Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm...

35
Model year: 2014/07 2017/03 Vehicle code: NHP13**CHX*BW NHP13**CHX*BW Part number: PW5D0-0D562 PW501-00583 Scotch lock Manual reference number: AIM 003 977- 1 Yaris Stand alone bike holder wiring kit Installation instructions

Transcript of Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm...

Page 1: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

Model year: 2014/07 2017/03

Vehicle code: NHP13**CHX*BW NHP13**CHX*BW

Part number: PW5D0-0D562 PW501-00583 Scotch lock

Manual reference number: AIM 003 977- 1

YarisStand alone bike holder wiring kitInstallation instructions

Page 2: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

2 of 35Manual reference number: AIM 003 977 - 1

Revision RecordRev. No. Date Page Step Remarks

24.04.19 6 Part R Scotch Lock (PW501-00583) added24.04.19 28 34 Katashiki restriction added24.04.19 29 35 5 Door Hatchback RHD Scotch Lock process24.04.19 30 36 5 Door Hatchback RHD Scotch Lock process24.04.19 32 40 Step added24.04.19 34 C/S Check added24.04.19 35 Page updated

1111

111

Page 3: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

EN DE

ES FR

IT PT

NL DA

NO SV

FI CS

3 of 35Manual reference number: AIM 003 977 - 1

Page 4: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

HU PL

EL RU

TR BG

ET LV

LT RO

SL SK

4 of 35Manual reference number: AIM 003 977 - 1

Page 5: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

5 of 35Manual reference number: AIM 003 977 - 1

Page 6: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

H

N

A

JI K L

PO Q

M

DCB GFE

PZ457-00560-16

15 A

PZ457-00560-20

1x

1x 1x

35x

1x3x 1x

3x1x 1x 1x

R

4x

1x 1x1x 1x 1x1x

A1

A3

A4

A7

A8A9

A10

A5

A6A2

PW501-00583

PW5D0-0D562

1

6 of 35Manual reference number: AIM 003 977 - 1

Page 7: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

8/10/12/14 mm

8/10/12/14 mm

10

Reference:

(mm)

