XMC 750 Watt Motor Control Application Kit Motor Control Application Kit Board User„s Manual...

XMC 750 Watt Motor Control Application Kit Part Number: KIT_XMC750WATT_MC_AK_V1

What can you move with 1 horse power? The XMC 750 Watt Motor Control Application Kit gives you the answer. The power board includes off-the-grid supply with input filter, active PFC and high switching frequency IGBTs from Infineon to turn your 3-Phase drive. Both CPU Cards (XMC1300 and XMC4400 Drive Card) provide a galvanic isolation for the debug interface to guarantee safe operation during software development. Features

XMC1300 Drive Card with galvanic isolation

XMC4400 Drive Card with galvanic isolation

Power board: o 110-230 V / 750 W o Input Filter and Active PFC o 3-Phase Inverter by Reverse Conduction IGBT

Supported control schemes o V/f open loop o Block or sinusoidal commutation with hall sensors or sensorless o FOC with hall sensors, encoder or sensorless

Fully supported by DAVE™ with Motor Control APPs library

PLEASE SEE THE FOLLOWING PAGES FOR THE USERS MANUAL: User manuals included below:

- Board Users Manual 3phase Power Inverter 750W

- Board Users Manual DriveCard XMC1300

- Board Users Manuals DriveCard XMC4400

Microcontrol ler

Motor Control Appl icat ion Ki t

Board User„s Manual

Revision 1.0, 2014-01-30

KIT_XMC750WATT_AK_V1 XMC 750 Watt Motor Control Application Kit

3-Phase drives evaluation with galvanic isolation

Edition 2014-01-30

Published by Infineon Technologies AG 81726 Munich, Germany

© 2014 Infineon Technologies AG All Rights Reserved.

Legal Disclaimer

The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party.

Information

For further information on technology, delivery terms and conditions and prices, please contact the nearest Infineon Technologies Office (www.infineon.com).

Warnings

Due to technical requirements, components may contain dangerous substances. For information on the types in question, please contact the nearest Infineon Technologies Office.

Infineon Technologies components may be used in life-support devices or systems only with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered.

KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit

Template: IFX_Template_2011-02-24.dot

Revision History

Page or Item Subjects (major changes since previous revision)

Revision 1.0,

2014-01-30

Initial release

Trademarks of Infineon Technologies AG

AURIX™, C166™, CanPAK™, CIPOS™, CIPURSE™, EconoPACK™, CoolMOS™, CoolSET™, CORECONTROL™, CROSSAVE™, DAVE™, EasyPIM™, EconoBRIDGE™, EconoDUAL™, EconoPIM™, EiceDRIVER™, eupec™, FCOS™, HITFET™, HybridPACK™, I²RF™, ISOFACE™, IsoPACK™, MIPAQ™, ModSTACK™, my-d™, NovalithIC™, OptiMOS™, ORIGA™, PRIMARION™, PrimePACK™, PrimeSTACK™, PRO-SIL™, PROFET™, RASIC™, ReverSave™, SatRIC™, SIEGET™, SINDRION™, SIPMOS™, SmartLEWIS™, SOLID FLASH™, TEMPFET™, thinQ!™, TRENCHSTOP™, TriCore™.

Other Trademarks

Advance Design System™ (ADS) of Agilent Technologies, AMBA™, ARM™, MULTI-ICE™, KEIL™, PRIMECELL™, REALVIEW™, THUMB™, µVision™ of ARM Limited, UK. AUTOSAR™ is licensed by AUTOSAR development partnership. Bluetooth™ of Bluetooth SIG Inc. CAT-iq™ of DECT Forum. COLOSSUS™, FirstGPS™ of Trimble Navigation Ltd. EMV™ of EMVCo, LLC (Visa Holdings Inc.). EPCOS™ of Epcos AG. FLEXGO™ of Microsoft Corporation. FlexRay™ is licensed by FlexRay Consortium. HYPERTERMINAL™ of Hilgraeve Incorporated. IEC™ of Commission Electrotechnique Internationale. IrDA™ of Infrared Data Association Corporation. ISO™ of INTERNATIONAL ORGANIZATION FOR STANDARDIZATION. MATLAB™ of MathWorks, Inc. MAXIM™ of Maxim Integrated Products, Inc. MICROTEC™, NUCLEUS™ of Mentor Graphics Corporation. Mifare™ of NXP. MIPI™ of MIPI Alliance, Inc. MIPS™ of MIPS Technologies, Inc., USA. muRata™ of MURATA MANUFACTURING CO., MICROWAVE OFFICE™ (MWO) of Applied Wave Research Inc., OmniVision™ of OmniVision Technologies, Inc. Openwave™ Openwave Systems Inc. RED HAT™ Red Hat, Inc. RFMD™ RF Micro Devices, Inc. SIRIUS™ of Sirius Satellite Radio Inc. SOLARIS™ of Sun Microsystems, Inc. SPANSION™ of Spansion LLC Ltd. Symbian™ of Symbian Software Limited. TAIYO YUDEN™ of Taiyo Yuden Co. TEAKLITE™ of CEVA, Inc. TEKTRONIX™ of Tektronix Inc. TOKO™ of TOKO KABUSHIKI KAISHA TA. UNIX™ of X/Open Company Limited. VERILOG™, PALLADIUM™ of Cadence Design Systems, Inc. VLYNQ™ of Texas Instruments Incorporated. VXWORKS™, WIND RIVER™ of WIND RIVER SYSTEMS, INC. ZETEX™ of Diodes Zetex Limited.

Last Trademarks Update 2011-02-24


Table of Contents

Board User's Manual 4 Revision 1.0, 2014-01-30

Table of Contents

1 Overview ............................................................................................................................................. 7 1.1 Key Features ........................................................................................................................................ 7 1.2 Block Diagram ...................................................................................................................................... 8

2 Hardware Description ........................................................................................................................ 9 2.1 Power Supply ..................................................................................................................................... 10 2.1.1 EMC Line Filter ................................................................................................................................... 10 2.1.2 PFC Circuitry ...................................................................................................................................... 11 2.1.3 PFC Control IC, Current Sense and Over Current Protection ........................................................... 11 2.1.4 Control Power Supply (VCC_15V and VDD_5V) ............................................................................... 13 2.2 3 Phase Inverter ................................................................................................................................. 14 2.3 Drive Card Connector ........................................................................................................................ 17 2.4 Auxiliary Power Board Connector ...................................................................................................... 18

3 Production Data................................................................................................................................ 20 3.1 Schematics ......................................................................................................................................... 20 3.2 Component Placement ....................................................................................................................... 24 3.3 Board Dimensions and Mounting Hole Positions ............................................................................... 25 3.4 Winding Rules for Transformer TR101 .............................................................................................. 26 3.5 Bill of Material (BOM) ......................................................................................................................... 27


List of Figures


List of Figures

Figure 1 Block Diagram of KIT_XMC750WATT_AK_V1 .................................................................................... 8 Figure 2 3 Phase Power Inverter 750W V1.1 ..................................................................................................... 9 Figure 3 EMC Line Filter ................................................................................................................................... 10 Figure 4 Control Circuitry of Relay K101 .......................................................................................................... 10 Figure 5 PFC Circuitry ...................................................................................................................................... 11 Figure 6 PFC Selector JP101 ........................................................................................................................... 11 Figure 7 PFC Control IC ICE3PCS02 .............................................................................................................. 11 Figure 8 PFC Current Sense and Over Current Protection .............................................................................. 12 Figure 9 PFC Peak Current versus R313 ......................................................................................................... 12 Figure 10 Control Power Supply (VCC_15V and VDD_5V) ............................................................................... 13 Figure 11 Restart of Control Power Supply via Testpads .................................................................................. 13 Figure 12 Power Inverter – IGBT ....................................................................................................................... 14 Figure 13 Power Inverter – Gate Driver ............................................................................................................. 14 Figure 14 Phase Current Sensing and Reference Voltage Buffer (e.g. Phase W) ............................................ 15 Figure 15 DC-Link Current Sensing ................................................................................................................... 15 Figure 16 Inverter Timing Diagram ..................................................................................................................... 16 Figure 17 Output Voltage (BEMF) Signal Dividers and Inverting Gate Driver Enable Circuitry ......................... 16 Figure 18 Temperature Sensor Circuitry and Thermistor Parameter ................................................................. 17 Figure 19 Drive Card Connector ........................................................................................................................ 17 Figure 20 Auxiliary Power Board Connector ...................................................................................................... 18 Figure 21 Analog Signal Selector ....................................................................................................................... 19 Figure 22 Schematics: Title Page (V1.1 – 2013/45) .......................................................................................... 20 Figure 23 Line Filter, PFC, DC-Link 400V, Power Supply 15V/5V .................................................................... 21 Figure 24 Gate Driver, Power Bridge (IGBT), Phase Current Shunt Amplifier .................................................. 22 Figure 25 Single Shunt and PFC Amplifier, PFC Protection, Drive Card and Auxiliary Power Connector ........ 23 Figure 26 Component Placement ....................................................................................................................... 24 Figure 27 Board Dimensions and Mounting Hole Positions ............................................................................... 25 Figure 28 Winding Rules for Transformer TR101 .............................................................................................. 26


List of Figures


List of Tables

Table 1 Maximum Ratings ................................................................................................................................ 9 Table 2 Typical Inverter Timing Parameters ................................................................................................... 16 Table 3 Drive Card Connector ........................................................................................................................ 17 Table 4 Auxiliary Power Board Connector ...................................................................................................... 19 Table 5 BOM of KIT_XMC750WATT_AK_V1 Board ...................................................................................... 27


Overview


Introduction

This document describes the features and hardware details of the “3 Phase Power Inverter 750W V1.1” which is designed to work with Infineon‟s DriveCards. DriveCards are microcontroller boards with isolated debug interface best suited for motor control applications. This power board together with two drive cards (KIT_XMC1300_DC_V1 and KIT_XMC4400_DC_V1) is included in the XMC Motor Control Application Kit KIT_XMC750WATT_AK_V1.

1 Overview

The motor control application kit KIT_XMC750WATT_AK_V1 is designed for use with 230V AC mains power supply. The drive cards provide a galvanically isolated debug interface that allows safe software development. A PFC circuitry can be controlled by the on-board PFC IC or by the microcontroller at the drive card. The power inverter bridge is built by 6 discrete IGBTs in DPAK package. Each leg provides a shunt resistor with amplifier for phase current measurement. The DC-link also provides a shunt resistor with amplifier for reconstruction of the phase current with single shunt method. An additional low pass filter allows measuring the average DC-link current as well. The power supply for the control devices as well as the drive card is provided by a non isolated flyback converter which provides 5V and 15V DC. The auxiliary power board connector allows adding an inverter card in order to use the board together with the XMC4400 drive card as dual inverter. The main use case for this board is to demonstrate the generic features of the XMC microcontroller devices including tool chain. The focus is the operation under evaluation conditions. The board is neither cost nor size optimized and does not serve as a reference design. Software examples as well as DAVE Apps are available for download at www.infineon.com/xmc-dev.

1.1 Key Features

The XMC Motor Control Appkication Kit (KIT_XMC750WATT_AK_V1) provides the following features:

3 Phase Power Inverter 750W V1.1 (2013/45) − Power supply with line filter, NTC bypass relay and PFC circuitry − 3 phase bridge realized with discrete IGBTs (IKD10N60R) − Integrated gate driver with integrated boot strap diodes and protection features (6EDL04I06NT) − PFC control via control IC (ICE3PCS02), MCU or disabled − PFC overcurrent protection fully realized in hardware − On-board power supply for control components (15V and 5V) with flyback controller (ICE3B0356JG) − Voltage dividers for DC-link and inverter output voltage measurement (e.g. for motor back EMF detection) − Current sensing circuitry for

o PFC o DC-link current (single shunt measurement) o Low side inverter leg currents (emitter shunt measurement)

− Auxiliary power board connector for optional inverter card

Drive Card XMC1300 − XMC1302 (ARM

® Cortex™-M0-based) Microcontroller, 200 kByte on-chip Flash, TSSOP38

− 1 set of combined hall sensor and encoder interfaces − Potentiometer − Isolated Debug Interface

Drive Card XMC4400 − XMC4400 (ARM

® Cortex™-M4-based) Microcontroller, 512 kByte on-chip Flash, LQFP100

− 2 sets of combined hall sensor and encoder interfaces − Multi feedback interface connectors for connection of resolver circuitry, UART, SPI, I2C, USB, etc − Potentiometer − Isolated Debug Interface

http://www.infineon.com/xmc-dev


Overview


1.2 Block Diagram

Figure 1 shows the functional block diagram of the KIT_XMC750WATT_AK_V1.

The drive cards have got the following building blocks:

Power Board Connector

1 or 2 sets of position interface connectors (HALL, ENCODER)

Encoder Enable signals via GPIOs

User LEDs connected to GPIOs

Variable resistor (POTI) connected to ADC

Isolated On-board Debugger via Debug USB connector (Micro-USB) with UART channel

Optional Infineon Debug interface connector for Drive Monitor USB Stick V2 (KIT_DRIVEMONI_USB_V2)

Note: Additional documentation is provided for the drive cards (Board User’s Manual Drive Card XMC1300 and XMC4400).

The power board has got the following building blocks:

EMC line filter

PFC circuitry with over current protection, selectable with PFC IC control or MCU control

3phase bridge with IGBTs driver IC and shunts (DC-link single shunt as well as three low side shunts)

Control IC power supply 15V/5V

Drive card connector

Auxiliary power board connector

Figure 1 Block Diagram of KIT_XMC750WATT_AK_V1

Attention: Almost all signals of the kit including connectors and testpoints are referenced to power GND supply domain. Hence they may carry hazzardous voltages.

Attention: Due to large capacitors, the DC-Link voltage may provide hazzardous voltages even when the board is unplugged from power supply.

Attention: The heatsink and the power components including the PFC choke may get hot during operation.


Hardware Description


2 Hardware Description

The following sections give a detailed description of the hardware and how it can be used.

Figure 2 3 Phase Power Inverter 750W V1.1

Table 1 Maximum Ratings

Function min max unit comment

AC Input voltage without PFC 85 250 V AC

AC input current - 3.15 A AC Limited by fuse F101

PFC input voltage 220 250 V AC

PFC input current - 3.5 A AC Protected by PFC IC

DC-link voltage 120 450 V DC

VCC_15V supply voltage 14 18 V

VDD_5V supply voltage 4.65 5.35 V

VDD_5V supply current - 200 mA

Inverter output continuous current -4.16 4.16 A

Inverter output peak current - 9 A Protected by gate driver IC

Board_Interfaces.emf

Drive Card

Connector

Auxiliary Power

Board ConnectorDC Link Filter

Capacitors and

Shunt

PFC

Circuirty

Input Voltage

Line Filter

Power Mains

(230VAC, 3.15A)

Flyback Converter

400V -> 15V, 15V

3 Phase Shunt

Current Sense

Motor

Connector

Temperature

Sensor

RC – IGBTs &

Low-Side Shunts

GATE Driver

BEMF Voltage

Sense Circuirty

PFC Control

Selector and

Protection

Circuirty

Heatsink




2.1 Power Supply

The the “3 Phase Power Inverter 750W V1.1” board is designed for use with 230V AC mains power supply. The power supply contains an EMC line filter with NTC bypass relay, an overcurrent protected PFC stage that can be controlled either by a PFC control IC or by the microcontroller and a flyback converter for 15V and 5V power supply.

2.1.1 EMC Line Filter

The input line filter design is shown in Figure 3. It is protected by a 3.15A fuse. The inrush current limiting NTC resistor R111 is by-passed by the relay K101 after a certain time. This reduces the power losses of the inverter.

Figure 3 EMC Line Filter

The relay K101 is controlled by the circuitry of Figure 4.

Figure 4 Control Circuitry of Relay K101

must be 15V Relay

op

en

co

l. o

ut

KBU1005_10A

27

0u

_4

50

V

27

0u

_4

50

V

TR

3D

47

6K

02

5C

01

50

_4

7u

_2

5V

_E

SR

0.1

5

10

0n

_2

5V

68

nF

33

0p

F

68

nF

10

nF

1n_25V

4n

7_

25

V

10

u_

25

V

10

0n

_2

5V

2.2nF/630V100uF/25V

220uF/10V

0.1uF/0805 33uF/35V

10u

n.m.(2.2nF/0805)

1u

F/0

80

5

1nF/0805

68

0n

_4

00

V

68

0n

_4

00

V

22

0n

_4

50

V

3n

3_

40

0V

3n

3_

40

0V

DPAK optional

IDB10S60C

US1J

US1DUS

1J

US1J

n.m

.

1N

41

48

0031.8221._5x20

GND

GND

GN

DA

GNDA

GND

GN

DA

GND

GNDA

GNDA

MOUNT-PAD-ROUND3.2

MOUNT-PAD-ROUND3.2

FAN3100TSX

ICE3PCS02

ICE

3B

03

65

JG

TLVH431AI-DBZ

LM2903

n.m.

n.m.

AZ

76

2-1

C-1

2D

Kaschke GP2002.153.807

WE

-74

48

25

80

22

59

88

07

01

07

F_

Gre

en

PE

PE

IKB

20

N6

0H

3

BC

R1

08

W

n.m.(BC847B)

2M

/20

0V

/1%

33

0k/2

00

V/1

%

33

0K

/1%

S1

4K

27

5

10R

2M

/20

0V

/1%

33

0K

/1%

33

0k/2

00

V/1

%

47

k

33

0k/1

00

V/1

%

B57364S409M

10

k

33

0K

/1%

33

0k/2

00

V/1

%

2k2

/1%

10

K/1

%

10

k/1

%

0R

05

_2

W

47

k

39

k/1

%

68

k/1

%

50R

0R 0R

33

0K

/1%

/12

06

68

k

0R

/n.m

.

0R

10

0k/0

60

3

33

k2

/1%

/06

03

10k

47

k

0R

/06

03

10

k

10

R

22R/0805

5k6

1k5

2R

11

k/1

%/0

60

3

10

k

200k

DGND

DGND

DGND

DGND

DGND

BC857C

3mH

THT_MSTBA3

PFC_OFF

DC_LINK

DC_LINK

DC

_L

INK

_D

IV

GND_INV_0

OV

_D

ET

OV_DET

PFC_CTRL

PFC_CTRL

PFC_CTRL_MCU

PFC_CTRL_VSENS

PF

C_

CT

RL

_V

SE

NS

VCC_15V

VCC_15V

VC

C_

15

V

VCC_15V

VCC_15V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VIN_DIVVSHUNT_PFC_N

VSHUNT_PFC_N

VSHUNT_PFC_P

+-

AC2 AC1

B101

BRIDGE101

BRIDGE102

BRIDGE103 BRIDGE104

C1

01

C1

02

C1

03

C1

04

C1

05

C1

06

C1

07

C1

08

C109

C1

10

C1

11 C

11

2

C113C114

C115

C116 C117

C118

C119

C120

C121

CX

10

1

CX

10

2

CX

10

3

CY

10

1

CY

10

2

D1_OPT

D101

D102

D103

D1

04

D105

D1

06

D1

07

F101

H101

H102

GNDIN+ IN-

OUTVDD IC101

FREQ

GATEGND

ICOMP

ISENSE

OVP

VCCVSENS

IC102

CS

4

DR

AIN

5

DR

AIN

6D

RA

IN7

DR

AIN

8

FB

3

GN

D1

2N

C1

NC

9

NC

10

SO

FT

S2

VC

C1

1

IC1

03

IC104

5

67

IC105B

1234

JP101

12

JP102

12

JP103

12

K101

K101

O0

O1

P1P0

S0

S1

K1

01

K101

E AL101

1 12

6 7

L1

02

LE

D1

01

Q101

Q102

Q103

R1

01

R1

02

R1

03

R1

04 R105 R

10

6

R1

07

R1

08

R1

09

R1

10R111

R1

12

R1

13

R1

14

R1

15

R1

16

R1

17

R1

18

R1

19

R1

20

R1

21

R122

R123 R124

R1

25

R1

26

R1

27

R128

R1

29

R1

30 R131

R1

32

R1

33

R1

34

R1

35

R136

R1

37

R1

38

R1

39

R1

40

R1

41 R142

T101

TP1

TP2

1

3

4

5

7

8

TR101

1X101-1

2X101-2

3X101-3

Power Supply

(400VDC)

Control Power Supply/MCU Power Supply

3.15A

Relay bridge

5V DC

PFC Control IC

+ +

+

+

+

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

2/4Sheet:

Legal Disclaimer

The information given in this document shall in no event be regarded as a guarantee of conditions or

characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any

information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties

and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights

of any third party.

Heatsink

Aavid Thermalloy 78075

PR

I

S1

S2

MCU control

PFC controller over driver

GND

must be 15V Relay

open c

ol. o

ut

KBU1005_10A

270u_450V

270u_450V

TR

3D

47

6K

02

5C

01

50

_4

7u

_2

5V

_E

SR

0.1

5

100n_25V

68nF

330pF

68nF

10nF

1n_25V

4n7_25V

10u_25V

100n_25V

2.2nF/630V100uF/25V

220uF/10V

0.1uF/0805 33uF/35V

10u

n.m.(2.2nF/0805)

1uF

/0805

1nF/0805

680n_400V

680n_400V

220n_450V

3n3_400V

3n3_400V

DPAK optional

IDB10S60C

US1J

US1DUS

1J

US1J

n.m

.

1N

41

48

0031.8221._5x20

GND

GND

GN

DA

GNDA

GND

GN

DA

GND

GNDA

GNDA

MOUNT-PAD-ROUND3.2

MOUNT-PAD-ROUND3.2

FAN3100TSX

ICE3PCS02

ICE

3B

0365JG

TLVH431AI-DBZ

LM2903

n.m.

n.m.

AZ

762-1

C-1

2D


WE

-7448258022

5988070107F

_G

reen

PE

PE

IKB

20N

60H

3

BC

R108W

n.m.(BC847B)

2M

/200V

/1%

330k/2

00V

/1%

330K

/1%

S14K

275

10R

2M

/200V

/1%

330K

/1%

330k/2

00V

/1%

47k

330k/1

00V

/1%

B57364S409M

10k

330K

/1%

330k/2

00V

/1%

2k2/1

%

10K

/1%

10k/1

%

0R

05_2W

47k

39k/1

%

68k/1

%

50R

0R 0R

330K

/1%

/1206

68k

0R

/n.m

.

0R

100k/0

603

33k2/1

%/0

603

10k

47

k

0R

/0603

10

k

10

R

22R/0805

5k6

1k5

2R

11k/1

%/0

603

10

k

200k

DGND

DGND

DGND

DGND

DGND

BC857C

3mH

THT_MSTBA3

PFC_OFF

DC_LINK

DC_LINK

DC

_L

INK

_D

IV

GND_INV_0

OV

_D

ET

OV_DET

PFC_CTRL

PFC_CTRL

PFC_CTRL_MCU

PFC_CTRL_VSENS

PF

C_

CT

RL

_V

SE

NS

VCC_15V

VCC_15V

VC

C_15V

VCC_15V

VCC_15V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VIN_DIVVSHUNT_PFC_N

VSHUNT_PFC_N

VSHUNT_PFC_P

+-

AC2 AC1

B101

BRIDGE101

BRIDGE102

BRIDGE103 BRIDGE104

C101

C102

C103

C104

C105

C106

C107

C108

C109

C110

C111 C

112

C113C114

C115

C116 C117

C118

C119

C120

C121

CX

101

CX

102

CX

103

CY

101

CY

102

D1_OPT

D101

D102

D103

D104

D105

D106

D1

07

F101

H101

H102

GNDIN+ IN-

OUTVDD IC101

FREQ

GATEGND

ICOMP

ISENSE

OVP

VCCVSENS

IC102

CS

4

DR

AIN

5

DR

AIN

6D

RA

IN7

DR

AIN

8

FB

3

GN

D1

2N

C1

NC

9

NC

10

SO

FT

S2

VC

C1

1

IC103

IC104

5

67

IC105B

1234

JP101

12

JP102

12

JP1031

2

K101

K101

O0

O1

P1P0

S0

S1

K101

K101

E AL101

1 12

6 7

L102

LE

D101

Q101

Q102

Q103

R101

R102

R103

R104 R105 R

106

R107

R108

R109

R110R111

R112

R113

R114

R115

R116

R117

R118

R119

R120

R121

R122

R123 R124

R125

R126

R127

R128

R129

R130 R131

R1

32

R133

R1

34

R1

35

R136

R1

37

R138

R139

R140

R1

41 R142

T101

TP1

TP2

1

3

4

5

7

8

TR101

1X101-1

2X101-2

3X101-3

Power Supply

(400VDC)


3.15A

Relay bridge

5V DC

PFC Control IC

+ +

+

+

+

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

2/4Sheet:

Legal Disclaimer





of any third party.

Heatsink


PR

I

S1

S2

MCU control


GND




2.1.2 PFC Circuitry

The board provides a PFC circuitry which can be controlled by the on-board PFC control IC or by the microcontroller at the drive card. The PFC circuitry is designed to be controlled in continuous conduction mode for a boost voltage up to 400V DC. The maximum peak current is 4.72A. For details please refer to Figure 5 and Figure 6.

Figure 5 PFC Circuitry

The PFC control type selection is done with jumper JP101. Closed position 3-4 enables PFC control by MCU, closed position 2-3 enables control by the PFC IC. All pins of JP101 open, disables the PFC IC.

PFC Control by MCU PFC Control by PFC IC

Figure 6 PFC Selector JP101

2.1.3 PFC Control IC, Current Sense and Over Current Protection

The PFC control IC (IC102) ICE3PCS02 is a wide input range (85VAC to 265VAC) controller IC for active CCM (continuous conduction mode) power factor correction. The integrated digital control voltage loop with a switching frequency of 66kHz allows efficieny up to 95% at full load for the entire input voltage range. See Figure 7 for details.

