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  • NEWSLETTER FROM YAMAWA MFG. CO., LTD. Vol. #11 JULY 2016

    YAMAWA U.S.A. TODAYYAMAWA HIGH PERFORMANCE IN THE AEROSPACE INDUSTRY

    YMW TAPS U.S.A. 855-YMW-USA1 855-969-8721 www.ymwtapsusa.com

    WHOLESALERS: DISTRIBUTOR:

    HAS ENGINEERED AND IS OFFERS MATERIAL SPECIFIC TAPS FOR THE DIFFICULT TO MACHINE METALS IN THE AEROSPACE INDUSTRY.

    YAMAWA MAKES TAPS FOR TOUGH AND WORK HARDENABLE MATERIALS LIKE STAINLESS STEELS, NICKEL, IRON, AND COBALT BASED ALLOYS,

    TITANIUM, MAGNESIUM AND ALUMINUM.

    YAMAWA

    TAPS

    YAMAWAZELX TITAPS

    YAMAWA ZELX NITAPS

    YAMAWAZELX SSTAPS

    YAMAWA HIGH PERFORMANCE TAPS FOR JET ENGINES COMPONENT MANUFACTURING

    Ti64TITANIUMCASING

    Ti6246TITANIUM

    COMPRESSOR

    ALLOY STEELSHAFT

    NI BASEDHIGH TEMP

    ALLOYSCOMBUSTOR

    TITANIUMALUMININDE

    TURBINE

    YAMAWAZELX TITAPS

    ZELX TI

  • NEWSLETTER FROM YAMAWA MFG. CO., LTD. Vol. #11 JULY 2016

    YAMAWA U.S.A. TODAY

    YMW TAPS U.S.A. 855-YMW-USA1 855-969-8721 www.ymwtapsusa.com

    YAMAWA HIGH PERFORMANCE TAPS FOR THE AEROSPACE FASTENER INDUSTRY

    The demands for tapping heat resistant alloys and stainless steels are constantly increasing in the Aerospace Industry.

    The most commonly used heat resistant alloys in the aerospace industry are Nickle base alloys like A286, Inconel, Hastelloy and Waspalloy. Yamawa makes these Nickel alloys

    easier to tap. Yamawa also makes Titanium easier to tap with the NEW TI64SP tap designed for 6AL4V Titanium.

    Tapping these materials can be extremely difficult due to the material heat resistance and tough wearability features. There is a great need for these features in the aerospace

    industry but they can easily cause severe damage to standard taps.

    YAMAWA has solved this problem with an excellent offering of taps for such severe tapping conditions.

    ZELX SS taps for Stainless steels

    ZELX NI taps for Nickel base alloys, A286, Inconel, Hastelloy, Waspalloy

    ZELX TI taps for Titanium alloys

    Features fo Zelx SS Taps: Custom blended vanadium high speed steel for

    high wear resistance Ideal cutting edge design to prevent welding Suitable surface treatment to prevent welding

    Features of Zelx NI and Zelx T Taps; Premium PM high speed steel for high heat and wear resistance Ideal cutting edge design and thread relief for high heat resistance Optimum flute design to evacuate chips smoothly for each work

    material Suitable surface treatment to prevent welding and enhance wear

    resistance

  • NEWSLETTER FROM YAMAWA MFG. CO., LTD. Vol. #11 JULY 2016

    YAMAWA U.S.A. TODAY

    YMW TAPS U.S.A. 855-YMW-USA1 855-969-8721 www.ymwtapsusa.com

    FEATURES OF PRODUCT

    YAMAWA ZELX TILeft Hand Spiral Fluted Taps for through holes in Titanium Alloys

    YAMAWA HIGH PERFORMANCE ZELX TI TAPS FOR TITANIUM AEROSPACE COMPONENT MANUFACTURING

    RECOMMENDED TAPPING CONDITIONS:

    TAPPING SPEED: 15 TO 25 SFM(4.5 TO 7.6M/MIN.)

