YASKAWA DMD Product Overview - easyfairs.com · IEC 61508 : SIL2 EN ISO 13849-1: PL d EN 60204-1...
Transcript of YASKAWA DMD Product Overview - easyfairs.com · IEC 61508 : SIL2 EN ISO 13849-1: PL d EN 60204-1...
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YASKAWA a leader in Inverter technology
§ Most comprehensive range of AC inverter drive products available today.
§ Drives designed to run induction and permanent magnet motors. § Simple setup and predefined wizards. § Global standards Compliance CE, UL, cUL § Compliant with EU’s RoHS and REACH directive. § System connectivity with MECHATROLINK, Devicenet,
Profibus-DP, CC-Link, CANopen, Lonworks, MEMOBUS. § Mid Voltage Inverters
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J1000 § Easy to use – everyone can set up § Offers basic performance for low demanding applications § Cost efficient
V1000 § Still easy to use Allounder (IM and PM) § medium flexibility (lots of integrated functions, DWEZ, ...) § medium perfomance § IP66 version
A1000 § High performance (CL) § Allrounder § full power range, up to 630 KW § highly flexible (IOs, Options, Software, DWEZ, ...) § IP54 version
§ Basic / General Purpose Drives
YASKAWA Inverter Products Overview - Positioning
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Inverter Application Solution
• Angle-synchronous master-slave operation (1:n) without additional controls • Simplified maintenance and enhanced reliability thanks to streamlined mechanics • Increased productivity with adjustable gear ratio and no machine downtime • Extremely easy to upgrade
Electronic Line Shaft
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Inverter Application Solution
• Precise positioning without an external position controller, rotary and linear • Integrated brake controls • Flexible control via digital I/Os or fieldbusses
Positioning
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Inverter Application Solution
• Precise winding and unwinding of a wide variety of materials including wire, sheet metals, fabrics, packaging films, paper, and textiles. • Integrated diameter calculator makes external diameter sensors unnecessary • Web tension is controlled using direct torque control, dancer control or via load cell
Winder
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Inverter Application Solution
• High starting torque with or without a speed sensor • Ultra Lift function for increased cost-effectiveness and shorter cycles times • Intelligent brake controls for increased safety
Crane
• Outstanding power to size ratio • Asynchronous or permanent magnet motors • Spindle orientation
High Frequency Spindle Drives
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Programming by a PC
Transfer the data to your drive
Customize your drive
Program Window
Function Block Tool
Bar
The Challenge: “Shrink Wrapping” machines without a PLC?
Benefits Programmable Inverter The Inverter Type V1000 and A1000 are programmable. DriveWorksEZ visual programming interface Simple drag and drop icons for complete customization of your drive. Creating special recognition sequences and function, then downloading to the drive Safety With „Safe Torque Off“ on board ready for: EN 954-1 Cat. 3, EN ISO 13849-1 PLd, EN 61508 SIL 2
Applications Example with Inverters
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YASKAWA Motion Control Products
Servo Drives Sigma-5 Series Machine Controllers
Servo Drives Junma Series
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YASKAWA Sigma 5 – Modular, Scalable & Flexible Servo Drives
Sigma 5 mini 3,3 … 30 W, 24/48 V DC
Sigma 5 50 … 15 kW, 230/400 V AC
Sigma 5 Large Capacity 22 … 55 kW, 400 V AC
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4 Types of Amplifiers § MECHATROLINK-2 § MECHATROLINK-3 § Analog & Pulse § Command Option Attachable Type
Power Supply 1AC 230V § 50W to 1,5kW
Power Supply 3AC 400V § 500W to 15kW
Integrated Safety § Stop Category 0 § STO (Safe Torque Off)
YASKAWA Sigma 5 - Product Line Up Standard Amplifiers
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15 October, 2014 16 www.yaskawa.eu.com
Feedback option 1 SGDV-0FB01A § Supported Protocols: § EnDAT 2.2 § EnDAT 2.1 § Hiperface § SinCos
§ Hall-sensor input
Feedback option 3 SGDV-0FB03A § Supported Protocols : § A quad B (TTL)
Feedback option 4 SGDV-0FB04A § Supported Protocols : § Resolver with 5V or 8V
YASKAWA Sigma 5 - Feedback Options – suitable for all types of amplifiers
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Integrated Safety EN 954-1: Safety Category 3 IEC 61508 : SIL2 EN ISO 13849-1: PL d EN 60204-1 (VDE 0113): Stop Category 0 IEC 61800-5-2: Safe Torque Off (ST0)
Optional Safety
IEC 61800-5-2: Safely Limited Speed (SLS)
IEC 61800-5-2: Safe Stop 2 (SS2)
IEC 61800-5-2: Safe Stop 1 (SS1)
YASKAWA Sigma 5 – Functional Safety
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CANopen available EtherCAT / CoE available Indexer available Powerlink available MP2600iec available Profinet * Profinet RT* (Real time) no interpolation
