE ASSY,RET FILT TO MAN TK.....39HOSE ASSY,RT BRAKE TO LFT BK.....39HOSE ASSY,RT BRK TO HAND P.....39HOSE CLAMP,11 IN.....33HOSE COVER,LOWER LEVELING ARM.....47HOSE COVER,UPPER ARM.....47HOSE,LOW PRESSURE,.375 ID,BLK.....99HOSE,RET.FILTER DWN TUBE RUBBE.....33HOUR METER,10-80 VOLTS***.....25, 77, 79, 81, 89, 91, 93

IIND,BAT CHARGE,48V LEAD-ACID.....77, 79, 81, 89, 91, 93

JJIB BOOM MACH.....49JIB BOOM MACHINED.....49JIB PIVOT ASSY.W/BEARINGS,Z20.....49JOYSTICK,CONTROLLER 24V......77, 79, 81, 89, 91, 93, 95

KKEY,LATCH, 1 PAIR (28125).....33, 35KEY,RECTANGULAR,.31X.28X1.25"*.....15, 21KEY,SINGLE***.....25KEYSWITCH,3POS.MNTND.DR WKEY**.....25KEYSWITCH,CONTACTS LOCK.....25KIT,ESTOP SVC BB&SM BOOM.....25, 77, 79, 81, 89, 91, 93

KIT,HORN SVC BB&SM BOOM.....77, 79, 81, 91, 93

KIT,KEYSWITCH SVC BB & SM BOOM.....25KNOB,POTENTIOMETER, 42427...77, 79, 81, 89, 91, 93

LLATCH,FLUSH CUP LEFT HAND.....35LATCH,SLAM WITH KEY.....33LENS,AMBER,STROBE,FIREBOLT.....97Level Sensor, 4.5°, 1.5 Second Delay.....21LINING KIT, BRAKE,MICO 36841**.....21LOCK PLUG ASSY, ( 28125 ).....35LOCKNUT,ELEC,1/2".....17, 33, 35, 71, 73, 75, 83, 85, 87

LOCKNUT,ELECTRIC,3/4".......71, 73, 75, 83, 85, 87

LOWER ARM ASSY. W/BEARING,Z20.....47LOWER ARM,MACHINED.....47LOWER LEVEL.ARM W/BEARING,Z20.....47

MM4 X 5 PHILLIPS (CHEESEHEAD).....23MACH,MIDPIVOT.....47MANIFOLD,BRAKE RELEASE.....21MANIFOLD,JIB ROTATE***.....49, 51MANIFOLD,JIB Z20N,Z20W,Z25.....49, 51MANIFOLD,MAIN, Z20/8.....27–28, 35MANIFOLD,ROTATOR,180 DEG......47MANIFOLD,ROTATOR,180 DEG.***.....47MANUAL BOX W/DECALS***....53, 55, 57, 60, 64, 68

104 Z-25/8, Z-20/8, Z-20/8N Part No. 41315

October 2013

Part Description Index (continued)

MICROSWITCH,13482 FOOTSWITCH......53, 55, 57, 59–60, 63–64, 67–68

MICROSWITCH,V3L-139-D8.....95MICROSWITCH-V319M.....95MIDRAIL GUIDE ( HOOK ).......53, 55, 57, 59–60, 63–64, 67–68

MOTOR HEADBAND,36843.....31MOTOR LEAD ASSY KIT, 36843.....31MOTOR, 24V (36179).....35MOTOR,48VDC.....31MOUNTING PLATE,CONTROLLER,Z20.....23MOVING CONTACT (FOR PN 74267).....23

NNIPPLE,1/2"NPTX24",STL,YELZINC.....35, 43NIPPLE,DIAGNOSTIC,#4 PORT***.....27–28NIPPLE,PLASTIC .5 NPT X 6".....35, 43NUT - PLASTIC,RING FOR ALARMS...71, 73, 75, 77, 79, 81, 83, 85, 87, 97

NUT,BULKHEAD,ORFS-6.....39NUT,CASTLE,1.125-18 UNEF.....15, 21NUT,HEX,1-8.....49NUT,JS,36867/42032/44988/40612.....95NUT,LOCKING-LG.FLANGE,1/4-20.....19NUT,LOCKING-LG.FLANGE,5/16-18.....33, 35NUT,LP NYLOCK,3/8-16.....19, 33, 47NUT,NYLOCK,1/2-13.....15, 21NUT,NYLOCK,1/4-20.....17, 21, 33, 35, 47, 53, 55, 57, 59–60, 63–64, 67–68, 97