Figure 7 PFC Control IC ICE3PCS02

The PFC stage can be also controlled by the microcontroller of the drive card. There is a current sense amplifier with a gain of 12.4 available. As a result, the current sense signal from the 50mOhm shunt is amplified with a fully differential circuitry. An offset of 2.9V allows a current measurement in the range of –3.36A to +4.72A. The

must be 15V Relay

op

en c

ol. o

ut

KBU1005_10A

270u_4

50V

270u_4

50V

TR

3D

476K

025C

0150_47u_25V

_E

SR

0.1

5

100n

_25V

68nF

330pF

68nF

10nF

1n_25V

4n

7_25

V

10

u_25

V

10

0n_

25

V

2.2nF/630V100uF/25V

220uF/10V

0.1uF/0805 33uF/35V

10u

n.m.(2.2nF/0805)

1uF

/080

5

1nF/0805

680n

_400

V

680n

_40

0V

220n

_450V

3n3_4

00V

3n3

_400

V

DPAK optional

IDB10S60C

US1J

US1DUS

1J

US1J

n.m

.

1N

4148

0031.8221._5x20

GND

GND

GN

DA

GNDA

GND

GN

DA

GND

GNDA

GNDA

MOUNT-PAD-ROUND3.2

MOUNT-PAD-ROUND3.2

FAN3100TSX

ICE3PCS02

ICE

3B

0365

JG

TLVH431AI-DBZ

LM2903

n.m.

n.m.

AZ

762-1

C-1

2D


WE

-7448

258

022

59880

70

107F

_G

reen

PE

PE

IKB

20

N6

0H

3

BC

R10

8W

n.m.(BC847B)

2M

/200

V/1

%

330k/2

00V

/1%

330

K/1

%

S1

4K

275

10R

2M

/200

V/1

%

33

0K

/1%

330k/2

00V

/1%

47k

330k/1

00V

/1%

B57364S409M

10k

330K

/1%

330k/2

00V

/1%

2k2/1

%

10K

/1%

10k/1

%

0R

05_2

W

47k

39

k/1

%

68

k/1

%

50R

0R 0R

33

0K

/1%

/120

6

68

k

0R

/n.m

.0R

100

k/0

60

3

33k2/1

%/0

603

10k

47k

0R

/0603

10k

10R

22R/0805

5k6

1k5

2R

11k/1

%/0

603

10k

200k

DGND

DGND

DGND

DGND

DGND

BC857C

3mH

THT_MSTBA3

PFC_OFF

DC_LINK

DC_LINK

DC

_LIN

K_D

IV

GND_INV_0

OV

_D

ET

OV_DET

PFC_CTRL

PFC_CTRL

PFC_CTRL_MCU

PFC_CTRL_VSENS

PF

C_C

TR

L_V

SE

NS

VCC_15V

VCC_15V

VC

C_15

V

VCC_15V

VCC_15V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VIN_DIVVSHUNT_PFC_N

VSHUNT_PFC_N

VSHUNT_PFC_P

+-

AC2 AC1

B101

BRIDGE101

BRIDGE102

BRIDGE103 BRIDGE104

C101

C102

C103

C104

C10

5

C10

6

C10

7

C108

C109

C11

0

C11

1 C11

2

C113C114

C115

C116 C117

C118

C119

C120

C121

CX

10

1

CX

102

CX

103

CY

101

CY

10

2

D1_OPT

D101

D102

D103

D10

4

D105

D10

6

D107

F101

H101

H102

GNDIN+ IN-

OUTVDD IC101

FREQ

GATEGND

ICOMP

ISENSE

OVP

VCCVSENS

IC102

CS

4

DR

AIN

5

DR

AIN

6D

RA

IN7

DR

AIN

8

FB

3

GN

D1

2N

C1

NC

9

NC

10

SO

FT

S2

VC

C1

1

IC103

IC104

5

67

IC105B

1234

JP101

12

JP102

12

JP103

12

K101

K101

O0

O1

P1P0

S0

S1

K1

01

K101

E AL101

1 12

6 7

L102

LE

D101

Q101

Q102

Q103

R1

01

R10

2

R1

03

R104 R105 R

106

R107

R108

R10

9

R110R111

R11

2

R113

R11

4

R115

R116

R117

R118

R119

R120

R121

R122

R123 R124

R1

25

R1

26

R1

27

R128

R1

29

R1

30 R131

R132

R133

R134

R135

R136

R137

R138

R13

9

R14

0

R141 R142

T101

TP1

TP2

1

3

4

5

7

8

TR101

1X101-1

2X101-2

3X101-3

Power Supply

(400VDC)


3.15A

Relay bridge

5V DC

PFC Control IC

+ +

+

+

+

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

2/4Sheet:

Legal Disclaimer





of any third party.

Heatsink


PR

I

S1

S2

MCU control


GND

must be 15V Relay

op

en

co

l. o

ut

KBU1005_10A

27

0u

_4

50

V

27

0u

_4

50

V

TR

3D

47

6K

02

5C

01

50

_4

7u

_2

5V

_E

SR

0.1

5

10

0n

_2

5V

68

nF

33

0p

F

68

nF

10

nF

1n_25V

4n

7_

25

V

10

u_

25

V

10

0n

_2

5V

2.2nF/630V100uF/25V

220uF/10V

0.1uF/0805 33uF/35V

10u

n.m.(2.2nF/0805)

1u

F/0

80

5

1nF/0805

68

0n

_4

00

V

68

0n

_4

00

V

22

0n

_4

50

V

3n

3_

40

0V

3n

3_

40

0V

DPAK optional

IDB10S60C

US1J

US1DUS

1J

US1J

n.m

.

1N

41

48

0031.8221._5x20

GND

GND

GN

DA

GNDA

GND

GN

DA

GND

GNDA

GNDA

MOUNT-PAD-ROUND3.2

MOUNT-PAD-ROUND3.2

FAN3100TSX

ICE3PCS02

ICE

3B

03

65

JG

TLVH431AI-DBZ

LM2903

n.m.

n.m.

AZ

76

2-1

C-1

2D


WE

-74

48

25

80

22

59

88

07

01

07

F_

Gre

en

PE

PE

IKB

20

N6

0H

3

BC

R1

08

W

n.m.(BC847B)

2M

/20

0V

/1%

33

0k/2

00

V/1

%

33

0K

/1%

S1

4K

27

5

10R

2M

/20

0V

/1%

33

0K

/1%

33

0k/2

00

V/1

%

47

k

33

0k/1

00

V/1

%

B57364S409M

10

k

33

0K

/1%

33

0k/2

00

V/1

%

2k2

/1%

10

K/1

%

10

k/1

%

0R

05

_2

W

47

k

39

k/1

%

68

k/1

%

50R

0R 0R

33

0K

/1%

/12

06

68

k

0R

/n.m

.

0R

10

0k/0

60

3

33

k2

/1%

/06

03

10k

47

k

0R

/06

03

10

k

10

R

22R/0805

5k6

1k5

2R

11

k/1

%/0

60

3

10

k

200k

DGND

DGND

DGND

DGND

DGND

BC857C

3mH

THT_MSTBA3

PFC_OFF

DC_LINK

DC_LINK

DC

_L

INK

_D

IV

GND_INV_0

OV

_D

ET

OV_DET

PFC_CTRL

PFC_CTRL

PFC_CTRL_MCU

PFC_CTRL_VSENS

PF

C_

CT

RL

_V

SE

NS

VCC_15V

VCC_15V

VC

C_

15

V

VCC_15V

VCC_15V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VIN_DIVVSHUNT_PFC_N

VSHUNT_PFC_N

VSHUNT_PFC_P

+-

AC2 AC1

B101

BRIDGE101

BRIDGE102

BRIDGE103 BRIDGE104

C1

01

C1

02

C1

03

C1

04

C1

05

C1

06

C1

07

C1

08

C109

C1

10

C1

11 C

11

2

C113C114

C115

C116 C117

C118

C119

C120

C121

CX

10

1

CX

10

2

CX

10

3

CY

10

1

CY

10

2

D1_OPT

D101

D102

D103

D1

04

D105

D1

06

D1

07

F101

H101

H102

GNDIN+ IN-

OUTVDD IC101

FREQ

GATEGND

ICOMP

ISENSE

OVP

VCCVSENS

IC102

CS

4

DR

AIN

5

DR

AIN

6D

RA

IN7

DR

AIN

8

FB

3

GN

D1

2N

C1

NC

9

NC

10

SO

FT

S2

VC

C1

1

IC1

03

IC104

5

67

IC105B

1234

JP101

12

JP102

12

JP103

12

K101

K101

O0

O1

P1P0

S0

S1

K1

01

K101

E AL101

1 12

6 7

L1

02

LE

D1

01

Q101

Q102

Q103

R1

01

R1

02

R1

03

R1

04 R105 R

10

6

R1

07

R1

08

R1

09

R1

10R111

R1

12

R1

13

R1

14

R1

15

R1

16

R1

17

R1

18

R1

19

R1

20

R1

21

R122

R123 R124

R1

25

R1

26

R1

27

R128

R1

29

R1

30 R131

R1

32

R1

33

R1

34

R1

35

R136

R1

37

R1

38

R1

39

R1

40

R1

41 R142

T101

TP1

TP2

1

3

4

5

7

8

TR101

1X101-1

2X101-2

3X101-3

Power Supply

(400VDC)


3.15A

Relay bridge

5V DC

PFC Control IC

+ +

+

+

+

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

2/4Sheet:

Legal Disclaimer





of any third party.

Heatsink


PR

I

S1

S2

MCU control


GND

Position: 4 3 2 1 Position: 4 3 2 1




over current protection is realized by a comparator (IC105A) which disables the gate driver (IC101, Figure 5) in case of overcurrent. Please refer to Figure 8 for details.

Figure 8 PFC Current Sense and Over Current Protection

The PFC current sense gain and offset can be calculated with following formulas:

The over current protection threshold can be adjusted with R313; refer to Figure 9. Please note that gain and offset values also change with different R313.

Figure 9 PFC Peak Current versus R313

BEMF detection at 3 phase

Must be LOW to disable PFC

100n_10V 1u_10V

n.m.

100n_10V

47pF 100nF

n.m.

47pF10n

n.m.

47pF 100n_10V 1u_10V

47pF

10n

10n

n.m. n.m. n.m.5V1 5V1 5V1

GND

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

LM2903

n.m.

5988070107F

_G

reen

DC_LINK

BCR148W

12k

1k

680R 10k

1k

12k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k8k2

680R

1k 0R/0603 n.m./0603

0R/0603 n.m./0603

100k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

100k330K/1% 330K/1% 330K/1%

100k

3k330K/1% 330K/1% 330K/1%

100R

330K/1% 330K/1% 330K/1%1k5 2k

10k

10k

NCP18WF104J03RB12K/1% 12K/1% 12K/1% 1k

DGND

AD8616AR

AD8616AR

THT_FAB32Q2 THT_FAB32Q2

PINHD-2X9

MSTBV2

PFC_OFF

/ENABLE1

/ENABLE1 /ENABLE_0

/ENABLE_0

/FO_0

/TRAP1

/TRAP1

BE

MF

_U

BEMF_U

BE

MF

_V

BEMF_V

BE

MF

_W

BEMF_W

BRAKE_GATE

BRAKE_GATE

CON13

CON13

CON14

CON14

CON15

CON15

CON16

CON16

CON17

CON17

CON18

CON18

DC_LINK_DIV/2.8ADC_LINK_DIV_X

DC_LINK_DIV_X

DGND

ENABLE_0

GNDA

GND_INV_0

I_DC_LINK_0

I_DC_LINK_0 I_DC_LINK_AVG

I_DC_LINK_AVGI_DC_LINK_AVG_X

I_DC_LINK_AVG_X

I_PFC_AMP_RC

I_PFC_AMP_RC

I_PFC_AMP_RC

I_U/3.2AI_U_X

I_U_X

I_V/3.4AI_V_X

I_V_X

I_W/3.6AI_W_X

I_W_X

PFC_CTRL_MCU

REF_2.5V

TEMP

TEMPTEMP_X

TEMP_X

U_0

U_H

U_H1

U_H1

U_L

U_L1

U_L1

VCC_15V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VIN_DIV

VSHUNT_0_N

VSHUNT_0_P

VSHUNT_PFC_N

VSHUNT_PFC_P

V_0

V_H

V_H1

V_H1

V_L

V_L1

V_L1

W_0

W_H

W_H1

W_H1

W_L

W_L1

W_L1

BRIDGE301

C301 C302

C303

C304

C305 C306

C307

C308

C309C310

C311 C312 C313

C314

C315 C316

C317 C318 C319

D301 D302 D303

3

21

84

IC105A

12

JP301

LE

D301

Q301

R301

R302

R303 R304

R305

R306

R307 R308 R309

R310 R311R312

R313

R314

R315

R316 R317

R318 R319

R320

R321

R322 R323

R324 R325

R326

R327

R328 R329 R330

R331

R332

R333 R334 R335

R336

R337 R338 R339 R340

R341

R342

R343

R344

R345 R346 R347

R348

3

21

84

U301A

5

67

U301B

X301-A1

X301-A2X301-A3X301-A4X301-A5X301-A6X301-A7X301-A8X301-A9X301-A10X301-A11X301-A12X301-A13X301-A14X301-A15X301-A16

X301-B1

X301-B2X301-B3X301-B4X301-B5X301-B6X301-B7X301-B8X301-B9

X301-B10X301-B11X301-B12X301-B13X301-B14X301-B15X301-B16

1 23 45 67 89 10

11 1213 1415 1617 18

X302

1X303-1

2X303-2

PFC - Over-Current Comparator

Single Shunt Current Sensing

Current Sensing PFC

Enable Circuitry 1 Temperatur sense

Beta: 4250R25: 100k

Drive Card Connector

Analog Signal Selector Auxiliary Power Connector

Gain: 12

Offset: 2.5V

Gain: 12.4

Offset: 2.9V

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

4/4Sheet:

Legal Disclaimer





of any third party.

V+

V-

--------

GNDA1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16

B1B2B3B4B5B6B7B8B9

B10B11B12B13B14B15B16

C40.0 / CMP2.OG0CH7 / CMP2.IN-G1CH6G0CH2 / G1CH4G0CH3 / G1CH2G0CH4 / G1CH3G0CH6

Drive Card

Auxiliary Power connector 750W On-Board Inverter Stage

A9

B13

B14

A10

A11

A12

DC_XMC4400_V1 DC_XMC1300_V1

P4.1ERU1.2B0 (PD1)C81.20 / C80.33C81.21 / C80.32C81.10 / C80.23C81.11 / C80.22C81.00 / C80.03C81.01 / C80.02

GNDHR.10HR.C1IN / G3CH0G3CH1G0CH1G0CH3 / G1CH3G0CH5 / G2CH1G1CH0 / G3CH2

P0.11C80.IN0,1,2,3

C80.20 / C80.02C80.21 / C80.03

C80.10C80.11C80.00C80.01

VDD

G1CH5

G0CH1 / G1CH0G0CH5

G0CH0

G1CH1

Drive Card

DC_XMC4400_V1DC_XMC1300_V1

P0.12C80.IN0,1,2,3

C80.13 / C80.20 / HR.30C80.12 / C80.21 / HR.31C80.21 / C80.10 / HR.21C80.20 / C80.11 / HR.20

C80.00 / HR.00C80.01 / HR.01

VDDC42.0

G2CH3G1CH1 / G3CH3

G0CH0G0CH2 / G1CH2G0CH4 / G2CH0

G1CH6 / G1.ORC6

--



100n_10V 1u_10V

n.m.

100n_10V

47pF 100nF

n.m.

47pF10n

n.m.

47pF 100n_10V 1u_10V

47pF

10n

10n

n.m. n.m. n.m.5V1 5V1 5V1

GND

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

LM2903

n.m.

5988070107F

_G

reen

DC_LINK

BCR148W

12k

1k

680R 10k

1k

12k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

8k2

680R

1k 0R/0603 n.m./0603

0R/0603 n.m./0603

100k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

100k330K/1% 330K/1% 330K/1%

100k

3k330K/1% 330K/1% 330K/1%

100R

330K/1% 330K/1% 330K/1%1k5 2

k

10k

10k

NCP18WF104J03RB12K/1% 12K/1% 12K/1% 1k

DGND

AD8616AR

AD8616AR


PINHD-2X9

MSTBV2

PFC_OFF

/ENABLE1

/ENABLE1 /ENABLE_0

/ENABLE_0

/FO_0

/TRAP1

/TRAP1

BE

MF

_U

BEMF_U

BE

MF

_V

BEMF_V

BE

MF

_W

BEMF_W

BRAKE_GATE

BRAKE_GATE

CON13

CON13

CON14

CON14

CON15

CON15

CON16

CON16

CON17

CON17

CON18

CON18


DC_LINK_DIV_X

DGND

ENABLE_0

GNDA

GND_INV_0

I_DC_LINK_0



I_DC_LINK_AVG_X

I_PFC_AMP_RC

I_PFC_AMP_RC

I_PFC_AMP_RC

I_U/3.2AI_U_X

I_U_X

I_V/3.4AI_V_X

I_V_X

I_W/3.6AI_W_X

I_W_X

PFC_CTRL_MCU

REF_2.5V

TEMP

TEMPTEMP_X

TEMP_X

U_0

U_H

U_H1

U_H1

U_L

U_L1

U_L1

VCC_15V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VIN_DIV

VSHUNT_0_N

VSHUNT_0_P

VSHUNT_PFC_N

VSHUNT_PFC_P

V_0

V_H

V_H1

V_H1

V_L

V_L1

V_L1

W_0

W_H

W_H1

W_H1

W_L

W_L1

W_L1

BRIDGE301

C301 C302

C303

C304

C305 C306

C307

C308

C309C310

C311 C312 C313

C314

C315 C316

C317 C318 C319

D301 D302 D303

3

21

84

IC105A

12

JP301

LE

D301

Q301

R301

R302

R303 R304

R305

R306

R307 R308 R309

R310 R311R312

R313

R314

R315

R316 R317

R318 R319

R320

R321

R322 R323

R324 R325

R326

R327

R328 R329 R330

R331

R332

R333 R334 R335

R336

R337 R338 R339 R340

R341

R342

R343

R344

R345 R346 R347

R348

3

21

84

U301A

5

67

U301B

X301-A1


X301-B1


X301-B10X301-B11X301-B12X301-B13X301-B14X301-B15X301-B16

1 23 45 67 89 10

11 1213 1415 1617 18

X302

1X303-1

2X303-2



Current Sensing PFC


Beta: 4250R25: 100k



Gain: 12

Offset: 2.5V

Gain: 12.4

Offset: 2.9V

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

4/4Sheet:

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of any third party.

V+

V-

--------


B1B2B3B4B5B6B7B8B9

B10B11B12B13B14B15B16


Drive Card


A9

B13

B14

A10

A11

A12




P0.11C80.IN0,1,2,3

C80.20 / C80.02C80.21 / C80.03

C80.10C80.11C80.00C80.01

VDD

G1CH5

G0CH1 / G1CH0G0CH5

G0CH0

G1CH1

Drive Card


P0.12C80.IN0,1,2,3


C80.00 / HR.00C80.01 / HR.01

VDDC42.0

G2CH3G1CH1 / G3CH3


G1CH6 / G1.ORC6

--




2.1.4 Control Power Supply (VCC_15V and VDD_5V)

The control power supply with VCC_15V and VDD_5V is provided by a flyback switch mode power supply IC (IC103) ICE3B0356JG. The voltages can be monitored at test pins JP102 and JP103. The flyback control circuitry is shown in Figure 10. Please refer to Figure 28 for winding rules of transformer TR101.

Figure 10 Control Power Supply (VCC_15V and VDD_5V)

There are two mounting options available for the feedback signal of the control loop: a) Using a shunt regulator (e.g. TLVH431AI) or b) using a zener diode. The following components are recommended for each option:

a) IC104 (TLVH431AI), R129 (100k), R130 (33.2k), R133 (0R), R140 (11.1k)

b) Q103 (BC847B), D106 (Zener diode 4.7V), C119 (2.2nF), R130 (4.3k), R140 (1k)

An external power supply for 5V as well as 15V can be used if required. Then R123 and R128 should be unmouned and the voltages can be applied at JP102 (5V) and JP103 (15V).

For test purposes it may make sense to restart the power supply. This can be achieved by connecting TP1 (SOFTS) and TP2 (GND). Please refer to 13 for details.

Figure 11 Restart of Control Power Supply via Testpads

The power status of VDD_5V is indicated by LED101 (see Figure 10).

must be 15V Relay

op

en

co

l. o

ut

KBU1005_10A

27

0u

_4

50

V

27

0u

_4

50

V

TR

3D

476K

025C

0150_47u_25V

_E

SR

0.1

5

10

0n

_2

5V

68

nF

33

0p

F

68

nF

10

nF

1n_25V

4n

7_

25

V

10

u_

25

V

10

0n

_2

5V

2.2nF/630V100uF/25V

220uF/10V

0.1uF/0805 33uF/35V

10u

n.m.(2.2nF/0805)

1u

F/0

80

5

1nF/0805

68

0n

_4

00

V

68

0n

_4

00

V

22

0n

_4

50

V

3n

3_

40

0V

3n

3_

40

0V

DPAK optional

IDB10S60C

US1J

US1DUS

1J

US1J

n.m

.

1N

4148

0031.8221._5x20

GND

GNDG

ND

A

GNDA

GND

GN

DA

GND

GNDA

GNDA

MOUNT-PAD-ROUND3.2

MOUNT-PAD-ROUND3.2

FAN3100TSX

ICE3PCS02

ICE

3B

03

65

JG

TLVH431AI-DBZ

LM2903

n.m.

n.m.

AZ

76

2-1

C-1

2D


WE

-74

48

25

80

22

59

88

07

01

07

F_

Gre

en

PE

PE

IKB

20

N6

0H

3

BC

R1

08

W

n.m.(BC847B)

2M

/20

0V

/1%

33

0k/2

00

V/1

%

33

0K

/1%

S1

4K

27

5

10R

2M

/20

0V

/1%

33

0K

/1%

33

0k/2

00

V/1

%

47

k

33

0k/1

00

V/1

%

B57364S409M

10

k

33

0K

/1%

33

0k/2

00

V/1

%

2k2

/1%

10

K/1

%

10

k/1

%

0R

05

_2

W

47

k

39

k/1

%

68

k/1

%

50R

0R 0R

33

0K

/1%

/12

06

68

k

0R

/n.m

.

0R

10

0k/0

60

3

33

k2

/1%

/06

03

10k

47k

0R

/06

03

10k

10R

22R/0805

5k6

1k5

2R

11

k/1

%/0

60

3

10k

200k

DGND

DGND

DGND

DGND

DGND

BC857C

3mH

THT_MSTBA3

PFC_OFF

DC_LINK

DC_LINK

DC

_LIN

K_D

IV

GND_INV_0

OV

_D

ET

OV_DET

PFC_CTRL

PFC_CTRL

PFC_CTRL_MCU

PFC_CTRL_VSENS

PF

C_C

TR

L_V

SE

NS

VCC_15V

VCC_15V

VC

C_

15

V

VCC_15V

VCC_15V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VIN_DIVVSHUNT_PFC_N

VSHUNT_PFC_N

VSHUNT_PFC_P

+-

AC2 AC1

B101

BRIDGE101

BRIDGE102

BRIDGE103 BRIDGE104

C1

01

C1

02

C1

03

C1

04

C1

05

C1

06

C1

07

C1

08

C109

C1

10

C1

11 C

11

2

C113C114

C115

C116 C117

C118

C119

C120

C121

CX

10

1

CX

10

2

CX

10

3

CY

10

1

CY

10

2

D1_OPT

D101

D102

D103

D1

04

D105

D1

06

D107

F101

H101

H102

GNDIN+ IN-

OUTVDD IC101

FREQ

GATEGND

ICOMP

ISENSE

OVP

VCCVSENS

IC102

CS

4

DR

AIN

5

DR

AIN

6D

RA

IN7

DR

AIN

8

FB

3

GN

D12

NC

1

NC

9

NC

10

SO

FT

S2

VC

C11

IC1

03

IC104

5

67

IC105B

1234

JP101

12

JP102

12

JP103

12

K101

K101

O0

O1

P1P0

S0

S1

K1

01

K101

E AL101

1 12

6 7

L1

02

LE

D1

01

Q101

Q102

Q103

R1

01

R1

02

R1

03

R1

04 R105 R

10

6

R1

07

R1

08

R1

09

R1

10R111

R1

12

R1

13

R1

14

R1

15

R1

16

R1

17

R1

18

R1

19

R1

20

R1

21

R122

R123 R124R

12

5

R1

26

R1

27

R128

R1

29

R1

30 R131

R132

R1

33

R134

R135

R136

R137

R1

38

R1

39

R1

40

R141 R142

T101

TP1

TP2

1

3

4

5

7

8

TR101

1X101-1

2X101-2

3X101-3

Power Supply

(400VDC)


3.15A

Relay bridge

5V DC

PFC Control IC

+ +

+

+

+

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

2/4Sheet:

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of any third party.

Heatsink


PR

I

S1

S2

MCU control


GND

TP1 (SOFTS) TP2 (GND)

R123

R128

LED101




2.2 3 Phase Inverter

The 3 phase power inverter is built by 6 IGBTs (IKD10N60R) and the gate driver IC (6EDL04I06NT). Each inverter leg has its own shunt in the low side path for phase current measurement. In addition the common DC-link current can be measured by its own shunt. See Figure 12 and Figure 13 for details.

Figure 12 Power Inverter – IGBT

Figure 13 Power Inverter – Gate Driver

All shunt signals are amplified by operational amplifiers. The gain and offset of all amplifiers is adjusted to the same value. The offset is buffered by another operational amplifier. See Figure 14 and Figure 15 for details.

100n_25V 1u_25V

n.m

.

47pF n.m

.

47pF

n.m

.

47pF

10

nF

10

u_

25

V

10

u_

25

V

10u_25V

100nF

10u_25V

10u_25V

10

0p

_2

5V

2n2_25V

1N

41

48

1N

41

48

1N

41

48

1N

41

48

1N

41

48

1N

41

48

GN

DA

GNDA

GN

DA

GNDA

GN

DA

GN

DA

GN

DA

MC33174D MC33174DMC33174D

MC33174D

6EDL04I06NT

n.m.

n.m.

12

K

12

K

12

K

20

K

1K 1K1K

680R 680R680R

20

K1K 12K 1K 12K1K 12K

10R 10R 10R

100R 47k 100R 47k 100R 47k10k

10R 10R 10R

100R 47k 100R 47k 100R 47k

0R

0R

05

/2W

0R

05

/2W

0R

05

/2W

3K3

n.m

.

n.m

.

n.m

.

