XS Roof Type InSTallaTIon oveRvIew - Rigid Lifelines · design enables smooth passage ... 10 For...

XS Roof Type InSTallaTIon

oveRvIew

exploded view

XS lInked CaBle SySTem on STeel Roof

2 For example with use of an XS Intermediate 800-869-2080 RIGIdlIfelIneS.Com

XS Linked Cable System

For example: XS Intermediate

XS Bending Kit

Capping Sheet

XS Toggle Anchor

XS Base Plate

Waterproofing Membrane

Insulation

Steel (plate) Structure

Rigorous testing has proven the strength and resistance of the XS Linked Cable System on a steel roof. The main components of an

XS Linked Cable System are the permanent XS Impact anchorage points and the XS Slider. These components enable free movement

along the system. The lifeline adapts smoothly to steel roofing materials to protect workers from fall hazards. Thanks to the XS Linked

Cable System, risks are minimized without compromising a worker’s movement.

parts & materials

*Denotes Product Number for Stainless Steel AISI 316 Model

drawings & Impressions

RIGIdlIfelIneS.Com 800-869-2080 For example with use of an XS Intermediate 3


11125 XS Bending Kit Stainless Steel AISI 304 *11126

11110 XS Base Plate Aluminum (For other finishes, contact inside sales)

11300 XS Toggle Anchor Stainless Steel AISI 304 *11301

12400 XS Intermediate Stainless Steel AISI 304 *12401

13100 XS Cable Stainless Steel AISI 316

• Suitable for steel roofs min. 0.75mm thick

• By mounting on top of the insulation and roofing,

you minimize damage to the roof

• All XSPlatforms anchorages are tested according to: ANSI/

ASSE Z359.1 2007, OSHA 1910.66 and 1926.502, CAN/CSA

Z259, and EN795 class A1 and C.

• Also available as a Linked Pro System

paRTS & maTeRIalS


4 For example with use of an XS Intermediate 800-869-2080 RIGIdlIfelIneS.Com

XS Impact - 11100The XS Impact is used to support the XS Linked System, as a stand-alone

anchorage point and as an anchorage point in horizontal temporary lifeline

systems. The anchorage point is tested according the EN795 in classes A1 and C.

The anchor will not be activated until a force of 3kN is applied to the anchor.

The anchor is tested against a continuous force of 10kN. The ultimate strength

after deployment is greater than 20kN.

XS Toggle anchor - 11300The XS Toggle Anchor is used for fixing the anchorage point to the roof. Its

special shape allows the anchor to be pushed through the roofing.

XS Terminal (hold) - 12235One end is swaged to the lifeline. The other end is connected to an

XS Impact anchorage point, with a stainless steel AISI 304 socket head screw

M12 x 35 mm.

XS Tensioner II System - 12300Consists of XS Startpoint, XS Hold, and XS Tensioner.

The XS Startpoint (and stainless steel threaded shaft) acts as the attachment

point between the XS Hold and the XS Tensioner.

The XS Tensioner is used for tightening the cable. Correct tension of the cable

ensures correct functioning of all system components in the event of a fall.

XS point - 13330The XS Point is a special entrance and exit point which makes it impossible for

the slider to be disconnected outside of the XS Point. The XS Point can only be

used in combination with the XS Slider Pro.

RIGIdlIfelIneS.Com 800-869-2080 For example with use of an XS Intermediate 5

parts & materials


XS Intermediate - 12400The XS Intermediate is used to position the lifeline cable. It is shaped specifically

to allow a user to move safely without needing to disconnect from the lifeline.

It can be installed in many different configurations and at regular intervals to

ensure the optimum distribution of forces along the lifeline.

XS edge 45o - 12500The XS Edge 45° enables the direction of the lifeline cable to be changed. It is

shaped specifically to allow a user to move safely without needing to disconnect

from the lifeline.



from the lifeline.

XS Slider - 12810The XS Slider allows a user to move easily along the cable. Its unique shape and

design enables smooth passage through brackets without disconnecting from

the line. Hooking and unhooking the XS Slider is possible at any location on

the wire rope. The locking system of the runner eliminates any possibility of

incorrect manipulation during connection to the cable.

XS Slider pro - 12820The XS Slider Pro can easily make an angle up to 40° thanks to the addition of

the integrated guiding sleeve (a “rotating tube”). The guiding sleeve ensures

that the XS Slider Pro passes brackets and corners more easily when working at

an angle. The XS Slider Pro can only be used in combination with the XS Point.

