Your Pipeline To Quality Actuators Epoxy and Rilsan ......Corrosion Resistant* Low friction...
Transcript of Your Pipeline To Quality Actuators Epoxy and Rilsan ......Corrosion Resistant* Low friction...
PA SeriesPneumaticActuatorsChemline PA Series are quarter turn pneumaticactuators for all sizes of ball and butterfly valves.These actuators are epoxy and Rilsan coated for highcorrosion resistance and long cycling life.
Normal working temperatures are -32oC to 90oC. Theymay be actuated with air, water, natural gas or non-aggressive fluids up to 120 psi pressure.
P Series is one in a range of actuators speciallyselected for ball and butterfly valves. Hardware kitsare available for mounting of actuators in the field.Chemline also offers complete actuated valves, fullyassembled and bench tested.
Features
Low Cost
Corrosion Resistant
Long Cycling Life
01/07 ©Chemline Plastics Limited 2007Chemline is a registered trade mark of Chemline Plastics Limited
PDF Published January 10, 2007
Your Pipeline To Quality
SERIES: PASR – Spring ReturnPADA – Double Acting
CONTROL PRESSURE: 40 to 120 psi
OUTPUT TORQUES†:Up to 10,600 in.-lb. Spring Returnand 25,300 in.-lb. Double Acting
Epoxy and Rilsan Coated Aluminum
† Largest Double Acting unit will power up to 24".Largest Spring Return unit will power up to 18".* See page 2 for details of coating process/specs.
StandardizedISO Bolt Patternfor mountingto valve
PositionIndicator
Standard NAMUR dimensionShaft and Bolt Pattern formounting limit switch box orpositioner
ConcentricNestedSprings
PA Series on Type 57Butterfly Valve
PA Series on Type 21True Union Ball Valve
Standard NAMUR Padfor flush mounting ofsolenoid valve
Long Cycling Life● Rated for 1 million cycles● Self-lubricating Rilsan coating on inner contact
surfaces for better wear than epoxy coating or anodizing
● Self-lubricating O-Rings● Double O-Ring Shaft Seals● Minimal backlash with no play in parts● Massive tooth engagement between racks and
pinion
Corrosion Resistant*● Low friction coefficient Rilsan coating inside
and out for very smooth and durable finish aswell as outstanding chemical and abrasion resistance
Application Diversity● Normal working temperatures are -32oC to 90oC● Can be actuated with air, water, natural gas or
non-aggressive fluids up to 120 psi pressure
Standard ISO and NAMUR Dimensions● Permits easy mounting of control accessories
to actuator and of actuator to valve● Standardized mounting kits/brackets are readily
available
Compact, Simple Design● Double piston, double rack and pinion design
supplies constant torque output● Balanced Internal Forces ● High torque-to-weight ratio● All porting is integral
StandardizedISO Bolt Patternfor mountingto valve
PA Series Pneumatic Actuators
PROPERTIES OF THE COATING PROCESSThe aluminium actuator bodies and end caps undergo a4-step pre-treatment to guarantee a perfect finish andsuperior corrosion resistance.
The next step is painting by cationic electro deposition(cataphoresis). A 20 micron layer of hydro soluble primingpaint is applied to create the smoothest possible base coatfor the Rilsan coating.
The final step is the application of a 10 micron thick coat ofRilsan polyamide 11. Rilsan is a fully polymerizedthermoplastic which provides outstanding corrosionresistance to effluents, sea water, sea mist, hydrocarbons,solvents and a large number of chemicals. It has excellentmechanical and physical properties, exceptionally smoothfinish, extremely low friction coefficient which ensure alonger cycling life than competitors’ products.
WEIGHTS, AIR CONSUMPTIONS AND CYCLE TIMES
SizeW
00
05
10
15
20
25
30
40
50
WeightLbs.
AirConsumption
(StandardCubic Inches)
OpenPort A
ClosePort B
Spring Return
Cycle Time (Sec.)
