Y R #1 R U ANE - Celmire inc. Fenner...• Easily welded on site with a Fenner Drives butt welding...

www.fennerdrives.com

YOUR #1 SOURCE FOR URETHANE BELTING!

An American Company

Technical Help and Ordering:

1-800-243-3374


[email protected]

YOUR #1 SOURCE FOR URETHANE BELTING!

The possibilities are endless with Eagle Urethane Belting

and O-Rings from Fenner Drives.

With our comprehensive line of high quality non-reinforced

and reinforced products, we are the North American market

brand leader and the only source for the Original Orange

Belt® you know and trust — Eagle Orange® 85.

Eagle Urethane Belting —

Right here, right now, ready to go to you.

Contents

Non-Reinforced Urethane Belting . . . . . . . . . . . . . .3

Quick Connect and Endless Belting . . . . . . . . . . . . .4

Factory Welded Endless Belting . . . . . . . . . . . . . . . .5

Reinforced Belting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Polyester Can Cable . . . . . . . . . . . . . . . . . . . . . . . . .7

Co-Extruded Urethane Belting . . . . . . . . . . . . . . . . .8

Special Profiles and Durometers . . . . . . . . . . . . . . .9

Welding Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Product Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Product Applications . . . . . . . . . . . . . . . . . . . . . . . . .15

Minimum Pulley Diameters & Part Numbers . . . .17

Welding Instructions

Non-Reinforced Belting . . . . . . . . . . . . . . . . . . . . .20

Reinforced Belting . . . . . . . . . . . . . . . . . . . . . . . . . .21

Chemical Resistance Chart . . . . . . . . . . . . . . . . . . .23

Frequently Asked Questions . . . . . . . . . . . . . . . . . .24

Other Fenner Drives Products . . . . . . . . . . . . . . . .25

3

4

5

6

7

8

9

10


Eagle Opaque 80Eagle Orange 85Eagle Clear 85Eagle Red 90Eagle Green 90 TEagle Clear 95

Eagle® Non-Reinforced Urethane Belting — the provenworkhorses for material transfer and light-duty powertransmission applications.

• Solid urethane construction

• Round, V- and flat cross sections

• Excellent abrasion resistance

• Self tensioning — no take-ups required

• Easily welded on site with a Fenner Drives butt welding kit

NON-REINFORCED URETHANE BELTING3

800.243.3374

Eagle Clear 85 QCEagle Yellow 85 QCEagle Clear 85 TOR

Eagle® Non-Reinforced Quick-Connect Urethane Belting — the quick and easy way to avoid conveyor and systemdowntime; no welding required.

• Ideal quick fixes — zero downtime products

• Round hollow or twisted loop construction

• Quickly connect with easy to use metal or plastic connectors

• No need to dismantle drive components

• Custom colors and durometers available to order

NON-REINFORCED QUICK-CONNECT BELTING4


Eagle® Endless O-Rings and Fabricated Belts — let us dothe work for you and take the hassle out of fabricatingyour own endless belts.

• Available in all Eagle belting colors and durometers

• For line shaft, live roller, transfer conveyors and light duty power transmission drives

• High coefficient of friction

• Elastic with excellent memory

• Popular 1/8", 3/16" and 1/4" sizes always in stock

• Custom sizes, colors and durometers are made to order

• Rapid order turnaround for all specials

Eagle Endless O-Rings and Fabricated Belts

NON-REINFORCED FACTORY WELDED ENDLESS BELTING5

800.243.3374

Eagle Orange 85 REagle Hyfen® 85 REagle Green 90 RTEagle Cream 95 REagle Hyfen 95 R

Eagle® Reinforced Urethane Belting — the ideal high-strength,low-stretch choices for longer conveyor lengths, heavier conveyedloads, or medium-duty power transmission applications.

• For more highly loaded applications

• Either polyester cord or tape reinforcement

• High strength — low stretch

• Round, V- and Twin-V cross sections

• Can be cogged for increased flexibility

• Patented overlap weld for superior performance

• Take up the slack with a Fenner Drives T-Max™ Tensioner

REINFORCED URETHANE BELTING6


7

Eagle Red 50 CC LCFEagle Blue 55 CCEagle Natural 55 CC Eagle Green 63 CCEagle Natural 63 CC

Eagle® Reinforced Polyester Can Cable — when can lines go down,don’t call in the wire splicing team and wait; weld our Can Cablesendless in minutes yourself!

• 100% polyester reinforced with high tensile cord

• High performance, low cost alternative to steel cables

• Fast installation — a zero downtime product

• Easily welded endless on site with overlap weld kit

• Popular 3/8" diameter cable always in stock

• Other sizes and colors made to order

REINFORCED POLYESTER CAN CABLE

800.243.3374

Eagle® Red 85 & Reinforced Hyfen 85 Co-Extruded UrethaneBelting — whether on flat or inclined conveyors, get extragrip and cushioning on conveyed products.