The XS Point is a special entrance and exit point that makes it impossible to

disconnect the XS Slider Pro elsewhere on the system.

XS lInked CaBle SySTem on ConCReTe Roof

XS Linked Cable System

For example: XS Edge 90o

XS Bending Kit

Capping Sheet

XS Mechanical Anchor

XS Base Plate


Insulation

Concrete Structure

When installing an XSPlatforms system on concrete, the XS Linked Cable System uses the permanent XS Mechanical Anchor instead of

the XS Toggle Anchor. This device has been designed to provide a solid anchorage point specifically for solid and hollow core concrete

installations. This system allows workers to move with protected freedom as they perform various tasks at height.

exploded view

6 For example installation on solid concrete with use of an XS Edge 90o 800-869-2080 RIGIdlIfelIneS.Com

RIGIdlIfelIneS.Com 800-869-2080 For example installation on solid concrete with use of an XS Edge 90o 7





11400 XS Mechanical Anchor Stainless Steel AISI 304 *11401 Galvanized steel

12600 XS Edge 90o Stainless Steel AISI 304 *12601


• Suitable for: regular concrete and hollow core concrete

(strength class at least C40/50)

• By mounting on top of the insulation and roofing, you

minimize damage to the roof







paRTS & maTeRIalS XS Impact - 11100The XS Impact is used to support the XS Linked Cable System, as a stand-alone






XS mechanical anchor - 11400The XS Mechanical Anchor is used for fixing the anchorage point to the

roof. It is a Fischer anchor specifically developed for high strength mounting

in concrete.

XS Terminal (hold) - 12235One end is swaged to the lifeline. The other end is connected to an

XS Impact anchorage point with a stainless steel AISI 304 socket head screw

M12 x 35 mm.

XS Tensioner II System - 12300Consists of the XS Startpoint, XS Hold, and XS Tensioner.

The XS Startpoint (and stainless steel threaded shaft) acts as the attachment

point between the XS Hold and the XS Tensioner.

The XS Tensioner is used for tightening the cable. Correct tension of the cable

ensures correct functioning of all system components in the event of a fall.

XS point - 13330The XS Point is a special entrance and exit point that makes it impossible for the

slider to be disconnected outside of the XS Point. The XS Point can only be used

in combination with the XS Slider Pro.

8 For example installation on solid concrete with use of an XS Edge 90o 800-869-2080 RIGIdlIfelIneS.Com

RIGIdlIfelIneS.Com 800-869-2080 For example installation on solid concrete with use of an XS Edge 90o 9


parts & materials XS Intermediate - 12400The XS Intermediate is used to position the lifeline cable. It is shaped specifically






from the lifeline.



from the lifeline.


design enable smooth passage through brackets without disconnecting from




XS Slider pro - 12820The XS Slider Pro can easily make an angle of up to 40° thanks to the addition

of the integrated guiding sleeve (a “rotating tube”). The guiding sleeve ensures





XS lInked CaBle SySTem on wooden Roof

XS Linked Component

For example: XS Terminal

XS Bending Kit

Capping Sheet

XS Toggle Anchor

Extremity and Corner Fixation

XS Base Plate

XS Base Plate Extra (18 mm)


Insulation

Wooden Structure

exploded view

Installing an XS Linked Cable System on a wooden roof is slightly different from other roof materials. Once the permanent XS Toggle

Anchor is in place, the XS Base Plate Extra is used for additional stability on soft roof materials like wood. Using this system will allow

workers to move freely as they perform tasks.

10 For example installation on 18 mm plywood with use of an XS Base Plate Extra (18 mm) and XS Terminal 800-869-2080 RIGIdlIfelIneS.Com

RIGIdlIfelIneS.Com 800-869-2080 For example installation on 18 mm plywood with use of an XS Base Plate Extra (18 mm) and XS Terminal 11

parts & materials






11700 XS Base Plate Extra (18 mm) Aluminum

12235 XS Terminal (hold) Stainless Steel AISI 304 *12236


• Suitable for plywood: min. 12 mm (in connection with the

12 mm XS Base Plate Extra), min. 18 mm (in connection with

18 mm XS Base Plate Extra)


minimize damage to the roof







parts & materials XS Impact - 11100The XS Impact is used to support the XS Linked Cable System, as a stand-alone


systems. The anchorage point is tested according to the EN795 in classes A1 and C.






extremity and Corner fixation - 11500The Extremity and Corner Fixation is a set of screws used for fixing corners

and extremity posts of the XS Linked Cable System on steel and wooden

roofs. The screws fit the holes in the corner of the XS Base Plate and XS Base

Plate Extra.