NUT,NYLOCK,10-32.....17, 25, 59–60, 63–64, 67–68, 71, 73, 75, 83, 85, 87, 97

NUT,NYLOCK,3/8-16.....15, 21, 25, 35, 47, 49, 59–60, 63–64, 67–68, 97

NUT,NYLOCK,5/16-18.....53, 55, 57NUT,NYLOCK,5/8-11.....15NUT,SOLENOID VALVE.....27–28NUT,SOLENOID,2POS 3WAY.....27–28

OO-RING KIT,FIELD SVC,ALL PROD*....27–28, 51

OPTION Z20 ALARM PACKAGE.....97ORIFICE PLUG,.025 (30551).....51ORIFICE, 0.025"(74129)*.....49, 51ORIFICE, 0.028" (56179).....51ORIFICE, 0.028" (74129).....49, 51Orifice, Plug.....27–28OUTLET,110V GFCI***.......53, 55, 57, 83, 85, 87

PPAD,REST,1"THICK,W/STUDS*.....47PAD,REST,2"THICK,W/STUDS*.....15PAINT,AEROSOL,BRIGHT BLUE***.....11–12PAINT,AEROSOL,GENIE GRAY***.....11–12PCB,ASSY,JOYSTICK,36867.....95PIN,1.00DIAX7.25LG,1HOLE.....47PIN,1.25DIA.X10.38LG,1HOLE.....49PIN,1.25DIAX12.50LG,2HOLE.....49PIN,1.25DIAX3.00LG,THREADED.....47PIN,1.25DIAX8.75LG,1HOLE.....47PIN,1.50DIAX11.00LG,1HOLE.....47PIN,1.50DIAX15.13LG,1HOLE.....47PIN,1.50DIAX16.13LG,1HOLE.....47PIN,1.50DIAX5.50LG,THREADED.....47PIN,CLEVIS,1 X 2.5 LG......15PIN,COTTER,.156 X 2.5.....15, 21PIN,ROLL,.094 X .875.....59–60, 63–64, 67–68

PIN,ROLL,.188 X .75.....19PLASTIC END STOP.....25PLAT SUPPORT ASSY, Z20N.....49, 57PLAT SUPPORT ASSY, Z20W/Z25......49, 53, 55

PLAT.ASSY.W/DECAL,Z20N,ANSI.....57PLAT.ASSY.W/DECAL,Z20W,Z25,CE*.......53, 55, 59–60, 67–68

PLAT.ASSY.W/DECALS,Z20N,ANSI.....63–64PLAT.ASSY.W/DECALS,Z20N,CE **.....57, 63–64

PLAT.ASSY.W/DECL,Z20WZ25,ANSI*.......53, 55, 59–60, 67–68

PLAT.CONTROL BOX W/DECAL, Z20.......59–60, 63–64, 67–68, 83, 85, 87, 89, 91, 93

PLAT.SUPPORT ASSY. ,Z20.....64PLAT.SUPPORT W/BEARNG,Z20.....60, 64, 68PLATE,ALARM MOUNT**.....97PLATE,BEACON MOUNT**.....97PLATE-TOP ACCESS WITH GASKET.....21PLATFORM.....57PLATFORM ASSY,Z20N, ANSI.....63–64PLATFORM STEP.....53, 55, 57PLUG AND CAP KIT-SERVICE,37ø**.....27–28PLUG,070109-4.....43PLUG,1/4"SERIES,3/8 MPT.....99PLUG,520109-6,ORFS.....39PLUG,DOWEL,1/4 PLASTIC.....77, 79, 81PLUG,ELECTRICAL,DOMESTIC.....17, 33PLUG,FUSED,250V,13AMP,U.K.**.....35PLUG,NYLON .50 BLACK DOMED......77, 79, 81, 89, 91, 93

