XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30...

62
PARTS MANUAL PN 9915486 and MICROFICHE PN 9916182 9/99 XPLORER Model #A00AG25CA Rev. 01

Transcript of XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30...

Page 1: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓPARTS MANUAL PN 9915486 and MICROFICHE PN 9916182 9/99

XPLORERModel #A00AG25CA

Rev. 01

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ

Page 2: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

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TABLE OF CONTENTSXplorer A00AG25CA

Parts Manual

AA–ARM/STRUT MOUNTING B9. . . . . . . . . . . . . . AIR BOX A13. . . . . . . . . . . . . . . . . . . . . . . . . . . .

BBUMPER and RACK MOUNTING A7. . . . . . . . . .

CCARBURETOR D3. . . . . . . . . . . . . . . . . . . . . . . CLUTCH COVER C9. . . . . . . . . . . . . . . . . . . . . . COOLING SYSTEM D5. . . . . . . . . . . . . . . . . . . . CONTROLS – MASTER CYLINDER/BRAKE

LINE B10. . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROLS – THROTTLE ASM./CABLE B6. . . . . CRANKCASE and CYLINDER C10. . . . . . . . . . . . CRANKSHAFT and PISTON C11. . . . . . . . . . . . . . CV JOINT B3. . . . . . . . . . . . . . . . . . . . . . . . . . .

DDECALS A8. . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE CLUTCH C7. . . . . . . . . . . . . . . . . . . . . . . DRIVEN CLUTCH C8. . . . . . . . . . . . . . . . . . . . . .

EELECTRICAL/TAILLIGHT D2. . . . . . . . . . . . . . . . ENGINE MOUNTING A9. . . . . . . . . . . . . . . . . . . EXHAUST SYSTEM A10. . . . . . . . . . . . . . . . . . . .

FFRONT BRAKE B5. . . . . . . . . . . . . . . . . . . . . . . FRONT CAB A5. . . . . . . . . . . . . . . . . . . . . . . . . FRONT HOUSING B2. . . . . . . . . . . . . . . . . . . . . FRONT STRUT B1. . . . . . . . . . . . . . . . . . . . . . . FRONT WHEEL B4. . . . . . . . . . . . . . . . . . . . . . . FUEL TANK A11. . . . . . . . . . . . . . . . . . . . . . . . . .

GGEAR SELECTOR C4. . . . . . . . . . . . . . . . . . . . . GEARCASE C2-3. . . . . . . . . . . . . . . . . . . . . . . . . . GEARCASE MOUNTING C1. . . . . . . . . . . . . . . .

HHEADLIGHT A14. . . . . . . . . . . . . . . . . . . . . . . . .

MMAGNETO C12. . . . . . . . . . . . . . . . . . . . . . . . . .

OOIL PUMP D1. . . . . . . . . . . . . . . . . . . . . . . . . . . OIL TANK A12. . . . . . . . . . . . . . . . . . . . . . . . . . .

PPART NUMBER INDEX D6-11. . . . . . . . . . . . . . . . . . PROP SHAFT C5. . . . . . . . . . . . . . . . . . . . . . . .

RREAR BRAKE MASTER CYLINDER C6. . . . . . . . REAR CAB A6. . . . . . . . . . . . . . . . . . . . . . . . . . REAR CALIPER MOUNTING B12. . . . . . . . . . . . . REAR HOUSING B13. . . . . . . . . . . . . . . . . . . . . . REAR WHEEL DRIVE B14. . . . . . . . . . . . . . . . . . . RECOIL STARTER C14. . . . . . . . . . . . . . . . . . . . .

SSTARTING MOTOR C13. . . . . . . . . . . . . . . . . . . . STEERING – HANDLEBAR B7. . . . . . . . . . . . . . STEERING POST B8. . . . . . . . . . . . . . . . . . . . . . SWING ARM/SHOCK MOUNTING B11. . . . . . . . . .

TTOOL KIT D4. . . . . . . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for as-sembly.

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2000 XPLORER SPECIFICATIONSBRAKES

Type - FrontType - RearType - AuxiliaryType - Parking

Hydraulic/Fixed DiscHydraulic/Rear Axle DiscHydraulic/Rear Axel DiscHydraulic Lock/All Wheel

CAPACITIESCoolant Capacity (quarts)Fuel Tank (gallon)Gearcase Oil (ounces)Engine Counter Balance 10W30Oil (quarts) InjectorOil (quarts) Engine OW40Rack, Front (pounds)Rack, Rear (pounds)Tongue WeightTow HitchTow Weight

N/A4

32NA

2N/A90

18030

Standard850

DRIVE TRAINType Concentric

DRIVE CLUTCHDrive System TypeCenter Distance (inches)Clutch Offset (inches)Clutch WeightSpring Color

PVT101/2

FBlue/Green

DRIVEN CLUTCHHelix AngleSpring Position

40 Degree2-2

DIMENSIONAL FEATURES

Approx. Turning Radius (inches)Tool Box Volume (cubic inches)Ground Clearance (inches)Height (inches)Length (inches)Seat Height (inches)Weight (dry)Wheel Base (inches)Width (inches)

60250

644.5

7334

53449.7545.5

GEARCASETransmissionShift TypeGear Reduction - LowGear Reduction - ReverseGear Reduction - HighFront Drive (ratio)Final Drive (ratio)Center Drive (ratio)Axle to AxleChain Type

PRDSide Lever

N/A3.05/13.34/1

2:0112/42 82P

N/AN/A

520 O-Ring

TIRES & WHEELSTire ManufacturerTire Size - FrontTire Size - RearTire Size - CenterTire Pressure - Front (lbs.)Tire Pressure - Rear (lbs.)Tire Pressure - Center

Titan23x7-10

24x11-10N/A

43

N/A

ENGINEEngine Model NumberEngine TypeLubrication TypeBore & Stroke (mm)Displacement (cc’s)Compression RatioCoolingAlternator OutputElec. Start w/Recoil Back UpCarburetors (no. of/size)

Main JetPilot JetNeedle JetCut AwayAir ScrewJet Needle

IgnitionIgnition (Type & Deg. BTDC)Spark Plug Gap (inches)Spark Plug (Type)Exhaust

EC25PFE122 Cycle, Single Cylinder

Oil Injected72x60

2446.1// Effective

Air150W

Standard1 VM30SS

13040

0-4 (169)2.0

1.0 Turn5DP7-3

CDI25 @ 3000

.028NGK BR8ES

USFS Appr. Pending

GRAPHICSBody StyleBumper Caps/Polyprop.Cargo Box or BedFender, FrontFender, RearFootwellFrame/SteelFront CoverHandlebar Cover w/DecalHeadlight Dash PodRack, FrontRack, RearRimsSeat VinylSide PanelSpring, FrontSpring, RearTank CoverTool Box Cover

Gen 2Black

N/AE. B. GreenE. B. Green

BlackBlack

E. B. GreenN/A

E. B. GreenBlackBlackSilver

Sable BrownE. B. Green

BlackBlack

E. B. GreenE. B. Green

ELECTRICALHeadlight - Front HoodTaillight (watts)Brake Light (watts)Indicator BulbBattery

1 Dual Beam Hi/Lo 60W8.26W

12V/26.9W12V/1.25W12V/14 AH

SUSPENSIONFront Type -

Front Travel (inches)Rear Type -

Rear Travel (inches)ShockShock Adjustment

MacPherson Strut6.7

Progressive Rate Swing Arm9

2″ Gas Charged TwintubeCAM

Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.

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2000 ATV PUBLICATION NUMBERS

MODEL MODEL NO. OWNER’SMANUAL

OWNER’SMANUAL

SUPPLEMENT

PARTSMANUAL

PARTSMICROFICHE

ASSEMBLYINSTRUCTIONS

Xplorer A00AG25CA 9915299 9915471 9915486 9916182 9915507

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A5

FRONT CABXPLORER A00AG25CA

2

34

5

26

7

1

9

8

1011

2

13

7

121

1

8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512232 6 Screw2 7670060 6 Nut3 5431197-195 1 Cover, Fuel Tank, E.B. Green4 ––––––– 1 Cover, Headlamp, E.B. Green

(See Headlight Pg. A14, Ref. 8)5 7621460 2 Rivet6 2632130-195 1 Front Cab, E.B. Green

(Incl. Warning Decals)7 7512282 17 Bolt

8 7555859 11 Washer9 7542122 17 Nut, Nylok

10 5211131-067 2 Bracket, Mudflap11 5811946

581194711

Mudflap, Front, E.B. Green LHMudflap, Front, E.B. Green RH

12 ––––––– 1 Foot Pad (See Bumper and RackMounting Pg. A7, Ref. 31)

13 5433578-1955433579-195

11

Cover, Side Panel, LHCover, Side Panel, RH

7/99

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A6

REAR CABXPLORER A00AG25CA

8

910

11

12

7

613

14

16

17

18,19

22

4

21

20

22

24

25

26

22

27

2829

1

2

3

15

5

RH

19

23

LH

14

14

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7670050 2 Clip, Lid Hinge2 5430882 1 Compartment, Tool3 7621462 4 Rivet4 7072791 1 Decal - Filter Element5 5411042 2 Grommet6 7621432 4 Rivet7 5410414 6 Bumper, Rubber8 2682492-276

2681723-27611

Asm., Seat, Sable Brown (Incl. 7-11)Covering, Seat, Sable Brown

9 1011558 1 Latch, Seat10 7041158 1 Spring, Latch11 5211033 2 Bracket, Lever Retainer12 7621403 2 Rivet13 7512242 4 Screw14 7555859 22 Washer15 7073761 1 Decal - Carb Info

16 5433424-195 1 Cab, Rear, E. B. Green17 5220880 2 Bracket, Rear Seat Holddown18 5810957

581099111

Foil, Rear CabFoil, Rear Cab

19 5810310 1 Tape, Foil20 7661638 4 Rivet21 5241403-067 1 Guard, Clutch, Outer22 7512282 26 Bolt23 ––––––– 1 Foot Pad (See Bumper and Rack

Mounting Pg. A7, Ref. 31)24 5211131-067 2 Bracket, Mudflap25 7542122 26 Nut, Nylok26 5811944

581194511

Mudflap, Rear, LHMudflap, Rear, RH

27 7558212 4 Washer28 5430769-195 1 Cover, Tool Box, E.B. Green29 5410425 1 Strap, Tool Compartment

7/99

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A7

BUMPER and RACK MOUNTINGXPLORER A00AG25CA

1

2

30

4

56

78

1011

12

135

14

10

13

21

24

2526

23

22

20

282934 33

37

32

38

30

31

3

9

27

35

36

21

9

18

15

1619

13

17

17

17

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1012876-067 1 Rack, Rear2 5810455 4 Pad, Rack Mount3 7512371 2 Bolt4 7515304 1 Screw5 7555716 3 Washer6 5010192 2 Bushing7 5410241 2 Dampener, Vibration8 5243468-067

5243469-06711

Bracket, Support Rack, LHBracket, Support Rack, RH

9 7542321 4 Nut10 5410012 4 Plug, Rubber Hole11 5220902-067 2 Support, Rear Fender12 5410436 2 Washer13 7542324 6 Nut, Nylok14 1013033-067 1 Frame, Main15 2670134 2 Reflector, Amber16 7512307 2 Screw17 7558402 8 Washer, Flat18 2670135-067 1 Rack, Front19 7517386 2 Screw

20 5810467 1 Plug, Frame21 7512329 4 Bolt22 7621229 4 Rivet23 5431023 2 Cover, Bumper Mounting Bracket24 1013024-067 1 Bumper, Front25 7515399 2 Screw26 5431013-136 2 Cap, Front Bumper, Porsche Red27 7555859 6 Washer28 7515179 6 Screw29 5432763 1 Guard, Rock30 7512282 8 Bolt31 1012997-067 2 Foot Pad32 7542122 8 Nut, Nylok33 7661825 8 Rivet34 5431484 2 Trim, Footrest35 5242525-067 2 Cleat36 7621472 6 Rivet37 5432831 2 Plug, End Cap38 2670133 2 Reflector, Red

9/99

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A8

DECALSXPLORER A00AG25CA

15

3

14

2

6

7

LH

RH

911

5

10

1

12

4

9

8

17

13

8

16

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7074220 1 Decal - “MACPHERSON STRUT”2 7078315 1 Logo - 45th Anniversary3 7078417 1 Decal - Tank Side, LH4 7076273 1 Decal - Override Switch, AWD5 7078253 1 Decal - Warning, Age6 7072788 2 Decal - Rear Rack7 7074750 1 Decal - Caution, Tire Pressure8 7078439 1 Decal - “4x4 CDS”9 7078438 2 Decal - Side Panel, “POLARIS”