• Non-reinforced and reinforced versions

• Ultra-grip co-extruded 60A top surfaces

• Tough 85A bases

• Smooth and rough top surfaces available

• V- and Twin-V profiles

• Integrally bonded tops cannot delaminate

• Outperforms all adhesively bonded special surface belts

• Reinforced belting is not self-tensioning — use a T-Max™

Tensioner from Fenner Drives

Eagle Red 85 CXFEagle Hyfen® 85 CXFEagle Hyfen 85 CXR

CO-EXTRUDED URETHANE BELTING8


Eagle® Custom Belting — our product design and engineering teamswork one on one with you to develop the correct belt profile andoptimum material selection to suit your specific application.

• Grip top surfaces are available on ALL Eagle Urethane Belting V- profiles

• Dual durometers — a variety of options are available to utilize the best properties of two different urethane materials

• Static dissipative and UV stabilized material options

• Tracking features to fit unique pulleys and drive configurations

• Ridged profiles for reduced product contact surface

• Larger surface areas to lower unit pressure on heavy or sensitive product surfaces

SPECIAL PROFILES, DUROMETERS & TOP SURFACES9

Work one on onewith our designengineers for yourperfect solution

800.243.3374

10WELDING KITS

If you’ve chosen our reinforced Eagle® or Can Cable belting for your application, then you’ll

want to make your belts endless with our patented overlap weld. This is the strongest weld

you can make in the field and is far superior to conventional butt welding techniques. This

patented, flexible weld delivers 100% of rated tensile belt strength by overlapping the

reinforcing tensile member inside the finished belt. It provides a smooth surface that won’t

damage transferred product. Overlap welds can be completed on site in minutes.

OVERLAP WELDING

BUTT WELDING

Take the hassle out of fabricating endless non-reinforced urethane belts with the

Fenner Drives Butt Welding System. The kit provides a fast, economical way to join all

non-reinforced Eagle belting and even hollow Quick-Connect. Our unique clamping

tool is the easiest and most reliable to use and ensures proper alignment of belt ends.

Kit Includes:WelderControl BoxCarrying CaseSet of DiesFlash CuttersCutting Shears

Kit Includes:Clamping ToolHot KnifeFlash CuttersCutting ShearsCarrying Case


AVAILABLE ROUND & FLAT PROFILES11

.055 x .375

.062 x .500

.062 x .750 *

.062 x 1.50

.062 x 1.75

.062 x 2.00

.062 x 3.00

.125 x .625

.250 x .625

.125 x 1.00

.078 x .750

.090 x 1.00

.090 x 1.25

.090 x 1.50

.090 x 2.00

Flat belting stocked in Eagle® Orange 85 onlyBelt Thickness x Belt Width (in.)

* Belt has .156" radius guide

O.D.I.D.

3/16" 1/4" 5/16" 3/8" 1/2" 5/8".080" .098" .126" .152" .214" .273"

3/32" 1/8" 3/16" 1/4" 5/16" 3/8" 1/2"Diameter

9/16" 5/8" 3/4" 2 mm 3 mm 4 mm 5 mmDiameter

6 mm 7 mm 8 mm 10 mm 12 mm 15 mm 18 mmDiameter

Dimensions are for reference only

800.243.3374

AVAILABLE V PROFILES12

5/16"

19/64"

15/16" 5/64"

3/8"

7/32"

1/2"

17/64"

9/16"

1/4"

9/16" 1/2"

5/16"13/32"

1/2"nominal 0.10"

11/16"nominal 0.10"

nominal 0.10"

29/32"

17/32"

8 mm x 5 mm 3L Z 3L T-Top 3L Crown-Top 3L Twin

5/16"

5/16"

13/32"

11/16"

1/2"

11/16"

5/16"

1/8"

1/2"

5/32"

5/16"

13/16"

5/8"

3/32"

5/16"

13/32"

13/32"

1/2"

9/16"

11/16"

29/32" 29/32"

11/16"

13/32"

7/32"

111/16"

13/32"

3/4"

15/16"

A AA A Twin A Ridge-Top A Ridge-Top R A Hi-Ridge-Top

9/16"

3/16"

1/2"

B BB B Ribbed B Wing-Top B Ridge-Top

3/16"

21/32"

11/16"

C C Ribbed D D Ribbed

E Ribbed A Co-Ex B Co-Ex C Co-Ex

Dimensions are for reference only

11/4"

3/4"

10 mm

6.5 mm

8 mm

5 mm

17/32"17/32"


PRODUCT RANGE13

Note: Some diameters and cross-sections may be subject to minimum orders

Eagle Opaque 80

Eagle Orange 85

Eagle Clear 85

Eagle Red 90

Eagle Green 90

Eagle Clear 95

Eagle Red 85 CXF

Eagle Clear 85 QC

Eagle Yellow 85 QC

Eagle Clear 85 TOR

Eagle Orange 85 R

Eagle Green 90 R

Eagle Cream 95 R

Eagle Hyfen 95 R

Eagle Hyfen 85 CXF/CXR

Eagle Hyfen 85 R

Eagle Red 50 CC

Eagle Blue 55 CC

Eagle Natural 55 CC

Eagle Green 63 CC

Eagle Natural 63 CC

Eagle Fabricated Belts

Non

-Rei

nfor

ced

Bel

ting

Rei

nfor

ced

Bel

ting

Round Belting

3/32

"1/

8"3/

16"