0R

05

0/2

W

IKD

10

N6

0R

IKD

10

N6

0R

IKD

10

N6

0R

IKD

10

N6

0R

IKD

10

N6

0R

IKD

10

N6

0R

DGND

VDD

THT_MSTBA3

/FO_0

COM_0

COM_0

DC_LINK

ENABLE_0

GND_INV_0GND_INV_0

GND_INV_0GND_INV_0

GND_INV_0

GND_INV_0

GND_INV_0

HO1_0 HO1_0

HO2_0

HO2_0

HO3_0

HO3_0

I_U

I_V

I_W

LE_UN

LE

_U

NLE

_U

P

LE_UP

LE_VN

LE

_V

N

LE_VP

LE

_V

P

LE_WN

LE

_W

N

LE_WP

LE

_W

P

LO1_0

LO1_0

LO2_0

LO2_0

LO3_0

LO3_0

REF_2.5V

REF_2.5V REF_2.5V REF_2.5V

U_0

U_0

U_0U_H

U_L

VB1_0

VB2_0

VB3_0

VCC_15V

VCC_15V

VCC_15V

VCC_15V VCC_15V

VDD_5V

VSHUNT_0_N

VSHUNT_0_P

VSHUNT_0_P

V_0

V_0

V_0V_H

V_L

W_0

W_0W_0

W_H

W_L

BRIDGE201

BRIDGE202

BRIDGE_U BRIDGE_V BRIDGE_W

C201 C202

C2

03

C204

C2

05

C206

C2

07

C208

C2

09

C2

10

C2

11

C212

C213

C214

C215

C2

16

C217

D2

01

D2

02

D2

03

D2

04

D2

05

D2

06

3

21

IC201A 5

67

IC201B10

98

IC201C12

1314

IC201D

41

1

COM13

EN10

FAULT8

HIN12

HIN23

HIN34

HO127

HO223

HO319

ITRIP9

LIN15

LIN26

LIN37

LO116

LO215

LO314

RCIN11

VB128

VB224

VB320

VCC1

VS126

VS222

VS318

VSS12

IC202

12

JP201

12

JP202

R2

01

R2

02

R2

03

R2

04

R205 R206R207

R208 R209R210

R2

11

R212 R213 R214 R215R216 R217

R218 R219 R220

R221 R222 R223 R224 R225 R226R227

R228 R229 R230

R231 R232 R233 R234 R235 R236

R2

37

R2

38

R2

39

R2

40

R241

R2

42

R2

43

R2

44

R2

45

S201 S202 S203

S204 S205 S206

1X201-1

2X201-2

3X201-3

Gate Driver Circuit 3-Phase Inverter Bridge

3 phase shunt current detection

Gain: 12

Offset: 2.5V

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

3/4Sheet:

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of any third party.

I_ADC(max): +/-4.16A

I_trip(typ): +9A

100n_25V 1u_25V

n.m

.

47pF n.m

.

47pF

n.m

.

47pF

10

nF

10

u_

25

V

10

u_

25

V

10u_25V

100nF

10u_25V

10u_25V

10

0p

_2

5V

2n2_25V

1N

41

48

1N

41

48

1N

41

48

1N

41

48

1N

41

48

1N

41

48

GN

DA

GNDA

GN

DA

GNDA

GN

DA

GN

DA

GN

DA

MC33174D MC33174DMC33174D

MC33174D

6EDL04I06NT

n.m.

n.m.

12

K

12

K

12

K

20

K

1K 1K1K

680R 680R680R

20

K1K 12K 1K 12K1K 12K

10R 10R 10R

100R 47k 100R 47k 100R 47k10k

10R 10R 10R

100R 47k 100R 47k 100R 47k

0R

0R

05

/2W

0R

05

/2W

0R

05

/2W

3K3

n.m

.

n.m

.

n.m

.

0R

05

0/2

W

IKD

10

N6

0R

IKD

10

N6

0R

IKD

10

N6

0R

IKD

10

N6

0R

IKD

10

N6

0R

IKD

10

N6

0R

DGND

VDD

THT_MSTBA3

/FO_0

COM_0

COM_0

DC_LINK

ENABLE_0

GND_INV_0GND_INV_0

GND_INV_0GND_INV_0

GND_INV_0

GND_INV_0

GND_INV_0

HO1_0 HO1_0

HO2_0

HO2_0

HO3_0

HO3_0

I_U

I_V

I_W

LE_UN

LE

_U

NLE

_U

P

LE_UP

LE_VN

LE

_V

N

LE_VP

LE

_V

P

LE_WN

LE

_W

N

LE_WP

LE

_W

P

LO1_0

LO1_0

LO2_0

LO2_0

LO3_0

LO3_0

REF_2.5V


U_0

U_0

U_0U_H

U_L

VB1_0

VB2_0

VB3_0

VCC_15V

VCC_15V

VCC_15V

VCC_15V VCC_15V

VDD_5V

VSHUNT_0_N

VSHUNT_0_P

VSHUNT_0_P

V_0

V_0

V_0V_H

V_L

W_0

W_0W_0

W_H

W_L

BRIDGE201

BRIDGE202


C201 C202

C2

03

C204

C2

05

C206

C2

07

C208

C2

09

C2

10

C2

11

C212

C213

C214

C215

C2

16

C217

D2

01

D2

02

D2

03

D2

04

D2

05

D2

06

3

21

IC201A 5

67

IC201B10

98

IC201C12

1314

IC201D

41

1

COM13

EN10

FAULT8

HIN12

HIN23

HIN34

HO127

HO223

HO319

ITRIP9

LIN15

LIN26

LIN37

LO116

LO215

LO314

RCIN11

VB128

VB224

VB320

VCC1

VS126

VS222

VS318

VSS12

IC202

12

JP201

12

JP202

R2

01

R2

02

R2

03

R2

04

R205 R206R207

R208 R209R210

R2

11

R212 R213 R214 R215R216 R217

R218 R219 R220

R221 R222 R223 R224 R225 R226R227

R228 R229 R230

R231 R232 R233 R234 R235 R236

R2

37

R2

38

R2

39

R2

40

R241

R2

42

R2

43

R2

44

R2

45

S201 S202 S203

S204 S205 S206

1X201-1

2X201-2

3X201-3



Gain: 12

Offset: 2.5V

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

3/4Sheet:

Legal Disclaimer





of any third party.


I_trip(typ): +9A




Figure 14 Phase Current Sensing and Reference Voltage Buffer (e.g. Phase W)

Figure 15 DC-Link Current Sensing

The gains are adjusted to measure a maximum current of 4.16A and to trigger the over voltage protection of the gate driver at 9A. There are testpoints for monitoring the itrip voltage as well as the protection output signal (/FO).

The following diagram (Figure 16) shows the timing of the gate driver for high side and low side IGBTs.

The dead time (tDT+ for rising and tDT- for falling output signals) is the time which is required between deactivation e.g. of the high side IGBT (U_H: low to high, active to passive level, respectively) and the activation of the low side IGBT (U_L: high to low, passive to active level, respectively).

The driver delay (tDD+ for rising and tDD- for falling output signals) is the delay time of the driver for changing the output signal from low to high after the activation of the respective IGBT driver input (high side for high output and low side for low output signal).

In the diagram (Figure 16) the delay time defined by the driver itself is shown as tDxOFF and tDxON (with x=H for high side and x=L for low side) and can be measured between microcontroller output signal and IGBT gate signal.

The total output delay time taken from the microcontroller signal edge until the inverter output level has changed is described with tOUT+ for low to high transition and tOUT- for high to low transition.

100n_25V 1u_25V

n.m

.

47pF n.m

.

47pF

n.m

.

47pF

10

nF

10

u_

25

V

10

u_

25

V

10u_25V

100nF

10u_25V

10u_25V

10

0p

_2

5V

2n2_25V

1N

41

48

1N

41

48

1N

41

48

1N

41

48

1N

41

48

1N

41

48

GN

DA

GNDA

GN

DA

GNDA

GN

DA

GN

DA

GN

DA

MC33174D MC33174DMC33174D

MC33174D

6EDL04I06NT

n.m.

n.m.

12

K

12

K

12

K

20

K

1K 1K1K

680R 680R680R

20

K1K 12K 1K 12K1K 12K

10R 10R 10R

100R 47k 100R 47k 100R 47k10k

10R 10R 10R

100R 47k 100R 47k 100R 47k

0R

0R

05

/2W

0R

05

/2W

0R

05

/2W

3K3

n.m

.

n.m

.

n.m

.

0R

05

0/2

W

IKD

10

N6

0R

IKD

10

N6

0R

IKD

10

N6

0R

IKD

10

N6

0R

IKD

10

N6

0R

IKD

10

N6

0R

DGND

VDD

THT_MSTBA3

/FO_0

COM_0

COM_0

DC_LINK

ENABLE_0

GND_INV_0GND_INV_0

GND_INV_0GND_INV_0

GND_INV_0

GND_INV_0

GND_INV_0

HO1_0 HO1_0

HO2_0

HO2_0

HO3_0

HO3_0

I_U

I_V

I_W

LE_UN

LE

_U

NLE

_U

P

LE_UP

LE_VN

LE

_V

N

LE_VP

LE

_V

P

LE_WN

LE

_W

N

LE_WP

LE

_W

P

LO1_0

LO1_0

LO2_0

LO2_0

LO3_0

LO3_0

REF_2.5V


U_0

U_0

U_0U_H

U_L

VB1_0

VB2_0

VB3_0

VCC_15V

VCC_15V

VCC_15V

VCC_15V VCC_15V

VDD_5V

VSHUNT_0_N

VSHUNT_0_P

VSHUNT_0_P

V_0

V_0

V_0V_H

V_L

W_0

W_0W_0

W_H

W_L

BRIDGE201

BRIDGE202


C201 C202

C2

03

C204

C2

05

C206

C2

07

C208

C2

09

C2

10

C2

11

C212

C213

C214

C215

C2

16

C217

D2

01

D2

02

D2

03

D2

04

D2

05

D2

06

3

21

IC201A 5

67

IC201B10

98

IC201C12

1314

IC201D

411

COM13

EN10

FAULT8

HIN12

HIN23

HIN34

HO127

HO223

HO319

ITRIP9

LIN15

LIN26

LIN37

LO116

LO215

LO314

RCIN11

VB128

VB224

VB320

VCC1

VS126

VS222

VS318

VSS12

IC202

12

JP201

12

JP202

R2

01

R2

02

R2

03

R2

04

R205 R206R207

R208 R209R210

R2

11

R212 R213 R214 R215R216 R217

R218 R219 R220

R221 R222 R223 R224 R225 R226R227

R228 R229 R230

R231 R232 R233 R234 R235 R236

R2

37

R2

38

R2

39

R2

40

R241

R2

42

R2

43

R2

44

R2

45

S201 S202 S203

S204 S205 S206

1X201-1

2X201-2

3X201-3



Gain: 12

Offset: 2.5V

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

3/4Sheet:

Legal Disclaimer





of any third party.


I_trip(typ): +9A



100n_10V 1u_10V

n.m.

100n_10V

47pF 100nF

n.m.

47pF10n

n.m.

47pF 100n_10V 1u_10V

47pF

10n

10n

n.m. n.m. n.m.5V1 5V1 5V1

GND

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

LM2903

n.m.

59

88

07

01

07

F_

Gre

en

DC_LINK

BCR148W

12k

1k

680R 10k

1k

12k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

8k2

680R

1k 0R/0603 n.m./0603

0R/0603 n.m./0603

10

0k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

100k330K/1% 330K/1% 330K/1%

10

0k

3k330K/1% 330K/1% 330K/1%

100R

330K/1% 330K/1% 330K/1%1k5 2

k

10

k

10

k

NCP18WF104J03RB12K/1% 12K/1% 12K/1% 1k

DGND

AD8616AR

AD8616AR


PINHD-2X9

MSTBV2

PFC_OFF

/ENABLE1

/ENABLE1 /ENABLE_0

/ENABLE_0

/FO_0

/TRAP1

/TRAP1

BE

MF

_U

BEMF_U

BE

MF

_V

BEMF_V

BE

MF

_W

BEMF_W

BRAKE_GATE

BRAKE_GATE

CON13

CON13

CON14

CON14

CON15

CON15

CON16

CON16

CON17

CON17

CON18

CON18


DC_LINK_DIV_X

DGND

ENABLE_0

GNDA

GND_INV_0

I_DC_LINK_0



I_DC_LINK_AVG_X

I_PFC_AMP_RC

I_PFC_AMP_RC

I_PFC_AMP_RC

I_U/3.2AI_U_X

I_U_X

I_V/3.4AI_V_X

I_V_X

I_W/3.6AI_W_X

I_W_X

PFC_CTRL_MCU

REF_2.5V

TEMP

TEMPTEMP_X

TEMP_X

U_0

U_H

U_H1

U_H1

U_L

U_L1

U_L1

VCC_15V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VIN_DIV

VSHUNT_0_N

VSHUNT_0_P

VSHUNT_PFC_N

VSHUNT_PFC_P

V_0

V_H

V_H1

V_H1

V_L

V_L1

V_L1

W_0

W_H

W_H1

W_H1

W_L

W_L1

W_L1

BRIDGE301

C301 C302

C303

C304

C305 C306

C307

C308

C309C310

C311 C312 C313

C314

C315 C316

C317 C318 C319

D301 D302 D303

3

21

84

IC105A

12

JP301

LE

D3

01

Q301

R301

R302

R303 R304

R305

R306

R307 R308 R309

R310 R311R312

R3

13

R314

R315

R316 R317

R318 R319

R3

20

R321

R322 R323

R324 R325

R326

R327

R328 R329 R330

R3

31

R3

32

R333 R334 R335

R336

R337 R338 R339 R340

R3

41

R3

42

R3

43

R3

44

R345 R346 R347

R3

48

3

21

84

U301A

5

67

U301B

X301-A1


X301-B1


X301-B10X301-B11X301-B12X301-B13X301-B14X301-B15X301-B16

1 23 45 67 89 10

11 1213 1415 1617 18

X302

1X303-1

2X303-2



Current Sensing PFC


Beta: 4250R25: 100k



Gain: 12

Offset: 2.5V

Gain: 12.4

Offset: 2.9V

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

4/4Sheet:

Legal Disclaimer





of any third party.

V+

V-

--------


B1B2B3B4B5B6B7B8B9

B10B11B12B13B14B15B16


Drive Card


A9

B13

B14

A10

A11

A12




P0.11C80.IN0,1,2,3

C80.20 / C80.02C80.21 / C80.03

C80.10C80.11C80.00C80.01

VDD

G1CH5

G0CH1 / G1CH0G0CH5

G0CH0

G1CH1

Drive Card


P0.12C80.IN0,1,2,3


C80.00 / HR.00C80.01 / HR.01

VDDC42.0

G2CH3G1CH1 / G3CH3


G1CH6 / G1.ORC6

--

fcut = 159Hz

offset = 2.5V gain = 12

offset = 2.5V gain = 12




Figure 16 Inverter Timing Diagram

Please refer to Table 2 for typical values of the “3 Phase Power Inverter 750W V1.1” which have been measured under room temperature.

Table 2 Typical Inverter Timing Parameters

Rising Output Signal Falling Output Signal

Dead Time tDT+ 750ns tDT- 750ns

Driver Delay tDD+ 800ns tDD- 800ns

Total Output Delay tOUT+ 1.550µs tOUT+ 1.550µs

High Side Low Side

IGBT Drive ON delay tDHON 550ns tDLON 550ns

IGBT Driver OFF delay tDHOFF 550ns tDLOFF 650ns

The gate driver enable signal is inverted in order to provide active low behaviour. LED 301 indicates an active gate driver. The power inverter outputs can be monitored at signals BEMF_U, BEMF_V and BEMF_W with a ratio of 417.5V : 5V. Please refer to Figure 17 for details.

Figure 17 Output Voltage (BEMF) Signal Dividers and Inverting Gate Driver Enable Circuitry

U_H

U_L

HO1

phase U

LO1

tDT+ tDD+ tDT- tDD-

tDLOFF

tDHON tDHOFF

tDLON

MCU Signals

Gate Signals

Inverter Output Signal

active level

passive level

passive level

active level active level passive level

passive level active level

tOUT+ tOUT-



100n_10V 1u_10V

n.m.

100n_10V

47pF 100nF

n.m.

47pF10n

n.m.

47pF 100n_10V 1u_10V

47pF

10n

10n

n.m. n.m. n.m.5V1 5V1 5V1

GND

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

LM2903

n.m.

59

88

07

01

07

F_

Gre

en

DC_LINK

BCR148W

12k

1k

680R 10k

1k

12k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

8k2

680R

1k 0R/0603 n.m./0603

0R/0603 n.m./0603

10

0k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

100k330K/1% 330K/1% 330K/1%

10

0k

3k330K/1% 330K/1% 330K/1%

100R

330K/1% 330K/1% 330K/1%1k5 2

k

10

k

10

kNCP18WF104J03RB12K/1% 12K/1% 12K/1% 1

k

DGND

AD8616AR

AD8616AR


PINHD-2X9

MSTBV2

PFC_OFF

/ENABLE1

/ENABLE1 /ENABLE_0

/ENABLE_0

/FO_0

/TRAP1

/TRAP1

BE

MF

_U

BEMF_U

BE

MF

_V

BEMF_V

BE

MF

_W

BEMF_W

BRAKE_GATE

BRAKE_GATE

CON13

CON13

CON14

CON14

CON15

CON15

CON16

CON16

CON17

CON17

CON18

CON18


DC_LINK_DIV_X

DGND

ENABLE_0

GNDA

GND_INV_0

I_DC_LINK_0



I_DC_LINK_AVG_X

I_PFC_AMP_RC

I_PFC_AMP_RC

I_PFC_AMP_RC

I_U/3.2AI_U_X

I_U_X

I_V/3.4AI_V_X

I_V_X

I_W/3.6AI_W_X

I_W_X

PFC_CTRL_MCU

REF_2.5V

TEMP

TEMPTEMP_X

TEMP_X

U_0

U_H

U_H1

U_H1

U_L

U_L1

U_L1

VCC_15V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VIN_DIV

VSHUNT_0_N

VSHUNT_0_P

VSHUNT_PFC_N

VSHUNT_PFC_P

V_0

V_H

V_H1

V_H1

V_L

V_L1

V_L1

W_0

W_H

W_H1

W_H1

W_L

W_L1

W_L1

BRIDGE301

C301 C302

C303

C304

C305 C306

C307

C308

C309C310

C311 C312 C313

C314

C315 C316

C317 C318 C319

D301 D302 D303

3

21

84

IC105A

12

JP301

LE

D3

01

Q301

R301

R302

R303 R304

R305

R306

R307 R308 R309

R310 R311R312

R3

13

R314

R315

R316 R317

R318 R319

R3

20

R321

R322 R323

R324 R325

R326

R327

R328 R329 R330

R3

31

R3

32

R333 R334 R335

R336

R337 R338 R339 R340

R3

41

R3

42

R3

43

R3

44

R345 R346 R347R

34

8

3

21

84

U301A

5

67

U301B

X301-A1


X301-B1


X301-B10X301-B11X301-B12X301-B13X301-B14X301-B15X301-B16

1 23 45 67 89 10

11 1213 1415 1617 18

X302

1X303-1

2X303-2



Current Sensing PFC


Beta: 4250R25: 100k



Gain: 12

Offset: 2.5V

Gain: 12.4

Offset: 2.9V

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

4/4Sheet:

Legal Disclaimer





of any third party.

V+

V-

--------


B1B2B3B4B5B6B7B8B9

B10B11B12B13B14B15B16


Drive Card


A9

B13

B14

A10

A11

A12




P0.11C80.IN0,1,2,3

C80.20 / C80.02C80.21 / C80.03

C80.10C80.11C80.00C80.01

VDD

G1CH5

G0CH1 / G1CH0G0CH5

G0CH0

G1CH1

Drive Card


P0.12C80.IN0,1,2,3


C80.00 / HR.00C80.01 / HR.01

VDDC42.0

G2CH3G1CH1 / G3CH3


G1CH6 / G1.ORC6

--




A tempertaure sensor (R331, NTC thermistor) is placed close to the IGBTs of the inverter bridge in order to allow thermal protection by software. In addition, an external temperature sensor can be connected at JP301. Please refer to Figure 18 for details about the selected component (muRata NCP18WF104J03RB).

Figure 18 Temperature Sensor Circuitry and Thermistor Parameter

2.3 Drive Card Connector

The power inverter board of KIT_XMC750WATT_AK_V1 provides a drive card connector with all the signals required to control the power inverter. Next to the PWM input signals of the gate driver as well as the sense signals for current measurement, there are the power supply pins for the 5V power domain.

Figure 19 shows the signal assignment fo the drive card connector together with the pin assignment of the drive cards for XMC1300 and XMC4400. The pin and peripheral assignment can also be found in the following table.

Please note that the numbering of the power board connector at the drive card is inversed to the numbering of the drive card connector at the power board.

Figure 19 Drive Card Connector

Table 3 Drive Card Connector

Male

MAB32B2

X301

FAB32Q2

Function Signal of

Power Inverter

Port

XMC1300

Port

XMC4400

A1 A16 GND GNDA / DGND VSS, VSSP VSS

A2 A15 PFC Gate PFC_CTRL_MCU P0.5 P1.3 & P0.8

A3 A14 IPFC I_PFC_AMP_RC P2.2 P15.8 & P0.0

A4 A13 VPFC VIN_DIV P2.4 P15.9

A5 A12 VBEMF_U / IU (2) I_U_X P2.9 P14.1

A6 A11 VBEMF_V / IV (2) I_V_X P2.10 P14.15



100n_10V 1u_10V

n.m.

100n_10V

47pF 100nF

n.m.

47pF10n

n.m.

47pF 100n_10V 1u_10V

47pF

10n

10n

n.m. n.m. n.m.5V1 5V1 5V1

GND

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

LM2903

n.m.

5988070107F

_G

reen

DC_LINK

BCR148W

12k

1k

680R 10k

1k

12k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

8k2

680R

1k 0R/0603 n.m./0603

0R/0603 n.m./0603

100k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

100k330K/1% 330K/1% 330K/1%

100k

3k330K/1% 330K/1% 330K/1%

100R

330K/1% 330K/1% 330K/1%1k5 2

k

10k

10k

NCP18WF104J03RB12K/1% 12K/1% 12K/1% 1k

DGND

AD8616AR

AD8616AR


PINHD-2X9

MSTBV2

PFC_OFF

/ENABLE1

/ENABLE1 /ENABLE_0

/ENABLE_0

/FO_0

/TRAP1

/TRAP1

BE

MF

_U

BEMF_U

BE

MF

_V

BEMF_V

BE

MF

_W

BEMF_W

BRAKE_GATE

BRAKE_GATE

CON13

CON13

CON14

CON14

CON15

CON15

CON16

CON16

CON17

CON17

CON18

CON18


DC_LINK_DIV_X

DGND

ENABLE_0

GNDA

GND_INV_0

I_DC_LINK_0



I_DC_LINK_AVG_X

I_PFC_AMP_RC

I_PFC_AMP_RC

I_PFC_AMP_RC

I_U/3.2AI_U_X

I_U_X

I_V/3.4AI_V_X

I_V_X

I_W/3.6AI_W_X

I_W_X

PFC_CTRL_MCU

REF_2.5V

TEMP

TEMPTEMP_X

TEMP_X

U_0

U_H

U_H1

U_H1

U_L

U_L1

U_L1

VCC_15V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VIN_DIV

VSHUNT_0_N

VSHUNT_0_P

VSHUNT_PFC_N

VSHUNT_PFC_P

V_0

V_H

V_H1

V_H1

V_L

V_L1

V_L1

W_0

W_H

W_H1

W_H1

W_L

W_L1

W_L1

BRIDGE301

C301 C302

C303

C304

C305 C306

C307

C308

C309C310

C311 C312 C313

C314

C315 C316

C317 C318 C319

D301 D302 D303

3

21

84

IC105A

12

JP301

LE

D301

Q301

R301

R302

R303 R304

R305

R306

R307 R308 R309

R310 R311R312

R313

R314

R315

R316 R317

R318 R319

R320

R321

R322 R323

R324 R325

R326

R327

R328 R329 R330

R331

R332

R333 R334 R335

R336

R337 R338 R339 R340

R341

R342

R343

R344

R345 R346 R347

R348

3

21

84

U301A

5

67

U301B

X301-A1


X301-B1


X301-B10X301-B11X301-B12X301-B13X301-B14X301-B15X301-B16

1 23 45 67 89 10

11 1213 1415 1617 18

X302

1X303-1

2X303-2



Current Sensing PFC


Beta: 4250R25: 100k



Gain: 12

Offset: 2.5V

Gain: 12.4

Offset: 2.9V

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

4/4Sheet:

Legal Disclaimer





of any third party.

V+

V-

--------


B1B2B3B4B5B6B7B8B9

B10B11B12B13B14B15B16


Drive Card


A9

B13

B14

A10

A11

A12




P0.11C80.IN0,1,2,3

C80.20 / C80.02C80.21 / C80.03

C80.10C80.11C80.00C80.01

VDD

G1CH5

G0CH1 / G1CH0G0CH5

G0CH0

G1CH1

Drive Card


P0.12C80.IN0,1,2,3


C80.00 / HR.00C80.01 / HR.01

VDDC42.0

G2CH3G1CH1 / G3CH3


G1CH6 / G1.ORC6

--



100n_10V 1u_10V

n.m.

100n_10V

47pF 100nF

n.m.

47pF10n

n.m.

47pF 100n_10V 1u_10V

47pF

10n

10n

n.m. n.m. n.m.5V1 5V1 5V1

GND

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

LM2903

n.m.