10 7074637 1 Decal - Fuel Lever11 7077919 1 Decal - Warning, General-CPSC12 7077920 1 Decal - “PASSENGER” Warning13 7074935 1 Decal - Warning, AWD Switch14 7078418 1 Decal - Tank Side, RH15 7078354 1 Decal - Discretionary Warning16 7078577 1 Decal - Drain Recoil17 7074110 1 Decal - Load Distribution

9/99

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A9

ENGINE MOUNTINGXPLORER A00AG25CA

3 4

5

8

17

181920

21

12

2625

26

3

23

2728

31

32

33

34

23

3511

13

1

1

1

1

3016

15

37

36

30

37

30

24

24 222

1

29

10

6

30

2

2

2

1

1

7

9

1

14

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7547108 6 Nut2 7555823 6 Washer3 3110026 2 Mount, Motor4 5430802 1 Insulator, Motor Mount5 7515321 2 Bolt6 7552901 2 Washer7 4010284 1 Switch, Temp.8 5244119-067 1 Bracket, Engine Mount, Top9 7542103 1 Nut, FLEXLOC

10 7512232 1 Screw11 4010132 1 Cable, Ground, Engine, Small Hole12 3070156 1 Spark Plug, NGK BR8ES13 4010129 1 Cable, Solenoid/Starter14 5333457 1 Spacer15 7512457 2 Bolt16 1040687-067 1 Mount, Engine, Front17 7512566 1 Bolt18 7575202 1 Washer19 5210748 1 Washer, Clutch Retainer20 5430261 1 Bushing21 ––––––– 1 Asm., Drive Clutch, Basic ATV-08

(See Drive Clutch Pg. C7, Ref. 16)

22 ––––––– 1 Seal, Cover, Case (See Clutch Cover Pg. C9, Ref. 30)

23 7512490 4 Screw24 7552603 4 Washer25 5410421 1 Boot, Clutch Intake26 7080511 2 Clamp27 5242896-067 1 Bracket, Engine Mount, Front28 3084717 1 Engine, Short Block (EC25PFE12)

NOTE: The Short Block assemblycontains a crankcase assembly, cylin-der and cylinder head assembly, and apiston & crankshaft assembly. Priorauthorization required for warrantyconsideration.

29 7078577 1 Decal - Drain Recoil30 8450040-600 AR Line, Fuel31 7051011 1 Valve, Check, Vent32 7052005 1 Fitting, Tee33 8360009-600 AR Line, Fuel34 5242897-067 1 Bracket, Engine Mount, Rear35 3110028 1 Mount, Engine36 2530009 1 Filter37 7080003 4 Clamp, Hose, Red

9/99

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A10

EXHAUST SYSTEMXPLORER A00AG25CA

1

23

4

5

6

7

9

23

1716

1511 1314

12

17

10

8

22

1821

2019

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542324 1 Nut, Nylok2 7555716 1 Washer3 5010192 1 Bushing4 5410241 1 Dampener, Vibration5 3110064 1 Mount, Torque Stop6 7542301 1 Nut7 5410436 1 Washer, Rubber8 7512232 2 Screw9 7515316 1 Bolt, Carriage

10 5243199-0677547101

11

Bracket, Exhaust MountNutsert

11 1261022-029 1 Exhaust12 1260922-029 1 Manifold, Straight

13 ––––––– 2 Washer, Lock (See Crankcase andCylinder Pg. C10, Ref. 37)

14 ––––––– 2 Nut (See Crankcase and Cylinder Pg.C10, Ref. 38)

15 7042029 3 Spring, Exhaust16 1261060-029 1 Headpipe17 7042031 2 Spring, Exhaust18 5244130-067 1 Bracket, Shield19 7517264 1 Screw20 7621462 1 Rivet21 7515140 3 Screw22 1260995

581184911

Shield, ExhaustFoam, Foil

23 7512666 1 Bolt

9/99

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A11

FUEL TANKXPLORER A00AG25CA

3

4

5

8

9

10

14

1312

19

15

18

16

20

21

2

1

11

1717

16

6

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5430725 1 Cap, Gas Tank2 5810144 1 Gasket, Fuel Cap3 8360009-600 AR Hose, Vent, Gas Tank4 5431053 1 Vent, Tank5 7512310 2 Bolt6 7555893 2 Washer7 5222154-067

5222155-06711

Bracket, Mounting, Rear, LHBracket, Mounting, Rear, RH

8 7512208 2 Screw9 5220916-067 1 Bracket, Tank Mount, Rear

10 7542324 2 Nut, Nylok

11 ––––––– 1 Decal - Fuel Lever(See Decals Pg A8, Ref. 10)

12 7517505 1 Screw13 5433431 1 Knob, Fuel Valve14 5432733 1 Nut, Fuel Valve15 7052276 1 Valve, 3-Way16 8450040-600 AR Line, Fuel17 7080003 4 Clamp, Hose, Red18 7052148 1 Fitting, Fuel Outlet, Reserve19 7052147 1 Fitting, Fuel Outlet, Main20 5810317 2 Pad, Fuel Tank21 1240048 1 Asm., Tank, Fuel (Incl. 4,18)

9/99

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A12

OIL TANKXPLORER A00AG25CA

9

1

2

3

4

56

7

8

10

1110

9

12

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5430779 1 Cap, Oil Tank2 5810141 1 Gasket, Oil Cap3 5431793 1 Tank, Drilled Oil4 7052077 1 Fitting5 8360009-600 AR Line, Fuel6 4110265 1 Sensor, Oil Level

7 7621460 2 Rivet8 7052153 1 Fitting9 7080307 2 Clamp, Hose, Large Green

10 8450003-1525 AR Line, Fuel11 2530009 1 Filter12 7080568 1 Clamp

7/99

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A13

AIR BOXXPLORER A00AG25CA

2

1

4

3

5

6 7

8

9

101112

1415

13

16

1718

19

20

22

21

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5811102 1 Collar, Foam2 5810444 1 Filter, Foam3 5224708 1 Retainer, Foam, Wire4 5432178 1 Box, Air Silencer5 5410506 1 Boot, Air Silencer6 7512246 2 Screw7 7558302 2 Washer8 7670060 2 Nut9 5433590 1 Box, Air Intake

10 5410549 1 Valve, Umbrella11 5411823 1 Bushing, Molded

12 7512275 4 Bolt, Carriage13 7080413 1 Clamp14 7080140 1 Clamp15 5411580 1 Boot, Carburetor16 5810310 1 Tape, Foil, Air Box17 7670080 4 Palnut18 7080369 1 Filter19 5410510 1 Seal20 5430884 1 Cover, Air Intake21 5220980 1 Retainer, Cover22 7542127 4 Nut

5/99

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A14

HEADLIGHTXPLORER A00AG25CA

1

23

4

5

6

7

23

8

9

10

1112

13

15

1617

18

2220

13

21

19

14

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2460780 1 Harness, Main2 4032066 1 Cover, Headlamp Socket3 4030028 1 Bulb, Headlamp4 4032063 1 Retainer, Headlamp Bulb5 4032065 1 Asm., Incandescent Headlamp w/Bulb

Seal (Incl. 2-4)6 4032002 2 Spring, Adjusting7 7512017 2 Screw8 5430973-195 1 Cover, Oil Tank/Headlamp, E. B. Green9 4032003 2 Screw

10 4032042 2 Screw, Adjusting11 7080371

220018811

Cable, Choke ControlKit - Choke Control

12 7511862 2 Screw

13 411026440102784010321

111

Switch, Ignition (Incl. 19)Key, Blank (Series 6700, 6800) Key, Blank (Series 2700, 2800)NOTE: Spare key must be cut fromexisting key

14 2460781 1 Harness, Indicator15 5220965-067 1 Bracket, Ignition Panel16 4032037 1 Strip, Socket17 4030042 4 Bulb18 5430995 1 Panel, Ignition19 5433534 1 Cover, Key20 7072528 1 Decal - Panel21 7080229 1 Nut, Choke Slide22 2652049 1 Asm., Lens, Pilot Light (Incl. 20)23 4032041 2 Spring, Adjusting

9/99

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B1

FRONT STRUTXPLORER A00AG25CA

1

2

3

4

7

5

6

8

9

10

11

12

14

15

13

16

17

18

20

7

19

21 22

23

242526

1011

7

27

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5411608 2 Bumper2 7041761 2 Strut, Front3 5211115 2 Washer4 7080573 2 Clamp, Rubber Coated5 7542303 4 Nut, FLEXLOC6 7512365 4 Screw7 7558402 10 Washer8 5810439 2 Retainer, Strut Casting Wire9 –––––––– 1 Asm., Front Brake Caliper, RH

(See Front Brake Pg. B5 for Details)10 3554509 4 Bearing, Tapered Roller11 3554507 4 Bearing, Tapered Roller Cup12 5222193 2 Sleeve, Hubstrut Seal13 7080306 2 Fitting, Lubrication14 2410133 2 Coil, Magnetic

15 2201311

2201312

1

1

Asm., Hubstrut, LH ,42mm, Heavy(Incl. 8,11-14,22)Asm., Hubstrut,RH, 42mm, Heavy(Incl. 8,11-14,22)

16 7041873-067 2 Spring, Compression17 5243364 2 Retainer, Spring, Strut18 5430807 2 Pivot, Ball, Bottom19 7515339 4 Screw20 5132062 2 Spacer, Strut21 ––––––– 1 Kit - Drive Shaft w/Sleeve

(See CV Joint Pg. B3, Ref. 12)22 3610028 2 Seal, Hubstrut23 5430806 2 Pivot, Ball, Top24 5810291 2 Spacer, Rubber25 7555749 2 Washer26 7547104 2 Nut, Nylok27 7552901 4 Washer, Lock

6/99

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B2

FRONT HOUSINGXPLORER A00AG25CA

1 22

212019

18

17

1211

9 10

87

65

43

26

25

2423

12

2

16

13

14

15

28

27

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1341323 1 Asm., Front Gearcase (Incl. 1-12,16-25)

1 3233252 12 Screw2 3233248 2 Seal3 3233701 1 Cover, Front Housing Input4 3233700 1 O-Ring5 3233699 1 Ring, Retaining6 3233589 1 Bearing, Ball7 3233726 1 Pinion, Input8 3233541 1 Bushing9 3233319 1 Seal

10 3233697 1 Bushing11 3233324 1 Washer12 3233711 1 Plug, Oil Fill13 7080756 1 Clip, Snap In

14 8450003-1525 AR Line, Fuel15 7080307 1 Clamp16 3233524 1 Tube, Vent17 3233696 1 Gearcase18 3233725 1 Shaft, Output19 3233020 1 Bearing, Ball20 3233554 AR Shim21 3233693 1 O-Ring22 3233724 1 Cover, Output, Front Housing23 3233583 AR Shim24 3233582 1 Button, Thrust25 3233254 1 Washer, Plug26 3233253 1 Plug, Drain27 7512492 4 Screw28 7552603 4 Washer

6/99

Page 18: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

B3

CV JOINT - NEAPCOXPLORER A00AG25CA

12

6

7

8 9

11

3 51

2 4

Brand Designated

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 ––––––– 1 Asm., CV Housing w/Sleeve2 5222299 1 Sleeve, Drive Shaft Seal3 3260121 1 Clamp, Band4 7670092 1 Circlip5 2201015 1 Kit - Replacement Boot6 1380060 1 Shaft, Replacement (Incl. 4)

7 1380061 1 Cardan, Replacement (Incl. 4,6,8,9)8 3260104 1 Kit - Cross and Bearing9 3260101 1 Yoke, Splined

10 7661913 2 Pin, Spring11 3260123 1 Clamp, Band12 2200960 2 Kit - Drive Shaft Asm. w/Sleeve

6/99

Page 19: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

B4

FRONT WHEELXPLORER A00AG25CA

10

11

1214

1

2 34

5

89

7

15

1625

24 8

2021

23

DETAIL A

A 13

6

6

22

191817

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512325 8 Bolt2 5211869 2 Disc, Brake3 3610019 2 Seal, Front Hub4 5211148 2 Plate, Armature5 1520281 2 Clutch, Front Hub, Elec./Mech.6 3554506 4 Bearing, Tapered Roller Cone7 7515523 8 Stud8 3554507 4 Bearing, Tapered Roller Cup9 1520243 2 Asm., Hub w/Bearing Race (Incl. 3,7,8)