1.32
2.75
5.10
5.68
8.78
12.67
20.20
34.98
80.10
128.50
4.58
9.15
17.09
21.36
39.67
48.82
91.54
125.10
323.43
640.75
0.15
0.20
0.25
0.30
0.40
0.50
0.80
1.20
2.00
6.00
0.15
0.20
0.25
0.30
0.40
0.50
0.80
1.20
2.00
6.00
Item No.PASRW
PASR00
PASR05
PASR10
PASR15
PASR20
PASR25
PASR30
PASR40
PASR50
WeightLbs.
Air Consumption
OpenPort A
ClosePort B
Double Acting
Cycle Time (Sec.)
1.00
2.20
3.30
4.11
5.78
7.85
13.00
20.02
38.72
67.50
0.10
0.15
0.20
0.25
0.30
0.40
0.50
0.60
1.20
2.00
0.10
0.15
0.20
0.25
0.30
0.40
0.50
0.60
1.02
2.00
OpenPort A
ClosePort B
4.58
9.15
17.09
21.36
39.67
48.82
91.54
125.10
323.43
640.75
3.05
6.10
15.26
19.53
33.56
42.72
73.23
115.95
323.43
427.17
Item No.PADAW
PADA00
PADA05
PADA10
PADA15
PADA20
PADA25
PADA30
PADA40
PADA50
OPERATIONPressure to Port A moves pistons inward, turning outputshaft 90o clockwise, as viewed from top of actuator.
Pressure to Port B moves pistons outward, compressingsprings (on spring return models only) and turning outputshaft 90o counter-clockwise, as viewed from top of actuator.
Double O-RingShaft Seals
SelfLubricatingO-Rings
Standard ISO Bolt Patternfor mounting to valveSelf Lubricating
Rilsan Coating
PA Series Pneumatic Actuators
TOP VIEW DETAIL
R
S
M5
NAMUR MOUNTING PAD
Port A Closed
Port B Open
1.27"
0.95"
1/4" NPT
M5
BOTTOM SHAFT DETAIL
L
BSpring Return
Double Acting
(ISO-5211)
K J
A
BOTTOM VIEW DETAIL
M6
TOP SHAFT DETAIL
N
Q
P
O
M
T
U12
4
4
H
I G
EF
øCøD
DIMENSIONS INCHES
Item No.DA SR
BDA Dia.
Bottom Mount DetailC Bottom Shaft Detail
PADAW PASRW
PADA00 PASR00
PADA05 PASR05
PADA10 PASR10
PADA15 PASR15
PADA20 PASR20
PADA25 PASR25
PADA30 PASR30
PADA40 PASR40
PADA50 PASR50
4.29
4.92
5.75
7.17
7.99
9.21
10.87
13.74
17.48
20.63
1.65 (F04)
1.97 (F05)
1.97 (F05)
1.97 (F05)
1.97 (F05)
1.97 (F05)
2.76 (F07)
2.76 (F07)
–
–
E
0.43
0.79
0.94
0.94
0.94
0.94
1.18
1.18
1.42
1.42
F
0.56
1.03
1.27
1.27
1.27
1.27
1.57
1.57
1.93
1.93
G
0.53
0.59
0.59
0.59
0.59
0.75
1.18
1.18
1.50
1.50
H
0.39
0.57
0.56
0.59
0.79
0.87
1.18
1.18
1.38
1.38
I
0.70
1.18
1.18
1.18
1.18
1.26
1.65
1.65
1.97
1.97
Depth
0.47
0.71
0.67
0.67
0.71
0.71
0.91
0.91
–
–
–
–
2.76 (F07)
2.76 (F07)
2.76 (F07)
2.76 (F07)
4.02 (F10)
4.02 (F10)
4.92 (F12)
5.51 (F14)
–
–
0.79
0.79
0.91
0.91
1.06
1.06
1.02
1.18
Thread Dia. Depth Thread
M5
M6
M6
M6
M6
M6
M8
M8
–
–
D
–
–
M8
M8
M8
M8
M10
M10
M12
M16
DIMENSIONS INCHES
Item No.DA SR J
Top Shaft Detail
0.31
0.39
0.39
0.39
0.39
0.63
0.63
0.63
1.26
1.26
N
2.70
3.15
3.86
4.02
4.53
5.00
5.98
6.97
8.90
10.14
O
1.48
1.73
2.09
2.17
2.36
2.64
3.07
3.70
4.72
5.31
P
1.22