5988070107F

_G

reen

DC_LINK

BCR148W

12k

1k

680R 10k

1k

12k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

8k2

680R

1k 0R/0603 n.m./0603

0R/0603 n.m./0603

100k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

100k330K/1% 330K/1% 330K/1%

100k

3k330K/1% 330K/1% 330K/1%

100R

330K/1% 330K/1% 330K/1%1k5 2

k

10k

10k

NCP18WF104J03RB12K/1% 12K/1% 12K/1% 1k

DGND

AD8616AR

AD8616AR


PINHD-2X9

MSTBV2

PFC_OFF

/ENABLE1

/ENABLE1 /ENABLE_0

/ENABLE_0

/FO_0

/TRAP1

/TRAP1

BE

MF

_U

BEMF_U

BE

MF

_V

BEMF_V

BE

MF

_W

BEMF_W

BRAKE_GATE

BRAKE_GATE

CON13

CON13

CON14

CON14

CON15

CON15

CON16

CON16

CON17

CON17

CON18

CON18


DC_LINK_DIV_X

DGND

ENABLE_0

GNDA

GND_INV_0

I_DC_LINK_0



I_DC_LINK_AVG_X

I_PFC_AMP_RC

I_PFC_AMP_RC

I_PFC_AMP_RC

I_U/3.2AI_U_X

I_U_X

I_V/3.4AI_V_X

I_V_X

I_W/3.6AI_W_X

I_W_X

PFC_CTRL_MCU

REF_2.5V

TEMP

TEMPTEMP_X

TEMP_X

U_0

U_H

U_H1

U_H1

U_L

U_L1

U_L1

VCC_15V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VIN_DIV

VSHUNT_0_N

VSHUNT_0_P

VSHUNT_PFC_N

VSHUNT_PFC_P

V_0

V_H

V_H1

V_H1

V_L

V_L1

V_L1

W_0

W_H

W_H1

W_H1

W_L

W_L1

W_L1

BRIDGE301

C301 C302

C303

C304

C305 C306

C307

C308

C309C310

C311 C312 C313

C314

C315 C316

C317 C318 C319

D301 D302 D303

3

21

84

IC105A

12

JP301

LE

D301

Q301

R301

R302

R303 R304

R305

R306

R307 R308 R309

R310 R311R312

R313

R314

R315

R316 R317

R318 R319

R320

R321

R322 R323

R324 R325

R326

R327

R328 R329 R330

R331

R332

R333 R334 R335

R336

R337 R338 R339 R340

R341

R342

R343

R344

R345 R346 R347

R348

3

21

84

U301A

5

67

U301B

X301-A1


X301-B1


X301-B10X301-B11X301-B12X301-B13X301-B14X301-B15X301-B16

1 23 45 67 89 10

11 1213 1415 1617 18

X302

1X303-1

2X303-2



Current Sensing PFC


Beta: 4250R25: 100k



Gain: 12

Offset: 2.5V

Gain: 12.4

Offset: 2.9V

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

4/4Sheet:

Legal Disclaimer





of any third party.

V+

V-

--------


B1B2B3B4B5B6B7B8B9

B10B11B12B13B14B15B16


Drive Card


A9

B13

B14

A10

A11

A12




P0.11C80.IN0,1,2,3

C80.20 / C80.02C80.21 / C80.03

C80.10C80.11C80.00C80.01

VDD

G1CH5

G0CH1 / G1CH0G0CH5

G0CH0

G1CH1

Drive Card


P0.12C80.IN0,1,2,3


C80.00 / HR.00C80.01 / HR.01

VDDC42.0

G2CH3G1CH1 / G3CH3


G1CH6 / G1.ORC6

--




A7 A10 VBEMF_W / IW (2) I_W_X P2.11 P14.5

A8 A9 I_AVG / IDClink (2) I_DC_LINK_AVG_X P2.1 P14.8

A9 A8 U1_L U_L1 - P1.12 & P0.10

A10 A7 U1_H U_H1 - P1.15 & P2.7

A11 A6 V1_L V_L1 - P1.11 & P2.9

A12 A5 V1_H V_H1 - P1.5

A13 A4 W1_L W_L1 - P1.10 & P2.8

A14 A3 W1_H W_H1 - P1.4

A15 A2 CTRAP1 /TRAP1 - P1.2

A16 A1 ENPOW1 /ENABLE1 - P4.1

B1 B16 VCC 5V VDD_5V VDD, VDDP VDD

B2 B15 Brake Gate BRAKE_GATE - P3.6

B3 B14 Brake temp TEMP_X - P15.3

B4 B13 VDClink DC_LINK_DIV_X P2.3 P14.9

B5 B12 VBEMF_U / IU (1) BEMF_U P2.6 P14.0

B6 B11 VBEMF_V / IV (1) BEMF_V P2.8 P14.2

B7 B10 VBEMF_W / IW (1) BEMF_W P2.0 P14.4

B8 B9 IDClink (1) I_DC_LINK_0 P2.7 P14.14

B9 B8 U0_L U_L P0.1 P0.2

B10 B7 U0_H U_H P0.0 P0.5

B11 B6 V0_L V_L P0.6 P0.1 & P0.3

B12 B5 V0_H V_H P0.7 P0.4 & P2.14

B13 B4 W0_L W_L P0.9 & P0.3 P0.11 & P0.9

B14 B3 W0_H W_H P0.8 & P0.2 P0.6 & P2.6

B15 B2 CTRAP0 /FO_0 P0.12 P0.7

B16 B1 ENPOW0 /ENABLE_0 P0.11 P0.12

Attention: The drive card connector provides the power supply for the power GND supply domain. Hence it may carry hazzardous voltages.

2.4 Auxiliary Power Board Connector

A second inverter card can be connected to the auxiliary power board connector. There are all necessary signals and power supplies available. Please refer to Figure 20 for details.

Figure 20 Auxiliary Power Board Connector



100n_10V 1u_10V

n.m.

100n_10V

47pF 100nF

n.m.

47pF10n

n.m.

47pF 100n_10V 1u_10V

47pF

10n

10n

n.m. n.m. n.m.5V1 5V1 5V1

GND

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GNDA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

GN

DA

LM2903

n.m.

59

88

07

01

07

F_

Gre

en

DC_LINK

BCR148W

12k

1k

680R 10k

1k

12k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

8k2

680R

1k 0R/0603 n.m./0603

0R/0603 n.m./0603

10

0k

12k

0R/0603 n.m./0603

0R/0603 n.m./0603

1k

100k330K/1% 330K/1% 330K/1%

10

0k

3k330K/1% 330K/1% 330K/1%

100R

330K/1% 330K/1% 330K/1%1k5 2

k

10

k

10

k

NCP18WF104J03RB12K/1% 12K/1% 12K/1% 1k

DGND

AD8616AR

AD8616AR


PINHD-2X9

MSTBV2

PFC_OFF

/ENABLE1

/ENABLE1 /ENABLE_0

/ENABLE_0

/FO_0

/TRAP1

/TRAP1

BE

MF

_U

BEMF_U

BE

MF

_V

BEMF_V

BE

MF

_W

BEMF_W

BRAKE_GATE

BRAKE_GATE

CON13

CON13

CON14

CON14

CON15

CON15

CON16

CON16

CON17

CON17

CON18

CON18


DC_LINK_DIV_X

DGND

ENABLE_0

GNDA

GND_INV_0

I_DC_LINK_0



I_DC_LINK_AVG_X

I_PFC_AMP_RC

I_PFC_AMP_RC

I_PFC_AMP_RC

I_U/3.2AI_U_X

I_U_X

I_V/3.4AI_V_X

I_V_X

I_W/3.6AI_W_X

I_W_X

PFC_CTRL_MCU

REF_2.5V

TEMP

TEMPTEMP_X

TEMP_X

U_0

U_H

U_H1

U_H1

U_L

U_L1

U_L1

VCC_15V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VDD_5V

VIN_DIV

VSHUNT_0_N

VSHUNT_0_P

VSHUNT_PFC_N

VSHUNT_PFC_P

V_0

V_H

V_H1

V_H1

V_L

V_L1

V_L1

W_0

W_H

W_H1

W_H1

W_L

W_L1

W_L1

BRIDGE301

C301 C302

C303

C304

C305 C306

C307

C308

C309C310

C311 C312 C313

C314

C315 C316

C317 C318 C319

D301 D302 D303

3

21

84

IC105A

12

JP301

LE

D3

01

Q301

R301

R302

R303 R304

R305

R306

R307 R308 R309

R310 R311R312

R3

13

R314

R315

R316 R317

R318 R319

R3

20

R321

R322 R323

R324 R325

R326

R327

R328 R329 R330

R3

31

R3

32

R333 R334 R335

R336

R337 R338 R339 R340

R3

41

R3

42

R3

43

R3

44

R345 R346 R347

R3

48

3

21

84

U301A

5

67

U301B

X301-A1


X301-B1


X301-B10X301-B11X301-B12X301-B13X301-B14X301-B15X301-B16

1 23 45 67 89 10

11 1213 1415 1617 18

X302

1X303-1

2X303-2



Current Sensing PFC


Beta: 4250R25: 100k



Gain: 12

Offset: 2.5V

Gain: 12.4

Offset: 2.9V

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

750W_Inverter_V1.1

11/11/2013 08:45:33

4/4Sheet:

Legal Disclaimer





of any third party.

V+

V-

--------


B1B2B3B4B5B6B7B8B9

B10B11B12B13B14B15B16


Drive Card


A9

B13

B14

A10

A11

A12




P0.11C80.IN0,1,2,3

C80.20 / C80.02C80.21 / C80.03

C80.10C80.11C80.00C80.01

VDD

G1CH5

G0CH1 / G1CH0G0CH5

G0CH0

G1CH1

Drive Card


P0.12C80.IN0,1,2,3


C80.00 / HR.00C80.01 / HR.01

VDDC42.0

G2CH3G1CH1 / G3CH3


G1CH6 / G1.ORC6

--




This connector is considered as an optional extension and the analog signals are shared netween the on-board power inverter and the auxiliary connector. The desired signal can be chosen by 0R resistors close to the Drive Card connector. Figure 21 and the following table give details about the optional signal selection.

Figure 21 Analog Signal Selector

Table 4 Auxiliary Power Board Connector

X302 Auxiliary Power Board Connector

X301 Drive Card Connector

Signal at Drive Card Connector

Signal of

Power Inverter

Optional Signal X302

X302-1 B16 VDD_5V VDD_5V VDD_5V

X302-2 - - VCC_15V VCC_15V

X302-3 A2 /TRAP1 - /TRAP1

X302-4 A1 /ENABLE1 - /ENABLE1

X302-5 A4 W_L1 - W_L1

X302-6 A3 W_H1 - W_H1

X302-7 A6 V_L1 - V_L1

X302-8 A5 V_H1 - V_H1

X302-9 A8 U_L1 - U_L1

X302-10 A7 U_H1 - U_H1

X302-11 A16 GND DGND DGND

X302-12 B15 BRAKE GATE - BRAKE GATE

X302-13 (A9) I_DC_LINK_AVG_X I_DC_LINK_AVG CON13

X302-14 (A10) I_W_X I_W CON14

X302-15 (B13) DC_LINK_DIV_X DC_LINK_DIV CON15

X302-16 (A11) I_V_X I_V CON16

X302-17 (B14) TEMP_X TEMP CON17

X302-18 (A12) I_U_X I_U CON18


Production Data


3 Production Data

3.1 Schematics

This chapter contains the schematics for the 3 phase power inverter 750W V1.1 (2013/45).

Line Filter, PFC, DC-Link 400V, Power Supply 15V/5V

Gate Driver, Power Bridge (IGBT), Phase Current Shunt Amplifier

Single Shunt Amplifier, PFC Amplifier, PFC Overload Protection, Drive Card and Auxiliary Power Connector The board has been designed with Eagle V5.7. The full PCB design data of this board can also be downloaded from www.infineon.com/xmc-dev.

Figure 22 Schematics: Title Page (V1.1 – 2013/45)



Production Data


Figure 23 Line Filter, PFC, DC-Link 400V, Power Supply 15V/5V

mu

st

be

15

V R

ela

y

open col. out

KB

U1

00

5_

10

A

270u_450V

270u_450V

TR3D476K025C0150_47u_25V_ESR0.15

100n_25V

68nF

330pF

68nF

10nF

1n

_2

5V

4n7_25V

10u_25V

100n_25V

2.2

nF

/63

0V

10

0u

F/2

5V

22

0u

F/1

0V

0.1

uF

/08

05

33

uF

/35

V

10

u

n.m

.(2

.2n

F/0

80

5)

1uF/0805

1n

F/0

80

5

680n_400V

680n_400V

220n_450V

3n3_400V

3n3_400V

DP

AK

op

tio

na

l

IDB

10

S6

0C

US

1J

US

1D

US1J

US

1J

n.m.

1N4148

00

31

.82

21

._5

x2

0

GN

D

GN

D

GNDA

GN

DA

GN

D

GNDA

GN

D

GN

DA

GN

DA

MO

UN

T-P

AD

-RO

UN

D3

.2

MO

UN

T-P

AD

-RO

UN

D3

.2

FA

N3100T

SX

ICE

3P

CS

02

ICE3B0365JG

TL

VH

43

1A

I-D

BZ

LM

29

03

n.m

.

n.m

.

AZ762-1C-12D

Ka

sch

ke

GP

20

02

.15

3.8

07

WE-7448258022

5988070107F_Green

PE

PE

IKB20N60H3

BCR108W

n.m

.(B

C8

47

B)

2M/200V/1%

330k/200V/1%

330K/1%

S14K275

10

R

2M/200V/1%

330K/1%

330k/200V/1%

47k

330k/100V/1%

B5

73

64

S4

09

M

10k

330K/1%

330k/200V/1%

2k2/1%

10K/1%

10k/1%

0R05_2W

47k

39k/1%

68k/1%

50

R

0R

0R

330K/1%/1206

68k

0R/n.m.

0R

100k/0603

33k2/1%/0603

10

k

47k

0R/0603

10k

10R

22

R/0

80

5

5k6

1k5

2R

11k/1%/0603

10k

20

0k

DG

ND

DG

ND

DG

ND

DG

ND

DG

ND

BC

85

7C

3m

H

TH

T_

MS

TB

A3

PF

C_

OF

F

DC

_L

INK

DC

_L

INK

DC_LINK_DIV

GN

D_

INV

_0

OV_DET

OV

_D

ET

PF

C_

CT

RL

PF

C_

CT

RL

PF

C_

CT

RL

_M

CU

PF

C_

CT

RL

_V

SE

NS

PFC_CTRL_VSENS

VC

C_

15

V

VC

C_

15

V

VCC_15V

VC

C_

15

V

VC

C_

15

V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VIN

_D

IVV

SH

UN

T_

PF

C_

N

VS

HU

NT

_P

FC

_N

VS

HU

NT

_P

FC

_P

+ -

AC

2A

C1

B1

01

BR

IDG

E1

01

BR

IDG

E1

02

BR

IDG

E1

03

BR

IDG

E1

04

C101

C102

C103

C104

C105

C106

C107

C108

C1

09

C110

C111

C112

C1

13

C1

14

C1

15

C1

16

C1

17

C1

18

C1

19

C1

20

C1

21

CX101

CX102

CX103

CY101

CY102

D1

_O

PT

D1

01

D1

02

D1

03

D104

D1

05

D106

D107

F1

01

H1

01

H1

02

GN

DIN

+IN

-

OU

TV

DD

IC101

FR

EQ

GA

TE

GN

DIC

OM

P

ISE

NS

E

OV

P

VC

CV

SE

NS

IC102

CS4

DRAIN5

DRAIN6

DRAIN7

DRAIN8

FB3

GND12

NC1

NC9

NC10

SOFTS2

VCC11

IC103

IC1

04

567

IC1

05

B

1234

JP

10

1

1 2

JP

10

2

1 2

JP

10

3

12

K1

01

K1

01

O0O1

P1

P0

S0S1

K101

K1

01

EA

L1

01

112

67

L102

LED101

Q1

01

Q1

02

Q1

03

R101

R102

R103

R104

R1

05

R106

R107

R108

R109

R110

R1

11

R112

R113

R114

R115

R116

R117

R118

R119

R120

R121

R1

22

R1

23

R1

24

R125

R126

R127

R1

28

R129

R130

R1

31

R132

R133

R134

R135

R1

36

R137

R138

R139

R140

R141

R1

42

T1

01

TP

1 TP

2

134

57 8

TR

10

1

1X

10

1-1

2X

10

1-2

3X

10

1-3

Po

we

r S

up

ply

(40

0V

DC

)

Co

ntr

ol P

ow

er

Su

pp

ly/M

CU

Po

we

r S

up

ply

3.1

5A

Re

lay b

rid

ge

5V

DC

PF

C C

on

tro

l IC

+

+

+

+

+

A B C D E

12

34

56

78

A B C D E

12

34

56

78

75

0W

_In

ve

rte

r_V

1.1

11/1

1/2

013 0

8:4

5:3

3

2/4

Sh

ee

t:

Le

ga

l D

iscla

ime

r

Th

e in

form

atio

n g

ive

n in

th

is d

ocu

me

nt

sh

all

in n

o e

ve

nt

be

re

ga

rde

d a

s a

gu

ara

nte

e o

f co

nd

itio

ns o

r

ch

ara

cte

ristics.

With

re

sp

ect

to a

ny e

xa

mp

les o

r h

ints

giv

en

he

rein

, a

ny t

yp

ica

l va

lue

s s

tate

d h

ere

in a

nd

/or

an

y

info

rma

tio

n r

eg

ard

ing

th

e a

pp

lica

tio

n o

f th

e d

evic

e,

Infin

eo

n T

ech

no

log

ies h

ere

by d

iscla

ims a

ny a

nd

all

wa

rra

ntie

s

an

d lia

bili

tie

s o

f a

ny k

ind

, in

clu

din

g w

ith

ou

t lim

ita

tio

n,

wa

rra

ntie

s o

f n

on

-in

frin

ge

me

nt

of

inte

llectu

al p

rop

ert

y r

igh

ts

of

an

y t

hird

pa

rty.

Heatsink

Aavid

Therm

allo

y 7

8075

PRI

S1S2

MC

U c

on

tro

l

PF

C c

on

tro

ller

ove

r d

rive

r

GN

D


Production Data


Figure 24 Gate Driver, Power Bridge (IGBT), Phase Current Shunt Amplifier

100n_25V

1u_25V

n.m.

47pF

n.m.

47pF

n.m.

47pF

10nF

10u_25V

10u_25V

10u_25V

100nF

10u_25V

10u_25V

100p_25V

2n2_25V

1N4148

1N4148

1N4148

1N4148

1N4148

1N4148

GNDA

GN

DA

GNDA

GN

DA

GNDA

GNDA

GNDA

MC

33174D

MC

33174D

MC

33174D

MC

33174D

6E

DL04I0

6N

T

n.m

.

n.m

.

12K

12K

12K

20K

1K

1K

1K

680R

680R

680R

20K

1K

12K

1K

12K

1K

12K

10R

10R

10R

100R

47k

100R

47k

100R

47k

10k

10R

10R

10R

100R

47k

100R

47k

100R

47k

0R

0R05/2W

0R05/2W

0R05/2W

3K

3

n.m.

n.m.

n.m.

0R050/2W

IKD10N60R

IKD10N60R

IKD10N60R

IKD10N60R

IKD10N60R

IKD10N60R

DG

ND

VD

D

TH

T_M

ST

BA

3

/FO

_0

CO

M_0

CO

M_0

DC

_LIN

K

EN

AB

LE

_0

GN

D_IN

V_0

GN

D_IN

V_0

GN

D_IN

V_0

GN

D_IN

V_0

GN

D_IN

V_0

GN

D_IN

V_0

GN

D_IN

V_0

HO

1_0

HO

1_0

HO

2_0

HO

2_0

HO

3_0

HO

3_0

I_U

I_V

I_W

LE

_U

N

LE_UNLE_UP

LE

_U

P

LE

_V

N

LE_VN

LE

_V

P

LE_VP

LE

_W

N

LE_WN

LE

_W

P

LE_WPLO

1_0

LO

1_0

LO

2_0

LO

2_0

LO

3_0

LO

3_0

RE

F_2.5

V

RE

F_2.5

VR

EF

_2.5

VR

EF

_2.5

V

U_0

U_0

U_

0U

_H

U_

L

VB

1_0

VB

2_0

VB

3_0

VC

C_

15

V VC

C_

15

V

VC

C_

15

V

VC

C_

15

VV

CC

_1

5V

VD

D_5V

VS

HU

NT

_0

_N

VS

HU

NT

_0_P

VS

HU

NT

_0

_P

V_0

V_0

V_

0V

_H

V_

L

W_0

W_0

W_

0

W_

H

W_

L

BR

IDG

E2

01

BR

IDG

E2

02

BR

IDG

E_

UB

RID

GE

_V

BR

IDG

E_

W

C201

C202

C203C

204

C205

C206

C207

C208

C209

C210

C211

C212

C213

C214

C215

C216

C217

D201

D202

D203

D204

D205

D206

3 21

IC201A

5 67

IC201B

10 9

8

IC201C

12

13

14

IC201D

4 11

CO

M1

3

EN

10

FA

UL

T8

HIN

12

HIN

23

HIN

34

HO

12

7

HO

22

3

HO

31

9IT

RIP

9

LIN

15

LIN

26

LIN

37

LO

11

6

LO

21

5

LO

31

4R

CIN

11

VB

12

8

VB

22

4

VB

32

0

VC

C1

VS

12

6

VS

22

2

VS

31

8

VS

S1

2

IC202

1 2

JP

201

12

JP

202

R201

R202

R203

R204

R205

R206

R207

R208

R209

R210

R211

R212

R213

R214

R215

R216

R217

R218

R219

R220

R221

R222

R223

R224

R225

R226

R227

R228

R229

R230

R231

R232

R233

R234

R235

R236

R237

R238

R239

R240

R241

R242

R243

R244

R245

S201

S202

S203

S204

S205

S206

1X

201-1

2X

201-2

3X

201-3

Gate

Driver

Circuit

3-P

hase Invert

er

Bridge

3 p

hase s

hunt curr

ent dete

ction

Gain

: 12

Offset: 2

.5V

A B C D E

12

34

56

78

A B C D E

12

34

56

78

75

0W

_In

ve

rte

r_V

1.1

11

/11

/20

13

08

:45

:33

3/4

Sh

ee

t:

Legal D

iscla

imer

Th

e in

form

atio

n g

ive

n in

th

is d

ocu

me

nt

sh

all

in n

o e

ve

nt

be

re

ga

rde

d a

s a

gu

ara

nte

e o

f co

nd

itio

ns o

r

ch

ara

cte

ristics.

With

re

sp

ect

to a

ny e

xa

mp

les o

r h

ints

giv

en

he

rein

, a

ny t

yp

ica

l va

lue

s s

tate

d h

ere

in a

nd

/or

an

y

info

rma

tio

n r

eg

ard

ing

th

e a

pp

lica

tio

n o

f th

e d

evic

e,

Infin

eo

n T

ech

no

log

ies h

ere

by d

iscla

ims a

ny a

nd

all

wa

rra

ntie

s

an

d lia

bili

tie

s o

f a

ny k

ind

, in

clu

din

g w

ith

ou

t lim

ita

tio

n,

wa

rra

ntie

s o

f n

on

-in

frin

ge

me

nt

of

inte

llectu

al p

rop

ert

y r

igh

ts

of

an

y t

hird

pa

rty.

I_A

DC

(max):

+/-

4.1

6A

I_tr

ip(t

yp):

+9A


Production Data


Figure 25 Single Shunt and PFC Amplifier, PFC Protection, Drive Card and Auxiliary Power Connector

BE

MF

dete

ction a

t 3 p

hase

Mu

st

be

LO

W t

o d

isa

ble

PF

C

10

0n

_1

0V

1u

_1

0V

n.m

.

10

0n

_1

0V

47

pF

10

0n

F

n.m

.

47

pF

10

n

n.m

.

47

pF

10

0n

_1

0V

1u

_1

0V

47

pF

10

n

10

n

n.m

.n

.m.

n.m

.5

V1

5V

15

V1

GN

D

GN

DA

GNDA

GNDA

GNDA

GNDA

GNDA

GNDA

GNDA

GNDA

GNDA

GN

DA

GNDA

GNDA

GNDA

GNDA

GNDA

GNDA

GNDA

GNDA

GNDA

GNDA

LM

29

03

n.m

.