PLUG,NYLON 1.12 BLACK DOMED.....21, 33, 35

PLUG,NYLON 2.00 BLACK DOMED.....77, 79, 81, 89, 91, 93

PLUG,ORIFICE,0.030 (50684).....27–28PLUG,W/LATCH,4 POLE,ANDERSON......59–60, 63–64, 67–68

POTENTIOMETER ASSEMBLY, 0-20K*.....77, 79, 81, 89, 91, 93

POWER UNIT ASSEMBLY (Z-20).....31POWER UNIT,AUX PUMP 24VDC.....33, 35PUMP ASSEMBLY (36179).....35PUMP KIT, Z20N***.....31, 35

RREAR COVER MOUNT BRACKET.....33RECEPT.,SNAP-IN,4 POLE ANDERSN.....59–60, 63–64, 67–68

RECEPTACLE, BRITISH, 110V......53, 55, 57, 83, 85, 87

RELAY,CHARGER .TIMER(19531/32).....17RELAY,CHARGER TIMER.....17RELAY,HOLD DOWN,OMRON.......25, 71, 83, 85, 87

RELAY,POTTER BRUMFIELD 24V **.........25, 71, 73, 75, 83, 85, 87

RELAY,SOCKET,OMRON.........25, 71, 73, 75, 83, 85, 87

Relief Valve.....27–28RESISTOR , 12K OHM 2 WATT.....95RIVET,STL,ST.MAN,P,.125 X .25.....71, 73, 75RIVET,STL,STL,P,.25 X .5........53, 55, 57, 60, 64, 68

ROCKER ASSEMBLY,45049.....95ROD END,.375 X 3.69.....47, 49ROLLER,PLASTIC,AWP96**.....19, 33, 35

ROTATOR,HELICAL,PLATFORM Z20........47, 49

RUE RING 1.00.....15

SScrew - PHM, 10-32 x 1.75 inches, GR 2.....21SCREW,BHHS,3/8-16 X 2.5.....47SCREW,CHARGER COVER,#10 X .5.....17SCREW,FHM,10-24 X .75.....19SCREW,FHM,10-32 X .75...23, 59–60, 63–64, 67–68

SCREW,FHM,6-32 X .75.....83, 85, 87SCREW,HEATSINK/DIODE ASSY.....17SCREW,HHC,1-8 X 12.75.....49SCREW,HHC,1/2-13 X 1.25 GR5.....49SCREW,HHC,1/4-20 X .5.....23SCREW,HHC,1/4-20 X .75.......33, 35, 49, 53, 55, 57, 77, 79, 81, 89, 91, 93

SCREW,HHC,1/4-20 X 1.....17, 21, 33, 35, 59–60, 63–64, 67–68

SCREW,HHC,1/4-20 X 1.25.....19SCREW,HHC,1/4-20 X 1.5.....47SCREW,HHC,1/4-20 X 1.75.....19SCREW,HHC,3/8-16 X .75.....53, 55, 57SCREW,HHC,3/8-16 X 1.....23, 59–60, 63–64, 67–68

SCREW,HHC,3/8-16 X 1.25 GRD 5.....25SCREW,HHC,3/8-16 X 1.50,GR5.....47, 49, 97SCREW,HHC,3/8-16 X 2.5.....21SCREW,HHC,3/8-16 X 3.....47SCREW,HHC,5/16-18 X 1.25.....53, 55, 57SCREW,HHC,M10 X 30MM,.....31SCREW,PHILLIPS,PHM,10-32 X .75....25, 71, 73, 75, 83, 85, 87

SCREW,RHM,10-32 X .5.....25SCREW,RHM,10-32 X .75.....23, 25, 97SCREW,SHC,1/2-13 X 3.5.....15SCREW,SHC,1/2-13 X 4 ZINC.....21SCREW,SHS,1/4-20 X .75,ZINCPLT.....19SCREW,SHS,10-24 X .625.....19SCREW,SHS,3/8-16 X.375,ZINC.....19SCREW,TIMER,#8 PHMS X.375.....17SEAL KIT (66419, 66416, 74297).....21SEAL KIT - Z25 (42154).....47SEAL KIT 42412 ELEVATE**.....47SEAL KIT, 37185 PUMP.....33, 35SEAL KIT, SOLENOID VALVE.....27–28, 51SEAL KIT, VALVE.....21, 27–28SEAL KIT, VALVE, #10.....27–28SEAL KIT,147142.....49SEAL KIT,2" BORE,1" ROD***.....15SEAL KIT,2.0" BORE CYLINDERS**.....15SEAL KIT,42406,STEER.CYL,TEXAS.....15SEAL KIT,94218.....49SEAL KIT,BRAKE,MICO***.....21SEAL KIT,CYLINDER***.....49SEAL KIT,DR MTR.GS15/19,Z20***.....15SEAL KIT,SOLENOID VALVE.....28, 51SEAL KIT-FOR PN. 44217.....21SEAL KIT-FOR PN.44216.....21SEAL KIT-PLAT. ROTATOR-36751.....47, 49SEAL KIT-TANDEM PUMP 55940.....31SEAL, CHECK VALVE.....28SENSOR,LEVEL 3 DEG**.....21SENSOR,LEVEL 4.5***.....21SERIAL # LABEL,MYLAR 4X8***.....11–12SHAFT ASSY, JOYSTICK***.....95SHIM,1.00X.064.....33SHIM,SIDE PAD 16GA,.44 SLOT.....19