1.77
1.85
1.99
2.48
2.80
3.39
3.78
4.57
5.24
Q
3.35
4.33
4.80
5.00
5.83
6.34
7.52
8.31
10.71
12.32
R
3.15
3.15
3.15
3.15
3.15
3.15
3.15
3.15
5.12
5.12
S
1.18
1.18
1.18
1.18
1.18
1.18
1.18
1.18
1.18
1.18
T
3.78
3.78
3.78
3.78
3.78
3.78
3.78
3.78
4.65
4.65
U
1.61
1.61
1.61
1.61
1.61
1.61
1.61
1.61
1.61
1.61
K
0.30
0.43
0.43
0.43
0.43
0.43
0.43
0.43
0.79
0.79
L
0.79 (ISO-1)
1.18 (ISO-2)
1.18 (ISO-2)
1.18 (ISO-2)
1.18 (ISO-2)
1.18 (ISO-2)
1.18 (ISO-2)
1.18 (ISO-2)
1.97 (ISO-4)
1.97 (ISO-4)
M
0.35
0.54
0.54
0.54
0.54
0.86
0.86
0.86
1.65
1.65
PADAW PASRW
PADA00 PASR00
PADA05 PASR05
PADA10 PASR10
PADA15 PASR15
PADA20 PASR20
PADA25 PASR25
PADA30 PASR30
PADA40 PASR40
PADA50 PASR50
ASR
5.65
6.30
7.64
9.29
10.12
12.28
14.25
18.86
23.54
27.32
SizeW
00
05
10
15
20
25
30
40
50
SizeW
00
05
10
15
20
25
30
40
50
PA Series Pneumatic Actuators
1b
34
56
7
8
1011
1316
12
1415
2
9
1a
17
18
19
PARTS ▲ Recommended Spare Parts
No. Part Size Pcs. Materials
1a▲ Snap Ring 00 to25 2 Steel coatedwith cataphoresis
1b▲ Allen Screw 30 12 304 SS
40 to 50 16 304 SS
2 Double Acting W to 25 2 Aluminum Alloy coatedCap with Polyamide
30 to 50 2 Aluminum Alloy coatedwith Polyamide
and cataphoresis
3▲ Cap O-Ring W to 50 2 Nitrile Buna-N
4 Piston W to 25 2 Polyarilamide
30 to 50 2 Aluminum Alloy
5 Cylinder W to 50 1 Aluminum Alloy coatedwith Polyamide
and cataphoresis
6 Washer W to 50 1 Polyamide 6
7 Spring Clip W 1 Stainless Steel
00 to 30 1 Steel coated withNickel-PTFE
40 to 50 1 Steel coatedwith cataphoresis
8 Position W 1 PolyacetalIndicator 00 to 30 1 Polyamide
40 to 50 1 Polypropylene
9 Piston Guide 00 to 25 2 Polyacetal
30 to 40 4 PTFE-Bronze
50 4 Nylon
PARTS ▲ Recommended Spare Parts
No. Part Size Pcs. Materials
10 Guide Ring W 2 Polyacetal + Mb
00 to 25 2 Polyacetal
30 to 50 2 PTFE-Bronze
11▲ Piston O-Ring W to 25 2 Nitrile Buna-N
30 to 50 4 Nitrile Buna-N
12▲ Upper Shaft 00 to 50 2 Nitrile Buna-NO-Ring
13▲ Lower Shaft 00 to 50 2 Nitrile Buna-NO-Ring
14 Springs Set 00 to 50 1 DIN-17223-C coatedwith cataphoresis
15 Spring Return W to 25 2 Aluminum Alloy coated Cap with Polyamide
30 to 50 2 Aluminum Alloy coated with Polyamideand cataphoresis
16 Shaft W 1 Polyamide and SS Insert
00 to 20 1 303 SS
25 to 50 1 Steel coatedwith cataphoresis
17 Gear 10 to 50 1 Aluminum Alloy coatedwith cataphoresis
18 Water Tightness 30 to 50 2 Nitrile Buna-NPlane Gasket
19 Threaded Pin 30 to 50 1 304 SS
TORQUE – DOUBLE ACTING INCH POUNDS
ModelNo. 60 80 100
209
309
612
880
1,437
120
2,045
3,601
5,757
14,392
25,367
120
Supply Pressure (psi) ModelNo.