5988070107F_Green

DC

_L

INK

BC

R1

48

W

12

k

1k

68

0R

10

k

1k

12

k

12

k

0R

/06

03

n.m

./0

60

3

0R

/06

03

n.m

./0

60

3

1k

8k2

68

0R

1k

0R

/06

03

n.m

./0

60

3

0R

/06

03

n.m

./0

60

3

100k

12

k

0R

/06

03

n.m

./0

60

3

0R

/06

03

n.m

./0

60

3

1k

10

0k

33

0K

/1%

33

0K

/1%

33

0K

/1%

100k

3k

33

0K

/1%

33

0K

/1%

33

0K

/1%

10

0R

33

0K

/1%

33

0K

/1%

33

0K

/1%

1k5

2k

10k

10k

NC

P1

8W

F1

04

J0

3R

B1

2K

/1%

12

K/1

%1

2K

/1%

1k

DG

ND

AD

86

16

AR

AD

86

16

AR

TH

T_

FA

B3

2Q

2T

HT

_F

AB

32

Q2

PIN

HD

-2X

9

MS

TB

V2 P

FC

_O

FF

/EN

AB

LE

1

/EN

AB

LE

1/E

NA

BLE

_0

/EN

AB

LE

_0

/FO

_0

/TR

AP

1

/TR

AP

1

BEMF_U

BE

MF

_U

BEMF_VB

EM

F_V

BEMF_W

BE

MF

_W

BR

AK

E_G

AT

E

BR

AK

E_

GA

TE

CO

N1

3

CO

N1

3

CO

N1

4

CO

N1

4

CO

N1

5

CO

N1

5

CO

N1

6

CO

N1

6

CO

N1

7

CO

N1

7

CO

N1

8

CO

N1

8

DC

_L

INK

_D

IV/2

.8A

DC

_L

INK

_D

IV_

X

DC

_LIN

K_D

IV_X

DG

ND

EN

AB

LE

_0

GN

DA

GN

D_

INV

_0

I_D

C_LIN

K_0

I_D

C_

LIN

K_

0I_

DC

_L

INK

_A

VG

I_D

C_

LIN

K_

AV

GI_

DC

_L

INK

_A

VG

_X

I_D

C_LIN

K_A

VG

_X

I_P

FC

_A

MP

_R

C

I_P

FC

_A

MP

_R

C

I_P

FC

_A

MP

_R

C

I_U

/3.2

AI_

U_

X

I_U

_X

I_V

/3.4

AI_

V_

X

I_V

_X

I_W

/3.6

AI_

W_

X

I_W

_X

PF

C_C

TR

L_M

CU

RE

F_

2.5

V

TE

MP

TE

MP

TE

MP

_X

TE

MP

_X

U_

0

U_H

U_

H1

U_

H1

U_L

U_

L1

U_

L1

VC

C_

15

V

VD

D_5V

VD

D_5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VD

D_

5V

VIN

_D

IV

VS

HU

NT

_0

_N

VS

HU

NT

_0

_P

VS

HU

NT

_P

FC

_N

VS

HU

NT

_P

FC

_P

V_

0

V_H

V_

H1

V_

H1

V_L

V_

L1

V_

L1

W_

0

W_H

W_

H1

W_

H1

W_L

W_

L1

W_

L1

BR

IDG

E3

01

C3

01

C3

02

C3

03

C3

04

C3

05

C3

06

C3

07

C3

08

C3

09

C3

10

C3

11

C3

12

C3

13

C3

14

C3

15

C3

16

C3

17

C3

18

C3

19

D3

01

D3

02

D3

03

3 21

8 4

IC1

05

A

1 2

JP

30

1

LED301

Q3

01

R3

01 R

30

2

R3

03

R3

04

R3

05

R3

06

R3

07

R3

08

R3

09

R3

10

R3

11

R3

12

R313

R3

14

R3

15

R3

16

R3

17

R3

18

R3

19

R320

R3

21

R3

22

R3

23

R3

24

R3

25

R3

26

R3

27

R3

28

R3

29

R3

30

R331

R332

R3

33

R3

34

R3

35

R3

36

R3

37

R3

38

R3

39

R3

40

R341

R342

R343

R344

R3

45

R3

46

R3

47

R348

3 21

8 4U

30

1A

5 67

U3

01

B

X3

01

-A1

X3

01

-A2

X3

01

-A3

X3

01

-A4

X3

01

-A5

X3

01

-A6

X3

01

-A7

X3

01

-A8

X3

01

-A9

X3

01

-A1

0X

30

1-A

11

X3

01

-A1

2X

30

1-A

13

X3

01

-A1

4X

30

1-A

15

X3

01

-A1

6

X3

01

-B1

X3

01

-B2

X3

01

-B3

X3

01

-B4

X3

01

-B5

X3

01

-B6

X3

01

-B7

X3

01

-B8

X3

01

-B9

X3

01

-B1

0X

30

1-B

11

X3

01

-B1

2X

30

1-B

13

X3

01

-B1

4X

30

1-B

15

X3

01

-B1

6

12

34

56

78

91

01

11

21

31

41

51

61

71

8

X3

02

1X

30

3-1

2X

30

3-2

PF

C -

Ove

r-C

urr

en

t C

om

pa

rato

r

Sin

gle

Shunt C

urr

ent S

ensin

g

Curr

ent S

ensin

g P

FC

Enable

Circuitry

1T

em

pera

tur

sense

Beta

: 4250

R25: 100k

Drive C

ard

Connecto

r

Analo

g S

ignal S

ele

cto

rA

uxili

ary

Pow

er

Connecto

r

Gain

: 12

Offset: 2

.5V

Gain

: 12.4

Offset: 2

.9V

A B C D E

12

34

56

78

A B C D E

12

34

56

78

75

0W

_In

ve

rte

r_V

1.1

11

/11

/20

13

08

:45

:33

4/4

Sh

ee

t:

Le

ga

l D

iscla

ime

r

Th

e in

form

atio

n g

ive

n in

th

is d

ocu

me

nt

sh

all

in n

o e

ve

nt

be

re

ga

rde

d a

s a

gu

ara

nte

e o

f co

nd

itio

ns o

r

ch

ara

cte

ristics.

With

re

sp

ect

to a

ny e

xa

mp

les o

r h

ints

giv

en

he

rein

, a

ny t

yp

ica

l va

lue

s s

tate

d h

ere

in a

nd

/or

an

y

info

rma

tio

n r

eg

ard

ing

th

e a

pp

lica

tio

n o

f th

e d

evic

e,

Infin

eo

n T

ech

no

log

ies h

ere

by d

iscla

ims a

ny a

nd

all

wa

rra

ntie

s

an

d lia

bili

tie

s o

f a

ny k

ind

, in

clu

din

g w

ith

ou

t lim

ita

tio

n,

wa

rra

ntie

s o

f n

on

-in

frin

ge

me

nt

of

inte

llectu

al p

rop

ert

y r

igh

ts

of

an

y t

hird

pa

rty.

V+

V-

--------GN

DA

1A

2A

3A

4A

5A

6A

7A

8A

9A

10

A1

1A

12

A1

3A

14

A1

5A

16

B1

B2

B3

B4

B5

B6

B7

B8

B9

B1

0B

11

B1

2B

13

B1

4B

15

B1

6

C4

0.0

/ C

MP

2.O

G0

CH

7 /

CM

P2

.IN

-G

1C

H6

G0

CH

2 /

G1

CH

4G

0C

H3

/ G

1C

H2

G0

CH

4 /

G1

CH

3G

0C

H6

Drive C

ard

Au

xili

ary

Po

we

r co

nn

ecto

r7

50

W O

n-B

oa

rd I

nve

rte

r S

tag

e

A9

B13

B14

A10

A11

A12

DC

_X

MC

44

00

_V

1D

C_

XM

C1

30

0_

V1

P4

.1E

RU

1.2

B0

(P

D1

)C

81

.20

/ C

80

.33

C8

1.2

1 /

C8

0.3

2C

81

.10

/ C

80

.23

C8

1.1

1 /

C8

0.2

2C

81

.00

/ C

80

.03

C8

1.0

1 /

C8

0.0

2

GN

DH

R.1

0H

R.C

1IN

/ G

3C

H0

G3

CH

1G

0C

H1

G0

CH

3 /

G1

CH

3G

0C

H5

/ G

2C

H1

G1

CH

0 /

G3

CH

2

P0

.11

C8

0.I

N0

,1,2

,3C

80

.20

/ C

80

.02

C8

0.2

1 /

C8

0.0

3C

80

.10

C8

0.1

1C

80

.00

C8

0.0

1

VD

D

G1

CH

5

G0

CH

1 /

G1

CH

0G

0C

H5

G0

CH

0

G1

CH

1

Drive C

ard

DC

_X

MC

44

00

_V

1D

C_

XM

C1

30

0_

V1

P0

.12

C8

0.I

N0

,1,2

,3C

80

.13

/ C

80

.20

/ H

R.3

0C

80

.12

/ C

80

.21

/ H

R.3

1C

80

.21

/ C

80

.10

/ H

R.2

1C

80

.20

/ C

80

.11

/ H

R.2

0C

80

.00

/ H

R.0

0C

80

.01

/ H

R.0

1

VD

DC

42

.0G

2C

H3

G1

CH

1 /

G3

CH

3G

0C

H0

G0

CH

2 /

G1

CH

2G

0C

H4

/ G

2C

H0

G1

CH

6 /

G1

.OR

C6

--


Production Data


3.2 Component Placement

Figure 26 Component Placement

3,2

3,2

750W_Inverter_V1.1

not saved!

>SHEETSheet:

NTC

NTC

MOTOR

DC LINK

+-

L N PE

MAINS

MC

U

DR

V

PF

C

PFC control sel.

CT

RL

GN

DEnable

I-TRIP

ext.

TEMP

W V

U

Flyback converter

DriveCard

INVERTER STAGE

PFC

RE

CT

IFIE

R

LINE FILTER

15V

5V

400V -> 15V, 5V

CT

RL

BEMF SENSE

3 PHASE SHUNT CURRENT SENSE

3 Phase Power Inverter 750W V1.1

Au

xilia

ry P

ow

er

Bo

ard

Co

nn

ecto

r

1

18

Power

/FO

GN

D

DC LINK

GND

GND

A9

A10

A11

A12

B13

Connector

PE

3.15AFuse:

B14

GND

SO

FT

S

GN

D

PE

- +~ ~

X301

X201

X303

X302

X101

1

1234

1

4 5

8

1 2 3

12

3

116

a b

DIN

41612-Q

/2

1

18

12

ADJ_401

ADJ_402 ADJ_403

B101

C101

C102

C103 C104

C105

C106

C107

C108

C109

C110

C111

C112

C113

C114

C115

C116

C117

C118

C119

C120C121

C201

C202

C203

C204

C205

C206

C207

C208

C209

C210C211

C212

C213

C214 C215

C216

C217

C301

C302

C303

C304

C305C306

C307

C308

C309

C310

C311

C312C

313

C314

C315

C316

C317

C318C319

CX101

CX102CX103

CY101 CY102

D1_OPT

D101

D102

D103

D104

D105

D106

D107

D201 D202 D203

D204 D205 D206

D301

D302

D303

IC101

IC102

IC103

IC104

IC105

IC201

IC202

JP101

JP102

JP103

JP201

JP

202

JP301

K101

L101

L102

LED101

LE

D301

Q101

Q102

Q103

Q301

R101

R102

R103

R104

R105

R106

R107

R108

R109

R110

R111

R112

R113

R114

R115

R116

R117

R118

R119

R120

R121

R122

R123

R124

R125

R126

R127

R128

R129

R130

R131

R132

R133

R134

R135

R136

R137

R138

R139R140

R141

R142

R201

R202R203

R204

R205

R206

R207

R208R209

R210

R211

R212

R213

R214

R215

R216

R217

R218

R219

R220

R221

R222

R223

R224

R225

R226

R227

R228 R229 R230R231

R232

R233

R234

R235

R236

R237

R238 R239 R240

R241

R242

R243

R244

R245

R301

R302

R303

R304

R305

R306

R307

R308 R309

R310 R311

R312

R313

R314

R315

R316 R317

R318 R319

R320

R321

R322 R323

R324 R325

R326

R327

R328

R329

R330

R331

R332

R333

R334

R335

R336

R337

R338R339

R340

R341

R342

R343

R344

R345

R346R347

R348

S201 S202 S203

S204 S205 S206

T101

TP

1

TP

2

TR101

U301

X101

X201

X301

X303

Fuse F101


Production Data


3.3 Board Dimensions and Mounting Hole Positions

Figure 27 Board Dimensions and Mounting Hole Positions


Production Data


3.4 Winding Rules for Transformer TR101

Figure 28 Winding Rules for Transformer TR101


Production Data


3.5 Bill of Material (BOM)

Table 5 BOM of KIT_XMC750WATT_AK_V1 Board

Pos. No.

Qty Value Device Reference Des.

1 1 KBU1005_10A GBU4GBU4H B101

2 2 270u_450V CPOL-EUE10-30 C101, C102

3 1 TR3D476K025C0150_47u_25V_ESR0.15 C_EU_CASE_CCASE_D C103

4 2 100n_25V C_EU_CASE_C0603 C104, C112

5 2 68nF C_EU_CASE_C0603 C105, C107

6 1 330pF C_EU_CASE_C0603 C106

7 1 10nF C_EU_CASE_C0603 C108

8 1 1n_25V C_EU_CASE_C0603 C109

9 1 4n7_25V C_EU_CASE_C0603 C110

10 3 10u_25V C_EU_CASE_C1206 C111, C210, C211

11 1 2.2nF/630V C-EU075-042X103 C113

12 1 100uF/25V CPOL-EUE C114

13 1 220uF/10V CPOL-EUE C115

14 1 0.1uF/0805 C-EUC0805 C116

15 1 33uF/35V CPOL-EUE C117

16 1 10u C_EU_CASE_C0805 C118

17 1 1uF/0805 C-EUC0805 C120

18 1 1nF/0805 C-EUC0805 C121

19 1 100n_25V C-EUC0603 C201

20 1 1u_25V C-EUC0805 C202

21 7 47pF C-EUC0603 C204, C206, C208, C305, C308, C311, C314

22 1 10nF C-EUC0603 C209

23 3 10u_25V C_EU_CASE_C0805 C212, C214, C215

24 1 100nF C_EU_CASE_C0603 C213

25 1 100p_25V C_EU_CASE_C0603 C216

26 1 2n2_25V C_EU_CASE_C0603 C217

27 3 100n_10V C-EUC0603 C301, C304, C312

28 2 1u_10V C-EUC0603 C302, C313

29 1 100nF C-EUC0603 C306

30 3 10n C-EUC0603 C309, C315, C316

31 2 680n_400V CXXC22B10 CX101, CX102

32 1 220n_450V CXXC15B10 CX103

33 2 3n3_400V CYYC10B4 CY101, CY102

34 1 IDB10S60C IDT08S60C D101

35 3 US1J DIODE-DO-214AC D102, D104, D105

36 1 US1D DIODE-DO-214AC D103

37 7 1N4148 DIODE-SOD80C D107, D201, D202, D203, D204, D205, D206

38 3 5V1 DIODE-MINIMELF D301, D302, D303

39 1 Thermalloy 78075 HEATSINK101

40 1 FAN3100TSX FAN3100 IC101

41 1 ICE3PCS02 ICE3PCS02 IC102


Production Data


42 1 ICE3B0365JG ICE3B0365JG IC103

43 1 TLVH431AI-DBZ TLV431A-DBZ IC104

44 1 LM2903 LM2903 IC105

45 1 MC33174D LM324D IC201

46 1 6EDL04I06NT 6ED003L06-F IC202

47 1 AZ762-1C-12D G2RE K101

48 1 Kaschke GP2002.153.807 KLL_GP2002.1 L101

49 1 WE-7448258022 WE-CMB_XL L102

50 2 5988070107F_Green LEDCHIPLED_0603 LED101, LED301

51 1 IKB20N60H3 IKB30N60H3 Q101

52 1 BCR108W BCR108W Q102

53 1 BCR148W BCR108W Q301

54 2 2M/200V/1% R-EU_R0805 R101, R106

55 3 330k/200V/1% R-EU_R0805 R102, R108, R114

56 3 330K/1% R-EU_M0805 R103, R107, R113

57 1 S14K275 S14K275 R104

58 1 10R R-EU_R0603 R105

59 3 47k R-EU_R0603 R109, R119, R132

60 1 330k/100V/1% R-EU_R0805 R110

61 1 B57364S409M NTC-B57364 R111

62 8 10k R-EU_R0603 R112, R131, R134, R141, R227, R304, R342, R343

63 1 2k2/1% R-EU_R0805 R115

64 1 10K/1% R-EU_M0805 R116

65 1 10k/1% R-EU_R0603 R117

66 1 0R05_2W R-EU_R2512 R118

67 1 39k/1% R-EU_R0805 R120

68 1 68k/1% R-EU_R0805 R121

69 1 50R R-EU_R0603 R122

70 2 0R R-EU_R0805 R123, R128

71 2 0R R-EU_R0603 R124, R237

72 1 330K/1%/1206 R-EU_R1206 R125

73 1 68k R-EU_R0603 R126

74 1 100k/0603 R-EU_R0603 R129

75 1 33k2/1%/0603 R-EU_R0603 R130

76 7 0R/0603 R-EU_R0603 R133, R308, R310, R316, R318, R322, R324

77 7 10R R-EU_R0805 R135, R218, R219, R220, R228, R229, R230

78 1 22R/0805 R-EU_R0805 R136

79 1 5k6 R-EU_R0603 R137

80 2 1k5 R-EU_R0603 R138, R340

81 1 2R R-EU_R1206 R139

82 1 11k/1%/0603 R-EU_R0603 R140

83 1 200k R-EU_R0603 R142

84 6 12K R-EU_R0603 R201, R202, R203, R213, R215, R217

85 2 20K R-EU_R0603 R204, R211


Production Data


86 6 1K R-EU_R0603 R205, R206, R207, R212, R214, R216

87 5 680R R-EU_R0603 R208, R209, R210, R303, R314

88 6 100R R-EU_R0805 R221, R223, R225, R231, R233, R235

89 6 47k R-EU_R0805 R222, R224, R226, R232, R234, R236

90 3 0R05/2W R-EU_R2512 R238, R239, R240

91 1 3K3 R-EU_R0603 R241

92 1 0R050/2W R-EU_R2512 R245

93 4 12k R-EU_R0603 R301, R306, R307, R321

94 6 1k R-EU_R0603 R302, R305, R312, R315, R326, R348

95 1 8k2 R-EU_R0603 R313

96 3 100k R-EU_R0603 R320, R327, R331

97 9 330K/1% R-EU_R0805 R328, R329, R330, R333, R334, R335, R337, R338, R339

98 1 3k R-EU_R0603 R332

99 1 100R R-EU_R0603 R336

100 1 2k R-EU_R0603 R341

101 1 NCP18WF104J03RB R-EU_R0603 R344

102 3 12K/1% R-EU_R0805 R345, R346, R347

103 6 IKD10N60R IKD04N60R S201, S202, S203, S204, S205, S206

104 1 BC857C BC857A-PNP-SOT23-BEC T101

105 1 3mH EPCOS_E16V TR101

106 1 AD8616AR AD8616AR U301

107 2 THT_MSTBA3 MSTBA3 X101, X201

108 1 THT_FAB32Q2 FAB32Q2 X301

109 1 PINHD-2X9 PINHD-2X9 X302

110 1 MSTBV2 MSTBV2 X303

w w w . i n f i n e o n . c o m

Published by Infineon Technologies AG

Microcontrol ler

Motor Control Appl icat ion Ki t For XMC1000 Family


Revision 1.0, 2013-11-05

KIT_XMC1300_DC_V1 XMC1300 Drive Card V1.0

Edition 2013-11-05



Legal Disclaimer


Information


Warnings



KIT_XMC1300_DC_V1 Drive Card XMC1300 V1


Revision History


Revision 1.0,

2013-11-05

Initial release



Other Trademarks




Table of Contents


Table of Contents


2 Hardware Description ........................................................................................................................ 9 2.1 Power Supply ....................................................................................................................................... 9 2.2 Clock Generation ............................................................................................................................... 11 2.3 Debug Interface .................................................................................................................................. 11 2.3.1 On-board USB Debugger ................................................................................................................... 11 2.3.2 Debug Connector (8-pin) .................................................................................................................... 13 2.3.3 Infineon Debug Connector (16-pin) .................................................................................................... 13 2.4 Potentiometer and User LEDs ........................................................................................................... 15 2.5 USIC0 Connector ............................................................................................................................... 15 2.6 Hall Sensor and Encoder Connectors ................................................................................................ 16 2.7 Power Board Connector ..................................................................................................................... 17

3 Production Data................................................................................................................................ 19 3.1 Schematics ......................................................................................................................................... 19 3.2 Component Placement ....................................................................................................................... 22 3.3 Bill of Material (BOM) ......................................................................................................................... 23


List of Figures


List of Figures

Figure 1 Block Diagram of KIT_XMC1300_DC_V1 ........................................................................................... 8 Figure 2 XMC1300 Drive Card (KIT_XMC1300_DC_V1) .................................................................................. 9 Figure 3 Power Supply Concept and Powering Options .................................................................................. 10 Figure 4 Block Diagram of Power Supply Concept .......................................................................................... 10 Figure 5 DAVE™ - “BMI Get Set” for XMC1000 Family ................................................................................... 11 Figure 6 Installation of Serial Port Driver .......................................................................................................... 12 Figure 7 On-Board USB Debugger .................................................................................................................. 12 Figure 8 Pin Assignment of Debug Connector (8-pin) ..................................................................................... 13 Figure 9 Infineon Debug Connector (16-pin) .................................................................................................... 14 Figure 10 Potentiometer and LEDs .................................................................................................................... 15 Figure 11 USIC Interface Connector .................................................................................................................. 15 Figure 12 Hall Sensor and Encoder Connectors ................................................................................................ 16 Figure 13 Hall Sensor and Encoder Interface Circuitry ...................................................................................... 16 Figure 14 Power Board Connector ..................................................................................................................... 17 Figure 15 XMC1302 MCU, Power Supply, HALL and Encoder Interface, USIC0 interface .............................. 20 Figure 16 Isolated On-board Debugger .............................................................................................................. 21 Figure 17 Component Placement ....................................................................................................................... 22


List of Figures


List of Tables

Table 1 Power status LED‟s .............................................................................................................................. 9 Table 2 Potentiometer ..................................................................................................................................... 15 Table 3 USIC0 Connector X104 ...................................................................................................................... 15 Table 4 HALL Sensor and Encoder Interfaces ............................................................................................... 17 Table 5 Power Board Connector ..................................................................................................................... 18 Table 6 Use Cases of PWM Signals ............................................................................................................... 19 Table 7 BOM of KIT_XMC1300_DC_V1 Board .............................................................................................. 23


Overview


Introduction

This document describes the features and hardware details of the DriveCard XMC1300 V1 (KIT_XMC1300_DC_V1) designed to work with Infineon‟s inverter boards. This board is part of Infineon‟s Motor Control Application Kits.

1 Overview

The drive card KIT_XMC1300_DC_V1 houses the XMC1302 Microcontroller from Infineon Technologies, a power board connector, a set of position interface circuits with hall and encoder connectors, a USIC interface and an isolated on-board debug interface. The board along with a three phase inverter demonstrates the capabilities of the XMC1302. The main use case for this board is to demonstrate the motor control features of the XMC1302 device including tool chain. The focus is safe operation under evaluation conditions. The board is neither cost nor size optimized and does not serve as a reference design.

1.1 Key Features

The KIT_XMC1300_DC_V1 board is equipped with the following features

Infineon XMC1302 (ARM® Cortex™-M0-based) Microcontroller, 200 kByte on-chip Flash, TSSOP38

Connection to power inverter via the power board connector

Combined hall sensor and encoder interface

USIC interface connector for connection of UART, SPI or I2C

6 LEDs − 2 Power indicating LEDs − 1 User LED (P0.4) − 1 Encoder enable LED − 2 Debug LEDs (DEBUG, COM)

Potentiometer, connected to analog input P2.5 (ADC group 1, channel 7)

Isolated Debug options − On-Board Debugger (SEGGER J-Link LITE) via USB connector − Infineon Debug connector 16-pin (0.1”) with DriveMonitor USB Stick V2 (KIT_DRIVEMONI_USB_V2)

Isolated Connectivity − UART channel of On-Board Debugger (SEGGER J-Link LITE) via USB connector

Power supply of MCU domain − Via power board connector (5V)

Power supply of isolated debug domain − Via Debug USB connector − Via Infineon Debug connector 16-pin


Overview


1.2 Block Diagram

Figure 1 shows the functional block diagram of the KIT_XMC1300_DC_V1 board. For more information about the power supply domains please refer to chapter 2.1.

The drive card has got the following building blocks:

1 Power Board Connector

1 set of position interface connectors (HALL, ENCODER)

Encoder Enable signals via GPIOs (P0.10)

1 User LED connected to GPIOs (P0.4)

Variable resistor (POTI) connected to GPIO P2.5 (ADC group 1, channel 7)

USIC0 interface connector (P0.10, P0.14, P1.4, P1.5)

Isolated On-board Debugger via Debug USB connector (Micro-USB) with UART channel (USIC0, channel 1)


Figure 1 Block Diagram of KIT_XMC1300_DC_V1

BlockDiagram.emf

XMC1300

TSSOP38

POTI

ADC

USIC0

Po

we

r B

oa

rd C

on

ne

cto

r

De

bu

g

US

B

On

-bo

ard

De

bu

gg

er

XM

C4

20

0

USICU0C1

DebugSWD/SPD

POSIF0

USICU0C0/C1

1x PWM

6x PWM

1x IN

HALL ENCODER

driver

IFX

De

bu

g

5V

iso

latio

nis

ola

tio

n

GPIO 1x enable

XMC1300 Drive CardKIT_XMC1300_DC_V1

GP

IOe

na

ble

CCU80

11x

CCU40






Figure 2 XMC1300 Drive Card (KIT_XMC1300_DC_V1)

2.1 Power Supply

The KIT_XMC1300_DC_V1 board is designed with two galvanically isolated supply domains. On the left side, there is the debug domain, which contains a XMC4200 MCU as on-board debug controller (OBD) as well as level shifters to a 5V debug interface like the drive monitor USB stick (KIT_DRIVEMONI_USB_V2). The debug domain can be powered via the USB plug (5V) as well as the Infineon debug connector. On the middle to the right side there is the power GND supply domain, which provides the power supply for the MCU and the peripheral components. This supply domain is usually powered from the power board connector. The typical current drawn by the drive card at the power GND domain is about 25 mA.

To indicate the power status of the KIT_XMC1300_DC_V1 board two power indicating LEDs are provided on board (see Figure 3). The LED will be “ON” when the corresponding power rail is powered.

Table 1 Power status LED’s

LED Reference Power Rail Voltage Note

LED101 VDD5 5 V Power GND domain, must always be “ON”

LED201 VISO5 5 V Debug supply domain, “ON” if debug domain is intened to be used.

Figure 3 and Figure 4 show details of the power supply concept of the drive card.


Potentiometer XMC1300

CPU

Power

indicating

LED

Power Board

ConnectorEncoder

Interface

HALL

Interface

Power GND

Domain

User LED

Encoder

Enable

LED

On-board

Debugger

Infineon

Debug

Connector

Debug USB

Connector

Power

indicating

LED

Isolated

Debug Domain Debug

Connector

Debug

Connector




Figure 3 Power Supply Concept and Powering Options

Figure 4 Block Diagram of Power Supply Concept

Power.emf

Power

indicating

LED

Power Board

Connector

Power GND

Domain

Infineon

Debug

Connector

Debug USB

Connector

Power

indicating

LED

Isolated

Debug DomainDebug Connector

(5V – GND)

Debug Connector

(5V – GND)

IFX1763: 3.3V Linear

LDO Voltage Regulator

Drive Card XMC1300 V1

KIT_XMC1300_DC_V1

Po

we

r B

oa

rd

Co

nn

ec

tor

Debug

USB

IC101

XMC1300

TSSOP38

Power_Block.emf

Power

LED

VISO5 +5V

XMC4200

OBD

VISO5VUSB5

OBD_OFF#

IFX1763

U202

IFX

Debug

16-pin

VISO3.3

VDD5 +5V

iso

latio

n

UART

SWD

Level Shifters

3.3V -> 5V

Power

LED

VDD5

U201




2.2 Clock Generation

An internal oscillator provides the clock signal to the XMC1300 microcontroller. The CPU can be adjusted to maximum 32MHz (MCLK) whereas the PWM peripherals can be configured to use double of this clock (PCLK).