10 3250028 2 Cage, Roll11 3250010 12 Roll12 3250032 2 Spring, Garter13 1321814 2 Spacer

14 3250030 2 Cam15 7052045 2 Plug, Magnetic Drain16 5411264 2 Tire (23x7-10)17 7556004 2 Washer18 7542810 2 Nut19 7661401 2 Pin, Cotter20 5410470 2 O-Ring21 5432611 2 Cap, Hub22 7512027 6 Screw23 7542459 8 Nut, Lock24 1520175-117 2 Rim, Front25 1525017 2 Valve, Rim

6/99

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B5

FRONT BRAKEXPLORER A00AG25CA

1

2 3

89

11

10

14

4

5 6 7

1213

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1910271 1 Asm., Brake Caliper, Front, LH(Incl. 1-10)

1910264 1 Asm., Brake Caliper, Front, RH(Incl. 1-10)(If built before 7/07/99)

1930642 1 Kit - Front Brake Boot1 7080352 2 Screw, Bleeder2 7515489 2 Screw, Socket Set

(If built before 7/07/99)3 5131115

513111611

Caliper, Brake, LHCaliper, Brake, RH

4 1930665 1 Kit - Seal, Piston and Seal (Incl. 5-7)5 5410779 2 Ring, Molded Square (.094)6 5410780 2 Ring, Molded Square (.103 x .134)

7 5132294 2 Piston, Caliper8 2200901

2200465

2201149

1

1

1

Kit - Severe Duty Brake Pad, Front(Complete set of 2 pads)Kit - Brake Pad, Front(Complete set of 2 pads)Kit - Brake Pads, Soft, Front

9 1910412 2 Mount, Caliper10 5410495 2 Boot, Bushing11 5410494 2 Boot, Pin Seal12 7558402 1 Washer13 7552901 1 Washer, Spring Lock14 ––––––– 4 Screw (See Front Strut Pg. B1, Ref. 6)

9/99

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B6

CONTROLS – THROTTLE ASM./CABLEXPLORER A00AG25CA

2

1

3

5

4

6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5432721 1 Cover2 5411439 1 O-Ring3 2010188 1 Asm., Throttle Control (Incl. 1-4,6)

4 2010191 1 Asm., Throttle Clamp5 7080803 1 Cable, Throttle6 5410193 1 O-Ring

6/99

Page 22: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

B7

STEERING – HANDLEBARXPLORER A00AG25CA

4

5

6

7

11

13

108

7

16

2

1

3

15

9

1214

14

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 ––––––– 1 Asm., Throttle Control (See Controls-Throttle Asm./Cable Pg. B6, Ref. 3)

2 5242988-067 1 Tube, Handlebar3 7515189 4 Screw4 7517395 2 Screw5 5810379 1 Pad, Handlebar6 5220946 1 Mount, Handlebar Pad7 2200774

5630616-06712

Kit - Handlebar Block (Incl. 3,7,16)Block, Handlebar

8 ––––––– 1 Asm., Master Cyl. (See Controls-MasterCylinder/Brake Line Pg. B10, Ref. 1)

9 5432926 1 Spacer10 4010191 1 Switch, Handlebar, Hi/Low/Off, LH11 5431030 2 Grip, Handlebar12 5432952 1 Plug13 7517625 2 Screw14 7080138 4 Cable Tie15 7080631 1 Clip, Cable Retaining16 7542122 4 Nut, Nylok

6/99

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B8

STEERING POSTXPLORER A00AG25CA

1

1615

14

2

3

4

13

8

125

6

10

5

5

9

11

6

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1843051 1 Asm., Steering Post (Incl. 12,13)2 5433416 1 Bushing, Steering, Console3 7080424 1 Fitting, Lubrication4 7515321 2 Bolt5 7555878 3 Washer6 5410772 2 O-Ring7 5431571 1 Spacer, Steering Post8 7661633 1 Pin, Cotter

9 7543203 1 Nut10 5431570 1 Bushing, Steering, Lower11 7661632 2 Rivet12 5431574 1 Plug, Grease, Steering13 7080433 1 Fitting, Lubrication14 5433415 1 Bushing, Steering, Console15 5222999-067 1 Bracket, Upper Steering Bushing16 7542324 2 Nut, Nylok

6/99

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B9

A-ARM/STRUT MOUNTINGXPLORER A00AG25CA

1 45

6

7

89

3

12

1314

27

15

16

181719

21

25

26

2423

22

2829

29 28

2322

20

31 30

2

14

9

11

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542403 2 Nut, FLEXLOC2 5333367 1 Bushing3 1820567

1820805

2

2

Asm., Tie Rod (Incl. 4-9)(If Built before 8/16/99)Asm., Tie Rod (Incl. 4-9)(If Built after 8/16/99)

4 5411291 2 Boot, Seal, Rod End5 7061034 2 Rod End6 7542711 2 Nut7 5020926 2 Tie Rod8 7547028 2 Nut, LH9 7061033

706105422

Rod End, LH (If Built before 8/16/99)Rod End, LH (If Built after 8/16/99)

10 5411920 1 Boot, Seal, Rod End11 7517674 2 Bolt (If Built after 8/16/99)12 7555806

755609944

Washer, Flat (If Built before 8/16/99)Washer, Flat (If Built after 8/16/99)

13 7546904 2 Nut14 7661203 4 Pin, Cotter15 7080673 2 Joint, Ball

16 5211121 2 Bracket, Ball Joint17 7512284 4 Screw18 5410548 2 Boot, Rubber19 7542438 2 Nut, Castle20 5431150

543114911

Shield, CV Joint, LHShield, CV Joint, RH

21 7512084 6 Screw22 5433066 4 Bushing, A-Arm, Long23 5020677 4 Bushing24 5020681 2 Shaft, A-Arm25 2201611

220161211

Kit - A-Frame, LHKit - A-Frame, RH

26 7080433 2 Fitting, Lubrication27 –––––––– 1 Asm., Heavy Hubstrut

(See Front Strut Pg. B1, Ref. 15)28 7512492 4 Screw29 7552603 4 Washer, Spring Lock30 7517527 1 Bolt31 7515415 1 Screw

9/99

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B10

CONTROLS - MASTER CYLINDER/BRAKE LINEXPLORER A00AG25CA

3

4

6

10

7

5

15

17

21

2425 16

22

19

13

2

18

12

14

1

8

9

11

20

23

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2200809

2050073

1

1

Kit - Master Cylinder Reservoir(Incl. 2,3,4,14)Asm., Master Cylinder (Incl. 1-14)

2 1930797 2 Bolt, Cap3 1930796 1 Cap, Reservoir4 1930795 1 Diaphragm5 2200808 1 Kit - Clamp6 1930799 1 Asm., Piston, Master Cylinder7 1930804 1 Rivet8 2201034 1 Kit - Brake Lever w/Park Brake Latch

(Incl. 7, 9,11)9 ––––––– 1 Spring, Flat

10 1930806 1 Nut11 2201090 1 Kit - Park Brake Lever (Incl. 7,9)12 1930792 2 Screw, Reservoir

13 1930805 1 Screw14 ––––––– 1 Ring, Square, Reservoir15 1910336 1 Line w/Fittings, Brake, Upper16 4110164 1 Switch17 1930873 1 Line, Brake, Hand, Rear18 7080539 1 Clamp19 7621462 1 Rivet20 8360031-30 1 Conduit21 1930752 1 Line w/Fittings, Brake, Left Front22 7512024 2 Screw23 8360011-38 1 Conduit24 1930753 1 Line w/Fittings, Brake Right Front25 7052194 1 Fitting, Cross

6/99

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B11

SWING ARM/SHOCK MOUNTINGXPLORER A00AG25CA

6

52

4

24

3

25

1

27

7

8

12

9

15

28

13

29

14

1011

21 20

1918

17

26

2322

9

13

1

16

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542439 2 Nut, Nylok2 7041877-067 1 Spring, Compression3 5630551 1 Cam, Adjusting4 7041775 1 Shock5 5241147 1 Retainer, Spring6 7515415 1 Screw7 7661046 2 Rivet8 5432727 1 Guide, Chain Pad9 7080510 2 Fitting, Lubrication

10 7547082 1 Nut11 7556035 1 Washer12 5433412 2 Bushing, Swing Arm, RH13 5131697 2 Bolt, Swing Arm14 5131696 1 Bushing, Pivot, RH15 1541383 1 Asm., Swing Arm (Incl. 9,12,28)

16 7078572 1 Decal - Chain Free Play17 5432854 1 Guard, Chain18 7515304 1 Screw19 5332828 1 Bushing20 7558402 1 Washer21 7542321 1 Nut22 7542503 2 Nut23 7555883 2 Washer24 7072533 1 Decal - Hitch25 2200472 1 Kit - Hitch (Incl. 22-26)26 7512576 2 Bolt27 7515438 1 Screw28 5433411 1 Bushing, Swing Arm, LH29 5131695 1 Bushing, Pivot, LH

9/99

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B12

REAR CALIPER MOUNTINGXPLORER A00AG25CA

10

14

15

17

16

13

1211

1

9

4

3 5

4

18

Frame

8

7

5

6

62

8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7517231 2 Screw2 7555806 2 Washer3 1910367

220118022014282201467

1121

Caliper, RearKit - Caliper SealKit - Bleeder ReplacementPiston, Caliper, Rear

4 5410988 4 Seal5 1930873 1 Line, Hand Brake, Rear6 1910402 1 Line, Foot Brake, Rear7 4020139 1 Clip, Rosebud8 7670102 3 Clip, Silencer Box

9 1930674 2 Bolt, Banjo10 5131759 1 Bushing, Caliper Mount11 7558402 2 Washer12 7552901 2 Washer, Spring Lock13 7512312 2 Bolt14 5131786 1 Mount, Caliper, Lower15 5131787 1 Mount, Caliper, Upper16 7512325 3 Bolt17 5242291-067 1 Guard, Brake Disk18 2201189 1 Kit - Brake Pad (Incl. Spacer and Pad)

7/99

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B13

REAR HOUSINGXPLORER A00AG25CA

1

83

13

1823

20

19

9

6

15

16

11

22

10

21

5

24

12

14

2

7

32

1

5

7

1112

1314

17

5

4

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7710472 2 Ring, Retaining2 5510313 2 Retainer, Nut3 7547031 2 Nut, Jam4 5411555 2 Seal, Foam5 7542439 9 Nut, Nylok6 5211849 1 Disk, Brake7 7515513 6 Stud8 1520259 1 Asm., Hub, Brake (Incl. 7)9 7710496 1 Ring, Retaining

10 5010462 1 Spacer, Axle11 5410889 2 O-Ring12 3610070 2 Seal

13 3554518 2 Bearing, Cone, Tapered14 3554517 2 Bearing, Cup, Tapered15 5132098 1 Housing, Axle, Rear16 7080306 1 Fitting, Lubrication17 3225026 1 Link, Connector18 5131968 1 Axle, Rear19 5211618-067 1 Guard, Sprocket20 5630586 1 Spacer21 3224056-082 1 Chain, 520, O-Ring22 3222070 1 Sprocket, 42T23 7515540 3 Bolt24 1520258 1 Asm., Hub, Sprocket (Incl. 7)

7/99

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B14

REAR WHEELXPLORER A00AG25CA

12

9

3

8

4

56

7

2

1

11

612

98

5

4

7

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512673 8 Screw2 2200341 2 Kit - Hub, Rear (Incl 1,4,6,10)3 7542714 8 Nut4 7555796 2 Washer, Cone5 7543005 2 Nut, Castle6 7661404 2 Pin, Cotter

7 5411164 2 Hub, Cover, Dust8 7555745 2 Washer, Flat9 1525017 2 Valve, Rim

10 7670081 8 Pushnut11 1520183-117 2 Rim, Rear12 5411265 2 Tire (24x11-10)

6/99

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C1

GEARCASE MOUNTINGXPLORER A00AG25CA

1

2

9

11 10

4

4

3

13

3

8

8

12

67

5

8

8

14

15

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7517632 2 Screw2 5242456-067 1 Bracket, Transmission3 7542423 4 Nut, Flange4 7512492 2 Screw5 5433109 1 Guide, Chain6 7558301 2 Washer7 7512276 2 Bolt8 7555806 4 Washer9 7517646 1 Screw

10 3221044 1 Sprocket, 12T11 7710434 1 Ring, Retaining12 5211065

52107645211517

ARARAR

Shim (.010)Shim (.020)Shim (.030)