PADA20
PADA25
PADA30
PADA40
PADA50
978
1,734
2,804
7,124
12,357
1,334
2,342
3,789
9,549
16,697
1,689
2,948
4,770
11,963
21,019
60
622
1,128
1,823
4,708
8,033
40 80 100
Supply Pressure (psi)
PADAW
PADA00
PADA05
PADA10
PADA15
103
147
295
417
690
40
62
93
188
263
442
137
201
401
571
939
172
256
506
725
1,187
PA Series Pneumatic Actuators
TORQUE – SPRING RETURN INCH POUNDS
ModelNo.
Numberof
Springs Start Start End
Spring 60
Supply Pressure (psi)
PASRW
PASR00
PASR05
End Start End
80
Start End
100
Start End
120
PASR10
PASR15
PASR20
PASR25
PASR30
PASR40
PASR50
1
2
3
4*
1
2
3
4*
1
2
3
4*
1
2
3
4*
1
2
3
4
5*
1
2
3
4*
1
2
3
4*
1
2
3
4*
1
2
3
4*
1
2
3
4*
40
58
82
92
62
93
116
141
124
185
247
277
166
248
358
412
199
326
416
506
615
371
593
816
915
313
984
1,397
1,572
831
1,315
1,799
2,422
2,437
4,003
5,569
6,787
3,049
5,184
7,319
10,673
26
38
51
58
42
66
91
100
85
131
170
193
115
175
253
286
145
235
289
344
434
223
346
494
569
224
627
917
1,048
484
831
1,246
1,592
1,566
2,785
3,829
4,351
1,830
3,049
4,574
6,404
74
62
49
43
105
81
56
47
210
163
125
102
302
241
164
131
546
455
401
347
257
755
632
483
410
1,511
1,109
818
677
2,321
1,975
1,560
1,212
5,561
4,341
3,295
2,780
10,531
9,315
7,782
5,966
61
43
19
9
85
54
31
6
171
109
48
18
252
169
60
5
492
365
274
185
76
607
384
162
64
1,422
751
338
153
1,975
1,490
1,007
382
4,691
3,123
1,554
344
9,311
7,180
5,037
1,697
Start End
40
37
–
–
–
50
–
–
–
104
–
–
147
–
–
–
298
207
–
–
–
399
–
–
–
905
502
–
–
1,338
992
–
–
3141
1923
–
–
6202
4982
–
–
24
–
–
–
31
–
–
–
65
–
–
–
97
–
–
–
244
117
–
–
–
251
–
–
–
815
144
–
–
992
508
–
–
2271
705
–
–
4982
2847
–
–
111
99
85
79
159
136
110
101
316
269
231
208
457
396
318
286
793
704
649
596
505
1,111
987
839
766
2,118
1,715
1,438
1,301
3,304
2,957
2,544
2,196
7,981
6,760
5,717
5,200
14,860
13,648
12,118
10,297
98
80
55
45
139
108
85
60
277
215
154
124
407
323
214
159
740
613
523
433
325
963
740
518
419
2,029
1,358
958
777
2,958
2,473
1,990
1,366
7,110
5,542
3,977
2,764
13,640
11,513
9,373
6,028
148
136
121
115
213
190
164
155
422
375
337
314
612
550
473
440
1041
952
898
844
754
1,467
1,342
1,195
1,121
2,725
2,322
2,058
1,924
4,287
3,940
3,527
3,181
10,400
9,178
8,140
7,620
19,188
17,981
16,454
14628
135
117
91
81
194
163
139
115
383
321
260
230
561
477
368
313
987
861
771
681
573
1,319
1,095
874
774
2,635
1,964
1,578
1,400
3,941
3,455
2,973
2,350
9,530
7,960
6,399
5,183
17,968
15,846
13,709
10,359
–
173
158
151
–
244
218
210
–
481
442
419
–
704
627
594
–
1,200
1,147
1,092
1,002
–
1,698
1,551
1,476
–
2,928
2,678
2,547
–
4,922
4,511
4,165
–
11,597
10,562
10,040
–
22,314
20,790
18,960
–
153
127
117
–
217
193
169
–
427
365
335
–
632
523
468
–
1,109
1,020
930
821
–
1,451
1,229
1,130
–
2,571
2,197
2,023
–
4,438
3,957
3,334
–
10,378
8,822
7,603
–
20,180
18,046
14,690
* Standard Spring set.