The length of the screws depends on the thickness of the insulation material.

The screws provided are suitable for most applications. If you require different

screws, please contact our sales department. Make sure that the Ø6 screws you

use are at least 35 mm longer than the thickness of the insulation.

XS Base plate extra (18 mm) - 11700The XS Base Plate Extra (18 mm) is used beneath the XS Base Plate for installing

the XS Impact, XS Globe, and XS Impact 360° on wooden roofs.




parts & materials XS Base plate extra (12 mm) - 11710The XS Base Plate Extra (12 mm) is used under the XS Base Plate to assemble the

XS Impact, XS Globe, and XS Impact 360 ° on (12 mm) plywood roofs. The aluminum

adapter plate is mounted to the roof using four M10 XS Toggle Anchors.

XS Terminal (hold) - 12230One end is swaged to the lifeline. The other end is connected to an XS Impact

anchorage point, with a stainless steel AISI 304 socket head screw M12 x 35 mm.

XS Tensioner II System - 12300Consists of the XS Startpoint, XS Hold, and XS Tensioner. The XS Startpoint (and

stainless steel threaded shaft) acts as the attachment point between the XS Hold

and the XS Tensioner. The XS Tensioner is used for tightening the cable. Correct

tension of the cable ensures correct functioning of all system components in the

event of a fall.




XS Intermediate - 12400The XS Intermediate is used to position the lifeline cable. It is shaped specifically





parts & materials




from the lifeline.



from the lifeline.










The XS Point is a special entrance and exit point that makes it impossible to dis-

connect the XS Slider Pro elsewhere on the system.

XS Safety Eye 360o

XS Bending Kit

Capping Sheet

XS Toggle Anchor

XS Base Plate


Insulation

Steel (plate) Structure

XS GloBe & XS ImpaCT 360o on STeel Roof

exploded view

The XS Globe anchorage point is comprised of two main components: the XS Globe Eye and the XS Base Plate, which is fixed to the

roof and holds the XS Globe Eye. The XS Globe is used as a stand-alone anchorage point and/or as an anchorage point to Personal

Protective Equipment (PPE). The XS Impact 360° combines the XS Impact with the XS Globe anchorage point and absorbs the shock

of a fall. The XS Base Plate is fixed to the roof and holds the XS Bending Kit. These anchorage points can also be installed on the

XS Xtrusion.

16 For example an XS Impact 360o installation on steel roofing 800-869-2080 RIGIdlIfelIneS.Com

RIGIdlIfelIneS.Com 800-869-2080 For example a XS Impact 360o installation on steel roofing 17

parts & materials





11210 XS Globe Eye Stainless Steel AISI 304 *11211

11260 XS Safety Eye 360o Stainless Steel AISI 304 *11261


11400 XS Mechanical Anchor Stainless Steel AISI 304 *11401 Galvanized steel

11700 XS Base Plate Extra (18 mm) Aluminum

• Suitable for: all types of roofs or systems


minimize the damage to the roof

• An XS Globe Eye/XS Safety Eye 360o can be used in every

direction, to give you maximum freedom of movement




XS GloBe & XS ImpaCT 360o


parts & materials XS Impact - 11100The XS Impact is used to support the XS Linked Cable System as a stand-alone






XS Base plate - 11110Attachment of the XS Base Plate depends on the roof type. Use the XS Toggle

Anchor (11300) with wooden or steel roofs and the XS Mechanical Anchor

(11400) with concrete or hollow section concrete roofs. The anchor is tested

against a continuous force of 10kN. The ultimate strength after deployment is

greater than 20kN.

XS Globe eye - 11210The XS Globe Eye is used as a stand-alone anchorage point and as an anchorage

point to PPE. The anchorage point is tested according to the EN795 in classes A1

and C.

XS Safety eye 360o - 11260The XS Safety Eye 360° is used as a stand-alone anchorage point and as an

anchorage point to PPE. The anchorage point is tested according to the EN795

in classes A1 and C.