    TAPPING LENGTH: UP TO X 2 1/2D.

    RECOMMENDED FOR TAPPING OFTITANIUM ALLOYS.

    MADE OF PM HIGH SPEED STEEL FORHIGH HEAT AND WEAR RESISTANCETAPPING.

    IDEAL FLUTE DESIGN FOR SMOOTHCHIP EJECTION DURING TAPPING.

    HIGH THREAD RELIEF TO REDUCETAPPING TORQUE.

    L15

    Right Hand Spiral Fluted Taps for blind holes in Titanium Alloys

    FOR TITANIUM ALLOYS

  • Sole Agent for North AmericaYMW TAPS U.S.A.

    855-969-8721

    Vol. #11 JULY 2016

    YAMAWA U.S.A. TODAY

    Suitable work mate rialsT i tan ium al loysT i -6Al -4V

    Suitable work mate rialsIN CON EL718, 750

    Waspal loyHastel loy

    A28615-5P H

    17-4P HSUS630316 STAINLESS STEEL

    Suitable work mate rialsT i tan ium al loysT i 6Al4V

    45 2.5

    L15

    ZELX SS

    Spiral Pointed Taps for Nickel, Cobalt or Iron Base Alloys and PH Stainless Steel

    ZELX NI

    Left Hand Spiral Fluted Taps for Titanium Alloys

    ZELX TI

    ZELX SS

    Spiral Fluted Taps for Nickel Base Alloys

    ZELX NI

    Spiral Fluted Taps for Titanium Alloys

    ZELX

    TI

    Aerospace Taps SeriesYAMAWA offers the material specific "ZELX series" taps for threading stainless steel, titanium alloys and nickel, cobalt or iron based alloys that are used in many aircraft and aerospace components.

    FOR THORUGH HOLES Spiral Pointed Taps for Stainless Steel, Chrome Steels and Molybdenum Steels

    Size Ranges UNJCNo.4 to 1" UNJFNo.4 to 1"

    List No.

    32183228

    Machine Screw sizes with oxide surface treatment.Fractional sizes with oxide surface treatment.

    3218T Machine Screw sizes with TiNTitanium Nitride3228T Fractional sizes with TiNTitanium Nitride

    List No. 36123622

    Machine Screw sizesFractional sizes

    List No. 3613 Machine Screw sizes

    Fractional sizes3623

    List No. Machine Screw sizes with ox surface treatment Fractional sizes with ox surface treatment

    3318T Machine Screw sizes with TiN Titanium Nitride

    3328T Fractional sizes with TiN Titanium Nitride

    List No. 3615 Machine Screw sizes

    Fractional sizes3625

    List No. 3613 Machine Screw sizes

    Fractional sizes3623

    Size Ranges UNJCNo.4 to 3/4 UNJFNo.6 to 3/4

    Size Ranges UNJCNo.4 to 1/2 UNJFNo.10 to 1/2

    Size Ranges UNJCNo.4 to 1" UNJFNo.4 to 1"

    Size Ranges UNJCNo.4 to 3/4 UNJFNo.4 to 5/8

    Size Ranges UNJCNo.4 to 1/2 UNJFNo.10 to 1 /2

    Suitable work materials303 STAINLESS STEEL304 STAINLESS STEEL410 STAINLESS STEEL

    8740SNCM240

    Suitable work materials303 STAINLESS STEEL304 STAINLESS STEEL410 STAINLESS STEEL

    8740SNCM240

    Suitable work mate rialsIN CON EL718, 750

    Waspal loyHastel loy

    A28615-5P H

    17-4P HSUS630316 STAINLESS STEEL

    FOR BLIND HOLES Spiral Pointed Taps for Stainless Steel, Chrome Steels and Molybdenum Steels 3613