P Series AccessoriesSOLVDA is a CSA/UL- Approved 5/2-way pilot-operated, bubble-tight solenoidvalve designed to mount directly to any NAMUR-compliant actuator. Itscomplement of features includes a reinforced polyamide body; nitrile seals ando-rings; nickel plated ports and mounting hardware; epoxy encapsulated coil;threaded actuator and pilot vent ports; manual override; easy AC/DCinterchangeability; low minimum main air line pressure operation due to high Cvfactor; breather block capability; multi-million cycle life and 3-pin DINconnection in conduit, grommet and LED grommet versions.120-110VAC/60-50Hz supplied standard; 220-240VAC/60-50Hz, 12VAC, 24VAC, 12VDC, 24VDCand explosion-proof units also available on request.
PLSYT4 is a CSA-approved 2-position limit switch box designed for standoffmounting to any VDI/VDE3845 (NAMUR) compliant rotary actuator. Itscomplement of features includes a quick-access cover; high visibility positionindicator/beacon; compact design; quick-setting switch cams; million-cyclesingle-pole double-throw switches; dual electrical inlets for solenoid and/orground connections; vapor-tightneess and submersibility. It is most effective inon-off applications on spring-return actuators but is available with any numberof options, including hazardous area enclosures, intrinsical safety, reed orinductive proximity switches and BUS communication modules.
F/R-A is an effective 1-piece air filter/regulator with pressure gauge. Itscomplement of features includes a brass body; Acetal valve components; Nitrilebushings/o-rings; polycarbonate filter bowl and polyethylene filter element;manual filter bowl drain valve. It is available with 2x 1/8" gauge ports so thegauge can be oriented correctly, regardless of airflow direction. The additionalport is capped off.
MO-Series is a manual declutchable gear override designed to fit between anyISO-compliant valve and rotary actuator. It offers simple and reliable manualpositioning of valves, dampers and other quarter-turn devices when overridingexisting pneumatic actuators. All MO units are suitable for indoor and outdooruse and combine rugged construction, light weight and modular design toprovide the most efficient and cost-effective solution to a full range of manualoverride requirements. The self-locking worm gear design means safe and easyoperation, positive manual positioning and extremely long life. The MO-seriesoverride can be adapted to any quarter-turn actuator and may even be installedin the field on existing valves.
POS-Series positioners are designed to mount directly to any VDI/VDE3845(NAMUR) compliant rotary actuator. Its complement of features includes die-castaluminum enclosure; inlets for electrical, air and gauge connections; visualposition indication; and a temperature rating of -20ºC to 70ºC. It is available in 3-15 psi pneumatic, 4-20 mA electro-pneumatic, digital or BUS communicationversions. It can be fitted with extra mechanical or proximity switches and apotentiometer for position feedback.
PA Series Accessories
RETAINED SPRING SETThe Retained Spring Set is used to keep the spring sets from overextending andcausing a sudden release of spring tension during actuator end cap removal,which could lead to actuator damage or personal injury. This system is availableas an option only on larger actuators, where the spring tension is greater and anadded safety factor can be favourable.