1/4"

5/16

"3/

8"1/

2"9/

16"

5/8"

3/4"

2 m

m3

mm

4 m

m5

mm

6 m

m7

mm

8 m

m10

mm

12 m

m15

mm

18 m

m

800.243.3374

14

Note: Flat belting available in Eagle Orange 85. See page 11 for profiles

V-Belting

Non-R

einforced Belting

Reinforced B

elting

Eagle Opaque 80

Eagle Orange 85

Eagle Clear 85

Eagle Red 90

Eagle Green 90

Eagle Clear 95

Eagle Red 85 CXF

Eagle Clear 85 QC

Eagle Yellow 85 QC

Eagle Clear 85 TOR

Eagle Orange 85 R

Eagle Green 90 R

Eagle Cream 95 R

Eagle Hyfen 95 R

Eagle Hyfen 85 CXF/CXR

Eagle Hyfen 85 R

Eagle Red 50 CC

Eagle Blue 55 CC

Eagle Natural 55 CC

Eagle Green 63 CC

Eagle Natural 63 CC

Eagle Fabricated Belts

8mm

x 5

mm

3L 3L T

-Top

3L C

row

n-To

p3L

Tw

inZ A AA A

Twin

A Ri

dge-

Top

A Ri

dge-

Top

RA

Hi-R

idge

-Top

B BB B Ri

bbed

B W

ing-

Top

B Ri

dge-

Top

C C Ri

bbed

D Ri

bbed

D E Ri

bbed


15PRODUCT APPLICATIONS

1. Eagle®Hyfen® Ridge Top on a pop-up diverter conveying wood products.

2. Eagle Orange 85 belts driving the roller conveyor.

3. Wood panels being moved by Eagle Opaque 85 chosen for its non-marking characteristics.

4. Eagle Hyfen R on a tray conveyor system, such as found in cafeterias, hospitals, etc.; chosen for its high strength, low stretch characteristics on long center distances.

5. FDA compliant custom Eagle Blue used on tomato packaging line.

Eagle® Urethane Belting providessolutions for all sorts ofapplications in virtually everyindustry. For inspiration on howwe might solve your applicationproblem, here’s just a smallsampling of our belting productsat work. Not sure what youneed? Contact our applicationsengineering department for adviceon your specific application.

1 2

3 4

5

800.243.3374

16

6. Eagle® Red 90 moving roofing tile; chosen for its excellent abrasion resistance.

7. Eagle Twisted O-Rings easily installed without dismantling line shaft.

8. Custom Eagle Orange profile designed for onion grading equipment.

9. Custom profile Eagle White belting for pear sorting machine.

10. Co-extruded reinforced Eagle Hyfen CXF® on conveying system. Lower durometer top surface increases coefficient of friction for excellent grip to convey or move products.

11. Eagle Orange 85 on egg conveyor.11

9 10

876


Minimum PulleySize Diameter (in.) Part No.

MINIMUM PULLEY DIAMETERS & PART NUMBERS17

Minimum Pulley Eagle Orange 85 Eagle Clear 85Size Diameter (in.) Part No. Part No.


Minimum Pulley Eagle Orange 85 Eagle Clear 85Size Diameter (in.) Part No. Part No.

0.055" x .375" 0.375 10321210.062" x .5" 0.500 10321260.062" x .75" w/ 1.000 10322100.156" radius guide0.062" x 1.5" 0.500 10321480.062" x 1.75" 0.500 10321550.062" x 2" 0.500 10321600.062" x 3" 0.500 10321700.125" x .625" 1.000 10321330.125" x 1" 1.000 10321430.250" x .625" 2.000 10321340.078" x .75" 0.625 10321360.090" x 1" 0.750 10321420.090" x 1.25" 0.750 10321460.090" x 1.5" 0.750 10321510.090" x 2" 0.750 1032163


1/4" 1.75 49400033/8" 2.50 49400051/2" 3.50 4940011*2 mm 0.50 4940018*3 mm 0.75 49400004 mm 1.25 49400015 mm 1.375 49400028 mm 2.25 494000415 mm 4.00 4940012*18 mm 5.00 4940013*

3L Flat-Top 1.75 1032030 49120633L T-Top 2.00 1032031 49120643L Crown-Top 2.00 1032032 –3L Twin 2.00 1032033 4912065A Flat-Top 2.50 1032038 4912066A Ridge-Top 2.50 1032039 4912067*A Hi-Ridge-Top 5.00 1032040 4911102*A Twin 2.50 1032041 4912068AA 3.25 1232550 4912062*B Ribbed 3.25 1032046 –B Flat-Top 3.25 1032047 4912069B Wing-Top 3.25 1032048 –BB 4.25 1232600 4912070*C Ribbed 4.50 1032054 –C Flat-Top 4.50 1032072 4912072D Ribbed 7.00 1032062 4908077*E Ribbed 15.00 1032070 –


8 mm x 5 mm 1.75 49400063L 1.75 4940007Z 1.75 4940008A 2.25 4940009B 3.00 494001020 mm 3.50 4940014*22 mm 4.00 4940015*25 mm 4.75 4940016*

