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Transcript of Yokogawa FGD Optimization System - A RONCARATI e M VERONESI YOKآ  Yokogawa FGD Optimization System...

  • HELE - High Efficiency Low Emission

    Yokogawa FGD Optimization System Flue Gas Desulfurization

    1

    27th Sep, 2016

    Yokogawa Electric Corporation

  • Agenda

     Introduction to Yokogawa

     Flue Gas Desulphurization plant in Japan

     Yokogawa optimization software system

    2

  • 3

    Introduction to Yokogawa

  • Corporate Information

    4

    Established as an electric meter research institute in Tokyo.

    1915 1917

    Produced Japan’s first electric meter.

    1924

    Released Japan’s first portable magnetic

    oscillograph.

    1950

    Developed Japan’s first electronic recorder.

    1975

    Released the world’s first distributed control system

    (DCS).

    1984

    Entered the high-frequency measuring instrument

    business with digital oscilloscope.

    1988 2015

    Released analog LSI test system

    100th Anniversary

    100 years of history for control and measurement business

  • Products & Solution portfolio

    5

    Corporate Management (ERP*) Integrated business operation systems

    Production Management

    (MES*) Systems for advanced control, simulation, production management, and scheduling

    Plant Information management System

    Asset Management

    CAMS for HIS

    Advanced Process Control & Operational Work Assistance

    AXF

    Magnetic Flowmeter

    DYF

    Digital Vortex Flowmeter

    Field Instruments Field instruments, sensors, measuring instruments, analyzers and other equipment

    EJA/ EJX

    Differential Pressure Transmitter

    US300

    Ultrasonic Flowmeter

    GC8000

    Process Gas Chromatograph

    YVP

    Advanced Valve Positioner

    YTA50/ 70 YTA100/300

    Temperature Transmitter

    Production Control Systems

    Safety Instrumented System

    Network Based Control System

    * ERP = Enterprise Resource Planning

    * MES = Manufacturing Execution System

    Production & Operation Management System

    Distributed

    Control System (DCS)

    TDLS

    Tunable Diode Laser Analyzer

  • DCS Installation Map

    6

    NORTH AMERICA

    Africa

    Asia

    Oceania

    Middle East

    South America

    North America

    Europe 970

    712

    422

    20,775

    426

    660

    2,610

    EUROPE As of Jun. 2016

    TOTAL

    26,575 UNITS

    AFRICA

    MIDDLE EAST

    OCEANIA AUSTRALIA (409) NEW ZEALAND (2)

    NEW CALEDONIA (1) PAPUA NEW GUINEA (4)

    FIJI (6)

    ASIA SOUTH AMERICA

    AUSTRIA (30) AZERBAIJAN (1) BELGIUM (222) BELARUS (17) BULGARIA (5) CROATIA (5) DENMARK (6) FINLAND (3)

    FRANCE (251) GERMANY (283)

    GREECE (21) HUNGARY (69) IRELAND (4) ITALY (153)

    KAZAKHSTAN (17) LITHUANIA (1)

    NETHERLANDS (193) NORWAY (10) POLAND (24)

    PORTUGAL (8) ROMANIA (12) RUSSIA (799) SERBIA (12)

    SLOVAKIA/CZECH (115) SLOVENIA (2) SPAIN (163) SWEDEN (2)

    SWITZERLAND (18) TURKMENISTAN (12)

    UK (106) UKRAINE (8) TURKEY (37)

    SCOTTLAND (1)

    ALGERIA (50) ANGOLA (16)

    BOTSWANA (4) CONGO (14) EGYPT (64) GABON (10) GHANA (6) KENYA (3) LIBYA (5)

    MOROCCO (24) MOZAMBIQUE (1)

    NAMBIA (1) NIGERIA (50) SENEGAL (3)

    SOUTH AFRICA (160) SUDAN (6)

    SWAZILAND (2) TUNISIA (2) UGANDA (4) Tanzania (1)

    BAHRAIN (37) DUBAI (1) IRAN (106) IRAQ (17)

    JORDAN (5) KUWAIT (16) OMAN (61) QATAR (15)

    SAUDI ARABIA (315) SYRIA (6) U.A.E (69)

    YEMEN (11) Lebanon (1)

    BANGLADESH (2) INDIA (1,579) MYANMAR (7) PAKISTAN (6) CHINA (2,921) KOREA (1,212) TAIWAN (525) JAPAN (12,794) MALAYSIA (311)

    INDONESIA (380) PHILIPPINES (200) SINGAPORE (274) THAILAND (510) VIETNAM (47) BRUNEI (4)

    SRILANKA (3)

    ARGENTINE (12) BRAZIL (594) BOLIVIA (1) CHILE (4)

    COSTA RICA (1) COLOMBIA (17)

    CUBA (14) EL SALVADOR (1)

    MEXICO (49) NICARAGUA (1)

    PANAMA (2) PERU (1)

    TRINIDAD TOBAGO (2) URUGUAY (2)

    VENEZUELA (11)

    CANADA (24) USA (944)