2.3 Debug Interface

The KIT_XMC1300_DC_V1 is designed to use “Serial Wire Debug” (SWD) or “Single Pin Debug” (SPD) as debug interfaces. It supports debugging via different channels which are all galvanically isolated from the power GND supply domain:

On-board Debugger

Infineon Debug Connector (16-pin) with Debug and UART interface

2.3.1 On-board USB Debugger

The on-board debugger [1] supports

Serial Wire Debug (SWD) [2]

o SWIO P0.14 (SWD0) o SWCLK P0.15 (SWD0)

or o SWIO P1.3 (SWD1) o SWCLK P1.2 (SWD1)

Single Pin Debug (SPD) [2]

o SPD P0.14 (SPD0) or

o SPD P1.3 (SPD1)

Full Duplex UART communication via a Virtual COM port

o PC_RXD P1.2 USIC0CH1.DOUT0 o PC_TXD P1.3 USIC0CH1.DX0A

or o PC_RXD P0.15 USIC0CH0.DOUT0 o PC_TXD P0.14 USIC0CH0.DX0A

[1] Attention: The firmware of the on-board debugger requires the latest J-Link driver (V4.62 or higher) and a Serial Port Driver (CDC driver) installed on your computer. Please check “Install J-Link Serial Port Driver” when installing the latest J-Link driver (see Figure 6)

[2] The debug interface type (SPD or SWD) is selected via boot mode index (BMI) configuration. Changing the BMI is supported by the DAVE™ IDE and the “BMI Get Set” window (see Figure 5).

Figure 5 DAVE™ - “BMI Get Set” for XMC1000 Family




Figure 6 Installation of Serial Port Driver

The on-board debugger can be accessed through the Debug USB connector shown in Figure 7. The Debug LED (LED202) shows the status during debugging.

Figure 7 On-Board USB Debugger

When using an external debugger connected to the Infineon Debug Connector (16pin), the on-board debugger has to be switched off. This is done by connecting pin 6 of the Infineon Debug Connector to GNDISO.

Debug

Connector

Debugger.emf

On-board

Debugger

Infineon

Debug

Connector

Debug

Connector

Debug USB

Connector isolation

SWD

&

UART

Debug

LEDs

SEGGER J-LINK part

(isolated)

XMC1300 part




2.3.2 Debug Connector (8-pin)

The KIT_XMC1300_DC_V1 board supports debugging via SWD and SPD with the OBD as described in section 2.3.1. The pin assignment is provided in a way that both SWD ports (SWD0 and SWD1) can be selected. Please refer to Figure 8 for details on pin assignment.

Figure 8 Pin Assignment of Debug Connector (8-pin)

The default connection will provide the following set-up:

Serial Wire Debug (SWD)

o SWIO/SPD P0.14 (SWD0) o SWCLK P0.15 (SWD0)



While breaking off the J-LINK part of the PCB and connecting the debug interface with a ribbon cable, the direct connection will provide the same set-up.

A reverse connection of the debug connector (pin1 to pin8) provides the other set-up:

Serial Wire Debug (SWD)

o SWIO/SPD P1.3 (SWD1) o SWCLK P1.2 (SWD1)



2.3.3 Infineon Debug Connector (16-pin)

The KIT_XMC1300_DC_V1 board supports debugging via Infineon‟s device access server (DAS), when using KIT_DRIVEMONI_USB_V2 as interface device. The latest release of DAS software can be downloaded from http://www.infineon.com/das. When using an external debugger, the on-board debugger (OBD) has to be switched off. This is done by connecting pin 6 to GNDISO. KIT_DRIVEMONI_USB_V2 already provides this connection and the OBD is disabled as soon as the connector is plugged in.

Next to the SWD and SPD debug signals which are provided as unidirectional signals because of the galvanic isolation, UART signals can be accessed through this connector as well. Figure 9 shows the pin assignment of the connector, the following table lists the signals as well.

Debug_8pin.emf

+5V (VDD5)

OBD Debug

Connector (8-pin)

SWCLK (SC)

GND

1 2

3 4

5 6

7 8

SWIO (SD)

+5V (VDD5)

GND

PC_RXPC_TX

+5V (VDD5)

Debug

Connector (8-pin)

P0.15

GND

1 2

3 4

5 6

7 8

P0.14

+5V (VDD5)

GND

P1.2P1.3

http://www.infineon.com/das




Figure 9 Infineon Debug Connector (16-pin)

Pin No. Signal Name I/O Serial Wire Debug

1 SWD_DIR O Defines the direction of SWIO

2 +5V (VISO5) - +5V supply of isolated debug domain

3 SWD_IN I Input signal of SWIO

4 GNDISO - Ground of isolated debug domain

5 PC_RXD I UART Receive signal (P1.3, DOUT0 USIC0, channel1)

6 OBD_OFF# I Disable on-board debug device (Low active)

7 SWD_OUT O Output signal of SWIO

8 n.c. - Not connected



11 SWCLK O SWD clock signal



14 PC_TXD I UART Transmit signal (P1.2, DX0A, USIC0, channel1)



Infineon_Debug_16pin.emf

OBD_OFF

Infineon Debug

Connector (16-pin)

n.c.

+5V (VISO5)

GNDISO

1 2

3 4

5 6

7 8

9 10

SWD_DIR

SWD_IN

PC_RXD

SWD_OUT

n.c.

11 12

13 14

15 16

n.c.

n.c.

PC_TXD

n.c.

SWCLK

n.c.

n.c.




2.4 Potentiometer and User LEDs

The KIT_XMC1300_DC_V1 provides a potentiometer which is connected to ADC group1, channel7 and one user LED (P0.4). Next to the LED, a testpoint is available in order to easily connect an oscilloscope‟s probe for software controlled trigger signals.

Figure 10 Potentiometer and LEDs

Table 2 Potentiometer

Potentiometer Connected to Port Pin

R103 P2.5 / G1_CH7 (Group 1, channel 7)

User LEDs Connected to Port Pin

LED102 P0.4 (LED)

Attention: The testpoints are referenced to power GND supply domain. Hence they may carry hazzardous voltages.

2.5 USIC0 Connector

The USIC Interface provides access to USIC 0 channel 0, which supports SPI, UART and I2C communication protocolls.

Figure 11 USIC Interface Connector

Table 3 USIC0 Connector X104

Pin Port Peripherals Comment

X104-1 P1.4 USIC0_CH0.DX5E

X104-2 VDD5 5V

X104-3 P1.5 USIC0_CH0.DOUT0

X104-4 P0.10 USIC0_CH0.SELO1 / DX2C Overlaps with ENENC

X104-5 P0.14 USIC0_CH0.SCLKOUT Overlaps with SWD0/SPD0

X104-6 GND GND

Potentiometer_LED.emf

Potentiometer

User LED

USIC0.emf

USIC 0

channel 0




2.6 Hall Sensor and Encoder Connectors

The KIT_XMC1300_DC_V1 provides two pairs of HALL and incremental encoder connectors as indicated in Figure 12. The encoder interface connector provides a differential input which is transformed into single ended signals by an interface IC. The HALL sensor interface provides a pull-up resistor for each HALL sensor signal as well as power supply for the HALL sensors

Figure 12 Hall Sensor and Encoder Connectors

Both the HALL and the encoder signals are connected to the same POSIF interface. The ENENC-signal is used to either enable the output signals of the encoder IC or to activate the power supply and pull-up resistor supply of the HALL sensor interface. As a result, both interfaces can be connected at the same time and the user can select by software which interface to use. Figure 13 shows the HALL sensor and encoder interface circuitry. Please refer to Table 4 for details on pin and peripheral assignment.

Figure 13 Hall Sensor and Encoder Interface Circuitry

Hall_Encoder.emf

Encoder

Interface

HALL

Interface

Encoder

Enable

LEDPower Supply LED POTILED at P0.4

VADC0.G1CH5

XMC1300 CORTEX-M0 Microcontroller in TSSOP38 Package

SSC and ASC

Power Board Connector

HALL SENSOR CONNECTOR

ENCODER LINE DRIVER AND CONNECTOR

220n

100n

330p/0603

100nF/0402

10

0n

F/0

40

2

15nF/0603

15nF/0603

15nF/0603

GND

GND

GND

GND

GND

GNDGND

GND

GND

GND

GND

GND

GNDGND

GND GND

GND

XMC1302-T038

XMC1302-T038

XMC1302-T038

PWM

BLM18PG600

LE

D-G

N/D

/06

03

LE

D-G

E/D

/06

03

LE

D-G

N/D

/06

03

4k74k7

PO

TI

1k5

R/0

60

3

1k5

/06

03

0R

n.m./0603

0R/0603

n.m.(33k)

1k9

6/0

40

2

1k9

6/0

40

2

1k9

6/0

40

2

120R/0402

120R/0402

120R/0402

120R/0402

1k9

6/0

40

2

1K

5/0

60

3

120R/0402

120R/0402

BCR198W BCR198W

no ass.

no ass.

no ass.

VD

D5

VD

D5

VD

D5

VD

D5

VD

D5

VD

D5

VD

D5

VDD5

VDD5

VD

D5

VD

D5

AM26C32IPW

MPT0,5/5-2,54

ENCODER

MAB32B2 MAB32B2

n.m.

CTRAP/P0.12

CTRAP/P0.12

EA_POS0/P0.13

EA_POS0/P0.13

EA_POS0/P0.13

EB_POS1/P1.1

EB_POS1/P1.1

EB_POS1/P1.1EI_POS2/P1.0

EI_POS2/P1.0

EI_POS2/P1.0

ENC0A+

ENC0A+

ENC0A-

ENC0A-

ENC0B+

ENC0B+

ENC0B-

ENC0B-

ENC0I+

ENC0I+

ENC0I-

ENC0I-

ENENC/P0.10

ENENC/P0.10

ENENC/P0.10

ENENC/P0.10

ENPOW/P0.11

ENPOW/P0.11

H0_POSIF.INAH0_POSIF.INBH0_POSIF.INI

I_AVG

I_AVG

I_DC

I_DC

I_DC

I_PFC

I_PFC

I_U

I_U

I_V

I_V

I_W

I_W

LED/P0.4

LED/P0.4

LED/P0.4

P0.15

P1.4

P1.4

P1.5

P1.5

PC_RXD/P1.2PC_TXD/P1.3

PFC_GATE/CMP2.OUT

PFC_GATE/CMP2.OUT

POT

POT

SWCLK/P0.15SWIO/P0.14

SWIO/P0.14

U_H

U_H

U_L

U_L

V_DC

V_DC

V_H

V_H

V_L

V_L

V_PFC

V_PFC

V_U

V_U

V_V

V_V

V_W

V_W

W_H

W_H

W_L

W_L

C101

C102

C103

C104

C1

05

C106

C107

C108

P0.017

P0.118

P0.219

P0.320

P0.421

P0.522

P0.623

P0.724

P0.827

P0.928

P0.1029

P0.1130

P0.1231

P0.1332

P0.1433

P0.1534

VDDP26

VSSP25

IC101_P0

P1.016

P1.115

P1.214

P1.313

P1.412

P1.511

VDD10

VSS9

IC101_P1

P2.035P2.136P2.237P2.338

P2.41

P2.52

P2.63

P2.74

P2.85

P2.96

P2.107

P2.118

IC101_P2

123456789

10

JP101

L101

LE

D1

01

LE

D1

02

LE

D1

03

R101R102

AE

S

R1

03

R1

04

R1

05

R106

R107

R108

R109 R1

10

R1

11

R1

12

R113

R114

R115

R116

R1

17

R1

18

R119

R120

1

32

T101 1

32

T102

TP1

1

TP201

1

TP202

1

TP203

1A2

1B1 1Y

3

2A6

2B7 2Y

5

3A10

3B9 3Y

11

4A14

4B15 4Y

13

G4

G#12

GND8

VCC16

U101

12345

X101

1 23 45 67 89 10

X102

X103-A1X103-A2X103-A3X103-A4X103-A5X103-A6X103-A7X103-A8X103-A9X103-A10X103-A11X103-A12X103-A13X103-A14X103-A15X103-A16

X103-B1X103-B2X103-B3X103-B4X103-B5X103-B6X103-B7X103-B8X103-B9

X103-B10X103-B11X103-B12X103-B13X103-B14X103-B15X103-B16

1 23 45 6

X104

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

KIT_XMC1300_DC_V1

28/10/2013 09:34:45

2/3Sheet:

Legal Disclaimer





of any third party.

Port 0 - standard port Port 1 - high current port

G1.CH7

G1.CH6

G1.CH5

G0.CH7

G0.CH6

G0.CH5

G0.CH0

G1.CH1

G1.CH0

G0.CH2

G0.CH3

G0.CH4

G0.CH1

G1.CH4

G1.CH2

G1.CH3

CMP0

CMP1

CMP2

S&H0 S&H0S&H1S&H1 ACMPORC ORC

Port 2 - analogue features

XMC1300

V1.1 / 28.10.2013 / AR

f_cutoff = 14.6kHz




Table 4 HALL Sensor and Encoder Interfaces

Pin Port Peripheral

HALL Sensor Interface X101

1 GND

2 P1.0 POSIF0.IN2A

3 P1.1 POSIF0.IN1B

4 P0.13 POSIF0.IN0B

5 VDD5 HALL sensor power supply

Encoder Interface X102

1 n.c.

2 VDD5 Encoder power supply

3 GND

4 n.c.

5 ENCA- POSIF0.IN0B

6 ENCA+

7 ENCB- POSIF0.IN1B

8 ENCB+

9 ENCI- POSIF0.IN2A

10 ENCI+

Enable Encoder

LED103 P0.10 High: Enable Encoder Interface Low: Enable HALL Interface including supply

2.7 Power Board Connector

The KIT_XMC1300_DC_V1 board provides a power board connector with all the signals required to control the power inverter. Next to the PWM output signals of CCU4 and CCU8 as well as the ADC signals, there are the power supply pins for the power GND domain.

Figure 14 shows a picture of the power board connector. The pin and peripheral assignment can be found in Table 5. In addition, different use cases for three phase inverters can be found in Table 6.

Figure 14 Power Board Connector

Attention: The power board connector is also providing the power supply for the power GND supply domain. Hence it may carry hazzardous voltages.

PowerBoard_Con.emf

Power Board

Connector




Table 5 Power Board Connector

X302

MAB32B2

Female

FAB32Q2

Function on Power Inverter

Port Peripherals

A1 A16 GND VSS, VSSP

A2 A15 PFC Gate P0.5 CCU40.CC40 CMP2.OUT

A3 A14 IPFC P2.2 VADC0.G0CH7 ACMP2.INN

A4 A13 VPFC P2.4 VADC0.G1CH6

A5 A12 VBEMF_U / IU (2) P2.9 VADC0.G0CH2 VADC0.G1CH4

A6 A11 VBEMF_V / IV (2) P2.10 VADC0.G0CH3 VADC0.G1CH2

A7 A10 VBEMF_W / IW (2) P2.11 VADC0.G0CH4 VADC0.G1CH3

A8 A9 I_AVG / IDClink (2) P2.1 VADC0.G0CH6

A9 A8 U1_L -

A10 A7 U1_H -

A11 A6 V1_L -

A12 A5 V1_H -

A13 A4 W1_L -

A14 A3 W1_H -

A15 A2 CTRAP1 -

A16 A1 ENPOW1 -

B1 B16 VCC 5V VDD, VDDP

B2 B15 Brake Gate -

B3 B14 Brake temp -

B4 B13 VDClink P2.3 VADC0.G1CH5

B5 B12 VBEMF_U / IU (1) P2.6 VADC0.G0CH0

B6 B11 VBEMF_V / IV (1) P2.8 VADC0.G0CH1 VADC0.G1CH0

B7 B10 VBEMF_W / IW (1) P2.0 VADC0.G0CH5

B8 B9 IDClink (1) P2.7 VADC0.G1CH1

B9 B8 U0_L P0.1 CCU80.OUT01

B10 B7 U0_H P0.0 CCU80.OUT00

B11 B6 V0_L P0.6 CCU80.OUT11

B12 B5 V0_H P0.7 CCU80.OUT10

B13 B4 W0_L P0.9 & P0.3 CCU80.OUT21 CCU80.OUT03

B14 B3 W0_H P0.8 & P0.2 CCU80.OUT20 CCU80.OUT02

B15 B2 CTRAP0 P0.12 CCU80.IN0A,IN1A,IN2A,IN3A

B16 B1 ENPOW0 P0.11 GPIO

Note: Please note that the numbering of the power board connector at the drive card is inverse to the numbering at the power board.


Production Data


Table 6 Use Cases of PWM Signals

X302 (MAB32B2) Function Port Peripheral

2-Level Inverter with CCU80

B9 U0_L P0.1 CCU80.OUT01

B10 U0_H P0.0 CCU80.OUT00

B11 V0_L P0.6 CCU80.OUT11

B12 V0_H P0.7 CCU80.OUT10

B13 W0_L P0.9 CCU80.OUT21

B14 W0_H P0.8 CCU80.OUT20

B15 CTRAP0 P0.12 CCU80.IN0A,IN1A,IN2A,IN3A

B16 ENPOW0 P0.11 GPIO

2-Level Inverter with CCU80 (2 slices only)








B16 Enable0 P0.11 GPIO

3 Production Data

3.1 Schematics

This chapter contains the schematics for the drive card:

XMC1302 MCU, Power Supply, HALL and Encoder Interface, USIC0 interface

Isolated On-board Debugger The board has been designed with Eagle. The full PCB design data of this board can also be downloaded from www.infineon.com/xmc-dev.



Production Data


Figure 15 XMC1302 MCU, Power Supply, HALL and Encoder Interface, USIC0 interface

Po

we

r S

up

ply

LE

DP

OT

IL

ED

at

P0

.4

VA

DC

0.G

1C

H5

XM

C1

30

0 C

OR

TE

X-M

0 M

icro

co

ntr

olle

r in

TS

SO

P3

8 P

acka

ge

SS

C a

nd

AS

C

Po

we

r B

oa

rd C

on

ne

cto

r

HA

LL

SE

NS

OR

CO

NN

EC

TO

R

EN

CO

DE

R L

INE

DR

IVE

R A

ND

CO

NN

EC

TO

R

220n

100n

330p/0

603

100nF

/0402

100nF/0402

15nF

/0603

15nF

/0603

15nF

/0603

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

DG

ND

GN

D

XM

C1302-T

038

XM

C1302-T

038

XM

C1302-T

038

PW

M

BLM

18P

G600

LED-GN/D/0603

LED-GE/D/0603

LED-GN/D/0603

4k7

4k7

POTI

1k5R/0603

1k5/0603

0R

n.m

./0603

0R

/0603

n.m

.(33k)

1k96/0402

1k96/0402

1k96/0402

120R

/0402

120R

/0402

120R

/0402

120R

/0402

1k96/0402

1K5/0603

120R

/0402

120R

/0402

BC

R198W

BC

R198W

no a

ss.

no a

ss.

no a

ss.

VDD5

VDD5

VDD5

VDD5

VDD5

VDD5

VDD5

VD

D5

VD

D5

VDD5

VDD5

AM

26C

32IP

W

MP

T0,5

/5-2

,54

EN

CO

DE

R

MA

B32B

2M

AB

32B

2

n.m

.

CT

RA

P/P

0.1

2

CT

RA

P/P

0.1

2

EA

_P

OS

0/P

0.1

3

EA

_P

OS

0/P

0.1

3

EA

_P

OS

0/P

0.1

3

EB

_P

OS

1/P

1.1

EB

_P

OS

1/P

1.1

EB

_P

OS

1/P

1.1

EI_

PO

S2/P

1.0

EI_

PO

S2/P

1.0

EI_

PO

S2/P

1.0

EN

C0A

+

EN

C0A

+

EN

C0A

-

EN

C0A

-

EN

C0B

+

EN

C0B

+

EN

C0B

-

EN

C0B

-

EN

C0I+

EN

C0I+

EN

C0I-

EN

C0I-

EN

EN

C/P

0.1

0

EN

EN

C/P

0.1

0

EN

EN

C/P

0.1

0

EN

EN

C/P

0.1

0

EN

PO

W/P

0.1

1

EN

PO

W/P

0.1

1

H0_P

OS

IF.IN

AH

0_P

OS

IF.IN

BH

0_P

OS

IF.IN

I

I_A

VG

I_A

VG

I_D

C

I_D

C

I_D

C

I_P

FC

I_P

FC

I_U

I_U

I_V

I_V

I_W

I_W

LE

D/P

0.4

LE

D/P

0.4

LE

D/P

0.4

P0.1

5

P1.4

P1.4

P1.5

P1.5

PC

_R

XD

/P1.2

PC

_T

XD

/P1.3

PF

C_G

AT

E/C

MP

2.O

UT

PF

C_G

AT

E/C

MP

2.O

UT

PO

T

PO

T

SW

CLK

/P0.1

5S

WIO

/P0.1

4

SW

IO/P

0.1

4

U_H

U_H

U_L

U_L

V_D

C

V_D

C

V_H

V_H

V_L

V_L

V_P

FC

V_P

FC

V_U

V_U

V_V

V_V

V_W V_W

W_H

W_H

W_L

W_L

C101

C102

C103

C104

C105

C106

C107

C108

P0

.01

7

P0

.11

8

P0

.21

9

P0

.32

0

P0

.42

1

P0

.52

2

P0

.62

3

P0

.72

4

P0

.82

7

P0

.92

8

P0

.10

29

P0

.11

30

P0

.12

31

P0

.13

32

P0

.14

33

P0

.15

34

VD

DP

26

VS

SP

25

IC101_P

0

P1

.01

6

P1

.11

5

P1

.21

4

P1

.31

3

P1

.41

2

P1

.51

1

VD

D1

0

VS

S9

IC101_P

1

P2

.03

5P

2.1

36

P2

.23

7P

2.3

38

P2

.41

P2

.52

P2

.63

P2

.74

P2

.85

P2

.96

P2

.10

7

P2

.11

8

IC101_P

2

1 2 3 4 5 6 7 8 91

0

JP

101

L101

LED101

LED102

LED103

R101

R102

AE

S

R103

R104

R105

R106

R107

R108

R109

R110

R111

R112

R113

R114

R115

R116

R117

R118

R119

R120

1

32

T101

1

32

T102

TP

1

1

TP

201

1

TP

202

1

TP

203

1A

2

1B

11

Y3

2A

6

2B

72

Y5

3A

10

3B

93

Y1

1

4A

14

4B

15

4Y

13

G4

G#

12

GN

D8

VC

C1

6

U101

12345

X101

12

34

56

78

91

0

X102

X103-A

1X

103-A

2X

103-A

3X

103-A

4X

103-A

5X

103-A

6X

103-A

7X

103-A

8X

103-A

9X

103-A

10

X103-A

11

X103-A

12

X103-A

13

X103-A

14

X103-A

15

X103-A

16

X103-B

1X

103-B

2X

103-B

3X

103-B

4X

103-B

5X

103-B

6X

103-B

7X

103-B

8X

103-B

9X

103-B

10

X103-B

11

X103-B

12

X103-B

13

X103-B

14

X103-B

15

X103-B

16

12

34

56

X104

A B C D E

12

34

56

78

A B C D E

12

34

56

78

KIT

_X

MC

13

00

_D

C_

V1

28/1

0/2

013 0

9:3

4:4

5

2/3

Sh

ee

t:

Legal D

iscla

imer

The info

rmation g

iven in this

docum

ent shall

in n

o e

vent be r

egard

ed a

s a

guara

nte

e o

f conditio

ns o

r

chara

cte

ristics. W

ith r

espect to

any e

xam

ple

s o

r hin

ts g

iven h

ere

in, any typic

al valu

es s

tate

d h

ere

in a

nd/o

r any

info

rmation r

egard

ing the a

pplic

ation o

f th

e d

evic

e, In

fineon T

echnolo

gie

s h

ere

by d

iscla

ims a

ny a

nd a

ll w

arr

anties

and lia

bili

ties o

f any k

ind, in

clu

din

g w

ithout lim

itation, w

arr

anties o

f non-infr

ingem

ent of in

telle

ctu

al pro

pert

y r

ights

of any third p

art

y.