Part No. 41315 Z-25/8, Z-20/8, Z-20/8N 105

October 2013


Shuttle Valve.....27–28SLIDING MIDRAIL KIT,PTD.....53, 55, 57Solenoid Valve.....27–28SOLENOID,42185.....43SPACER,BATTERY CATCH BOLT.....19SPACER,LONG ANDERSON....59–60, 63–64, 67–68

SPACER,NYLON,.718 X .526 X.219.....77, 79, 81

SPACER,SHORT ANDERSON.......59–60, 63–64, 67–68

SPRING & BUSHING KIT,RETURN***.....95SPRING CLIP,1/4-20.....53, 55, 57SPRING, RETURN (FOR 74267).....23SPRING, RETURN (FOR 74268).....23SPRING,EXTENSION,.36 X 1.25.....19SPRING,MOTOR BRUSH, 36843.....31STEER LINK KIT W/BEAR'G Z20.....15STEER SYSTEM ENHANCE KIT,Z20N.....15STEERING ENHANCE KIT,Z20W,Z25.....15STEERING YOKE,FINAL WELDMENT.....15STOP,COMPONENT TRAY.....33, 35STRAINER ASSEMBLY-LIFT.....35, 43STRAINER ASSY 1"NPT TANK MTD.....35, 43STROBE,FIREBOLT,12-80VDC,AMB**.....97SWITCH TOGGLE ASSY DPDT 2P MOM....89SWITCH TOGGLE ASSY DPDT 3P MOM..25, 89

SWITCH,LIMIT,W/6.25"SPRING ARM.....21SWITCH,TOGGLE SPDT,2POS MOMEN...25, 77, 79, 81, 89, 91, 93

SWITCH,TOGGLE,DPDT,2POS MOMEN...91, 93

SWITCH,TOGGLE,DPDT,3POS MOMEN...25, 77, 79, 81, 91, 93

SWITCH,TOGGLE,SPDT,3POS MOMEN*....25

TT-BOLT HOSE CLAMP.....43T-BOX,2.75 X 4.5 X 2.0.......53, 55, 57, 83, 85, 87

TANK,HYDRAULIC,7 GALLON.....33TANK,HYDRAULIC,8 GALLON.....35TEE,RUN,520428-4.....39TEE,UNION,070401-4.....43TERMINAL RAIL.....25TERMINAL STRIP.....71, 73, 75TERMINAL STRIP END PLATE.....25TERMINAL,ANDERSON,30A 12-16 GA.....59–60, 63–64, 67–68

TILT SENSOR TEST TOOL(SERVICE).....21TIMER (23442)(41896)(36314).....17TIMER(24059,41897,41898,41899).....17TIRE/WHL,NON-MARK Z20 TRACTION.....15, 21

TRANSFORMER,CHARGER36314/41896...17TRANSFORMER,CHARGER36315/41897...17TRNSFRMR(36316 &17)(41898 &99).....17TUBE,SLIDING MIDRAIL,20.69 IN....53, 55, 57TUBE-NARROW SLI.MIDRAIL-15.06....59–60, 63–64, 67–68

UU-BOLT,3/8 X 1 YZ.....59–60, 63–64, 67–68UPPER ARM ASSY. W/BEARING Z25.....47UPPER ARM ASSY. W/BEARING,Z20.....47UPPER LVL ARM ASSY. Z20W.....47UPPER LVL ARM Z25.....47