    CENTUM is Well-accepted Widely in the Market

  • 7

    FGD Plant Flue Gas Desulfurization

  • FGD plant installation history

    0

    50

    100

    150

    200

    250

    300

    0

    500

    1000

    1500

    2000

    2500

    3000

    Total capacity (10⁶m³ N/h)

    No. of plant Installation of FGD Plant

    The number of installation

    Total processing capacity

    The number of installation 102 183 323 543 768 994 1134 1192 1227 1266 1329 1362 1366 1405 1583 1741 1758 1789 1810 1843 1914 2014 2099 2173 2142 2249 2228 2257 2336 2094 1993 1908 2077

    Total processing capacity 5.4 9.3 18 28.8 42.7 79.5 104 111 115 117 122 127 127 129 133 155 155 169 176 179 194 205 210 214 215 216 222 233 248 224 218 221 209

    8

    Installed for Oil fired Installed for Coal fired

    1970 2010

    No. of FGD plant

  • Yokogawa DCS references for FGD in Japan

    Electric Utility Power Station Unit Generation

    Capacity

    FGD Plant

    Supplier

    Operation

    Date

    Kansai Electric Maizuru 1 900MW CCEC Jul-04

    Kyushu Electric Reihoku 1 700MW IHI Jun-03

    2 700MW IHI Jul-95

    Chubu Electric Hekinan 1 700MW MHI Oct-91

    2 700MW KHI Jun-92

    3 700MW MHI/CCEC Apr-93

    4 1,000MW KHI/BHK Mar-01

    5 1,000MW KHI/BHK Mar-02

    Hokuriku Electric Nanao Ohta 1 500MW CCEC Mar-95

    2 700MW CCEC Jul-98

    Tsuruga 1 500MW IHI Jan-91

    2 700MW IHI Oct-00

    Shikoku Electric Tachibana-wan 1 700MW MHI Jul-00

    Chugoku Electric Misumi 1 1,000MW MHI Jul-98

    Hokkaido Electric Tomato Atsuma 2 600MW MHI Jan-85

    4 700MW MHI Oct-02

    Electric Power Development Tachibana-wan 1 1,050MW MHI Jul-00

    2 1,050MW BHK Jan-01

    Matsuura 1 1,000MW Hitachi Jan-91

    2 1,000MW IHI Jul-97

    Matsushima 1 500MW Sumitomo Machine Jan-81

    2 500MW Hitachi Jun-81

    Takehara 3 700MW IHI Mar-83

    Yokogawa’s DCS share for FGD in Japan: 60%

    Above is some reference projects only. The share is for utility companies.

  • 10

    Yokogawa FGD Optimization System Flue Gas Desulfurization

  • Yokogawa Advanced Solutions

    11

    Production Asset Energy Safety and

    Security Knowledge

    Sequence of event

    Recorder

    Terminal Management

    (Truck,Train Ship)

    Analyser Maintenance

    Advanced Process

    Control

    Batch and Grade

    Tracking Device Maintenance

    Laboratory

    Information

    Management System

    Production Accounting

    Production Scheduling

    Safety Functional

    Monitoring

    Safety Override

    Advisor

    Asset Performance

    Dashboard

    Alarm

    Analysis

    Alarm

    Master Database

    Blend Property

    Control

    Oil Movement

    Plant Simulation

    Production

    Performance

    Dashboard

    Wireless (Infratructure

    and applications)

    Cyber Security

    Process Control

    Domain

    Energy Real Time

    Optimizer

    Energy Performance

    Monitoring

    Combustion

    Control and

    Optimization

    Procedure

    Management

    Task Management and

    Shift Handover

    Procedural

    Automation

    Operator

    Training Simulator

    Incident and MOC

    Management

    Advanced Operator

    Graphic

    Pipeline Management

  • Benefits of APC

    Page.12

    104

    102

    100

    98

    96

    94

    92

    90

    Specification or limit

    BEFORE APC APC ONLINE SETPOINT MOVED

    CLOSER TO LIMIT

    P E

    R C

    E N

    T O

    F L

    IM IT

    Standard deviation

    of controlled variable

    Base Case Stabilise

    Operator target

    Benefits

  • Flue Gas Desulfurization

    Boiler

    Flue Gas Combustion Air

    ► For

    Fossil Fired

    Power

    Furnace / Flue Gas Draft

    Flue Gas Flow

    - Furnace / Flue Gas Temp.

    O2 Analysis

    NOx Analysis

    SO2 Analysis

    Dust Monitoring

    Induced Draft Fan

    (Vibration)

    - Induced Draft Fan

    (Lub. Oil & Winding Temp)

    - Gas Recirculation Fan

    (Lub. Oil & Winding Temp)

    Gas Recirculation Fan

    (Vibration)

    Air Press.

    Air Flow

    - Air Temp.

    O2 Analysis

    Forced Draft Fan

    (Vibration)

    - Forced Draft Fan

    (Lub. Oil & Winding Temp)

  • Flue gas desulphurization types

    14

    Seawater

    Scrubbing

    Wet

    * With humidification, ** With product recycling

    Process Absorbent Byproduct Efficiency

    Lime/Limestone

    scrubbing