13 7517647 1 Screw14 5243175-067 1 Bracket, Transmission15 5333048 1 Spacer

7/99

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C2

GEARCASEXPLORER A00AG25CA

45

2 3

4

5

6

42

1

10

25

34

26

37

27 28

3635

30

332415 32

2322

21 20 1918 17

1611 12

1314

41

40

44

46

43

58

5764

6263

98

7 3126

34

25

25

10

1015

21

2

61

47

4950

51

59

5655

54 5352

38 39

29

60

4861

27

2731

31

15

10

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C3

GEARCASEXPLORER A00AG25CA

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1341314 1 Asm., Gearcase (Incl. 1-64)1 3233734 1 Screw2 3233054 3 Washer3 3233735 1 Dampener4 3233448 1 Plug, Drain5 3233035 1 Washer6 3233527 1 Bushing, Pivot7 3233252 10 Screw8 3233632 1 Gearcase. LH9 3233529 2 Pipe, Knock

10 3233020 4 Bearing, Ball11 3233360 1 Gear, 100T12 3233544 1 Shaft, Output13 3233729 1 Sprocket, 15/26T14 3233546 1 Chain, Roller15 3233248 3 Seal16 3233542 1 Washer, Thrust17 3233541 1 Bushing, Garlock18 3233540 1 Shaft, Pinion 13T19 3233306 1 Ring, Retaining20 3233263 1 Cover, Bearing21 3233539 11 Screw22 3233730 1 Sprocket, 15/22T23 3233537 1 Ring, Retaining24 3233704 1 Shaft, Input25 3233018 3 Bearing, Ball26 3233176 2 Washer, Washer27 3233718 3 Bearing, Needle28 3233732 1 Engagement Dog, Low29 3233019 1 Bearing, Ball30 3233719 1 Sprocket, 24T31 3233720 3 Ring, Retaining32 3233036 1 Chain, Silent

33 3233722 1 Gear, 30T34 3233177 2 Ring, Retaining35 3233721 1 Engagement Dog, High/Reverse36 3233733 1 Shaft, Reverse, 29T37 3233731 1 Gear, 33T38 3233706 1 Fork, Shift, Low39 3233633 1 Fork, Shift, High/Reverse40 3233547 1 Bellcrank41 3233055 2 Nut42 3233153 1 Bellcrank, High/Low/Reverse43 3233045 2 Ring, Retaining44 3233040 2 Washer45 3233548 2 O-Ring46 3233549 2 Shaft, Shift47 3233691 8 Screw48 3233636 1 Decal - Switch49 3233635 1 Switch, High/Reverse50 3233617 1 Switch51 3233037 1 Tube, Vent52 3233556 1 Cover, Snorkel53 3233555 1 O-Ring54 3233554 1 Shim55 3233723 1 Shaft, Snorkel56 3233552 1 Bushing, Garlock57 3233324 1 Washer58 3233711 1 Plug, Oil59 3233705 1 Gearcase,RH60 3233043 1 Deflector, Oil61 3233033 4 Screw62 3233309 1 Bracket, Interlock63 3233032 1 Spring64 3233308 2 Pin, Interlock

6/99

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C4

GEAR SELECTORXPLORER A00AG25CA

2

3

4

5

6

7

8

11910

12

1

20

17

15

1819

16

1423 21

13

24

14

22

1011

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1341316 1 Asm., Gear Selector (Incl. 1-12,21-24)

1 3233195 1 Asm., Knob, Gear Selector2 7512024 1 Screw3 3233131 1 Clamp4 3233649 4 Screw5 3233648 1 Cover, Gear Selector Boot6 3233646 1 Sphere, Plastic7 3233645 1 Pin, Groove8 3233727 1 Handle, Gear Selector9 3233643 1 Spring, Centering

10 3233642 2 Spring, Detent11 3233060 2 Bullet, Detent

12 3233641 1 Body, Gear Selector13 3233640 1 Slide, High/Reverse14 7546707 4 Nut, FLEXLOC

15 7061013 2 Rod End, 6mm, LH16 7546702 2 Nut, LH17 5020743 1 Rod, Shift Linkage, Low18 7061014 2 Rod End, 6mm, RH19 7546701 2 Nut, RH20 5132042 1 Rod, Shift Linkage, Hi Range21 3233639 1 Slide, Low22 3233076 2 O-Ring23 7512232 5 Screw24 3233644 1 Pin, Dowel

6/99

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C5

PROP SHAFTXPLORER A00AG25CA

8 7 6 5

31

2

2

2

9

4

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1380124 1 Asm., Shaft, Prop (Incl. 5-8)1 5433457 1 Guard, Prop Shaft, Side2 7512232 6 Screw3 5433154 1 Guard, Prop Shaft, Front4 5411092 1 O-Ring5 3260131 1 Yoke, Prop Shaft, Transmission

6 3260139 1 Shaft, Prop7 1590256 2 Asm., Joint, Carden8 3260133 1 Yoke, Front Gear Case9 7661913 1 Pin, Spring

10 7558301 2 Washer

9/99

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C6

REAR BRAKE MASTER CYLINDERXPLORER A00AG25CA

6

18

20

15

4

13

10

12

11

1

7

8

5

3

22

19

17

2

14

21

6

11

12

159 16

4

2

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7080880 1 Clamp2 7542122 3 Nut, Nylok3 5244091-067 1 Bracket, Reservoir4 7512113 3 Bolt5 7512208 1 Screw6 7080003 2 Clamp, Red7 1910405 1 Hose, Reservoir8 1930854 1 Reservoir9 7552801 2 Washer

10 7661401 1 Pin, Cotter11 7555919 2 Washer12 5431107 2 Bushing

13 1910375-067 1 Mount, Brake14 1930674 1 Bolt, Banjo15 5410988 2 Seal16 ––––––– 1 Line, Foot Brake, Rear (See Rear Cal-

iper Mounting Pg. B12, Ref. 6)17 7515179 2 Screw18 1910311 1 Asm., Foot Brake Master Cylinder19 7542324 2 Nut, Nylok20 1910377-067 1 Brake, Rod21 7041750 1 Spring, Torsion22 7512383 2 Screw

7/99

Page 36: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

C7

DRIVE CLUTCHXPLORER A00AG25CA

1 23 4

815

14

5 6 8

9

13

12

1011

16

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512176 6 Bolt2 7552801 6 Washer3 3576510 1 Bearing, Cover4 7041157 1 Spring, Clutch5 5430945 6 Washer, Multilube6 1321457 3 Roller and Bushing7 5410610 3 O-Ring8 5430768 6 Guide Button9 5210752

524298152107535210754

ARARARAR

Spacer (.020”)Spacer (.025”)Spacer (.032”)Spacer (.050”)

10 5630515 3 Weight, Shift (F)11 7512266 3 Bolt12 7541906 3 Nut13 3576504 1 Bearing, Moveable, 1/2”14 5020795 3 Pin, Spider15 5410609 3 Washer16 1321635 1 Asm., Drive Clutch, Basic ATV-08

(Incl. All Less 4,10)

7/99

Page 37: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

C8

DRIVEN CLUTCHXPLORER A00AG25CA

3

4

56

7

8

10

11

12

13

15

1617

4

12

9

14

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5010266 1 Spacer2 7556401 AR Bushing (3 Max)3 3211077 1 Belt, Drive4 1322180 1 Asm., Driven Clutch (Incl. 8-17)5 5220646 1 Washer6 7552901 1 Washer7 7515382 1 Bolt8 7555898

7556076ARAR

Washer (.020)Washer (.025)

9 7556804 AR Washer (.030)

10 3576504 1 Bearing, Moveable, 1/2”11 3576511 1 Bearing, Moveable, 1”12 7041198 1 Spring, Clutch13 5131446 1 Ramp, Stationary14 5210752 1 Spacer15 7710448 1 Ring, Retaining16 7511854 3 Bolt17 5430766 3 Button, Ramp

6/99

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C9

CLUTCH COVERXPLORER A00AG25CA

3

12

34

5

7

2

8

9

1011

12

6

13

29

20

21

23

2527

35

3031

28

12

32

22 15

2

16

33

18

17

19

36

37

26

34

14

24

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5411554 1 Seal, Clutch Cover, Inner2 7555748 3 Washer3 7517542 3 Screw4 5521301 1 Seal, Clutch Cover5 5433542 1 Cover, Clutch, Front6 7670051 1 Clip, Clutch Cover7 7512093 5 Screw8 7078689 1 Decal - Clutch Cover9 7077377 1 Decal - Engine/Clutch Modification

10 7074782 1 Decal - Automatic Transmission11 7512094 2 Screw12 7080492 4 Cable Tie13 5410421 1 Boot, Clutch Intake14 7517685 1 Screw15 5432302 2 Clip16 7080511 1 Clamp17 7555783 1 Washer18 7512018 1 Screw19 5811373 1 Tape, Foil

20 5433258 1 Duct, Inlet Down Tube21 5411822 1 Boot, Intake22 5433450 1 Duct, Clutch Inlet, Top23 7512084 1 Screw24 7556091 1 Spacer25 2201792 1 Kit - Cover, Clutch, Inner

(Incl. 4,7,11,30,33)26 7555932 1 Washer27 5242693-067 1 Bracket, Clutch Cover28 7555935 1 Washer29 5433323 1 Duct, Air Outlet, Clutch30 5410749 1 Seal, Cover, Case31 5222877-067 1 Bracket, Retainer, Seal32 ––––––– 4 Screw and Washer (See Crankcase

and Cylinder Pg. C10, Ref. 26)33 7512098 1 Screw34 7512232 2 Screw35 7661638 2 Rivet36 5242208-067 1 Bracket, Clutch Cover37 7547076 3 Nut

7/99

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C10

CRANKCASE and CYLINDERXPLORER A00AG25CA

21

1 2 34

567

89

10

12

15 14

13

1617

18

2019

24

25

18

262728

29

16

3031

32

4

3334

3637

38

3

35

11

22

2122

19

23

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083931 1 Fin Damper 32 3082910 6 Nut, Flange3 3083932 2 Fin Damper 44 3083929 4 Fin Damper 15 3083730 2 Bolt and Washer6 3083731 2 Mount, Rubber7 3083732 2 Collar8 3086841 1 Head, Cylinder9 3084015 1 Gasket

10 3083930 2 Fin Damper 211 3084292 1 O-Ring12 3085013 1 Adapter (Incl. 11)13 3086786 2 Bolt, Allen14 3082257 1 Asm., Band (Incl. 15)15 3081497 1 Screw, Pan Head16 3080746 4 Stud17 3080006 1 Seal, Oil18 3080103 4 Pin, Dowel19 3085889 1 Asm., Crankcase

(Incl. 16-18,21-25,27-29)

20 3084018 1 Gasket, Starter21 3082758 1 Gasket, Aluminum22 3086744 2 Plug23 3085890 1 Bearing, Ball24 3084580 1 Bearing, Ball25 3086784 2 Bolt and Washer26 3081635 4 Screw and Washer27 3084581 1 Seal, Oil (PTO)28 3083615 2 Bolt and Washer29 3086783 1 Bolt and Washer30 3086785 1 Valve, Check31 3084016 1 Gasket, Cylinder32 3082911 4 Nut, Flange33 3085541 1 Cylinder (Incl. 34,35)34 3085326 2 Stud35 3080283 6 Stud36 3084017 1 Gasket, Exhaust37 3080530 2 Washer38 3086787 2 Nut

6/99

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C11

CRANKSHAFT and PISTONXPLORER A00AG25CA

1

4

2

3

8

4

75

17

6

16

15

14

6

910

11

1213

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083546308367830837173083974

2222

Ring, Piston (Std.)Ring, Piston (0.25mm/.010” O/S)Ring, Piston (0.50mm/.020” O/S)Ring, Piston (1.00mm/.040” O/S)

2 3083942308394330839443083972

1111

Piston (Std.)Piston (0.25mm/.010” O/S)Piston (0.50mm/.020” O/S)Piston (1.00mm/.040” O/S)

3 3083838 1 Pin, Piston4 3083839 2 Clip, Piston Pin5 3082796 1 Crank Pin 26 3083804 2 Spacer, Crank Pin7 3082790 1 Rod, Connecting8 3083626 1 Bearing, End, Small

9 3084580 1 Bearing, Ball10 3083745 1 Gear, Crankshaft (O/I)11 3080130 1 Key, Woodruff12 3086767 1 Washer13 3083905 1 Nut, Lock14 3085893

308389911

Asm., Crankshaft (Incl. 5-7,9,10,14-16)Crankshaft 1

15 3083803 1 Bearing, End, Large16 3085891 1 Crankshaft 217 3086765

3085892ARAR

Spacer 1 (0.2mm)Spacer 3 (0.1mm)