UPR LEVEL.ARM W/BEARING,Z20.....47

VVALVE ASSY,BLEED***.....47, 49VALVE, 2POS 3WAY, W/O COIL.....28VALVE, 2WAY SOLENOID W/0 COIL.....27–28VALVE, SOLENOID, 20 V W/DIODE.....27–28VALVE, SOLENOID, W/O COIL.....27–28VALVE,2POS 4WAY W/O COIL.....27–28VALVE,CHECK (36179).....33, 35VALVE,CHECK, 50 PSI.....27–28VALVE,CHECK,PILOT OPERATED***.....21VALVE,CNTERBAL,CBBB-LHN@3000**....47, 49

VALVE,COUNTERBALANCE.....47VALVE,FLOW REGULATOR .75.....28VALVE,HAND PUMP**.....21VALVE,RELIEF (45028 MANIFOLD)*.....28VALVE,RELIEF 2000 PSI.....27–28VALVE,RELIEF,1500 PSI***.....27–28VALVE,SHUTTLE.....21VALVE,SHUTTLE***.....27–28VALVE,SOLENOID 20V W/DIODE.....27–28VALVE,SOLENOID,20V W/ DIODE.....27–28VALVE,SOLENOID,20V W/ DIODE **.....28, 51VALVE,SOLENOID,2POS 2WAY N.O.*.......27–28

VALVE,SOLENOID,3POS/4WAY*.....49, 51VALVE,SOLENOID,W/O COIL.....27–28

WWASHER,FENDER,.25X1.50X.074......59–60, 63–64, 67–68

WASHER,FINISHING CAP,.5".....15WASHER,FLAT,.5 HARDENED.....15WASHER,FLAT,.625 HARDENED.....21WASHER,FLAT,MS,#10,Y.........17, 23, 25, 71, 73, 75, 83, 85, 87, 97

WASHER,FLAT,USS,1/4"Y.......17, 19, 23, 33, 35, 47, 49, 53, 55, 57, 59–60, 63–64, 67–68, 77, 79, 81, 89, 91, 93, 97

WASHER,FLAT,USS,3/8",Y......19, 59–60, 63–64, 67–68

WASHER,FLAT,USS,5/16",Y.....19, 21, 23, 25, 33, 35, 47, 49, 53, 55, 57, 60, 64, 68, 97

WASHER,LOCK,#10 PLTD.......23, 25, 83, 85, 87

WASHER,LOCK,#10, CHARGER FUSE.....17, 21

WASHER,LOCK,.25.....17, 19, 23, 33, 35, 47, 49, 53, 55, 57, 77, 79, 81, 89, 91, 93

WASHER,LOCK,.375....23, 47, 53, 55, 57, 59–60, 64, 67–68

WASHER,LOCK,0.5".....49WASHER,LOCK,1".....49WASHER,LOCK,M10.....31WASHER,RIVETING.....53, 55, 57WASHER,THRUST,2.0 X 3.0 X .188.....15WEAR PAD,BATTERY BOX.....19WELD,LEVELING ARM,LOWER.....47WELDMENT,COMPONENT TRAY.....35WELDMENT,COVER SUPPORT RH***.....89, 91, 93

WELDMENT,PLATFORM 46X30.....53, 55WET PAINT,GENIE BLUE.....11–12WET PAINT,GENIE GRAY.....11–12WING NUT,NYLON,3/8-16.....21

WIRE CABLE,14/3 CON.TPE JKT*......83, 85, 87

WIRE CABLE,16/2,WHT/BLK,SJEOW.......53, 55, 57, 83, 85, 87

WIRE CABLE,16/4 SJO,BULK.......59–60, 63–64, 67–68

WIRE CABLE,18/19 CON.TPRJKT......83, 85, 87

WIRE CABLE,18GA/7CON TPR JKT....83, 85, 87

WIRE LOOM,.413" NON-SLIT***.....59–60, 63–64, 67–68

WIRE LOOM,3/8 POLY SLIT.....53, 55, 57

YYOKE WELDMENT.....15

ZZ20/30/34 OPTION,EURO PLUG.....35ZERK,GREASE,1/8 NPT.....15

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Fitting Cross References

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Fitting Cross References (Continued)

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Parts M

anualZ

-25/8

Z-20/8

Part No.41315

Rev C17

Z-25/8 Z-20/8 Z-20/8N - Manuals - Genie liftmanuals.gogenielift.com/Parts And Service...

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