Eagle Orange 85 & Clear 85 — Round Eagle Orange 85 — Flat

Eagle Orange 85 & Clear 85 — V

Eagle Opaque 80 — Round Eagle Opaque 80 — V

3/16" 2.000 49400221/4" 2.375 49400233/8" 3.750 49400251/2" 4.9375 49400262 mm 0.8125 4940017*3 mm 1.1875 49400204 mm 1.625 49400218 mm 3.1875 494002415 mm 5.900 499931518 mm 7.100 4940031

3/32" 0.75 1032003 49080031/8" 1.00 1032004 49080063/16" 1.50 1032006 49080091/4" 2.00 1032008 49080125/16" 2.50 1032010 49080153/8" 3.00 1032012 49080181/2" 4.00 1032016 49080249/16" 4.50 1032018 49080275/8" 5.00 1032020 49080303/4" 6.00 1032024 4908033

Eagle Red 90 — Round

* May be subject to minimum order. Consult factory for availability.

Non-Reinforced Belting

800.243.3374

18



2 mm 0.750 49053023 mm 1.0625 49053034 mm 1.406 49053045 mm 1.750 49053056 mm 2.125 49053067 mm 2.500 49053078 mm 2.8125 490530810 mm 3.500 490531012 mm 4.250 490531215 mm 5.250 4905315

Minimum Pulley Eagle Clear 85 QC Eagle Yellow 85 QCSize Diameter (in.) Part No. Part No.3/16" 2.0 4934009 49340211/4" 2.5 4934012 49340225/16" 3.0 4934015 49340233/8" 3.5 4934018 49340251/2" 4.5 4934024 49340265/8" 5.5 4934030 4934020*

3/16" x 5-1/2" 1.50 5050001*3/16" x 6" 1.50 50500033/16" x 10" 1.50 50500113/16" x 10-1/2" 1.50 50500153/16" x 11" 1.50 50500123/16" x 11-1/2" 1.50 50509113/16" x 12" 1.50 50500163/16" x 12-1/2" 1.50 50500053/16" x 12-3/4" 1.50 50500023/16" x 12-7/8" 1.50 50500063/16" x 13" 1.50 50500073/16" x 13-1/2" 1.50 50500093/16" x 13-3/4" 1.50 50500143/16" x 14" 1.50 50500083/16" x 14-1/2" 1.50 5050010


3/32" 1.000 49070031/8" 1.250 49070063/16" 1.875 49070091/4" 2.500 49070125/16" 3.125 49070153/8" 3.750 49070181/2" 5.000 49070249/16" 5.625 4907027*5/8" 6.250 4907030*3/4" 7.500 4907033*


3L Flat-Top 2.1875 4911063*3L T-Top 2.500 4911064*3L Twin 2.500 4911065*A Flat-Top 3.125 4911066A Ridge-Top 3.000 4911067*A Hi-Ridge-Top 6.000 4911101*A Twin 3.125 4911068*AA 4.125 4911062*B Flat-Top 4.000 4911069BB 5.625 4911070*C Flat-Top 5.375 4911072D Ribbed 8.500 4911077*

Eagle Clear 95 — Round Eagle Clear 95 — V

Eagle Clear 85 TOR — Round

Eagle Green 90 — Round

Eagle Clear 85 QC & Yellow 85 QC — Round


For technical assistance and drive design help, contact Applications Engineering at 800-243-3374.


Non-Reinforced Belting

Non-Reinforced Quick-Connect Belting

8 mm x 5 mm 2.375 4940027Z 2.5625 4940028A 3.250 4940029B 4.625 494003020 mm 4.9375 4940032*C 5.750 499930625 mm 6.500 4940033*

Eagle Red 90 — V


19MINIMUM PULLEY DIAMETERS & PART NUMBERS

Minimum Pulley Eagle Hyfen 85 CXF Eagle Hyfen 85 CXRSize Diameter (in.) Part No. Part No.A 6.0 5260520 5260525B 7.5 5260530 5260535C 11.5 5260540 5260545*D 14.0 5260550 5260555*A Twin 6.0 5260572 5260577

3/8" Red 50 CC 10.0 48160203/8" Blue 55 CC 12.0 48160193/8" Natural 55 CC 12.0 48160183/8" Green 63 CC 12.0 48170183/8" Natural 63 CC 12.0 4899006

Minimum PulleySize/Type Diameter (in.) Part No.