6/99

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C12

MAGNETOXPLORER A00AG25CA

1

2

5

67

8

9

10

11

12

13

14

4

15

16

17

18

3

1920

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 4020129 1 Cap, Spark Plug2 3083423 2 Screw and Washer3 3083939 1 Flywheel w/Ring Gear4 3083422 1 Coil, Exciting5 3083976 1 Stator 16 3081256 1 Screw and Washer7 3086788 2 Screw and Washer8 3086789 2 Washer9 3083979

308363411

Asm., Plate (Incl. 2,4,5,6,9-15)Plate, Coil

10 3081296 1 Clamp

11 3081260 1 Screw and Washer12 3083909 1 Coupler, 3P13 3083978 1 Harness, Wire (Incl. 12,14)14 3083773 1 Grommet15 3083736 2 Screw and Washer16 3083923 1 Ignition Coil17 3083977 1 C.D.I. System18 3085521 1 Magnetic Switch19 3080077 2 Washer, Spring Lock20 3083073 2 Nut

6/99

Page 42: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

C13

STARTING MOTORXPLORER A00AG25CA

3

1

2

4

89

10

11

13

14 15 4

16

18

19

20

21

22

23

24

12

5

76

17

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083649 1 Nut, Flange2 3084406 1 Brush3 3085392

3085393

1

1

Asm., Starting Motor(Incl. 1-5,8,9,12-18,20-24)Asm., Starter (Incl. 1,2,4,5,8,9,12-17)

4 3084405 2 Ring, Rubber5 3085032 1 Cover, Rear6 3082758 1 Gasket, Aluminum7 3086782 1 Bolt, Flange8 3084408 2 O-Ring9 3084407 2 Bolt

10 3083650 1 Bracket11 3081665 4 Bolt and Washer

12 3083754 1 Washer Set13 3084404 1 Asm., Armature (Incl. 14,15)14 3083934 1 O-Ring15 3083777 1 Bearing, Ball16 3083741 1 O-Ring17 3085305 1 Front Cover (Incl. 16)18 3083737 1 Washer, Gear Shaft19 3082038 2 Bolt and Washer20 3084409 1 Clip21 3084410 1 Spring, Return22 3085394 1 Asm., Gear Shaft (Incl. 18,20,21,23,24)23 3084411 1 Spring, Weight24 3084412 1 Clip

6/99

Page 43: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

C14

RECOIL STARTERXPLORER A00AG25CA

12

3 45

6

8

9

10

11

13

12

14

15

16

17

18

19

20

21 22 23

2425

26

27

28

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083815 1 Spring, Spiral2 3083924

308391111

Recoil Starter (Incl. 1,2,7-13,20-28)Starter Case B

3 3083732 1 Collar4 3083731 1 Mount, Rubber5 3083926 1 Bolt and Washer6 3082228 4 Bolt and Washer7 3083817 1 Grommet8 3083814 1 Reel9 3083826 4 Bolt, Flange

10 3083914 1 Starter Case11 3083828

28706211

ARAsm., Rope (Incl. 11-13)Recoil Rope

12 3083660 1 Cap, Knob13 3083659 1 Starter Knob

14 3083729 1 Bolt and Washer15 3083669 1 Bushing, Starter16 3086749 1 Plug17 3082956 1 Gasket18 3083915 1 Pulley, Starting19 3081665 3 Bolt and Washer20 3083827 1 Spring, Return21 3083819 1 Ratchet22 3083820 1 Pin, Ratchet23 3083818 1 Hook, Spring24 3083821 1 Guide, Ratchet25 3083912 1 Spring, Friction26 3083925 1 Case, Spring27 3084176 4 Screw and Washer28 3083913 1 Guide

6/99

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D1

OIL PUMPXPLORER A00AG25CA

1

2

31

4

5

6

7

9

8

1011

1213

14

15

16

17

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083141 2 Clamp, Hose2 3086790 1 Pipe, Vinyl3 3083125 1 Screw, Air Vent4 3083126 1 Packing5 3086843 1 Asm., Oil Pump (Incl. 3,4,7-12)6 3086778 2 Screw and Washer7 3083758 1 Cap8 3086844

308684511

Lever & Spring SetLever, Control

9 3083757 1 Collar, Camshaft

10 3083121 1 Washer, Spring11 3083120 1 Nut12 3083127 1 O-Ring13 3083671

30836723083673

ARARAR

Spacer 1 (.15mm)Spacer 2 (.3mm)Spacer 3 (.6mm)

14 3083353 1 Bushing, Oil Pump15 3083129 1 O-Ring16 3083429 1 Gear, Small17 3083428 1 Spacer

6/99

Page 45: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

D2

ELECTRICAL/TAILLIGHTXPLORER A00AG25CA

12

3

5

4

67

89

12

1110

2221

13

20

1415

16

17

18

19

27

11

10

24

24

26

25

23

28

2930

31

32

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 ––––––– 1 Harness, Main Wire (See Headlight Pg. A14, Ref. 1)

2 2200593 1 Kit - Circuit Breaker, 20 AMP3 2432034 1 Asm., Taillight w/Brake Light (Incl. 5-9)4 4032029 2 Screw, Taillight5 4032046 1 Lens, Taillight6 4030043 1 Bulb, Taillight7 4032045 1 Gasket, Taillight8 4032064 1 Backing, Taillight/Brake Light9 7670054 2 Nut, Speed

10 7541925 4 Nut, Nylok11 7571602 4 Washer12 7512027 2 Screw13 5810290 3 Pad, Battery14 2200361 1 Kit - Battery Bolt (Short)15 4010095 1 Cable, Battery/Engine16 7010032 2 Hook, Battery Strap

17 5410424 1 Strap, Battery Holddown18 5432077 AR Tube, Battery Vent19 4140006 1 Battery20 5431769 1 Cover, Battery21 4010094 1 Cable, Battery/Solenoid22 4010129 1 Cable, Solenoid/Starter23 ––––––– 1 Ignition Coil Complete

(See Magneto Pg.C12, Ref. 16)24 7512024 4 Screw25 4010188 1 Limiter, Reverse Speed26 4060208 1 Rectifier, Regulator, LR 39-127 7512007 2 Bolt28 7670109 3 Clip, Routing29 4020149 4 Clip, Rosebud30 5211391-067 1 Insulator, Tail light31 7555916 2 Washer, Nylon32 7621470 2 Rivet

9/99

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D3

CARBURETORXPLORER A00AG25CA

1

2

3

304

5

6

29

28

27

2625

24

2322

21

20

191817

16

15

14

1011

1312

9

8

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3130060 1 Cap2 3130354 1 Spring, Throttle3 3130002 1 Plate, Throttle4 3130356 1 Needle, Jet (5DP7-2)5 3130355 1 Washer6 3130420 1 Valve, Throttle (2.0)7 3130359 1 Cap, Plunger8 3130006 1 Spring, Plunger9 3130328 1 Plunger, Starter

10 3130012 1 Spring, Air Adjuster11 3130011 1 Screw, Air12 3130010 1 Spring, Throttle Adjuster13 3130324 1 Screw, Throttle Stop14 3130067 1 Jet, Pilot (#40)15 3130014 1 Washer, Jet, Main

16 3130025 4 Screw and Washer17 3130321 1 Bolt, Banjo18 3130239 1 O-Ring19 3130662 1 Jet, Main (#130)20 3130441 1 Float Chamber21 3130021 2 Float22 3130237 2 Cap23 3130020 1 Packing, Float Chamber24 3130360 1 Valve, Needle (2.5)25 3130018 1 Arm, Float26 3130361 1 Pin, Float27 3130017 1 Packing, Needle Valve28 3130661 1 Asm., Carburetor (Incl. 1-30)29 3130409 1 Jet, Needle (0-4)30 3130003 1 E-Ring

6/99

Page 47: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

D4

TOOL KITXPLORER A00AG25CA

1

2

3

4

5

6

8

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083675 1 Pouch, Tool Kit2 3083612 1 Wrench, Box, Special3 3083613 1 Wrench, 10-12 Spanner4 3083843 1 Screwdriver5 2870725 1 Gauge, Tire Pressure

6 2870694 1 Asm., Tool Kit (Incl. 1-5)7 2871095-067 1 Wrench, Spanner8 9915299

991547111

Manual, Owners, ’00 ATVSupplement, Manual, Owners, ’00Xplorer

6/99

Page 48: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

D5

COOLING SYSTEMXPLORER A00AG25CA

4

2

5

78

1 3

6

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5432619 1 Blade, Fan2 7547004 3 Nut, Nylok3 7558201 3 Washer4 1040568-067 1 Mount, Fan5 7511875 3 Screw

6 4170013 1 Motor, Fan, Air Cooled7 7512113 4 Bolt8 7542122 4 Nut, Nylok9 7542103 1 Nut

8/99

Page 49: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XPLORER A00AG25CA

D6

1011558 9 A6. . . . . . . . . . 1012876-067 1 A7. . . . . . 1012997-067 31 A7. . . . . 1013024-067 24 A7. . . . . 1013033-067 14 A7. . . . . 1040568-067 4 D5. . . . . . 1040687-067 16 A9. . . . . 1240048 21 A11. . . . . . . . 1260922-029 12 A10. . . . 1260995 22 A10. . . . . . . . 1261022-029 11 A10. . . . 1261060-029 16 A10. . . . 1321457 6 C7. . . . . . . . . . 1321635 16 C7. . . . . . . . . 1321814 13 B4. . . . . . . . . 1322180 4 C8. . . . . . . . . . 1341314 C3. . . . . . . . . . . . . 1341316 C4. . . . . . . . . . . . . 1341323 B2. . . . . . . . . . . . . 1380060 6 B3. . . . . . . . . . 1380061 7 B3. . . . . . . . . . 1380124 C5. . . . . . . . . . . . . 1520175-117 24 B4. . . . . 1520183-117 11 B14. . . . 1520243 9 B4. . . . . . . . . . 1520258 24 B13. . . . . . . . 1520259 8 B13. . . . . . . . . 1520281 5 B4. . . . . . . . . . 1525017 25 B4. . . . . . . . .

9 B14. . 1541383 15 B11. . . . . . . . 1590256 7 C5. . . . . . . . . . 1820567 3 B9. . . . . . . . . . 1820805 3 B9. . . . . . . . . . 1843051 1 B8. . . . . . . . . . 1910264 B5. . . . . . . . . . . . . 1910271 B5. . . . . . . . . . . . . 1910311 18 C6. . . . . . . . . 1910336 15 B10. . . . . . . . 1910367 3 B12. . . . . . . . . 1910375-067 13 C6. . . . . 1910377-067 20 C6. . . . . 1910402 6 B12. . . . . . . . . 1910405 7 C6. . . . . . . . . . 1910412 9 B5. . . . . . . . . . 1930642 B5. . . . . . . . . . . . . 1930665 4 B5. . . . . . . . . . 1930674 9 B12. . . . . . . . .

14 C6. . . 1930752 21 B10. . . . . . . . 1930753 24 B10. . . . . . . . 1930792 12 B10. . . . . . . . 1930795 4 B10. . . . . . . . . 1930796 3 B10. . . . . . . . . 1930797 2 B10. . . . . . . . . 1930799 6 B10. . . . . . . . .

1930804 7 B10. . . . . . . . . 1930805 13 B10. . . . . . . . 1930806 10 B10. . . . . . . . 1930854 8 C6. . . . . . . . . . 1930873 17 B10. . . . . . . .

5 B12. . 2010188 3 B6. . . . . . . . . . 2010191 4 B6. . . . . . . . . . 2050073 1 B10. . . . . . . . . 2200188 11 A14. . . . . . . . 2200341 2 B14. . . . . . . . . 2200361 14 D2. . . . . . . . . 2200465 8 B5. . . . . . . . . . 2200472 25 B11. . . . . . . . 2200593 2 D2. . . . . . . . . . 2200774 7 B7. . . . . . . . . . 2200808 5 B10. . . . . . . . . 2200809 1 B10. . . . . . . . . 2200901 8 B5. . . . . . . . . . 2200960 12 B3. . . . . . . . . 2201015 5 B3. . . . . . . . . . 2201034 8 B10. . . . . . . . . 2201090 11 B10. . . . . . . . 2201149 8 B5. . . . . . . . . . 2201180 3 B12. . . . . . . . . 2201189 18 B12. . . . . . . . 2201311 15 B1. . . . . . . . . 2201312 15 B1. . . . . . . . . 2201428 3 B12. . . . . . . . . 2201467 3 B12. . . . . . . . . 2201611 25 B9. . . . . . . . . 2201612 25 B9. . . . . . . . . 2201792 25 C9. . . . . . . . . 2410133 14 B1. . . . . . . . . 2432034 3 D2. . . . . . . . . . 2460780 1 A14. . . . . . . . . 2460781 14 A14. . . . . . . . 2530009 36 A9. . . . . . . . .