3

1

1

0,2

PZ415-0JGB9-00

7 of 35Manual reference number: AIM 003 977 - 1

Page 8: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

ROUTINGA1A

A

A7-10A7-10

A5 A6

A4

A2/3

LHD RHD

A

8 of 35Manual reference number: AIM 003 977 - 1

Page 9: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

2

1

2

3x

1

3

10 mm

9 of 35Manual reference number: AIM 003 977 - 1

Page 10: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

4

3

2

3x

1

1

12

PN: 72693-0D040

max 10 cm

10 of 35Manual reference number: AIM 003 977 - 1

Page 11: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

6 3

5 3

1

3

2

=

1

3

4

5

2

200 mm 15 mm6

11 of 35Manual reference number: AIM 003 977 - 1

Page 12: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

8 3

7 3

=14 mm

1

2=

=

=

42 Nm

12 of 35Manual reference number: AIM 003 977 - 1

Page 13: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

10 5

9 5

1

3

4

5

2

=14 mm

42 Nm

13 of 35Manual reference number: AIM 003 977 - 1

Page 14: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

12

11 5

200 mm 15 mm

6

1

53

4

2

==

2

3

4

1

LHD RHD

2

4

3

1

7

=

=

=

14 of 35Manual reference number: AIM 003 977 - 1

Page 15: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

14

13

9

8

12 4

3

7610

11

12 13

5

12 39

8

1

24

3

76

10

1112

13

5

A

4

A1

2

1

1

2 3A1

A C C

A1

5

A3

15 of 35Manual reference number: AIM 003 977 - 1

Page 16: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

15

9

8

12 4

3

7610

11

12 13

5

9

8

12 4

3

7610

11

12 13

5

45

C C

E

9

8

12 4

3

7610

11

12 13

5

C

D

H

HA1

6

7

A

32

1

F A

G

C

12

11

1098

1

3

24

76

5

13

1/L

3/31

4/R

R5/58-R

stop6/54

L7/58-L

81 3

2 4 R Y

W

R

B

L

BR

G

B/R

INFO

2

16 of 35Manual reference number: AIM 003 977 - 1

Page 17: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

17

16

1

2

AC

3

A

A7

A8

A9

A10

22

20-22

18

A5

A4

A3

A2

17 of 35Manual reference number: AIM 003 977 - 1

Page 18: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

19

18

IN

M

2

2

3

4

A A2

A3

1

2

3

L

1

J

54

J

2xJ

18 of 35Manual reference number: AIM 003 977 - 1

Page 19: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

21

20A

A4

I

19 of 35Manual reference number: AIM 003 977 - 1

Page 20: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

22

K

I

1

2

3

L

1

A5

2

10 mm

8,5 Nm

20 of 35Manual reference number: AIM 003 977 - 1

Page 21: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

23

A

A

4

1xQ

3

1x

Q

3

1x

Q

2

1xQ

OR

01

03

02

0404

05

06

07

0707

08

081Q5x

21 of 35Manual reference number: AIM 003 977 - 1

Page 22: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

25

24

3

A

3x

3

42O

A

A

A6

2x

2

Q8x

1

A

32-35A7-10

27-30

1

09 - 16

22 of 35Manual reference number: AIM 003 977 - 1

Page 23: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

27

26 5

A7-10

Q7x

1

3x

2A

A

A

A

A6

A6

27-3032-35 09 - 15

23 of 35Manual reference number: AIM 003 977 - 1

Page 24: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

28

Q

4x

2

A

A

A6

O

Q

Q A

Q3x

1

17

17

19

1820 192122

23

O

QA

18

24 of 35Manual reference number: AIM 003 977 - 1

Page 25: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

30

29

10mm

Q2x

A6

A6

6,4 Nm 2

1

3

24

25

25 of 35Manual reference number: AIM 003 977 - 1

Page 26: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

32

31

A

Q

1x

A7-9

A10

A7-10

A

A7-10

A

33

LHD RHD

26

26 of 35Manual reference number: AIM 003 977 - 1

Page 27: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

33

LHD

RHD

2

1

432111

1213141516

171819202122232425

262728293031

323334353637383940

56789

10

1

27 of 35Manual reference number: AIM 003 977 - 1

Page 28: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

34

131415161718

192021222324252627

282930313233343536

89

101112

7

123

456

3

35

328

4 3

A10

A

PIN Signal

4 RR FOG3 TURN R

PIN Signal

28 REVERSE

3 RR FOG5 TURN R

B

SB

SB

G

L-GR

G-R

B-G

G

WIRE VIEW

2

1

432111

1213141516

171819202122232425

262728293031

323334353637383940

56789

10

1

10

Reference:

(mm)

3

1

1

0,2

PZ415-0JGB9-00

NHP130R-CHX*BW NSP131R-CH**BWKSP130R-CHM*KW

for all except 5 Door Hatchback RHD with following katashikis:

1

28 of 35Manual reference number: AIM 003 977 - 1

Page 29: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

35

131415161718

192021222324252627

28

30313233343536

89

101112

7

123

456

3

35

4 3

A10

A

PIN Signal

4 RR FOG3 TURN R

PIN Signal

29 REVERSE

3 RR FOG5 TURN R

B

SB

SB

G

L-GR

G-R

G

WIRE VIEW

432111

1213141516

171819202122232425

262728293031

323334353637383940

56789

10

1

10

Reference:

(mm)

3

1

1

0,2

PZ415-0JGB9-00

NHP130R-CHX*BW NSP131R-CH**BWKSP130R-CHM*KW

5 Door Hatchback RHD

29B-G

20mm20mm

Vehicle wire

Accessory wire

B-G

B-G

36

1

2

A

A

1

29 of 35Manual reference number: AIM 003 977 - 1

Page 30: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

36

NHP130R-CHX*BW NSP131R-CH**BWKSP130R-CHM*KW

5 Door Hatchback RHD

4

5

6

3

OE wire

Accessory wire

CLICK

R

R

2≥ 20mm

1A7

7

40 mm

Vehicle wire R

R

R

RR

R

R

OE

RH

REAR

TOP VIEW

R

PW501-00583 (for 0.35mm²)

B-G

B-G B-G

A

B-G

A

B-G

A

Vehicle wire

Vehicle wire

Vehicle wireVehicle wire

Vehicle wire

Vehicle wire

1

30 of 35Manual reference number: AIM 003 977 - 1

Page 31: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

37 1x

Q

A

A

J

3

2

J

1x

Q

3x 27

28

28

29

1

31 of 35Manual reference number: AIM 003 977 - 1

Page 32: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

38

39

40

P 15A

12

5,4 Nm10 mm

31 of 33Manual Ref. no. AIM 003 977-0

Model / YearStandalone Bike Holder Wiring Harness13 POLE LHD + RHD

Yaris Hybrid 2014/072017/03

Adapter

Adapter

1

vehicle owners manual

32 of 35Manual reference number: AIM 003 977 - 1

Page 33: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

VIN n°

Model / YearStandalone Bike Holder Wiring Harness13 POLE LHD + RHDYaris Hybrid 2014/07

C HEC K SHEET Page 1 of 2

8,5 Nm 1x

Serial NumberC LIC K

5,4 Nm 1x

Serial NumberC LIC K

6,4 Nm 1x

Serial NumberC LIC K

42 Nm 2x

Serial NumberC LIC K A

B

B

A

1x

15 A

P/N = OK

14 mm

=B=A

10 mm

10 mm10 mm

33 of 35Manual reference number: AIM 003 977 - 1

Page 34: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

C HEC K SHEET Page 2 of 2

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

0 s to p

R1 3

2 4 R

L

12

11

10

98

1

3

24

7

6

5

13

0

R1 3

2 4 R

L

s to p1

2

0

= OK

31 of 33Manual Ref. no. AIM 003 977-0

Model / YearStandalone Bike Holder Wiring Harness13 POLE LHD + RHD

Yaris Hybrid 2014/072017/03

Adapter

Adapter

1No DTC

34 of 35Manual reference number: AIM 003 977 - 1

Page 35: Yaris - Toyota...Yaris Hybrid 2014/07 CHECK SHEET Page 1 of 2 8,5 Nm 1x Serial Number CLICK 5,4 Nm 1x Serial Number CLICK 6,4 Nm 1x Serial Number CLICK 42 Nm 2x Serial Number CLICK

Model / YearStandalone Bike Holder Wiring Harness13 POLE LHD + RHD

Yaris Hybrid 2014/072017/03

Adapter

Adapter

35 of 35Manual reference number: AIM 003 977 - 1