A 3.0 4924320B 4.0 4924330C 5.5 4924345


Minimum PulleySize Diameter (in.) Part No.3L 3.000 4940070Z 3.000 4940074*A 4.000 4940075*B 5.500 4940076*C 7.875 4940077*3L Cogged 2.500 4940078*A Cogged 3.000 4940071B Cogged 4.000 4940072C Cogged 5.250 4940073


5 mm 3.0 4940056*6 mm 3.5 4940057*7 mm 3.5 49400508 mm 4.0 494005110 mm 4.5 494005212 mm 5.5 494005315 mm 6.0 494005418 mm 7.5 4940055


Eagle Hyfen 85 R — Round

Eagle Cream 95 R — V

Eagle Hyfen 85 CXF & Hyfen 85 CXR — V

Eagle Green 90 R — Round

Eagle Can Cable — Round

Eagle Red 85 CXF — V

Minimum PulleySize Diameter (in.) Part No.1/4" 1.6875 4940058*5/16" 2.125 4940059*3/8" 2.500 4940060*1/2" 3.4375 4940061*9/16" 3.750 4940062*5/8" 4.250 4940063*3/4" 5.000 4940064*

Eagle Orange 85 R — Round


A 5.0 5260200B 6.5 5260300C 10.5 5260400A Cogged 4.0 5220000B Cogged 5.5 5230000C Cogged 9.5 5240000

Eagle Hyfen 95 R — V

Minimum PulleySize Diameter (in.) Part No.A Ridge-Top 6.00 5299007B Ridge-Top 7.00 52990093L Twin 3.25 5299010A Twin 3.75 5299019D 14.00 5299025

Eagle Hyfen 85 R — VMinimum Pulley

Size Diameter (in.) Part No.Z 1.625 4940065*A 2.125 4940066*B 2.875 4940067*C 4.000 4940068*

Eagle Orange 85 R — V


Reinforced Belting

Co-Extruded Belting

3/16" 3.0 52180091/4" 3.5 52180125/16" 4.0 52180153/8" 4.5 52180181/2" 5.5 52180249/16" 6.0 52180275/8" 6.5 52180303/4" 7.5 5218033

800.243.3374

20WELDING INSTRUCTIONS — NON-REINFORCED BELTING

1. Examine the hot knife for scratches in the surfaceof the coated blade. A damaged hot knife can affectweld results.

2. Plug the hot knife into 110/120v outlet andpreheat for approximately ten minutes. Once hot,use a clean, dry cloth and gently remove from thecoated surface any urethane residue from previouswelding. Warning: Do not use a hard object to scrape urethane from hot knife blade.

3. Using the cutting shears provided or a pair ofsharp scissors, cut each end of the belt perfectlysquare. Note: Contact Fenner Drives for instructionson determining correct belt length.

4. Refer to Figure 1. Slide the spacer toward themounting clamps, squeeze the handles closed, andfinger tighten the thumb nut located to the right ofthe right side mounting clamp.

5. Figure 2 illustrates possible belt clamp mountingpositions. Starting on one side, loosen the clamp nutsand place belt in desired clamping position. Slide beltin clamp so that the end is halfway between the twomounting clamps. Tighten clamp nuts. Note: Forround and ridge top profiles, remove bottom plate.

6. On the opposite clamp, loosen nuts and placebelt in the same clamping position. Warning: Makesure belt does not contain any twist. Slide belt inclamp until the two belt ends butt together. Makesure that ends are properly aligned on all sides; see

Fig. 3. Tighten clamp nuts. Note: Try to keep bothclamping plates parallel to the grooved base blocks.

7. Loosen thumb nut on right approx. 1½ turnsand allow the handles to open. With your leftthumb, hold the spacer forward and with your righthand, insert the blade of hot knife between belt endsand squeeze handles together. Refer to Figure 4.

8. As the belt ends begin to melt, the handles willcontact the spacer. Hold handles tight against thespacer. After the appropriate time (refer to Table 1),quickly release the handles, slide the spacer towardyourself, withdraw the hot knife blade, and squeezethe handles together.

9. Tighten the thumb nut on the right and allowthe welded joint to cure. Small cross section beltsshould be left in the clamp for a minimum of oneminute to allow for initial cooling. Belt cross sectionsover ¼" wide should be left in the clamp a minimumof three minutes. Warning: Allow the belt to cure fora minimum of ½ hour prior to installing, tensioning,or putting strain on the belt weld. Note: While thebelt is cooling, this is a good time to use a clean, drycloth to remove any residue from the hot knife blade.

10. Loosen clamp nuts and remove belt from clamp.Using the flash cutters, remove the bead from thesplice; see Fig. 5. Note: The flash cutters have beendesigned specifically for urethane trimming and arenot to be used for cutting metal, wire, etc.

A proper butt weld will yield 100% of the belt’s ultimate tensile strength. With the tools provided and theseinstructions, proper welding technique can be achieved. Note: A clean environment contributes toward ensuringa proper weld. Make sure the area is well ventilated and free of dirt, dust and draft.

Belt Sizes

3/32"-1/4", 2mm-6mm, .055" Thick Flats

5/16", 7mm-9mm, all 3L, .06"x.75", .06"x1.5 ", .08"x.75", .09"x1.00", .13"x.63"

3/8", 10mm, all A (except Hi-Ridge Top), .06"x1.75",.06"x2.00", .09"x.1.25", .09"x1.50", .13"x1.00",.25"x.63"

1/2"-9/16", 12mm-15mm, all Twin,A Hi-Ridge Top, all B, .06"x3.00", .09"x2.00"

5/8"-3/4", C, D

Estimated HeatingTime

<10 sec

10-20 sec

21-30 sec

31-50 sec

>50 sec

Table 1

If you have any questions, justcall us at 1-800-243-3374.One of our Inside SalesSpecialists will be happy toassist you.