11 A12. . 2632130-195 6 A5. . . . . . 2652049 22 A14. . . . . . . . 2670133 38 A7. . . . . . . . . 2670134 15 A7. . . . . . . . . 2670135-067 18 A7. . . . . 2681723-276 8 A6. . . . . . 2682492-276 8 A6. . . . . . 2870621 11 C14. . . . . . . . 2870694 6 D4. . . . . . . . . . 2870725 5 D4. . . . . . . . . . 2871095-067 7 D4. . . . . . 3070156 12 A9. . . . . . . . . 3080006 17 C10. . . . . . . . 3080077 19 C12. . . . . . . . 3080103 18 C10. . . . . . . . 3080130 11 C11. . . . . . . . 3080283 35 C10. . . . . . . .

3080530 37 C10. . . . . . . . 3080746 16 C10. . . . . . . . 3081256 6 C12. . . . . . . . . 3081260 11 C12. . . . . . . . 3081296 10 C12. . . . . . . . 3081497 15 C10. . . . . . . . 3081635 26 C10. . . . . . . . 3081665 11 C13. . . . . . . .

19 C14. . 3082038 19 C13. . . . . . . . 3082228 6 C14. . . . . . . . . 3082257 14 C10. . . . . . . . 3082758 21 C10. . . . . . . .

6 C13. . 3082790 7 C11. . . . . . . . . 3082796 5 C11. . . . . . . . . 3082910 2 C10. . . . . . . . . 3082911 32 C10. . . . . . . . 3082956 17 C14. . . . . . . . 3083073 20 C12. . . . . . . . 3083120 11 D1. . . . . . . . . 3083121 10 D1. . . . . . . . . 3083125 3 D1. . . . . . . . . . 3083126 4 D1. . . . . . . . . . 3083127 12 D1. . . . . . . . . 3083129 15 D1. . . . . . . . . 3083141 1 D1. . . . . . . . . . 3083353 14 D1. . . . . . . . . 3083422 4 C12. . . . . . . . . 3083423 2 C12. . . . . . . . . 3083428 17 D1. . . . . . . . . 3083429 16 D1. . . . . . . . . 3083546 1 C11. . . . . . . . . 3083612 2 D4. . . . . . . . . . 3083613 3 D4. . . . . . . . . . 3083615 28 C10. . . . . . . . 3083626 8 C11. . . . . . . . . 3083634 9 C12. . . . . . . . . 3083649 1 C13. . . . . . . . . 3083650 10 C13. . . . . . . . 3083659 13 C14. . . . . . . . 3083660 12 C14. . . . . . . . 3083669 15 C14. . . . . . . . 3083671 13 D1. . . . . . . . . 3083672 13 D1. . . . . . . . . 3083673 13 D1. . . . . . . . . 3083675 1 D4. . . . . . . . . . 3083678 1 C11. . . . . . . . . 3083717 1 C11. . . . . . . . . 3083729 14 C14. . . . . . . . 3083730 5 C10. . . . . . . . . 3083731 6 C10. . . . . . . . .

4 C14. . 3083732 7 C10. . . . . . . . .

3 C14. . 3083736 15 C12. . . . . . . . 3083737 18 C13. . . . . . . .

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PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XPLORER A00AG25CA

D7

3083741 16 C13. . . . . . . . 3083745 10 C11. . . . . . . . 3083754 12 C13. . . . . . . . 3083757 9 D1. . . . . . . . . . 3083758 7 D1. . . . . . . . . . 3083773 14 C12. . . . . . . . 3083777 15 C13. . . . . . . . 3083803 15 C11. . . . . . . . 3083804 6 C11. . . . . . . . . 3083814 8 C14. . . . . . . . . 3083815 1 C14. . . . . . . . . 3083817 7 C14. . . . . . . . . 3083818 23 C14. . . . . . . . 3083819 21 C14. . . . . . . . 3083820 22 C14. . . . . . . . 3083821 24 C14. . . . . . . . 3083826 9 C14. . . . . . . . . 3083827 20 C14. . . . . . . . 3083828 11 C14. . . . . . . . 3083838 3 C11. . . . . . . . . 3083839 4 C11. . . . . . . . . 3083843 4 D4. . . . . . . . . . 3083899 14 C11. . . . . . . . 3083905 13 C11. . . . . . . . 3083909 12 C12. . . . . . . . 3083911 2 C14. . . . . . . . . 3083912 25 C14. . . . . . . . 3083913 28 C14. . . . . . . . 3083914 10 C14. . . . . . . . 3083915 18 C14. . . . . . . . 3083923 16 C12. . . . . . . . 3083924 2 C14. . . . . . . . . 3083925 26 C14. . . . . . . . 3083926 5 C14. . . . . . . . . 3083929 4 C10. . . . . . . . . 3083930 10 C10. . . . . . . . 3083931 1 C10. . . . . . . . . 3083932 3 C10. . . . . . . . . 3083934 14 C13. . . . . . . . 3083939 3 C12. . . . . . . . . 3083942 2 C11. . . . . . . . . 3083943 2 C11. . . . . . . . . 3083944 2 C11. . . . . . . . . 3083972 2 C11. . . . . . . . . 3083974 1 C11. . . . . . . . . 3083976 5 C12. . . . . . . . . 3083977 17 C12. . . . . . . . 3083978 13 C12. . . . . . . . 3083979 9 C12. . . . . . . . . 3084015 9 C10. . . . . . . . . 3084016 31 C10. . . . . . . . 3084017 36 C10. . . . . . . . 3084018 20 C10. . . . . . . . 3084176 27 C14. . . . . . . . 3084292 11 C10. . . . . . . . 3084404 13 C13. . . . . . . .

3084405 4 C13. . . . . . . . . 3084406 2 C13. . . . . . . . . 3084407 9 C13. . . . . . . . . 3084408 8 C13. . . . . . . . . 3084409 20 C13. . . . . . . . 3084410 21 C13. . . . . . . . 3084411 23 C13. . . . . . . . 3084412 24 C13. . . . . . . . 3084580 24 C10. . . . . . . .

9 C11. . 3084581 27 C10. . . . . . . . 3084717 28 A9. . . . . . . . . 3085013 12 C10. . . . . . . . 3085032 5 C13. . . . . . . . . 3085305 17 C13. . . . . . . . 3085326 34 C10. . . . . . . . 3085392 3 C13. . . . . . . . . 3085393 3 C13. . . . . . . . . 3085394 22 C13. . . . . . . . 3085521 18 C12. . . . . . . . 3085541 33 C10. . . . . . . . 3085889 19 C10. . . . . . . . 3085890 23 C10. . . . . . . . 3085891 16 C11. . . . . . . . 3085892 17 C11. . . . . . . . 3085893 14 C11. . . . . . . . 3086744 22 C10. . . . . . . . 3086749 16 C14. . . . . . . . 3086765 17 C11. . . . . . . . 3086767 12 C11. . . . . . . . 3086778 6 D1. . . . . . . . . . 3086782 7 C13. . . . . . . . . 3086783 29 C10. . . . . . . . 3086784 25 C10. . . . . . . . 3086785 30 C10. . . . . . . . 3086786 13 C10. . . . . . . . 3086787 38 C10. . . . . . . . 3086788 7 C12. . . . . . . . . 3086789 8 C12. . . . . . . . . 3086790 2 D1. . . . . . . . . . 3086841 8 C10. . . . . . . . . 3086843 5 D1. . . . . . . . . . 3086844 8 D1. . . . . . . . . . 3086845 8 D1. . . . . . . . . . 3110026 3 A9. . . . . . . . . . 3110028 35 A9. . . . . . . . . 3110064 5 A10. . . . . . . . . 3130002 3 D3. . . . . . . . . . 3130003 30 D3. . . . . . . . . 3130006 8 D3. . . . . . . . . . 3130010 12 D3. . . . . . . . . 3130011 11 D3. . . . . . . . . 3130012 10 D3. . . . . . . . . 3130014 15 D3. . . . . . . . . 3130017 27 D3. . . . . . . . . 3130018 25 D3. . . . . . . . .

3130020 23 D3. . . . . . . . . 3130021 21 D3. . . . . . . . . 3130025 16 D3. . . . . . . . . 3130060 1 D3. . . . . . . . . . 3130067 14 D3. . . . . . . . . 3130237 22 D3. . . . . . . . . 3130239 18 D3. . . . . . . . . 3130321 17 D3. . . . . . . . . 3130324 13 D3. . . . . . . . . 3130328 9 D3. . . . . . . . . . 3130354 2 D3. . . . . . . . . . 3130355 5 D3. . . . . . . . . . 3130356 4 D3. . . . . . . . . . 3130359 7 D3. . . . . . . . . . 3130360 24 D3. . . . . . . . . 3130361 26 D3. . . . . . . . . 3130409 29 D3. . . . . . . . . 3130420 6 D3. . . . . . . . . . 3130441 20 D3. . . . . . . . . 3130661 28 D3. . . . . . . . . 3130662 19 D3. . . . . . . . . 3211077 3 C8. . . . . . . . . . 3221044 10 C1. . . . . . . . . 3222070 22 B13. . . . . . . . 3224056-082 21 B13. . . . 3225026 17 B13. . . . . . . . 3233018 25 C3. . . . . . . . . 3233019 29 C3. . . . . . . . . 3233020 19 B2. . . . . . . . .

10 C3. . . 3233032 63 C3. . . . . . . . . 3233033 61 C3. . . . . . . . . 3233035 5 C3. . . . . . . . . . 3233036 32 C3. . . . . . . . . 3233037 51 C3. . . . . . . . . 3233040 44 C3. . . . . . . . . 3233043 60 C3. . . . . . . . . 3233045 43 C3. . . . . . . . . 3233054 2 C3. . . . . . . . . . 3233055 41 C3. . . . . . . . . 3233060 11 C4. . . . . . . . . 3233076 22 C4. . . . . . . . . 3233131 3 C4. . . . . . . . . . 3233153 42 C3. . . . . . . . . 3233176 26 C3. . . . . . . . . 3233177 34 C3. . . . . . . . . 3233195 1 C4. . . . . . . . . . 3233248 2 B2. . . . . . . . . .

15 C3. . . 3233252 1 B2. . . . . . . . . .

7 C3. . . 3233253 26 B2. . . . . . . . . 3233254 25 B2. . . . . . . . . 3233263 20 C3. . . . . . . . . 3233306 19 C3. . . . . . . . . 3233308 64 C3. . . . . . . . . 3233309 62 C3. . . . . . . . .

Page 51: XPLORER Model #A00AG25CA Rev. 01pi54.com/corp/manuals/Parts/9915486.pdf · NA 2 N/A 90 180 30 Standard 850 DRIVE TRAIN Type Concentric DRIVE CLUTCH ... Titan 23x7-10 24x11-10 N/A

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XPLORER A00AG25CA

D8

3233319 9 B2. . . . . . . . . . 3233324 11 B2. . . . . . . . .

57 C3. . . 3233360 11 C3. . . . . . . . . 3233448 4 C3. . . . . . . . . . 3233524 16 B2. . . . . . . . . 3233527 6 C3. . . . . . . . . . 3233529 9 C3. . . . . . . . . . 3233537 23 C3. . . . . . . . . 3233539 21 C3. . . . . . . . . 3233540 18 C3. . . . . . . . . 3233541 8 B2. . . . . . . . . .

17 C3. . . 3233542 16 C3. . . . . . . . . 3233544 12 C3. . . . . . . . . 3233546 14 C3. . . . . . . . . 3233547 40 C3. . . . . . . . . 3233548 45 C3. . . . . . . . . 3233549 46 C3. . . . . . . . . 3233552 56 C3. . . . . . . . . 3233554 20 B2. . . . . . . . .