Profinet IRT* (isochronous real time) with interpolation
* à 2013
YASKAWA Sigma 5 – Command Options
DeviceNet*
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5 Motor Families, 42 Models SGMAV: 200VAC, Low Inertia
§ 50W to 1kW (8 Models)
SGMJV: 200VAC, Medium Inertia § 50W to 750W (5 Models)
SGMEV: 400VAC, Low / Medium Inertia § 100W to 1,5kW (11 Models)
SGMGV: 400VAC, Medium Inertia § 300W to 15kW (11 Models)
SGMSV: 400VAC, Low Inertia § 1kW to 7kW (7 Models)
YASKAWA Sigma 5 – Product Line Up Servomotors
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3 Motor Families, 39 Models Ironless § SGLGW: 200 VAC § Peak Force 40N to 3000N (17 Models)
Ironcore § SGLFW: 200 / 400VAC § Peak Force 86N to 2400N (14 Models)
Ironcore, no magnetic attraction force § SGLTW: 400 VAC § Peak Force 600N to 7500N ( 8 Models)
YASKAWA Sigma 5 – Product Line Up Direct Linear Motors
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SGT-F-35
Nominal Force: 80 - 160N
Peak Force: 220 - 440N
Stroke: 103 - 2183mm
SGT-F-50
Nominal Force: 280 - 560N
Peak Force: 600 - 1200N
Stroke: 144 - 2169mm
SGT-F-1Z
Nominal Force: 560 - 2250N
Peak Force: 1200 - 2400N
Stroke: 104 – 2129mm
YASKAWA Sigma 5 – Product Line Up Linear Sliders
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Carbon Fiber Bridge Less Weight Highest Dynamic
YASKAWA Sigma 5 – Linear Sliders – Customer Specific Solutions
X-Axis Carbon Fiber Less Weight Highest Dynamic
Pick & Place High Speed High Dynamic Cycle Time < 0,9sec Plug & Play
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Applications Example
Sigma 5 with MP 2600 IEC
Modbus/TCP
SLIO
HMI
Internal I/O
Modbus/TCP
PG
Bagging machine • Solution with single axis Motion Controller MP 2600 IEC
Open Loop Vector Inverter V1000
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MP3200iec • High performance machine controller
for high complexity machines
MP23XXiec • Compact, flexible, machine controller
for medium complexity machines
MP2600iec • Side-by-side mounted controller
MotionWorks IEC
• IEC61131-3 development language • PLCopen functions • Toolboxes
YASKAWA IEC Motion Controller
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YASKAWA IEC Motion Controller
MP3200iec up to 62 Axis
YASKAWA
YASKAWA Controller • Combines the functionality of
PLC and motion controller • Integrated Web Server
Open Connectivity
• Ethernet/IP or Modbus/TCP Ø Connection to PLC, HMI, remote I/O,
vision systems, inverters, encoders, valves, etc
• OPC Server Ø Connection to PC based applications
(HMI, SCADA, MES, ERP) • Custom Protocol
Ø Connect to existing Serial or Ethernet system
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Scalable Hardware up to 62 real axes + virtual and encoder axes
Reusable programm code
Including Safety STO, SLS, SS1, SS2
Easy Programming IEC 61131-3 Standard
YASKAWA Machine Controller Architecture
Packaging Standard PackML
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Palletizing Pick & Place Labelling
YASKAWA Market Solutions - Packaging
Pick & Place kinematics
Unwinder Heat Section Forming Sterilization Sealing Filling Cutting
Yaskawa supports customer in the development of new specific function blocks
Libraries enable import and reuse of previously developed logic.
Reusable programm code Rapid realization of machine functions Reliability by validated function blocks
Secondary Packaging Primary Packaging
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• Design in with Sigma 5 and MP Controller • Calculation of high mass mechanism (together with the customer) • New machine development (calculate Sigma 5 upt to 75kW)
Thermoforming Machine
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Request Solution Advantage
• Open Motion Control System • Thermoform machine with 5 servo axis and controlled via MP Controller
• All the working Parameters are settable by PC
• Special motion for crank mechanism • Servomotor controlled with Mechatrolink via MP Controller
• using optimized CAM table • online CAM table change possible
• Servo Power range up to 75 kW •Sigma-5 up to 15kW and Sigma 5 large capacity up to 110 kW
• complete power range • high reliability
• Easy to set up the servo axis • Sigma-5 with advanced autotuning • Filters reduce vibrations
• Cost reduction
Thermoforming Machine
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MP2300Siec
MECHATROLINK 2
6 up to 12 real Axes + virtual axes
Pharma liquid filling machine
• 6 up to 12 Servo axes per machine • High throughput
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Request Solution Advantage
• Open Motion Control System • Pharma machine with up to 12 servo axes and controlled via MP Controller
• open connectivity • scalable Hardware
• High throughput • Servomotor controlled with ML-2 via MP Controller
•„Camblend function“ table with recovery function on running cam • filling 400 ampoules/min
• Easy to set up the servo axis • Sigma-5 with advanced autotuning • Filters reduce vibrations
• Cost reduction
Pharma liquid filling machine