Figure 1

Figure 3

Figure 2

Round Belt Sizes Use V-Groove3/32" - 1/8" 2mm - 3mm Small 3/16" - 5/16" 4mm - 8mm Medium3/8" - 3/4" 10mm - 15mm Large

Figure 4

Figure 5


21WELDING INSTRUCTIONS — REINFORCED BELTING

Fenner Drives’ Overlap Welder is designed exclusively to produce an overlap joint in Eagle® Hyfen® and Can Cablebelting. A proper overlap weld will yield more than 100% of the belt’s ultimate tensile strength. With the toolsprovided and these instructions, proper overlap welding technique can be achieved. Note: A clean environment cancontribute to ensuring a proper weld. Make sure the area is well ventilated and free of dust, dirt and draft. Practicemakes perfect. We strongly encourage getting familiar with the welder and practicing a weld on a short piece of beltbefore making a final weld on the belt.

1. Securely fasten welder to mounting surface.

2. If this is a new welder, proceed to step 4.

3. Examine the light green coated surface of theheating element for scratches. A scratched and dam-aged coated surface can affect weld results; heatingelement may need replaced.

4. On the front of the control box is an on/offswitch, indicator light andfuse holder. On the left sideof the control box is apower supply line and ther-mocouple. Plug the powersupply line and thermocou-ple into the left side of thecontrol box. On the rightside of the control box isthe main power cord that isplugged into an 110/120v electrical power source.

5. On top of the control box is the temperaturecontrol dial. Set the control dial at 440°F forblue/green Hyfen belts and red LCF Can Cable beltor 500°F for light blue, light green and natural CanCable belts. Turn the power switch to the on posi-tion. The large red indicator light will stay on. Onthe temperature control dial, an indicator light willcome on and remain on while element is heating.Warning: Do not start welding until this light goesout the first time. This indicator light will thenfluctuate on and off as the heating element main-tains the correct welding temperature. Note: If lightgreen coated surface contains urethane residue usea clean, dry cloth to remove it. Warning: Do notuse any object to scrape urethane from surface.

6. Turn large wing nut several turns counter-clockwise until it stops. Pull back on red knob onfront (sliding) die. Push down on black knob ontop of welder and pull brass pin out to release

coated heating element. Swing heating elementaway from die area.

7. Remove the black star-shaped thumbnuts fromthe welder. Select and position the correct vee orround dies in the welder. Insert a black star-shapedthumbnut into each die and finger-tighten as inFig. 1. When welding V-belt, the split die fits intothe front (sliding) section of the welder.

8. Using the cut-ting shears provided,cut each end ofround belt at a 15°angle, orV-belt straightas in Fig. 2.

9. For round belt,continue to step 9a;uncoggedV-belt, con-tinue to step 9b;cogged V-belt, to step 9c.

a. Slide end of the round belt into the reardie until it overhangs approximately 1/16" andangle on belt is parallel with angle on die. Clampthe belt into posi-tion by lightly tight-ening the knurledthumbnut fingertight. On the front(sliding) die, the flatside of the holdingclamp must face up.If not, turn knurledthumbnut counter-clockwise and remove. Push holding clamp frombase and rotate clamp 180° until flat side is up.Reassemble knurled thumbnut. Slide end of beltinto front die and position exactly same as rear die.Lightly finger-tighten knurled thumbnut. See Fig. 3.Caution: Make sure belt does not contain any twist.

Figure 1 Figure 2

Figure 3 Holding Clamp

800.243.3374

22

b. Slide end of the uncogged V-belt into therear die until it overhangs approximately 1/16", butnot more than 1/8". Clamp belt into position bylightly tightening the knurled thumbnut fingertight. On the front (sliding) die the flat side of theholding clamp must face up. If not, turn knurledthumbnut counterclockwise and remove. Pushholding clamp from base androtate clamp 180° until the flatside is up. Reassemble knurledthumbnut. Slide end of V-beltinto front die and positionexactly the same as the rear die.Lightly finger-tighten knurledthumbnut. See Fig. 4. Caution:Make sure belt does not containany twist.

c. Slide end of the cogged V-belt into therear die until one cog overhangs. Clamp belt intoposition by lightly tightening the knurled thumb-nut finger tight. On the front(sliding) die, the flat side of theholding clamp must face down.If not, turn knurled thumbnutcounterclockwise and remove.Push holding clamp from baseand rotate clamp 180° till flatside is down.Reassemble knurledthumbnut. Slide end of coggedV-belt into front die and posi-tion exactly the same as the rear die. Lightly finger-tighten thumbnut. See Fig. 5. Note: Lip on holdingclamp must be engaged in notch on V-belt.Caution: Make sure belt does not contain any twist.

10. Swing coated heating element into positionabove and between dies. Pull out on brass pin, pushdown and hold black knob (on top of welder) andrelease brass pin. This locks heating element intoposition.