Port

0 -

sta

ndard

port

Port

1 -

hig

h c

urr

ent port

G1.C

H7

G1.C

H6

G1.C

H5

G0.C

H7

G0.C

H6

G0.C

H5

G0.C

H0

G1.C

H1

G1.C

H0

G0.C

H2

G0.C

H3

G0.C

H4

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H4

G1.C

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CM

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C1300

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/ 2

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013 / A

R

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ff =

14.6

kH

z


Production Data


Figure 16 Isolated On-board Debugger

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GN

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O3.3

VISO3.3

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VIS

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O5

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O5

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O5

GN

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PC

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5

PC

_T

XD

5

RX

RX

SW

CLK

/P0.1

5/2

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SW

CLK

/P0.1

5

SW

CLK

/P0.1

5/2

.1B

SW

CLK

5

SW

CLK

5

SW

CLK

5

SW

CLK

_IS

O

SW

CLK

_IS

O

SW

CLK

_IS

O

SW

D_D

IR

SW

D_D

IR

SW

D_D

IR5

SW

D_D

IR5

SW

D_D

IR5

SW

D_IN

SW

D_IN

SW

D_IN

5

SW

D_IN

5

SW

D_IN

5

SW

D_O

UT

SW

D_O

UT

SW

D_O

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5

SW

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UT

5

SW

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5

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0.1

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SW

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C201

C202

C203

C204

C205

C206

C207

C208

C209

C210

C211

C212

C213

C214

C215

C216

C217

C218

L201

LED201

LED202

LED203

Q201

R201

R202

R203

R204

R205

R206

R207 R208

R209

R210

R211

R212

R213

R214

R215

T201

T202

EP

AD

EP

AD

HIB

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_0

7

P0.0

2P

0.1

1P

0.2

48

P0.3

47

P0.4

46

P0.5

45

P0.6

44

P0.7

43

P0.8

42

P1.0

40

P1.1

39

P1.2

38

P1.3

37

P1.4

36

P1.5

35

P2.0

26

P2.1

25

P2.2

24

P2.3

23

P2.4

22

P2.5

21

P14.0

16

P14.3

15

P14.4

14

P14.5

13

P14.6

12

P14.7

11

P14.8

20

P14.9

19

PO

RS

T#

32

RT

C_X

TA

L_1

8

RT

C_X

TA

L_2

9

TC

K34

TM

S33

US

B_D

+4

US

B_D

-3

VA

GN

D17

VA

RE

F18

VB

AT

10

VD

DC

6V

DD

C1

31

VD

DP

5V

DD

P1

28

VD

DP

241

VS

S27

XT

AL1

29

XT

AL2

30

U201

BY

P4

EN

5

EX

P9

GN

D3

GN

D6

GN

D7

IN8

OU

T1

SE

NS

E/A

DJ

2

U202

A2

GN

D3

OE

1V

CC

5

Y4

U203

A1

2

A2

3

A3

4

A4

5

A5

6

A6

7

B1

15

B2

14

B3

13

B4

12

B5

11

B6

10

GN

D1

8G

ND

29

VD

D1

1V

DD

216

U204

A1

2

A2

3B

17

B2

6

DIR

5G

ND

4

VC

CA

1V

CC

B8

U2

05

A1

2

A2

3B

17

B2

6

DIR

5G

ND

4

VC

CA

1V

CC

B8

U2

06

A1

2

A2

3B

17

B2

6

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5G

ND

4

VC

CA

1V

CC

B8

U2

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AC

V201

ACV202

1

23

V203

BR

KIN

BR

KO

UT

GN

D1

GN

D2

GN

D3

NC

1

NC

2N

C3

NC

4

RE

SE

T

TC

LK

TD

I

TD

OT

MS

TR

ST

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DP

DriveM

onitor2

1 2 3 4 5

X202C

12

34

56

78

X203

12

34

56

78

X204

1 2 3 4 5

X205

A B C D E

12

34

56

78

A B C D E

12

34

56

78

KIT

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MC

13

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MIS

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CS

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CLK

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CS

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UT

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0C

0

U0C

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1.5

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DX

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RX

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XD

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DM

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RX

DT

XD

DX

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-P0.4

DO

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0.5

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0

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AC

TIV

E#

GP

IO-P

0.6

RE

SE

T#

GP

IO-P

0.3

DE

BU

G_LE

D#

DE

BU

G_LE

D#

GP

IO-P

0.2

TX

_E

NA

BLE

GP

IO-P

0.7

SW

D D

IRG

PIO

-P1.3

SW

D_D

IRS

WD

_IN

AD

C AIN

P14.9

PU

LL S

ele

ct

GP

IO-P

0.8

CO

M_LE

D#

AU

X_LE

D#

GP

IO-P

0.1

UA

RT

SP

D

No R

ES

ET

Pin

Level S

hifte

rC

OM

LE

D

SW

VJT

AG

CO

NT

RO

LG

PIO

s

--->

--->

<--

-


Production Data




1

2

A

B

32

A

3

C C

1

B

4

4

KIT_XMC1300_DC_V1

28/10/2013 09:34:45

Sheet:

V1 / 02.08.2013 / AR

1/1

2013/31

Drive CardXMC1300

GND

ENABLE

CTRAP

W_H

W_L

V_H

V_L

U_H

U_L

GN

D

HA

0

HA

1

HA

2

+5V

HALL

X101GND

+5V GND

1

X2

02

ENENCX102

POTIP2.5

P0.4LED

XMC1300

DE

BU

G

CO

M

A1B1

G1CH7

1

TxRx

SCSD

0+0 +

P1.3

P1.2

P0.1

5

P0.1

4

GN

D5V

GN

D5V

X203

debug

X103X201

USIC0

Debug & COM(isolated)

X204 X104

P1.4

P1.5

P0.

5V

P0.10

GND 14

TP1

1 2 3 4 5

1a

16

b

DIN

41612-B

/2

1

ADJ_301

ADJ_302

ADJ_303 C101

C1

02

C1

03

C104

C1

05

C106C107C108

C2

01

C202

C2

03

C2

04

C205

C206

C207

C208

C209

C210

C2

11

C212

C2

13

C214

C2

15

C216

C2

17

C2

18

IC101

JP101

L101

L201

LE

D1

01

LED102

LED103

LE

D2

01

LE

D2

02

LE

D2

03

Q201

R1

01

R1

02

R103

R104

R1

05

R1

06

R107

R108

R109

R110

R111

R112 R113

R114

R115

R116

R117 R118

R119R120

R2

01

R2

02

R203

R2

04

R205

R2

06

R2

07

R2

08

R2

09

R2

10

R211

R212

R2

13

R214

R215

T101T102

T2

01

T2

02

TP1

TP201 TP202

TP203

U101

U201

U202

U203

U2

04

U205

U206

U207

V201

V202

V203

X101

X102

X103

X104

X2

02

X2

03

X204

X2

05


Production Data



Table 7 BOM of KIT_XMC1300_DC_V1 Board

Pos. No.


1 2 4k7 RESISTOR 0603 R101, R102

2 1 10k potentiometer R103

3 1 1k5R/0603 RESISTOR 0603 R104

4 2 1k5/0603 RESISTOR 0603 R105, R203

5 1 0R RESISTOR 0603 R106

6 1 n.m./0603 RESISTOR 0603 R107

7 1 0R/0603 RESISTOR 0603 R108

8 1 n.m.(33k) RESISTOR 0603 R109

9 4 1k96/0402 RESISTOR 0402 R110, R111, R112, R117

10 6 120R/0402 RESISTOR 0402 R113, R114, R115, R116, R119, R120

11 1 1K5/0603 RESISTOR 0603 R118

12 2 680R/0603 RESISTOR 0603 R201, R202

13 2 33R/0402 RESISTOR 0402 R204, R206

14 1 510R/0603 RESISTOR 0603 R205

15 2 4k7/0402 RESISTOR 0402 R207, R211

16 3 10k/0402 RESISTOR 0402 R208, R210, R213

17 1 1M/0402 RESISTOR 0603 R209

18 1 n.m./0402 RESISTOR 0402 R212

19 1 1k/0402 RESISTOR 0402 R214

20 1 0R/0402 RESISTOR 0402 R215

21 1 220n CAPACITOR 0603 C101

22 1 100n CAPACITOR 0603 C102

23 1 330p/0603 CAPACITOR 0603 C103

24 11 100nF/0402 CAPACITOR 0402 C104, C105, C201, C205, C208, C210, C211, C213, C214, C215, C218

25 3 15nF/0603 CAPACITOR 0603 C106, C107, C108

26 1 10nF/0402 CAPACITOR 0402 C202

27 3 10uF/10V/0805 CAPACITOR 0805K C203, C204, C216

28 2 15pF/0402 CAPACITOR 0402 C206, C207

29 2 1uF/0402 CAPACITOR 0402 C209, C217

30 1 4.7uF/X7R/0805 CAPACITOR 0805K C212

31 2 12MHZ/S/3.2X2.5 CRYSTAL Q201

32 2 BLM18PG600 FERRIT BEAD L101, L201

33 4 LED-GN/D/0603 LEDCHIPLED 0603 LED101, LED103, LED201, LED202

34 1 LED-GE/D/0603 LEDCHIPLED 0603 LED102

35 1 LED-RT/D/0603 LEDCHIPLED 0603 LED203

36 2 BCR198W TRANSISTOR T101, T102

37 1 BSS223PW TRANSISTOR T201

38 1 BCR148W TRANSISTOR T202

39 1 XMC1302_TSSOP38 INFINEON MCU IC101

40 1 IFX1763 INFINEON LDO U202

41 1 AM26C32IPW ENCODER IC U101

42 1 XMC4200_QFN48 INFINEON MCU U201


Production Data


43 1 Si8462BB-B-IS1 ISOLATED DIGITAL U204

44 1 74LVC1G126GW LOGIC U203

45 3 SN74LVC2T45DCT LOGIC U205, U206, U207

46 2 BAS3010A-03W BAT60 V201, V202

47 1 ESD8V0L2B-03L ESD DIODE V203

48 1 ZX62-AB-5PA MICRO-USB X202

49 1 W1*10 CONNECTOR JP101

50 1 CONP_2X05 CONNECTOR X102

51 1 MAB32B2 CONNECTOR X103

52 1 MPT0,5/5-2,54 CONNECTOR X101

53 2 W2*4 CONNECTOR (DEBUG) X203, X204

54 1 W2*3 CONNECTOR (USIC) X104

Microcontrol ler

Motor Control Appl icat ion Ki t For XMC4000 Family


Revision 1.0, 2013-11-05

KIT_XMC4400_DC_V1 XMC4400 Drive Card V1.0

Edition 2013-11-05



Legal Disclaimer


Information


Warnings





Revision History


Revision 1.0,

2013-11-05

Initial release



Other Trademarks




Table of Contents


Table of Contents


2 Hardware Description ........................................................................................................................ 9 2.1 Power Supply ....................................................................................................................................... 9 2.2 Reset .................................................................................................................................................. 11 2.3 Clock Generation ............................................................................................................................... 11 2.4 Debug Interface .................................................................................................................................. 11 2.4.1 On-board USB Debugger ................................................................................................................... 12 2.4.2 Infineon Debug Connector (16-pin) .................................................................................................... 13 2.4.3 CAN Interface (X402) ......................................................................................................................... 14 2.5 Potentiometer and User LEDs ........................................................................................................... 14 2.6 Multifeedback Connectors .................................................................................................................. 15 2.7 Hall Sensor and Encoder Connectors ................................................................................................ 16 2.8 Power Board Connector ..................................................................................................................... 18 2.8.1 Level Shifters for Analog Signals ....................................................................................................... 18

3 Production Data................................................................................................................................ 21 3.1 Schematics ......................................................................................................................................... 21 3.2 Component Placement ....................................................................................................................... 25 3.3 Bill of Material (BOM) ......................................................................................................................... 26


List of Figures


List of Figures

Figure 1 Block Diagram of KIT_XMC4400_DC_V1 ........................................................................................... 8 Figure 2 XMC4400 Drive Card (KIT_XMC4400_DC_V1) .................................................................................. 9 Figure 3 Power Supply Concept and Powering Options .................................................................................. 10 Figure 4 Block Diagram of Power Supply Concept .......................................................................................... 10 Figure 5 Reset Button ....................................................................................................................................... 11 Figure 6 Clock Generation ............................................................................................................................... 11 Figure 7 Installation of Serial Port Driver .......................................................................................................... 12 Figure 8 On-Board USB Debugger .................................................................................................................. 12 Figure 9 Infineon Debug Connector (16-pin) .................................................................................................... 13 Figure 10 Isolated CAN Interface with Termimation .......................................................................................... 14 Figure 11 Potentiometer and LEDs .................................................................................................................... 14 Figure 12 Multifeedback Interface Connectors .................................................................................................. 15 Figure 13 Hall Sensor and Encoder Connectors ................................................................................................ 16 Figure 14 Hall Sensor and Encoder Interface Circuitry ...................................................................................... 16 Figure 16 Power Board Connector ..................................................................................................................... 18 Figure 17 Buffered Level Shifter for High Impedance Analog Signals ............................................................... 18 Figure 18 XMC4400 MCU, Power Supply, Multifeedback Interface .................................................................. 22 Figure 19 Hall Sensor and Encoder Interfaces, Power Board Connector .......................................................... 23 Figure 20 Isolated On-board Debugger and CAN Interface ............................................................................... 24 Figure 21 Component Placement ....................................................................................................................... 25


List of Figures


List of Tables

Table 1 Power status LED‟s .............................................................................................................................. 9 Table 2 Potentiometer ..................................................................................................................................... 14 Table 3 Multifeedback Interface Connector X201 and X202 .......................................................................... 15 Table 4 HALL Sensor and Encoder Interfaces ............................................................................................... 17 Table 5 Power Board Connector ..................................................................................................................... 19 Table 6 Use Cases of PWM Signals ............................................................................................................... 20 Table 7 BOM of KIT_XMC4400_DC_V1 Board .............................................................................................. 26


Overview


Introduction

This document describes the features and hardware details of the DriveCard XMC4400 V1 (KIT_XMC4400_DC_V1) designed to work with Infineon‟s inverter boards. This board is part of Infineon‟s Motor Control Application Kits.

1 Overview

The drive card KIT_XMC4400_DC_V1 houses the XMC4400 Microcontroller from Infineon Technologies, a power board connector, two sets of position interface circuits with hall and encoder connectors, a multi feedback interface and an isolated on-board debug interface with CAN capability. The board along with a three phase inverter demonstrates the capabilities of the XMC4400. The main use case for this board is to demonstrate the motor control features of the XMC4400 device including tool chain. The focus is safe operation under evaluation conditions. The board is neither cost nor size optimized and does not serve as a reference design.

1.1 Key Features

The KIT_XMC4400_DC_V1 board is equipped with the following features

Infineon XMC4400 (ARM® Cortex™-M4-based) Microcontroller, 512 kByte on-chip Flash, LQFP-100

Connection to power inverter via the power board connector

2 combined hall sensor and encoder interfaces

Multi feedback interface connectors for connection of resolver circuitry, UART, SPI, I2C, USB, etc

8 LEDs − 2 Power indicating LEDs − 2 User LEDs (P2.2 and P2.15) − 2 Encoder enable LEDs − 2 Debug LEDs (DEBUG, COM)

Potentiometer, connected to analog input P14.13 (ADC group 1, channel 5)

Reset push button

Isolated Debug options − On-Board Debugger (SEGGER J-Link LITE) via USB connector − Infineon Debug connector 16-pin (0.1”) with DriveMonitor USB Stick V2 (KIT_DRIVEMONI_USB_V2)

Isolated Connectivity − UART channel of On-Board Debugger (SEGGER J-Link LITE) via USB connector − CAN node

Power supply of MCU domain − Via power board connector (5V) − Via multi feedback interface connector

Power supply of isolated debug domain − Via Debug USB connector − Via Infineon Debug connector 16-pin − Via CAN interface connector


Overview


1.2 Block Diagram

Figure 1 shows the functional block diagram of the KIT_XMC4400_DC_V1 board. For more information about the power supply domains please refer to chapter 2.1.

The drive card has got the following building blocks:

1 Power Board Connector

2 sets of position interface connectors (HALL, ENCODER)

Encoder Enable signals via GPIOs (P1.0 and P2.10)

2 User LEDs connected to GPIOs (P2.2 and P2.15)

Variable resistor (POTI) connected to GPIO P14.13 (ADC group 1, channel 5)

Multi Feedback Interface

Isolated On-board Debugger via Debug USB connector (Micro-USB) with UART channel (USIC0, channel 0)


Isolated CAN interface connector at CAN node 0

Figure 1 Block Diagram of KIT_XMC4400_DC_V1

BlockDiagram.emf

XMC4400

LQFP100CCU80

CCU81

HR

PW

M

POTI

ADC


Po

we

r B

oa

rd C

on

ne

cto

r

De

bu

g

US

B

On

-bo

ard

De

bu

gg

er

XM

C4

20

0

CCU40

CCU42

GPIOCCU42DSD2 channels

USICU0C1

USBTraceSWO

DebugSWD

CANNode 0

POSIF0 POSIF1

USICU0C0

2x PWM

6x PWM

6x PWM

4x

8x

1x IN

1x IN

HALL HALL ENCODERENCODER

driver driver

CA

NIF

X

De

bu

g

3.3V 5V

RTC

Xtal32.687kHz

CAN

tra

nsce

ive

ris

ola

tio

nis

ola

tio

n

5.0:3.3

5.0:3.3

GPIO 2x enable

XMC4400 Drive CardKIT_XMC4400_DC_V1

GP

IO

GP

IO

en

ab

le

en

ab

le






Figure 2 XMC4400 Drive Card (KIT_XMC4400_DC_V1)

2.1 Power Supply

The KIT_XMC4400_DC_V1 board is designed with two galvanically isolated supply domains. On the left side, there is the debug domain, which contains a XMC4200 MCU as on-board debug controller (OBD) as well as level shifters to a 5V debug interface like the drive monitor USB stick (KIT_DRIVEMONI_USB_V2). The debug domain can be powered via the USB plug (5V) as well as the CAN connector or the Infineon debug connector. On the middle to the right side there is the power GND supply domain, which provides the power supply for the MCU and the peripheral components. This supply domain is usually powered from the power board connector. If the current provided by the power board is not sufficient, then the multi feedback interface connectors can be used as well. For both supply domains a separate power indicating LED is available.

The typical current drawn by the drive card at the power GND domain is about 180 mA.

To indicate the power status of the KIT_XMC4400_DC_V1 board two power indicating LED‟s are provided on board (see Figure 3). The LED will be “ON” when the corresponding power rail is powered.

Table 1 Power status LED’s

LED Reference Power Rail Voltage Note

LED201 VDD3.3 3.3 V Power GND domain, must always be “ON”

LED401 VISO5 5 V Debug supply domain, “ON” if debug domain is intened to be used.

Figure 3 and Figure 4 show details of the power supply concept of the drive card.

Reset


PotentiometerXMC4400

CPU

Power

indicating

LED

On-board

Debugger

Infineon

Debug

Connector

Power Board

ConnectorEncoder

Interface

CAN

InterfaceHALL

Interface

Multi

Feedback

interface

Encoder

Interface

HALL

Interface

Multi

Feedback

interface

Debug USB

Connector

Power

indicating

LED

Isolated

Debug Domain

Power GND

DomainUser LEDs Encoder

Enable

LED

Encoder

Enable

LED




Figure 3 Power Supply Concept and Powering Options

Figure 4 Block Diagram of Power Supply Concept

IFX1763: 3.3V Linear

LDO Voltage Regulator

Power.emf

Power indicating

LED

Infineon

Debug

Connector

5VISO: 5V supply via

CAN Interface

Debug USB

Connector

Power

indicating

LED

Isolated

Debug Domain

Power GND

DomainVDD5: 5V supply via


Power Board

Connector

Drive Card XMC4400 V1

KIT_XMC4400_DC_V1

Po

we

r B

oa

rd

Co

nn

ec

tor

Debug

USB

U201

XMC4400

LQFP100

Power_Block.emf

Power

LED

VISO5 +5V

XMC4200

OBD

VISO5VUSB5

OBD_OFF#

IFX1763

U402

IFX

Debug

16-pin

VISO3.3

VDD3.3 +3.3V

IFX1763VDD3.3

CAN

iso

latio

nis

ola

ted

CA

N

Tra

nsce

ive

r

UART

SWD

CAN

Level Shifters

3.3V -> 5V

Buffered

Analog

Level Shifters

5V -> 3.3V

Unbuffered

Level Shifters

5V -> 3.3V

VISO5 VDD3.3

Power

LED



VDD5

U401

U202




2.2 Reset

A reset signal connected to the low-active PORST# pin of the target CPU (U201, see Figure 4) can be issued by the on-board Reset Button (SW201, RESET) only. A reset debug command can be issued by the on-board debug device (U401) or an external debugger connected to the Infineon Debug connector. Figure 5 shows the reset button.

Figure 5 Reset Button

2.3 Clock Generation

An external 12 MHz crystal provides the clock signal to the XMC4400 microcontroller. The drive strength of the oscillator is set to maximum by default, in order to ensure a safe start-up of the oscillator even under worst case conditions. Therefore a serial 510 Ohm resistor will attenuate the oscillations during operations.

For the RTC clock a separate external 32.768 kHz crystal is used on board.

Figure 6 Clock Generation

2.4 Debug Interface

The KIT_XMC4400_DC_V1 is designed to use “Serial Wire Debug” (SWD) as debug interface and JTAG debug is not supported. It supports debugging via different channels which are all galvanically isolated from the power GND supply domain:

On-board Debugger

Infineon Debug Connector (16-pin) with Debug and UART interface

CAN interface (X402)

Reset


Potentiometer

User LEDs




2.4.1 On-board USB Debugger

The on-board debugger [1] supports

Serial Wire Debug


o PC_RXD P5.1 USIC0CH0.DOUT0 o PC_TXD P5.0 USIC0CH0.DX0D

[1] Attention: The firmware of the on-board debugger requires the latest J-Link driver (V4.62 or higher) and a Serial Port Driver (CDC driver) installed on your computer. Please check “Install J-Link Serial Port Driver” when installing the latest J-Link driver (see Figure 7)

Figure 7 Installation of Serial Port Driver

The on-board debugger can be accessed through the Debug USB connector shown in Figure 8. The Debug LED V402 shows the status during debugging.

Figure 8 On-Board USB Debugger

Debugger.emf

On-board

Debugger

Infineon

Debug

Connector

CAN

Interface

Debug USB

Connector isolation

SWD

&

UART

Debug

LEDs

isolated

CAN

transceiver




2.4.2 Infineon Debug Connector (16-pin)

The KIT_XMC4400_DC_V1 board supports debugging via Infineon‟s device access server (DAS), when using KIT_DRIVEMONI_USB_V2 as interface device. The latest release of DAS software can be downloaded from http://www.infineon.com/das. When using an external debugger, the on-board debugger has to be switched off. This is done by connecting pin 6 to GNDISO. KIT_DRIVEMONI_USB_V2 already provides this connection and the OBD is disabled as soon as the connector is plugged in.

Next to the SWD debug signals which are provided as unidirectional signals because of the galvanic isolation, UART and CAN signals can be accessed through this connector as well. Figure 9 shows the pin assignment of the connector, the following table lists the signals as well.

Figure 9 Infineon Debug Connector (16-pin)

Pin No. Signal Name I/O Serial Wire Debug

1 SWD_DIR O Defines the direction of SWIO

2 +5V (VISO5) - +5V supply of isolated debug domain

3 SWD_IN I Input signal of SWIO

4 GNDISO - Ground of isolated debug domain

5 PC_RXD I UART Receive signal (P5.1, DOUT0 USIC0, channel0)

6 OBD_OFF# I Disable on-board debug device (Low active)

7 SWD_OUT O Output signal of SWIO




11 SWCLK O SWD clock signal



14 PC_TXD I UART Transmit signal (P5.0, DX0D, USIC0, channel0)

15 CAN_L I/O Low signal of CAN bus

15 CAN_H I/O High signal of CAN bus

Infineon_Debug_16pin.emf

OBD_OFF

Infineon Debug

Connector (16-pin)

n.c.

+5V (VISO5)

GNDISO

1 2

3 4

5 6

7 8

9 10

SWD_DIR

SWD_IN

PC_RXD

SWD_OUT

n.c.

11 12

13 14

15 16

n.c.

n.c.

PC_TXD

CAN_H

SWCLK

n.c.

CAN_L

http://www.infineon.com/das




2.4.3 CAN Interface (X402)

The KIT_XMC4400_DC_V1 board provides an isolated CAN interface with 120 termination (see Figure 10 for details).

Figure 10 Isolated CAN Interface with Termimation

The isolated CAN transceiver (U406) is connected to CAN node 0 of XMC4400 via port pins P14.3 (RX) and P3.2 (TX).

2.5 Potentiometer and User LEDs

The KIT_XMC4400_DC_V1 provides a potentiometer which is connected to ADC group1, channel5 and two user LEDs (P2.2 and P2.15). Next to the LEDs, a testpoint is available in order to easily connect an oscilloscope‟s probe for software controlled trigger signals.

Figure 11 Potentiometer and LEDs

Table 2 Potentiometer

Potentiometer Connected to Port Pin

R201 P14.13 / G1_CH5 (Group 1, channel 5)

User LEDs Connected to Port Pin

LED202 P2.2 (LED0)

LED203 P2.15 (LED1)

Attention: The testpoints are referenced to power GND supply domain. Hence they may carry hazzardous voltages.

Reset


Potentiometer

User LEDs




2.6 Multifeedback Connectors

The multifeedback interface can be used as extension to the HALL sensor and encoder interface and provides access to the DSD, USIC, ADC, CCU4, CCU8 and USB peripherals. As a result, a piggy-back board with rotary resolver interface can be easily plugged onto the drive card and extends the functionallity. The USIC channel, which supports SPI, UART I2C and IIS communication protocolls can be used to connect to dedicated position feedback ICs. Two ADC channels of different groups are available for synchronous sampling of analog signals.

Figure 12 Multifeedback Interface Connectors

Table 3 Multifeedback Interface Connector X201 and X202

Pin Port Peripherals

Top Row X201

X201-1 GND

X201-2 -

X201-3 P5.2 GPIO CCU81.OUT23 CCU81.IN1B

X201-4 P2.0 DSD.CGPWMN CCU81.OUT21

X201-5 P2.1 DSD.CGPWMP CCU81.OUT11 TRACE.SWO

X201-6 P3.4 DSD.MCLK3B CCU42.OUT2 CCU42.IN2A

X201-7 P1.7 DSD.MCLK2A

X201-8 P1.6 DSD.DIN2A

X201-9 P3.3 DSD.DIN3B CCU80.IN3B CCU42.OUT3 CCU42.IN3A

X201-10 VDD5

Bottom Row X202

X202-1 P14.12 VADC0.G1CH4

X202-2 P15.2 VADC0.G2CH2

X202-3 P4.0 U0C1.DX0E

X202-4 P3.5 U0C1.DOUT0 CCU42.OUT1

X202-5 P3.1 U0C1.SELO0 U0C1.DX2B

X202-6 P3.0 U0C1.SCLKOUT U0C1.DX1B CCU42.OUT0

X202-7 USB_DM

X202-8 USB_DP

X202-9 VBUS

X202-10 GND

Multifeedback.emf

Multifeedback

Interface




2.7 Hall Sensor and Encoder Connectors

The KIT_XMC4400_DC_V1 provides two pairs of HALL and incremental encoder connectors as indicated in Figure 13. The encoder interface connector provides a differential input which is transformed into single ended signals by an interface IC. The HALL sensor interface provides a pull-up resistor for each HALL sensor signal as well as power supply for the HALL sensors

Figure 13 Hall Sensor and Encoder Connectors

Both the HALL and the encoder signals are connected to the same POSIF interface. The ENENC-signal is used to either enable the output signals of the encoder IC or to activate the power supply and pull-up resistor supply of the HALL sensor interface. As a result, both interfaces can be connected at the same time and the user can select by software which interface to use. Figure 14 shows the HALL sensor and encoder interface circuitry of interface 0. Please refer to Table 4 for details on pin and peripheral assignment.