    3623

    45

  • NEWSLETTER FROM YAMAWA MFG. CO., LTD. Vol. #11 JULY 2016

    YAMAWA U.S.A. TODAY

    YMW TAPS U.S.A. 855-YMW-USA1 855-969-8721 www.ymwtapsusa.com

    YAMAWA Product Chart for AEROSPACE INDUSTRYTapping speed

    Area of full lead feedrigid

    WorkpieceMaterials

    5m/min (17SFM) 10m/min (33SFM) 15m/min (50SFM)

    17SFM (5m/min) 33SFM (10m/min) 50SFM (15m/min)

    An image telling possible applications

    Heat resistant

    Alloys

    Stainless S

    teelsA

    lloy S

    teels

    Heat resistant

    Alloys

    Stainless S

    teelsA

    lloy S

    teels

    Titaniumalloys

    Ti-6Al4V

    A286

    15-5PH

    17-4PHSUS630

    SUS316

    SUS304

    SUS303

    8740SNCM240

    Nickel basealloys

    INCONEL718, 750, Waspalloy,Hastalloy

    WorkpieceMaterials

    Titaniumalloys

    Ti-6Al4V

    A286

    15-5PH

    17-4PHSUS630

    SUS316

    SUS304

    SUS303

    8740SNCM240

    Nickel basealloys

    INCONEL718, 750, Waspalloy,

    Hastalloy

    Slow Fast

    ZELX NI PO

    ZELX TI SP

    ZELX TI LH PO

    ZELX NI SP

    ZELX NI PO

    ZELX SS PO

    ZELX SS SP

    ZELX NI SP

  • NEWSLETTER FROM YAMAWA MFG. CO., LTD. Vol. #11 JULY 2016

    YAMAWA U.S.A. TODAY

    YMW TAPS U.S.A. 855-YMW-USA1 855-969-8721 www.ymwtapsusa.com

    D1D

    P 60

    UNJF Unified fine thread SAE AS8879D

    Threads for the aerospace industryRecommended Dri l l Sizes for Tapping Internal UNJ Threads

    N o m i n a l s i z e i n c h

    min . in max . in Dril l size Decimal inchNo.4No.5No.6No.8No.10No.121/45/163/87/161/29/165/83/47/81

    0.1120.1250.1380.1640.1900.2160.2500.3130.3750.4380.5000.5630.6250.7500.8751.000

    48444036322828242420201818161412

    0.09170.10290.11370.13700.15960.18120.21520.27190.33440.38880.45130.50840.57090.68920.80550.9189

    0.09710.10880.12020.14420.16750.18960.22290.27990.34170.39700.45910.51660.57880.69770.81520.9289

    2.402.703.00#28

    4.20#137/32"

    7.008.60

    10.0011.6013.0014.6017.6013/16"59/64"

    0.09450.10630.11810.14050.16540.18500.21880.27560.33860.39370.45670.51180.57480.69290.81250.9219

    Recommended dri l l sizeMinor dia. of the internal thread1

    UNJC Unified coarse thread SAE AS8879DNominal size in

    T.. I .

    T.. I .

    min in max in Dril l size Decimal inchNo.4No.5No.6No.8No.10No.121/45/163/87/161/29/165/83/47/81

    0.1120.1250.1380.1640.1900.2160.2500.3130.3750.4380.5000.5630.6250.7500.8751.000

    4040323224242018161413121110

    98

    0.0877 0.1007 0.1076 0.1336 0.1494 0.1754 0.2013 0.2584 0.3141 0.3680 0.4251 0.4814 0.5365 0.6526 0.7668 0.8783

    0.0942 0.1072 0.1157 0.1417 0.1600 0.1852 0.2121 0.2690 0.3250 0.3795 0.4368 0.4914 0.5474 0.6646 0.7801 0.8933

    2.302.60#33

    3.503.904.605.306.708.109.50

    10.9031/64"

    13.8016.7519.6022.50

    0.09060.10240.11300.13780.15350.18110.20870.26380.31890.37400.42910.48440.54330.65940.77170.8858

    Recommended dri l l sizeMinor dia. of the internal thread1

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