11. Turn large wing nut clockwise, moving it for-ward until both overlapping sur-faces contact the coated heatingelement. Continue turning largewing nut as belt ends melt andmaterial is squeezed out of weldarea. Continue turning largewing nut until it stops. Warning:do not over tighten. See Fig. 6.

12. After a maximum of 20 seconds (less for smallerprofiles), turn large wing nut counterclockwise 3-4full turns. Pull back on red knob till front (sliding)die stops. Push down on black knob on top ofwelder; on back of welder, slightly push on the twoguide rods to move coated heating element. Pullbrass pin out and release coated heating element.Swing heating element awayfrom die area. Immediatelypush red knob forward andquickly spin large wing nutclockwise until stop isreached. Important: Thissequence must be done veryquickly. See Fig. 7.

13. While weld is cooling,use a clean, dry cloth to wipe excess urethane mate-rial from coated heating element. It is importantthat heating element be cleaned between every weld.

14. After a minimum ofone minute, turn large wingnut counterclockwise severalturns. Loosen both knurledthumbnuts several turns andpull back on red knob onfront (sliding) die. Removebelt from welder, Fig. 8, andusing special flash cutterstrim weld flash from belt,Fig. 9. Note: The flash cut-ters have been designedspecifically for trimmingurethane and are not to beused for cutting metal, wire,etc. Warning: Allow the beltto cure for a minimum of ½hour prior to installing, ten-sioning or putting strain onthe belt weld.

Figure 4

Figure 5

Figure 6

Figure 7

Figure 8

Figure 9

You’ll receive a FREE CD

demonstrating the welding techniquewith your welding kit!


Acids RatingAcetic, 5% CBoric, 4% CChromic CCitronic CFormic CHCI BHydrochloric, 10% CLactic CNitric, >1% COleic CPhosphoric CSulfuric, <20% BSulfuric, >20% C

Alkalines RatingAmmonia, >10% CDetergent, 1% APotassium Hydroxide BSoap, 1% ASodium Hydroxide, 10% C

Aqueous Solutions RatingAluminum Chloride, 10% CAmmonium Chloride, 10% CBleaching Agent, 40% BBleaching Agent, 100% CCalcium Chloride, 40% CCaustic Soda, 10% BCola AFerric Chloride, 10% CHydrogen Peroxide, 3% BIsopropanol, 50% CMagnesium Chloride, 30% CPotassium Chloride, 40% CPotassium Dichromate, 10% CPotassium Permanganate, 5% CSea Water BSodium Bisulfate, 10% CSodium Chloride, 10% CSodium Hypochlorite, 5% CSodium Thiosulfate, 20% AWater, Deionized A

Fuels RatingASTM Fuel A AASTM Fuel B CASTM Fuel C CDiesel Fuel BGasoline, Premimum CGasohol (10-15% Methanol) CJet Fuel, JP-4 AKerosene A

Oils RatingASTM Oil #1 AASTM Oil #2 AASTM Oil #3 ABrake Fluid (ATE or ATS) CGear Box Oil (SAE 90) AHydraulic Fluid CHydraulic/Water Emulsion CMineral Oil AMotor Oil AParafin Oil APetroleum (Texas Sour Crude) APower Stering Fluid BSkydrol 500 Oil CTransmission Oil A A

Greases RatingCalcium Grease BSodium Grease BTeflon Grease A

Miscellaneous RatingDioctyl Phthalate (DOP) AEthylene Chloride CEthylene Dichloride CEythlene GlycoWater 50/50 CHousehold Cleaner BNaptha ASilage (Silo) Juice CNatural Perspiration BTincture of Iodine CTricresyl Phosphate C

Solvents RatingAcetone CAniline CBenzene CBenzyl Alcohol CButane CButyl Acetate CButyl Alcohol CCarbon Tetrachloride CChlorobenzane CChloroform CCyclohexane CEthanol CEther CEthyl Acetate CFreon 11, 12, 22 CFreon 113 AGlycerine, Glycerol, Glycol AHeptane BHexane CIsopropyl Alcohol CMethanol CMethyl Acetate CMethyl Ethyl Ketone CMethyl Glycol CMethylene Chloride CN-Methyl Pyrroidone CPerchloroethylene CPyridine CTurpentine ATetrachloroethylene CTetrahydrofuran CToluene CTrichloroethylene CXylene C

Urethane is extremely resistant to many industrial oils and chemicals, but not all. Below are a wide variety of oilsand chemicals found in industrial applications. Consult Fenner Drives application engineering group for assistanceon projects with design criteria outside these parameters, or obtain a sample belt and determine its compatibilityin the precise operating conditions.

Rating KeyA - Fluid has little or no effectB - Fluid has minor to moderate effectC - Fluid has severe effect

23Chemical Resistance Chart

800.243.3374

For any questions about our extensive line of products, just call 1-800-243-3374 and your Inside Sales Specialist will help you.

24

Frequently Asked Questions

Q

Q

Q

Q

Q

A

A

A

A

A

Q

Q

Q

Q

Q

A

A

A

A

A

Are all of the urethane products FDA approved?

Eagle® Green 90 and Eagle Red and Blue Can Cable

are not. Standard Eagle Red 85 CXF and Eagle Hyfen

CXF and CXR are not; consult factory for availability

of FDA compliant materials. All of the other belts

are manufactured from FDA compliant materials.