INTEGRAL TRAVEL STOPSTwo adjustable bolts are integrated into the actuator body and act as travel stopsfor both the open and close travel. These bolts act as stops for a cam mountedonto the output shaft and are adjustable for the last 5 degrees of travel.
END CAP TRAVEL STOPSTwo adjustable bolts are integrated into the actuator end caps and act as travelstops for the open travel only. These bolts act as stops for both pistons to applybalanced stopping pressure and are adjustable for the full length of travel.
OPTION ITEM NUMBERS
Spring Return
End Cap Travel Stops
–
LP-00S
LP-05S
LP-10S
LP-15S
LP-20S
LP-25S
LP-30S
LP-40S
LP-50S
Integral Travel Stops–
–
–
–
–
TR20
TR25
TR30
TR40
TR50
–
–
–
–
–
SM20
SM25
SM30
SM40
SM50
Double Acting Retained Spring Set–
LP-00
LP-05
LP-10
LP-15
LP-20
LP-25
LP-30
LP-40
LP-50
SizeW
00
05
10
15
20
25
30
40
50
P Series Pneumatic ActuatorsPP Series Plastic*
The plastic body units compliment Chemlinevalves in an “all-plastic” actuated valve package.
PG Series 180o Rotation*
These half turn actuators are designed to operate allsizes of 3-way ball valves. These actuators are epoxyand Rilsan coated for high corrosion resistance.
P3 Series Stainless Steel*These actuators are designed to withstand highlycorrosive environments, underwater and marineapplications.
Normal working temperatures are -32oC to 90oC. Theymay be actuated with air or non-aggressive fluids up to120 psi pressure.
PH Series High Temperature*
These actuators are designed to operate in ambienttemperatures up to 265oC on kilns, boilers, furnaces,process vessels and heat exchangers. They are actuatedby air or non-aggressive fluids up to 120 psi pressure.
SIZES
Item No.
Double Acting Spring Return
PPDAW
PPDA00
PPDA10
PPDA20
Item No.PPSRW
PPSR00
PPSR10
PPSR20
SizeW
00
10
20
* Dimensions are similar to PA Series.See individual data pages for specifics.
OperatingTorque†(in.-lb.)
137
201
571
1,334
Operating Torque†(in.-lb.)
Air Start79
101
286
766
Spring End58
100
286
569
†Operating Torque @ 80 psi air
SIZES
Item No.
Double Acting Spring Return
PHDA00
PHDA10
PHDA20
PHDA30
PHDA40
PHDA50
Item No.PHSR00
PHSR10
PHSR20
PHSR30
PHSR40
PHSR50
Size00
10
20
30
40
50
OperatingTorque†(in.-lb.)
201
571
1,334
3,789
9,549
16,697
Operating Torque†(in.-lb.)
Air Start139
341
918
2,356
6,764
16,803
Spring End62
230
416
1,434
4,351
6,404
†Operating Torque @ 80 psi air
SIZES
Item No.
Double Acting Spring Return
PGDA10
PGDA20
PGDA30
Item No.PGSR10
PGSR20
PGSR30
Size10
20
30
OperatingTorque†(in.-lb.)
321
711
1,866
Operating Torque†(in.-lb.)
Air Start161
408
1,081
Spring End160
303
784
†Operating Torque @ 80 psi air
SIZES
Item No.
Double Acting Spring Return
P3DA00
P3DA10
P3DA20
P3DA30
Item No.P3SR00
P3SR10
P3SR20
P3SR20
Size00
10
20
30
OperatingTorque†(in.-lb.)
201
571
1,334
3,789
Operating Torque†(in.-lb.)
Air Start101
286
766
2,199
Spring End100
286
569
1,592
†Operating Torque @ 80 psi air
55 Guardsman Road, Thornhill, Ontario, Canada, L3T 6L2Tel: 905-889-7890 [email protected]: 905-889-8553 www.chemline.com
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