54 C3. . . 3233555 53 C3. . . . . . . . . 3233556 52 C3. . . . . . . . . 3233582 24 B2. . . . . . . . . 3233583 23 B2. . . . . . . . . 3233589 6 B2. . . . . . . . . . 3233617 50 C3. . . . . . . . . 3233632 8 C3. . . . . . . . . . 3233633 39 C3. . . . . . . . . 3233635 49 C3. . . . . . . . . 3233636 48 C3. . . . . . . . . 3233639 21 C4. . . . . . . . . 3233640 13 C4. . . . . . . . . 3233641 12 C4. . . . . . . . . 3233642 10 C4. . . . . . . . . 3233643 9 C4. . . . . . . . . . 3233644 24 C4. . . . . . . . . 3233645 7 C4. . . . . . . . . . 3233646 6 C4. . . . . . . . . . 3233648 5 C4. . . . . . . . . . 3233649 4 C4. . . . . . . . . . 3233691 47 C3. . . . . . . . . 3233693 21 B2. . . . . . . . . 3233696 17 B2. . . . . . . . . 3233697 10 B2. . . . . . . . . 3233699 5 B2. . . . . . . . . . 3233700 4 B2. . . . . . . . . . 3233701 3 B2. . . . . . . . . . 3233704 24 C3. . . . . . . . . 3233705 59 C3. . . . . . . . . 3233706 38 C3. . . . . . . . . 3233711 12 B2. . . . . . . . .

58 C3. . . 3233718 27 C3. . . . . . . . . 3233719 30 C3. . . . . . . . .

3233720 31 C3. . . . . . . . . 3233721 35 C3. . . . . . . . . 3233722 33 C3. . . . . . . . . 3233723 55 C3. . . . . . . . . 3233724 22 B2. . . . . . . . . 3233725 18 B2. . . . . . . . . 3233726 7 B2. . . . . . . . . . 3233727 8 C4. . . . . . . . . . 3233729 13 C3. . . . . . . . . 3233730 22 C3. . . . . . . . . 3233731 37 C3. . . . . . . . . 3233732 28 C3. . . . . . . . . 3233733 36 C3. . . . . . . . . 3233734 1 C3. . . . . . . . . . 3233735 3 C3. . . . . . . . . . 3250010 11 B4. . . . . . . . . 3250028 10 B4. . . . . . . . . 3250030 14 B4. . . . . . . . . 3250032 12 B4. . . . . . . . . 3260101 9 B3. . . . . . . . . . 3260104 8 B3. . . . . . . . . . 3260121 3 B3. . . . . . . . . . 3260123 11 B3. . . . . . . . . 3260131 5 C5. . . . . . . . . . 3260133 8 C5. . . . . . . . . . 3260139 6 C5. . . . . . . . . . 3554506 6 B4. . . . . . . . . . 3554507 11 B1. . . . . . . . .

8 B4. . . 3554509 10 B1. . . . . . . . . 3554517 14 B13. . . . . . . . 3554518 13 B13. . . . . . . . 3576504 13 C7. . . . . . . . .

10 C8. . . 3576510 3 C7. . . . . . . . . . 3576511 11 C8. . . . . . . . . 3610019 3 B4. . . . . . . . . . 3610028 22 B1. . . . . . . . . 3610070 12 B13. . . . . . . . 4010094 21 D2. . . . . . . . . 4010095 15 D2. . . . . . . . . 4010129 13 A9. . . . . . . . .

22 D2. . . 4010132 11 A9. . . . . . . . . 4010188 25 D2. . . . . . . . . 4010191 10 B7. . . . . . . . . 4010278 13 A14. . . . . . . . 4010284 7 A9. . . . . . . . . . 4010321 13 A14. . . . . . . . 4020129 1 C12. . . . . . . . . 4020139 7 B12. . . . . . . . . 4020149 29 D2. . . . . . . . . 4030028 3 A14. . . . . . . . . 4030042 17 A14. . . . . . . . 4030043 6 D2. . . . . . . . . . 4032002 6 A14. . . . . . . . .

4032003 9 A14. . . . . . . . . 4032029 4 D2. . . . . . . . . . 4032037 16 A14. . . . . . . . 4032041 23 A14. . . . . . . . 4032042 10 A14. . . . . . . . 4032045 7 D2. . . . . . . . . . 4032046 5 D2. . . . . . . . . . 4032063 4 A14. . . . . . . . . 4032064 8 D2. . . . . . . . . . 4032065 5 A14. . . . . . . . . 4032066 2 A14. . . . . . . . . 4060208 26 D2. . . . . . . . . 4110164 16 B10. . . . . . . . 4110264 13 A14. . . . . . . . 4110265 6 A12. . . . . . . . . 4140006 19 D2. . . . . . . . . 4170013 6 D5. . . . . . . . . . 5010192 6 A7. . . . . . . . . .

3 A10. . 5010266 1 C8. . . . . . . . . . 5010462 10 B13. . . . . . . . 5020677 23 B9. . . . . . . . . 5020681 24 B9. . . . . . . . . 5020743 17 C4. . . . . . . . . 5020795 14 C7. . . . . . . . . 5020926 7 B9. . . . . . . . . . 5131115 3 B5. . . . . . . . . . 5131116 3 B5. . . . . . . . . . 5131446 13 C8. . . . . . . . . 5131695 29 B11. . . . . . . . 5131696 14 B11. . . . . . . . 5131697 13 B11. . . . . . . . 5131759 10 B12. . . . . . . . 5131786 14 B12. . . . . . . . 5131787 15 B12. . . . . . . . 5131968 18 B13. . . . . . . . 5132042 20 C4. . . . . . . . . 5132062 20 B1. . . . . . . . . 5132098 15 B13. . . . . . . . 5132294 7 B5. . . . . . . . . . 5210748 19 A9. . . . . . . . . 5210752 9 C7. . . . . . . . . .

14 C8. . . 5210753 9 C7. . . . . . . . . . 5210754 9 C7. . . . . . . . . . 5210764 12 C1. . . . . . . . . 5211033 11 A6. . . . . . . . . 5211065 12 C1. . . . . . . . . 5211115 3 B1. . . . . . . . . . 5211121 16 B9. . . . . . . . . 5211131-067 10 A5. . . . . .

24 A6. . . 5211148 4 B4. . . . . . . . . . 5211391-067 30 D2. . . . . 5211517 12 C1. . . . . . . . . 5211618-067 19 B13. . . . 5211849 6 B13. . . . . . . . .

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D9

5211869 2 B4. . . . . . . . . . 5220646 5 C8. . . . . . . . . . 5220880 17 A6. . . . . . . . . 5220902-067 11 A7. . . . . 5220916-067 9 A11. . . . . 5220946 6 B7. . . . . . . . . . 5220965-067 15 A14. . . . 5220980 21 A13. . . . . . . . 5222154-067 7 A11. . . . . 5222155-067 7 A11. . . . . 5222193 12 B1. . . . . . . . . 5222299 2 B3. . . . . . . . . . 5222877-067 31 C9. . . . . 5222999-067 15 B8. . . . . 5224708 3 A13. . . . . . . . . 5241147 5 B11. . . . . . . . . 5241403-067 21 A6. . . . . 5242208-067 36 C9. . . . . 5242291-067 17 B12. . . . 5242456-067 2 C1. . . . . . 5242525-067 35 A7. . . . . 5242693-067 27 C9. . . . . 5242896-067 27 A9. . . . . 5242897-067 34 A9. . . . . 5242981 9 C7. . . . . . . . . . 5242988-067 2 B7. . . . . . 5243175-067 14 C1. . . . . 5243199-067 10 A10. . . . 5243364 17 B1. . . . . . . . . 5243468-067 8 A7. . . . . . 5243469-067 8 A7. . . . . . 5244091-067 3 C6. . . . . . 5244119-067 8 A9. . . . . . 5244130-067 18 A10. . . . 5332828 19 B11. . . . . . . . 5333048 15 C1. . . . . . . . . 5333367 2 B9. . . . . . . . . . 5333457 14 A9. . . . . . . . . 5410012 10 A7. . . . . . . . . 5410193 6 B6. . . . . . . . . . 5410241 7 A7. . . . . . . . . .

4 A10. . 5410414 7 A6. . . . . . . . . . 5410421 25 A9. . . . . . . . .

13 C9. . . 5410424 17 D2. . . . . . . . . 5410425 29 A6. . . . . . . . . 5410436 12 A7. . . . . . . . .

7 A10. . 5410470 20 B4. . . . . . . . . 5410494 11 B5. . . . . . . . . 5410495 10 B5. . . . . . . . . 5410506 5 A13. . . . . . . . . 5410510 19 A13. . . . . . . . 5410548 18 B9. . . . . . . . . 5410549 10 A13. . . . . . . .

5410609 15 C7. . . . . . . . . 5410610 7 C7. . . . . . . . . . 5410749 30 C9. . . . . . . . . 5410772 6 B8. . . . . . . . . . 5410779 5 B5. . . . . . . . . . 5410780 6 B5. . . . . . . . . . 5410889 11 B13. . . . . . . . 5410988 4 B12. . . . . . . . .

15 C6. . . 5411042 5 A6. . . . . . . . . . 5411092 4 C5. . . . . . . . . . 5411164 7 B14. . . . . . . . . 5411264 16 B4. . . . . . . . . 5411265 12 B14. . . . . . . . 5411291 4 B9. . . . . . . . . . 5411439 2 B6. . . . . . . . . . 5411554 1 C9. . . . . . . . . . 5411555 4 B13. . . . . . . . . 5411580 15 A13. . . . . . . . 5411608 1 B1. . . . . . . . . . 5411822 21 C9. . . . . . . . . 5411823 11 A13. . . . . . . . 5411920 10 B9. . . . . . . . . 5430261 20 A9. . . . . . . . . 5430725 1 A11. . . . . . . . . 5430766 17 C8. . . . . . . . . 5430768 8 C7. . . . . . . . . . 5430769-195 28 A6. . . . . 5430779 1 A12. . . . . . . . . 5430802 4 A9. . . . . . . . . . 5430806 23 B1. . . . . . . . . 5430807 18 B1. . . . . . . . . 5430882 2 A6. . . . . . . . . . 5430884 20 A13. . . . . . . . 5430945 5 C7. . . . . . . . . . 5430973-195 8 A14. . . . . 5430995 18 A14. . . . . . . . 5431013-136 26 A7. . . . . 5431023 23 A7. . . . . . . . . 5431030 11 B7. . . . . . . . . 5431053 4 A11. . . . . . . . . 5431107 12 C6. . . . . . . . . 5431149 20 B9. . . . . . . . . 5431150 20 B9. . . . . . . . . 5431197-195 3 A5. . . . . . 5431484 34 A7. . . . . . . . . 5431570 10 B8. . . . . . . . . 5431571 7 B8. . . . . . . . . . 5431574 12 B8. . . . . . . . . 5431769 20 D2. . . . . . . . . 5431793 3 A12. . . . . . . . . 5432077 18 D2. . . . . . . . . 5432178 4 A13. . . . . . . . . 5432302 15 C9. . . . . . . . . 5432611 21 B4. . . . . . . . . 5432619 1 D5. . . . . . . . . .

5432721 1 B6. . . . . . . . . . 5432727 8 B11. . . . . . . . . 5432733 14 A11. . . . . . . . 5432763 29 A7. . . . . . . . . 5432831 37 A7. . . . . . . . . 5432854 17 B11. . . . . . . . 5432926 9 B7. . . . . . . . . . 5432952 12 B7. . . . . . . . . 5433066 22 B9. . . . . . . . . 5433109 5 C1. . . . . . . . . . 5433154 3 C5. . . . . . . . . . 5433258 20 C9. . . . . . . . . 5433323 29 C9. . . . . . . . . 5433411 28 B11. . . . . . . . 5433412 12 B11. . . . . . . . 5433415 14 B8. . . . . . . . . 5433416 2 B8. . . . . . . . . . 5433424-195 16 A6. . . . . 5433431 13 A11. . . . . . . . 5433450 22 C9. . . . . . . . . 5433457 1 C5. . . . . . . . . . 5433534 19 A14. . . . . . . . 5433542 5 C9. . . . . . . . . . 5433578-195 13 A5. . . . . 5433579-195 13 A5. . . . . 5433590 9 A13. . . . . . . . . 5510313 2 B13. . . . . . . . . 5521301 4 C9. . . . . . . . . . 5630515 10 C7. . . . . . . . . 5630551 3 B11. . . . . . . . . 5630586 20 B13. . . . . . . . 5630616-067 7 B7. . . . . . 5810141 2 A12. . . . . . . . . 5810144 2 A11. . . . . . . . . 5810290 13 D2. . . . . . . . . 5810291 24 B1. . . . . . . . . 5810310 19 A6. . . . . . . . .