18 For example an XS Impact 360o installation on steel roofing 800-869-2080 RIGIdlIfelIneS.Com

RIGIdlIfelIneS.Com 800-869-2080 For example an XS Impact 360o installation on steel roofing 19


parts & materials XS mechanical anchor - 11400The XS Mechanical Anchor is used for fixing the anchorage point to the roof. It is

a Fischer Anchor specifically developed for high-strength mounting in concrete.

extremity and Corner fixation - 11500The extremity and corner fixation is a set of screws used for fixing corners and

extremity posts of the XS Linked lifeline system on steel and wooden roofs. The

screws fit the holes in the corner of the XS Base Plate and XS Base Plate Extra.

The length of the screws depends on the thickness of the insulation material.

The screws provided are suitable for most applications. If you require different

screws, please contact our sales department. Make sure that the Ø6 screws you

use are at least 35 mm longer than the thickness of the insulation.

XS Base plate extra (18 mm) - 11700The XS Base Plate Extra (18 mm) is used beneath the XS Base Plate for installing

the XS Impact, XS Globe, and XS Impact 360° on wooden roofs.

XS Base plate extra (12 mm) - 11710The XS Base Plate Extra (12 mm) is used under the XS Base Plate to assemble the

XS Impact, XS Globe, and XS Impact 360 ° to (12 mm) plywood roofs. The aluminum

adapter plate is mounted to the roof using four M10 XS Toggle Anchors.

XS Xtrusion - 11800The XS Xtrusion is used to support the XS Linked Cable System. It could also be used

as a stand-alone anchorage point and as an anchorage point in a horizontal

temporary anchor line and in combination with an XS Safety Eye 3600.

XS lInked CaBle SySTem on XS XTRuSIon

XS Linked Component

For example: XS Terminal

XS Bending Kit

Rings & Nuts

Deck Socket

XS Xtrusion (base deck)

Secret Fix Kit

Secret Fix Roofing

exploded view

An XS Linked Cable System is comprised of different components that form a horizontal lifeline system. The main components of an

XS Linked Cable System are the XS Impact anchorage points and the XS Slider that enables free movement along the system. The

lifeline allows horizontal movement when working at heights. The system can be fixed to almost any type of roof construction. It is

installed as a safeguard in places where working at heights can present risks. Risks are minimized, and the ability to work at the

required height is not compromised.

20 For example installation on secret fix roofing with use of an XS Terminal (hold) 800-869-2080 RIGIdlIfelIneS.Com

RIGIdlIfelIneS.Com 800-869-2080 For example installation on secret fix roofing with use of an XS Terminal (hold) 21

parts & materials



11125 XS Bending kit Stainless Steel AISI 304 *11126

11800 XS Xtrusion Stainless Steel AISI 304 *11801 Aluminum

11880 XS Secret Fix Kit Stainless Steel AISI 304

12235 XS Terminal (hold) Stainless Steel AISI 304 *12236


• Suitable for roofs with: (min. 1 mm) Kalzip, (min. 1 mm)

built-up-on-site and secret fix profiles

• Can serve as a stand-alone anchoring point on a Kalzip roof

or as support for the XS Linked System

• Adjustable width (depending on profile distance)

• The XS Xtrusion was also tested on 0.8 mm zinc roof with

double standing seam



parts & materials XS Xtrusion - 11800The XS Xtrusion is used to support the XS Linked Cable System. It could also be

used as a stand-alone anchorage point and as an anchorage point in horizontal

temporary anchor line and in combination with an XS Safety Eye 3600.

XS Standing Seam kit 1 - 11840The XS Standing Seam Kit 1 attaches the XS Xtrusion anchoring point to roofs

with (min. 1 mm) Kalzip profiles. The XS Standing Seam Kit 1 is fixed to the

XS Xtrusion by 4 M10 bolts and mounted to the standing seam roofing with

4 x screws.

XS Standing Seam kit 2 - 11850The XS Standing Seam Kit 2 attaches the XS Xtrusion anchoring point to zinc or

copper roofs. This “U-clip” can be mounted either vertically or horizontally. The

XS Standing Seam Kit 2 is fixed to the XS Xtrusion by 4 M10 bolts and mounted

to the standing seam roofing with 4 x screws.