I have an application involving 200°Ftemperature. Can I use your urethane belting?

Our urethane products are usually limited to 130°F

(see product info for details). At higher temperatures

the urethane softens and loses strength, resulting in

excessive stretch. However, PowerTwist Plus® should be

considered as an option.

My application involves washdown. What effect will it have on the belt?

Urethane is resistant to water and many industrial

chemicals, but not resistant to all. Consult the

chemical resistance chart in this catalog or contact

Fenner Drives application engineering group with

the contaminants present and we will make a

recommendation.

The standard profiles shown do not appear to suit my needs. Do you make special profiles?

Yes! At Fenner Drives we welcome the opportunity.

Contact Fenner Drives application engineering group

for assistance.

Your welding instructions are good, but do you offer any other type of instructions?

Yes. We have a free in-depth instructional training video

or CD on both butt and overlap welding techniques.

Can I run your flat belting on pulleys that have no crown?

No. A crown on the pulley prevents the belt from

moving laterally and running off the pulley. Flat

pulleys with guide flanges are also not recommended.

The belt may want to climb the guide flange.

I plan on using a “B” section urethane belt. Will your belt fit pulleys that I can buy fromnumerous power transmission distributors?

Yes. All of our “classical” urethane belts, i.e. A, B, C

and D, are designed to fit RMA compliant pulleys.

Why can’t I butt weld your reinforced urethane belting?

You can, but in most applications it is not

recommended. To receive the full load carrying

capacity of the belt, an overlap weld is recommended.

Do I need some take-up adjustment when usingyour urethane belts?

When using nonreinforced urethane belting, take-up is

not required. However, all reinforced type belting does

require take-up. One good option is our T-Max™ rotary

belt tensioners with a PowerMax™ idler pulley.

On my conveying application, the product beingmoved could occasionally accumulate. What beltdo you recommend for this?

Our Eagle Green 90 with its rough surface provides

a lower coefficient of friction and is ideal for

applications where product accumulation can occur.


25FENNER DRIVES’ ZERO DOWNTIME V-BELT

Are you having any of theseproblems typically associatedwith conveyor operation?· Tearing down half the conveyor to

replace endless V-belts?

· Keeping chain conveyors well oiled or greased?

· Finding scuff marks on conveyedcomponents?

· Experiencing belt cracking with endless rubber belts?

· Having to buy “drum lots” when you only need one belt?

· Excessive spare belt inventory?

A bright red bright idea.

It’s time for you to try Red PowerTwist Plus®.PowerTwist Plus Link V-Belts are made from

a special polyester/polyurethane composite

material that offers extremely high strength

combined with low stretch.

· Easy to install without dismantling idler pulley systems

· Can be made endless to required length by hand in seconds

· No tools or welders needed

· Typically non-marking

· Resistant to extremes of temperature,water, oils, grease, and commonindustrial chemicals and solvents

· Available in 3L, A/4L, B/5L, C, and D sections in 25' or 100' packs

· Special PowerTwist belts are availablefor special applications.

800.243.3374

26FENNER DRIVES’ CONVEYOR ACCESSORIES

· Longer Belt Life — Trackstar Guides are far more slippery than steel or other thermoplastics, resulting in less wear on belts.

· Reduced Guide Wear — UHMW has the highest abrasion resistance of anythermoplastic for longer life even in abrasive environments.

· Easy to Install — Trackstar’s unique two-piecedesign simplifies installation and futurereplacement of UHMW inserts.

· Precision machined to extremely closetolerances from compression molded sheets.

· Extremely resistant to chemicals and other corrosive materials.

· Enhanced materials available for special applications.

Composite Idler Pulleys

Rotary Belt Tensioners

UHMW Belt Guides

Proper belt tensioning is importantfor optimal performance and longercomponent life.

Automatically take up belt slackwith T-Max Rotary Tensioners. Easyinstallation and adjustment withsingle locking bolt feature. Use withPowerMax composite flat, round, orV–belt idlers for a completetensioning solution.

© 2005 FENNER DRIVES PRINTED IN USA FDUB-012

311 West Stiegel StreetManheim, PA 17545-1747

TEL: 800-243-3374TEL: 717-665-2421FAX: 717-665-2649e-mail: [email protected]

Fenner Drives is a proven leader in the design and manufacture of problem-solving power transmission and motion transfer components.

Recognized widely for our expertise and innovation in manufacturing technology, we consistently blend reliability, quality and value

in our products. Our ISO 9001:2000 certified production facilities are located in Manheim, PA, and Wilmington, NC. As part of our

commitment to provide unsurpassed technical support and service, we maintain extensive engineering, development and testing facilities.

Visit us online at www.fennerdrives.com

Count on Fenner Drives.We’ve got the right product for your application.

Y R #1 R U ANE - Celmire inc. Fenner...• Easily welded on site with a Fenner Drives butt welding...

Documents

Transcript of Y R #1 R U ANE - Celmire inc. Fenner...• Easily welded on site with a Fenner Drives butt welding...