16 A13. . 5810317 20 A11. . . . . . . . 5810379 5 B7. . . . . . . . . . 5810439 8 B1. . . . . . . . . . 5810444 2 A13. . . . . . . . . 5810455 2 A7. . . . . . . . . . 5810467 20 A7. . . . . . . . . 5810957 18 A6. . . . . . . . . 5810991 18 A6. . . . . . . . . 5811102 1 A13. . . . . . . . . 5811373 19 C9. . . . . . . . . 5811849 22 A10. . . . . . . . 5811944 26 A6. . . . . . . . . 5811945 26 A6. . . . . . . . . 5811946 11 A5. . . . . . . . . 5811947 11 A5. . . . . . . . . 7010032 16 D2. . . . . . . . . 7041157 4 C7. . . . . . . . . . 7041158 10 A6. . . . . . . . . 7041198 12 C8. . . . . . . . .

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D10

7041750 21 C6. . . . . . . . . 7041761 2 B1. . . . . . . . . . 7041775 4 B11. . . . . . . . . 7041873-067 16 B1. . . . . 7041877-067 2 B11. . . . . 7042029 15 A10. . . . . . . . 7042031 17 A10. . . . . . . . 7051011 31 A9. . . . . . . . . 7052005 32 A9. . . . . . . . . 7052045 15 B4. . . . . . . . . 7052077 4 A12. . . . . . . . . 7052147 19 A11. . . . . . . . 7052148 18 A11. . . . . . . . 7052153 8 A12. . . . . . . . . 7052194 25 B10. . . . . . . . 7052276 15 A11. . . . . . . . 7061013 15 C4. . . . . . . . . 7061014 18 C4. . . . . . . . . 7061033 9 B9. . . . . . . . . . 7061034 5 B9. . . . . . . . . . 7061054 9 B9. . . . . . . . . . 7072528 20 A14. . . . . . . . 7072533 24 B11. . . . . . . . 7072788 6 A8. . . . . . . . . . 7072791 4 A6. . . . . . . . . . 7073761 15 A6. . . . . . . . . 7074110 17 A8. . . . . . . . . 7074220 1 A8. . . . . . . . . . 7074637 10 A8. . . . . . . . . 7074750 7 A8. . . . . . . . . . 7074782 10 C9. . . . . . . . . 7074935 13 A8. . . . . . . . . 7076273 4 A8. . . . . . . . . . 7077377 9 C9. . . . . . . . . . 7077919 11 A8. . . . . . . . . 7077920 12 A8. . . . . . . . . 7078253 5 A8. . . . . . . . . . 7078315 2 A8. . . . . . . . . . 7078354 15 A8. . . . . . . . . 7078417 3 A8. . . . . . . . . . 7078418 14 A8. . . . . . . . . 7078438 9 A8. . . . . . . . . . 7078439 8 A8. . . . . . . . . . 7078572 16 B11. . . . . . . . 7078577 16 A8. . . . . . . . .

29 A9. . . 7078689 8 C9. . . . . . . . . . 7080003 37 A9. . . . . . . . .

17 A11. . 6 C6. . .

7080138 14 B7. . . . . . . . . 7080140 14 A13. . . . . . . . 7080229 21 A14. . . . . . . . 7080306 13 B1. . . . . . . . .

16 B13. .

7080307 9 A12. . . . . . . . . 15 B2. . .

7080352 1 B5. . . . . . . . . . 7080369 18 A13. . . . . . . . 7080371 11 A14. . . . . . . . 7080413 13 A13. . . . . . . . 7080424 3 B8. . . . . . . . . . 7080433 13 B8. . . . . . . . .

26 B9. . . 7080492 12 C9. . . . . . . . . 7080510 9 B11. . . . . . . . . 7080511 26 A9. . . . . . . . .

16 C9. . . 7080539 18 B10. . . . . . . . 7080568 12 A12. . . . . . . . 7080573 4 B1. . . . . . . . . . 7080631 15 B7. . . . . . . . . 7080673 15 B9. . . . . . . . . 7080756 13 B2. . . . . . . . . 7080803 5 B6. . . . . . . . . . 7080880 1 C6. . . . . . . . . . 7511854 16 C8. . . . . . . . . 7511862 12 A14. . . . . . . . 7511875 5 D5. . . . . . . . . . 7512007 27 D2. . . . . . . . . 7512017 7 A14. . . . . . . . . 7512018 18 C9. . . . . . . . . 7512024 22 B10. . . . . . . .

2 C4. . . 24 D2. . .

7512027 22 B4. . . . . . . . . 12 D2. . .

7512084 21 B9. . . . . . . . . 23 C9. . .

7512093 7 C9. . . . . . . . . . 7512094 11 C9. . . . . . . . . 7512098 33 C9. . . . . . . . . 7512113 4 C6. . . . . . . . . .

7 D5. . . 7512176 1 C7. . . . . . . . . . 7512208 8 A11. . . . . . . . .

5 C6. . . 7512232 1 A5. . . . . . . . . .

10 A9. . . 8 A10. .

23 C4. . . 2 C5. . .

34 C9. . . 7512242 13 A6. . . . . . . . . 7512246 6 A13. . . . . . . . . 7512266 11 C7. . . . . . . . . 7512275 12 A13. . . . . . . . 7512276 7 C1. . . . . . . . . . 7512282 7 A5. . . . . . . . . .

22 A6. . . 30 A7. . .

7512284 17 B9. . . . . . . . . 7512307 16 A7. . . . . . . . . 7512310 5 A11. . . . . . . . . 7512312 13 B12. . . . . . . . 7512325 1 B4. . . . . . . . . .

16 B12. . 7512329 21 A7. . . . . . . . . 7512365 6 B1. . . . . . . . . . 7512371 3 A7. . . . . . . . . . 7512383 22 C6. . . . . . . . . 7512457 15 A9. . . . . . . . . 7512490 23 A9. . . . . . . . . 7512492 27 B2. . . . . . . . .

28 B9. . . 4 C1. . .

7512566 17 A9. . . . . . . . . 7512576 26 B11. . . . . . . . 7512666 23 A10. . . . . . . . 7512673 1 B14. . . . . . . . . 7515140 21 A10. . . . . . . . 7515179 28 A7. . . . . . . . .

17 C6. . . 7515189 3 B7. . . . . . . . . . 7515304 4 A7. . . . . . . . . .

18 B11. . 7515316 9 A10. . . . . . . . . 7515321 5 A9. . . . . . . . . .

4 B8. . . 7515339 19 B1. . . . . . . . . 7515382 7 C8. . . . . . . . . . 7515399 25 A7. . . . . . . . . 7515415 31 B9. . . . . . . . .

6 B11. . 7515438 27 B11. . . . . . . . 7515489 2 B5. . . . . . . . . . 7515513 7 B13. . . . . . . . . 7515523 7 B4. . . . . . . . . . 7515540 23 B13. . . . . . . . 7517231 1 B12. . . . . . . . . 7517264 19 A10. . . . . . . . 7517386 19 A7. . . . . . . . . 7517395 4 B7. . . . . . . . . . 7517505 12 A11. . . . . . . . 7517527 30 B9. . . . . . . . . 7517542 3 C9. . . . . . . . . . 7517625 13 B7. . . . . . . . . 7517632 1 C1. . . . . . . . . . 7517646 9 C1. . . . . . . . . . 7517647 13 C1. . . . . . . . . 7517674 11 B9. . . . . . . . . 7517685 14 C9. . . . . . . . . 7541906 12 C7. . . . . . . . . 7541925 10 D2. . . . . . . . . 7542103 9 A9. . . . . . . . . .

9 D5. . . 7542122 9 A5. . . . . . . . . .

25 A6. . .

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D11

7542122 32 A7. . . . . . . . . 16 B7. . . 2 C6. . . 8 D5. . .

7542127 22 A13. . . . . . . . 7542301 6 A10. . . . . . . . . 7542303 5 B1. . . . . . . . . . 7542321 9 A7. . . . . . . . . .

21 B11. . 7542324 13 A7. . . . . . . . .

1 A10. . 10 A11. . 16 B8. . . 19 C6. . .

7542403 1 B9. . . . . . . . . . 7542423 3 C1. . . . . . . . . . 7542438 19 B9. . . . . . . . . 7542439 1 B11. . . . . . . . .

5 B13. . 7542459 23 B4. . . . . . . . . 7542503 22 B11. . . . . . . . 7542711 6 B9. . . . . . . . . . 7542714 3 B14. . . . . . . . . 7542810 18 B4. . . . . . . . . 7543005 5 B14. . . . . . . . . 7543203 9 B8. . . . . . . . . . 7546701 19 C4. . . . . . . . . 7546702 16 C4. . . . . . . . . 7546707 14 C4. . . . . . . . . 7546904 13 B9. . . . . . . . . 7547004 2 D5. . . . . . . . . . 7547028 8 B9. . . . . . . . . . 7547031 3 B13. . . . . . . . . 7547076 37 C9. . . . . . . . . 7547082 10 B11. . . . . . . . 7547101 10 A10. . . . . . . . 7547104 26 B1. . . . . . . . . 7547108 1 A9. . . . . . . . . . 7552603 24 A9. . . . . . . . .

28 B2. . . 29 B9. . .

7552801 9 C6. . . . . . . . . . 2 C7. . .

7552901 6 A9. . . . . . . . . . 27 B1. . . 13 B5. . .

7552901 12 B12. . . . . . . . 6 C8. . .

7555716 5 A7. . . . . . . . . . 2 A10. .

7555745 8 B14. . . . . . . . . 7555748 2 C9. . . . . . . . . . 7555749 25 B1. . . . . . . . . 7555783 17 C9. . . . . . . . . 7555796 4 B14. . . . . . . . . 7555806 12 B9. . . . . . . . .

2 B12. . 8 C1. . .

7555823 2 A9. . . . . . . . . . 7555859 8 A5. . . . . . . . . .

14 A6. . . 27 A7. . .

7555878 5 B8. . . . . . . . . . 7555883 23 B11. . . . . . . . 7555893 6 A11. . . . . . . . . 7555898 8 C8. . . . . . . . . . 7555916 31 D2. . . . . . . . . 7555919 11 C6. . . . . . . . . 7555932 26 C9. . . . . . . . . 7555935 28 C9. . . . . . . . . 7556004 17 B4. . . . . . . . . 7556035 11 B11. . . . . . . . 7556076 8 C8. . . . . . . . . . 7556091 24 C9. . . . . . . . . 7556099 12 B9. . . . . . . . . 7556401 2 C8. . . . . . . . . . 7556804 9 C8. . . . . . . . . . 7558201 3 D5. . . . . . . . . . 7558212 27 A6. . . . . . . . . 7558301 6 C1. . . . . . . . . .

10 C5. . . 7558302 7 A13. . . . . . . . . 7558402 17 A7. . . . . . . . .

7 B1. . . 12 B5. . . 20 B11. . 11 B12. .

7571602 11 D2. . . . . . . . . 7575202 18 A9. . . . . . . . . 7621229 22 A7. . . . . . . . . 7621403 12 A6. . . . . . . . .

7621432 6 A6. . . . . . . . . . 7621460 5 A5. . . . . . . . . .

7 A12. . 7621462 3 A6. . . . . . . . . .

20 A10. . 19 B10. .

7621470 32 D2. . . . . . . . . 7621472 36 A7. . . . . . . . . 7661046 7 B11. . . . . . . . . 7661203 14 B9. . . . . . . . . 7661401 19 B4. . . . . . . . .

10 C6. . . 7661404 6 B14. . . . . . . . . 7661632 11 B8. . . . . . . . . 7661633 8 B8. . . . . . . . . . 7661638 20 A6. . . . . . . . .

35 C9. . . 7661825 33 A7. . . . . . . . . 7661913 10 B3. . . . . . . . .

9 C5. . . 7670050 1 A6. . . . . . . . . . 7670051 6 C9. . . . . . . . . . 7670054 9 D2. . . . . . . . . . 7670060 2 A5. . . . . . . . . .

8 A13. . 7670080 17 A13. . . . . . . . 7670081 10 B14. . . . . . . . 7670092 4 B3. . . . . . . . . . 7670102 8 B12. . . . . . . . . 7670109 28 D2. . . . . . . . . 7710434 11 C1. . . . . . . . . 7710448 15 C8. . . . . . . . . 7710472 1 B13. . . . . . . . . 7710496 9 B13. . . . . . . . . 8360009-600 33 A9. . . . .

3 A11. . 5 A12. .

8360011-38 23 B10. . . . . 8360031-30 20 B10. . . . . 8450003-1525 10 A12. . .

14 B2. . . 8450040-600 30 A9. . . . .

16 A11. . 9915299 8 D4. . . . . . . . . . 9915471 8 D4. . . . . . . . . .

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PRINTED IN THE USA PARTS MANUAL PN 9915486 and MICROFICHE PN 9916182 9/99