XS Standing Seam kit 3 - 11860The XS Standing Seam Kit 3 attaches the XS Xtrusion anchoring point to zinc

or copper roofs (min. 0.8 mm). The XS Standing Seam Kit 3 is fixed to the

XS Xtrusion by 4 M10 bolts and mounted to the standing seam roofing with

4 x screws.




parts & materials XS Built-up-on-Site kit - 11870The XS Built-Up-On-Site-Kit is used to mount the XS Xtrusion anchorage

point on a roof constructed using built-up-on-site roofing. It can be used as a

stand-alone anchorage point or as a support for a XS Linked Cable System. The

XS Built-Up-On-Site-Kit is fixed to the XS Xtrusion by 4 mounting plates and

mounted to the built-up-on-site roofing with 4 x 6 blind rivets.

XS Secret fix kit - 11880The XS Secret Fix Kit is used to mount the XS Xtrusion anchorage point on a roof

made up of a secret fix profile. It can be used as a stand-alone anchorage point

or as a support for a XS Linked Cable System. The XS Secret Fix Kit is fixed to the

XS Xtrusion by 4 mounting plates and mounted to the secret fix roofing with 4

x 6 blind rivets.

XS Terminal (hold) - 12235One end is swaged to the lifeline. The other end is connected to an XS Impact

anchorage point with a stainless steel AISI 304 socket head screw M12 x 35 mm.

XS Tensioner II System - 12300Consists of XS Startpoint, XS Hold, and XS Tensioner. The XS Startpoint (and

stainless steel threaded shaft) acts as the attachment point between the XS Hold

and the XS Tensioner. The XS Tensioner is used for tightening the cable. Correct

tension of the cable ensures correct functioning of all system components in the

event of a fall.




parts & materials XS Intermediate - 12400The XS Intermediate is used to position the lifeline cable. It is shaped specifically






from the lifeline.



from the lifeline.














26 800-869-2080 RIGIdlIfelIneS.Com

Rigid lifelines™ is a north american leader in turnkey fall protection solutions. we manufacture and distribute a wide range of fall arrest,

fall restraint, fall prevention, hard goods, soft goods, and accessories. Rigid lifelines engineers superior systems and solutions for

common problems in fall protection. These systems are ideal for keeping industrial employees protected while working at height. Rigid

lifelines manufactures fall protection systems in two locations in the united States—morgantown, pennsylvania and las vegas, nevada.

we are proud to be a Certified welding fabricator in accordance with the american welding Society. plus, all of our fall protection

systems exceed oSHa and anSI requirements.

Rigid Lifelines is proud to offer fall protection solutions for any location inside or outside of industrial and construction facilities.

Our product line includes:

enGIneeRed TRaCk Rigid Lifelines proudly

engineers rigid track systems

for various applications. Steel,

stainless steel, or aluminum

enclosed tracks can be used to

adapt to the needs of your

facility. To ensure complete

compliance, all of our systems

meet or exceed OSHA and ANSI

requirements. Plus, our

engineered track systems have

superior warranties.

XSplaTfoRmS RoofTop SoluTIonS XSPlatforms uses advanced fall

protection technology to

provide rooftop solutions for

different types of roofing

materials. The patented design

of the anchorage device allows

for faster and less invasive

installation. Plus, each

anchorage can cover longer

distances in comparison to

other rooftop systems.

SofT GoodSAs part of our comprehensive

line of fall protection solutions,

Rigid Lifelines is proud to offer

several types of full body

harnesses, energy absorbing

lanyards, and self-retracting

lifelines. Our harnesses use the

latest technology to provide a

secure and comfortable fit.

dealeR TRaInInGOur experienced staff has

developed a comprehensive fall

protection training program

for our dealers. Our program

covers: OSHA and ANSI Z359

requirements for General Industry

and Construction, properly

fitting a full body harness,

identifying fall hazards, system

installation considerations, and

a basic overview of all Rigid

Lifelines products.

RIGIdlIfelIneS.Com 800-869-2080 27

aBouT RIGId lIfelIneS™

Form # RLL-XSO-0411 V1

[email protected]

604 Hemlock Road Morgantown, PA 19543

800-869-2080 610-286-7200

610-286-0085 Fax

XS Roof Type InSTallaTIon oveRvIew - Rigid Lifelines · design enables smooth passage ... 10 For...

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