Figure 14 Hall Sensor and Encoder Interface Circuitry

Hall_Encoder.emf

Encoder0

Interface

HALL0

Interface

Encoder1

Interface

HALL1

Interface

Encoder1

Enable

LED

Encoder0

Enable

LED




Table 4 HALL Sensor and Encoder Interfaces

Pin Port Peripheral


1 GND

2 P1.1 POSIF0.IN2A

3 P14.6 POSIF0.IN1B

4 P14.7 POSIF0.IN0B



1 n.c.


3 GND

4 n.c.

5 ENCA- POSIF0.IN0B

6 ENCA+

7 ENCB- POSIF0.IN1B

8 ENCB+

9 ENCI- POSIF0.IN2A

10 ENCI+

Enable Encoder 0



1 GND

2 P2.3 POSIF1.IN2A

3 P2.4 POSIF1.IN1A

4 P2.5 POSIF1.IN0A



1 n.c.


3 GND

4 n.c.

5 ENCA- POSIF1.IN0A

6 ENCA+

7 ENCB- POSIF1.IN1A

8 ENCB+

9 ENCI- POSIF1.IN2A

10 ENCI+

Enable Encoder 1





2.8 Power Board Connector

The KIT_XMC4400_DC_V1 board provides a power board connector with all the signals required to control the power inverter. Next to the PWM output signals of CCU4, CCU8 and HRPWM as well as the ADC signals, there are the power supply pins for the power GND domain.

Figure 16 shows a picture of the power board connector. The pin and peripheral assignment can be found in Table 5. In addition, different use cases for three phase inverters can be found in Table 6.

Figure 16 Power Board Connector

Attention: The power board connector is also providing the power supply for the power GND supply domain. Hence it may carry hazzardous voltages.

2.8.1 Level Shifters for Analog Signals

The board is designed to be powered by 5V although the XMC4400 is a 3.3V MCU. As a result all input signals to the MCU are connected via level shifters. For low impedance signals (A3/B3, A8/B8, A15/B15), a resistor divider is used. For high impedance signals, an additional analog buffer is provided (see Figure 17).

The level shifter ratio from power board signals towards the MCU is 0.662.

Figure 17 Buffered Level Shifter for High Impedance Analog Signals

PowerBoard_Con.emf

Power Board

Connector

POWER BOARD CONNECTOR

ENCODER LINE DRIVER 1

HALL SENSOR 1HALL SENSOR 0

ENCODER LINE DRIVER 0

5V TO 3.3V ANALOG SIGNAL CONVERTER

AG

ND

AG

ND

AG

ND

AG

ND

AG

ND

AG

ND

AG

ND

AG

ND

AG

ND

AG

ND

AG

ND

100nF

/0402

15nF/0603

100nF

/0402

100nF

/0402

15nF/0603

15nF/0603

100nF

/0402

100nF

/0402

15nF/0603

15nF/0603

15nF/0603

GND

GND

GND

GND

GND

GND GND

GND

GND

GND

GND

GND

GND

GND

GNDGND

GND GND

GND

GND

BLM18PG600

LE

D-G

N/D

/0603

LE

D-G

N/D

/0603

1k/0402 1k/0402

1k/0402 1k/0402

1k/0402 1k/0402

1k/0402 1k/0402

1k96/0

402

1k96/0

402

1k96/0

402

1k96/0

402

1k96/0

402

1k96/0

402

1k96/0

402

1k96/0

402

120R/0402

1k96/0

402

680R

/0603

120R/0402

120R/0402

1k96/0

402

1k96/0

402

1k96/0

402

120R/0402

120R/0402

120R/0402

120R/0402

1k96/0

402

680R

/0603

120R/04021k96/0

402

1k96/0

402

1k96/0

402

120R/0402

120R/0402

120R/0402

120R/0402

0R/0603

1k/0402

1k/0402

1k/0402

1k/0402

1k/0402

1k/0402

1k96

/04

02

1k96

/04

02

1k96

/04

02

1k96

/04

02

1k96

/04

02

1k96

/04

02

BCR198W BCR198W BCR198W BCR198W

W2*10W2*10

VD

D5

VD

D5

VDDA5

VD

D5

VD

D3.3

VD

D5

VD

D5

VD

D3.3

VD

D5

VD

D3.3

VD

D3.3

AD8618ARUZ

AD8618ARUZ

AD8618ARUZ

AD8618ARUZ

V-

V+

AD8618ARUZ

AD8618ARUZ

AD8618ARUZ

AD8618ARUZ

V-

V+

AM26LV32EIPW AM26LV32EIPW

BAS3010A-03W

ENCODER

MAB32B2 MAB32B2

MPT0,5/5-2,54

ENCODER

MPT0,5/5-2,54

BRAKE_GATE/P3.6BRAKE_TEMP/P15.3

CTRAP0/P0.7CTRAP1/P1.2

EA_POS0/P14.7

EA_POS0/P14.7

EA_POS1/P2.5

EA_POS1/P2.5

EB_POS0/P14.6

EB_POS0/P14.6

EB_POS1/P2.4

EB_POS1/P2.4

EI_POS0/P1.1

EI_POS0/P1.1

EI_POS1/P2.3

EI_POS1/P2.3

ENABLE1/P4.1 ENBABLE0/P0.12

ENC0A+

ENC0A+

ENC0A-

ENC0A-

ENC0B+

ENC0B+

ENC0B-

ENC0B-

ENC0I+

ENC0I+

ENC0I-

ENC0I-

ENC1A+

ENC1A+

ENC1A-

ENC1A-

ENC1B+

ENC1B+

ENC1B-

ENC1B-

ENC1I+

ENC1I+ENC1I-

ENC1I-

ENENC0/P1.0

ENENC0/P1.0

ENENC1/P2.10

ENENC1/P2.10



I_AVG/P14.8 I_DC/P14.14

I_PFC/P15.8/P0.0

I_U

I_UI_U/P14.1

I_V

I_VI_V/P14.15

I_W

I_WI_W/P14.5

PFC_GATE/P1.3/P0.8

U0_H/P0.5U0_L/P0.2

U1_H/P1.15/P2.7U1_L/P1.12/P0.10

V0_H/P0.4/P2.14V0_L/P0.1/P0.3

V1_H/P1.5V1_L/P1.11/P2.9

V_DC

V_DCV_DC/P14.9

V_PFC

V_PFCV_PFC/P15.9

V_U

V_UV_U/P14.0

V_V

V_VV_V/P14.2

V_W

V_WV_W/P14.4

W0_H/P0.6/P2.6W0_L/P0.11/P0.9

W1_H/P1.4W1_L/P1.10/P2.8

C301

C302

C303

C304

C305

C306

C307

C308

C309

C310

C311

L301

LE

D301

LE

D302

R301 R302

R303 R304

R305 R306

R307 R308

R309

R310

R311

R312

R313

R314

R315

R316

R317

R318

R319

R320

R321

R322

R323

R324

R325

R326

R327

R328

R329

R330

R331R

332

R333

R334

R335

R336

R337

R338

R339

R340

R341

R342

R343

R344

R345

R346

R347

R348

R349

R350

R351

1

32

T301 1

32

T302 1

32

T303 1

32

T304

13579

1113151719

TP301A2468101214161820

TP301B

3

21

U301A

5

67

U301B

10

98

U301C

12

1314

U301D

411

U301P

3

21

U302A

5

67

U302B

10

98

U302C

12

1314

U302D

411

U302P

1A2

1B1 1Y

3

2A6

2B7 2Y

5

3A10

3B9 3Y

11

4A14

4B15 4Y

13

G4

G#12

GND8

VCC16

U303

1A2

1B1 1Y

3

2A6

2B7 2Y

5

3A10

3B9 3Y

11

4A14

4B15 4Y

13

G4

G#12

GND8

VCC16

U304

A CV301

1 23 45 67 89 10

X301

X302-A1X302-A2X302-A3X302-A4X302-A5X302-A6X302-A7X302-A8X302-A9X302-A10X302-A11X302-A12X302-A13X302-A14X302-A15X302-A16

X302-B1X302-B2X302-B3X302-B4X302-B5X302-B6X302-B7X302-B8X302-B9

X302-B10X302-B11X302-B12X302-B13X302-B14X302-B15X302-B16

12345

X303

1 23 45 67 89 10

X304

12345

X305

A

B

C

D

E

1 2 3 4 5 6 7 8

A

B

C

D

E

1 2 3 4 5 6 7 8

KIT_XMC4400_DC_V1

28/10/2013 08:47:38

3/4Sheet:

Legal Disclaimer





of any third party.

Hall&Encoder IF, Connector

V1.1 / 28.10.2013 / KC, Ma, AR




Table 5 Power Board Connector

X302

MAB32B2

Female

FAB32Q2

Function on Power Inverter

Port Peripherals

A1 A16 GND VSS

A2 A15 PFC Gate P1.3 & P0.8

(CCU40.OUT0) ERU1.PDOUT0 HROUT10

A3 A14 IPFC P15.8 & P0.0

HR.C1INB VADC0.G3CH0

A4 A13 VPFC P15.9 VADC0.G3CH1

A5 A12 VBEMF_U / IU (2) P14.1 VADC0.G0CH1

A6 A11 VBEMF_V / IV (2) P14.15 VADC0.G1CH7 G1ORC7

A7 A10 VBEMF_W / IW (2) P14.5 VADC0.G0CH5 VADC0.G2CH1

A8 A9 I_AVG / IDClink (2) P14.8 (DAC0.OUT) VADC0.G1CH0 VADC0.G3CH2

A9 A8 U1_L P1.12 & P0.10

CCU81.OUT01 CCU80.OUT02

A10 A7 U1_H P1.15 & P2.7


A11 A6 V1_L P1.11 & P2.9


A12 A5 V1_H P1.5 CCU81.OUT10 CCU80.OUT23

A13 A4 W1_L P1.10 & P2.8


A14 A3 W1_H P1.4 CCU81.OUT20 CCU80.OUT33

A15 A2 CTRAP1 P1.2 ERU1.2B0 (PDOUT1 -> CCU81.IN0I, IN1I,IN2I,IN3I)

A16 A1 ENPOW1 P4.1 GPIO

B1 B16 VCC 5V VDD

B2 B15 Brake Gate P3.6 CCU42.OUT0

B3 B14 Brake temp P15.3 VADC0.G2CH3

B4 B13 VDClink P14.9 (DAC1.OUT) VADC0.G1CH1 VADC0.G3CH3

B5 B12 VBEMF_U / IU (1) P14.0 VADC0.G0CH0

B6 B11 VBEMF_V / IV (1) P14.2 VADC0.G0CH2 VADC0.G1CH2

B7 B10 VBEMF_W / IW (1) P14.4 VADC0.G0CH4 VADC0.G2CH0

B8 B9 IDClink (1) P14.14 VADC0.G1CH6 G1ORC6

B9 B8 U0_L P0.2 CCU80.OUT01 HROUT01

B10 B7 U0_H P0.5 CCU80.OUT00 HROUT00

B11 B6 V0_L P0.1 & P0.3

CCU80.OUT11 CCU80.OUT20 HROUT20

B12 B5 V0_H P0.4 & P2.14


B13 B4 W0_L P0.11 & P0.9


B14 B3 W0_H P0.6 & P2.6


B15 B2 CTRAP0 P0.7 CCU80.IN0A, IN1A,IN2A, IN3A

B16 B1 ENPOW0 P0.12 GPIO CCU40.OUT3 ERU0.2B2

Note: Please note that the numbering of the power boards connector at the drive card is inverse to the numbering at the power board.




Table 6 Use Cases of PWM Signals

X302 (MAB32B2) Function Port Peripheral






B13 W0_L P0.11 CCU80.OUT31





A9 U1_L P1.12 CCU81.OUT01

A10 U1_H P1.15 CCU81.OUT00

A11 V1_L P1.11 CCU81.OUT11

A12 V1_H P1.5 CCU81.OUT10

A13 W1_L P1.10 CCU81.OUT21

A14 W1_H P1.4 CCU81.OUT20

A15 CTRAP1 P1.2 ERU1.2B0 (PDOUT1 -> CCU81.IN0I,IN1I,IN2I,IN3I)

A16 ENPOW1 P4.1 GPIO

2-Level Inverter with CCU80 (2 slices only)









2-Level Inverter with HRPWM

B9 U0_L P0.2 HROUT01

B10 U0_H P0.5 HROUT00

B11 V0_L P0.3 HROUT20

B12 V0_H P0.4 HROUT21

B13 W0_L P0.9 HROUT31

B14 W0_H P0.6 HROUT30




A9 U1_L P0.10 CCU80.OUT02


A10 U1_H P2.7 CCU80.OUT03


A11 V1_L P2.9 CCU80.OUT22


A12 V1_H P1.5 CCU80.OUT23

B12 V0_H P2.14 CCU80.OUT21

A13 W1_L P2.8 CCU80.OUT32

B13 W0_L P0.11 CCU80.OUT31

A14 W1_H P1.4 CCU80.OUT33





Production Data


3 Production Data

3.1 Schematics

This chapter contains the schematics for the drive card:

XMC4400 MCU, Power Supply, Multifeedback Interface

Hall Sensor and Encoder Interfaces, Power Board Connector

Isolated On-board Debugger and CAN Interface The board has been designed with Eagle. The full PCB design data of this board can also be downloaded from www.infineon.com/xmc-dev.



Production Data


Figure 18 XMC4400 MCU, Power Supply, Multifeedback Interface

PO

WE

R S

UP

PY

LE

D

VD

D3

.3

PO

TI

LE

D @

P2

.2L

ED

@ P

2.1

5

RE

SE

T

3.3

V P

OW

ER

SU

PP

LY

VA

DC

0.G

1C

H5

MU

LT

I F

EE

DB

AC

K I

F

DR

IVE

CA

RD

MC

U X

MC

44

00

AGND

AGND

AGND

100nF/0402

10nF

/0402

10uF/10V/0805

10uF/10V/0805

100nF/0402

100nF

/0402

100nF

/0402

15pF/0402

15pF/0402

15pF/0402

15pF/0402

10uF/10V/0805

10uF/10V/0805

10uF/10V/0805

10uF/10V/0805

100nF/0402

100nF/0402

100nF/0402

100nF/0402

100nF/0402

100nF/0402

100nF/0402

100nF/0402

4.7uF/X7R/0805

GN

DG

ND

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

GN

DG

ND

GN

DG

ND

GN

D

GN

D

GN

D

BLM18PG600

BLM18PG600

LED-GN/D/0603

LED-GE/D/0603

LED-GE/D/0603

32.7

68K

Hz

12M

HZ

/S/3

.2X

2.5

POTI

680R/0603

680R/0603 4k7/0402

680R/0603

510R

/0603

FS

M16JH

no a

ss.

no a

ss.

no a

ss.

no a

ss.

VDD3.3

VDD3.3

VDD5 VDD3.3

VDD3.3

VDD3.3

VDD5USB

VDD3.3

VDD3.3

XM

C4400_LQ

FP

100

IFX

1763_P

AD

NO

P

W1*1

0W

1*1

0

P0.[0..15],P1.[0..15],P2.[0..15],P3.[0..15],P4.[0..7],P5.[0..11],P6.[0..6],P14.[0..15],P15.[2..15]

P0.[0..15],P1.[0..15],P2.[0..15],P3.[0..15],P4.[0..7],P5.[0..11],P6.[0..6],P14.[0..15],P15.[2..15]

AD

C/P

14

.12

AD

C/P

14.1

2A

DC

/P15.2

AD

C/P

15.2

BR

AK

E_G

AT

E/P

3.6

BR

AK

E_T

EM

P/P

15.3

CA

N_

RX

/P1

4.3

CA

N_T

X/P

3.2

CG

PW

MN

/P2.0

CG

PW

MN

/P2.0

CG

PW

MP

/P2.1

CG

PW

MP

/P2.1

CS

#/P

3.1

CS

#/P

3.1

CT

RA

P0

/P0

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CT

RA

P1

/P1

.2

DIN

2/P

1.6

DIN

2/P

1.6

DIN

3/P

3.3

DIN

3/P

3.3

EA

_P

OS

0/P

14

.7

EA

_P

OS

1/P

2.5

EB

_P

OS

0/P

14

.6

EB

_P

OS

1/P

2.4

EI_

PO

S0

/P1

.1

EI_

PO

S1/P

2.3

EN

AB

LE

1/P

4.1

EN

BA

BLE

0/P

0.1

2

EN

DS

D/P

5.2

EN

DS

D/P

5.2

EN

EN

C0

/P1

.0

EN

EN

C1/P

2.1

0

GN

D

GN

D

GN

D

I_A

VG

/P1

4.8

I_D

C/P

14

.14

I_P

FC

/P1

5.8

/P0

.0

I_P

FC

/P15.8

/P0.0

I_U

/P1

4.1

I_V

/P1

4.1

5

I_W

/P1

4.5

LE

D0/P

2.2

LE

D0/P

2.2

LE

D1/P

2.1

5

LE

D1/P

2.1

5

MC

LK

2/P

1.7

MC

LK

2/P

1.7

MC

LK

3/P

3.4

MC

LK

3/P

3.4

PC

_R

XD

/P5.1

PC

_T

XD

/P5.0

PF

C_

GA

TE

/P1

.3/P

0.8

PF

C_

GA

TE

/P1

.3/P

0.8

PO

T/P

14

.13

PO

T/P

14.1

3

RE

SE

T#

RE

SE

T#

SC

LK

/P3.0

SC

LK

/P3.0

SP

I_R

X/R

XD

0/P

4.0

SP

I_R

X/R

XD

0/P

4.0

SP

I_T

X/T

XD

0/P

3.5

SP

I_T

X/T

XD

0/P

3.5

SW

CL

K/T

CK

SW

IO/T

MS

U0

_H

/P0

.5

U0

_L

/P0

.2

U1

_H

/P1

.15

/P2

.7U

1_H

/P1.1

5/P

2.7

U1

_L

/P1

.12

/P0

.10

U1

_L

/P1

.12

/P0

.10

US

B_D

+

US

B_

D+

US

B_D

-

US

B_

D-

V0

_H

/P0

.4/P

2.1

4V

0_H

/P0.4

/P2.1

4

V0

_L

/P0

.1/P

0.3

V0

_L

/P0

.1/P

0.3

V1

_H

/P1

.5

V1

_L

/P1

.11

/P2

.9

V1_L/P

1.1

1/P

2.9

VA

RE

F

VD

D3.3

VD

D5

VD

D5U

SB

VD

DA

VD

DC

V_

DC

/P1

4.9

V_P

FC

/P15.9

V_

U/P

14

.0

V_

V/P

14

.2

V_

W/P

14

.4

W0_H

/P0.6

/P2.6

W0

_H

/P0

.6/P

2.6

W0

_L

/P0

.11

/P0

.9

W0

_L

/P0

.11

/P0

.9

W1

_H

/P1

.4

W1

_L

/P1

.10

/P2

.8

W1_L/P

1.1

0/P

2.8

C201C202

C203

C204

C205

C206

C207

C208

C209

C210

C211

C212

C213

C214

C215

C216

C217

C218

C219

C220

C221

C222

C223

C224

L201

L202

LED201 LED202

LED203

Q201

Q202

AE

S

R201

R202

R203 R204

R205

R206

PP

1S S

1

SW

201

1

TP

201

1

TP

202

1

TP

203

1

TP

204

EP

AD

EX

P

HIB

_IO

_0

14

HIB

_IO

_1

13

P0

.02

P0

.11

P0

.21

00

P0

.39

9P

0.4

98

P0

.59

7P

0.6

96

P0

.78

9P

0.8

88

P0

.94

P0

.10

3P

0.1

19

5P

0.1

29

4

P1

.07

9P

1.1

78

P1

.27

7P

1.3

76

P1

.47

5P

1.5

74

P1

.68

3P

1.7

82

P1

.88

1P

1.9

80

P1

.10

73

P1

.11

72

P1

.12

71

P1

.13

70

P1

.14

69

P1

.15

68

P2

.05

2P

2.1

51

P2

.25

0P

2.3

49

P2

.44

8P

2.5

47

P2

.65

4P

2.7

53

P2

.84

6P

2.9

45

P2

.10

44

P2

.14

41

P2

.15

40

P3

.07

P3

.16

P3

.25

P3

.39

3P

3.4

92

P3

.59

1P

3.6

90

P4

.08

5

P4

.18

4

P5

.05

8P

5.1

57

P5

.25

6P

5.7

55

P1

4.0

31

P1

4.1

30

P1

4.2

29

P1

4.3

28

P1

4.4

27

P1

4.5

26

P1

4.6

25

P1

4.7

24

P1

4.8

37

P1

4.9

36

P1

4.1

22

3P

14

.13

22

P1

4.1

42

1P

14

.15

20

P1

5.2

19

P1

5.3

18

P1

5.8

39

P1

5.9

38

PO

RS

T#

65

RT

C_

XT

AL

_1

15

RT

C_

XT

AL

_2

16

TC

K6

7

TM

S6

6

US

B_

D+

9U

SB

_D

-8

VA

GN

D3

2V

AR

EF

33

VB

AT

17

VB

US

10

VD

DA

35

VD

DC

12

VD

DC

14

2V

DD

C2

64

VD

DC

38

6

VD

DP

11

VD

DP

14

3V

DD

P2

60

VD

DP

38

7

VS

S5

9

VS

SA

34

VS

SO

63

XT

AL

16

1

XT

AL

26

2

U201

BY

P4

EN

5

EX

P9

GN

D3

GN

D6

GN

D7

IN8

OU

T1

SE

NS

E/A

DJ

2

U202

12345678910

X201

1234567891

0

X202

A B C D E

12

34

56

78

A B C D E

12

34

56

78

KIT

_X

MC

44

00

_D

C_

V1

28/1

0/2

013 0

8:4

7:3

8

2/4

Sh

ee

t:

Legal D

iscla

imer

The info

rmation g

iven in this

docum

ent shall

in n

o e

vent be r

egard

ed a

s a

guara

nte

e o

f conditio

ns o

r

chara

cte

ristics. W

ith r

espect to

any e

xam

ple

s o

r hin

ts g

iven h

ere

in, any typic

al valu

es s

tate

d h

ere

in a

nd/o

r any

info

rmation r

egard

ing the a

pplic

ation o

f th

e d

evic

e, In

fineon T

echnolo

gie

s h

ere

by d

iscla

ims a

ny a

nd a

ll w

arr

anties

and lia

bili

ties o

f any k

ind, in

clu

din

g w

ithout lim

itation, w

arr

anties o

f non-infr

ingem

ent of in

telle

ctu

al pro

pert

y r

ights

of any third p

art

y.

US

B

Supply

Analo

g

Dig

ital

Hib

ern

ate

/RT

C

MC

U, P

ow

er,

MF

-IF

V1.1

/ 2

8.1

0.2

013 / K

C, M

a, A

R


Production Data


Figure 19 Hall Sensor and Encoder Interfaces, Power Board Connector

PO

WE

R B

OA

RD

CO

NN

EC

TO

R

EN

CO

DE

R L

INE

DR

IVE

R 1

HA

LL S

EN

SO

R 1

HA

LL S

EN

SO

R 0

EN

CO

DE

R L

INE

DR

IVE

R 0 5V

TO

3.3

V A

NA

LO

G S

IGN

AL C

ON

VE

RT

ER

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

100nF/0402

15

nF

/06

03

100nF/0402

100nF/0402

15

nF

/06

03

15

nF

/06

03

100nF/0402

100nF/0402

15

nF

/06

03

15

nF

/06

03

15

nF

/06

03

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

DG

ND

GN

D

GN

D

BL

M18

PG

60

0

LED-GN/D/0603

LED-GN/D/0603

1k/0

40

21

k/0

402

1k/0

40

21

k/0

402

1k/0

40

21

k/0

402

1k/0

40

21

k/0

402

1k96/0402

1k96/0402

1k96/0402

1k96/0402

1k96/0402

1k96/0402

1k96/0402

1k96/0402

12

0R

/04

02

1k96/0402

680R/0603

12

0R

/04

02

12

0R

/04

02

1k96/0402

1k96/0402

1k96/0402

12

0R

/04

02

12

0R

/04

02

12

0R

/04

02

120

R/0

40

2

1k96/0402

680R/0603

120

R/0

40

2

1k96/0402

1k96/0402

1k96/0402

12

0R

/04

02

120

R/0

40

2

12

0R

/04

02

12

0R

/04

02

0R

/060

3

1k/0

40

2

1k/0

40

2

1k/0

40

2

1k/0

402

1k/0

402

1k/0

402

1k96/04021k96/04021k96/0402

1k96/04021k96/04021k96/0402

BC

R1

98

WB

CR

19

8W

BC

R1

98

WB

CR

19

8W

W2

*10

W2

*10

VDD5

VDD5

VD

DA

5

VDD5

VDD3.3

VDD5

VDD5

VDD3.3

VDD5VDD3.3

VDD3.3

AD

86

18

AR

UZ

AD

86

18

AR

UZ

AD

86

18

AR

UZ

AD

86

18

AR

UZ

V-V+

AD

86

18

AR

UZ

AD

86

18

AR

UZ

AD

86

18

AR

UZ

AD

86

18

AR

UZ

V-V+

AM

26

LV

32

EIP

WA

M26

LV

32E

IPW

BA

S30

10A

-03

W

EN

CO

DE

R

MA

B3

2B

2M

AB

32B

2

MP

T0

,5/5

-2,5

4

EN

CO

DE

R

MP

T0

,5/5

-2,5

4

BR

AK

E_G

AT

E/P

3.6

BR

AK

E_

TE

MP

/P1

5.3

CT

RA

P0

/P0.7

CT

RA

P1/P

1.2

EA

_P

OS

0/P

14

.7

EA

_P

OS

0/P

14

.7

EA

_P

OS

1/P

2.5

EA

_P

OS

1/P

2.5

EB

_P

OS

0/P

14

.6

EB

_P

OS

0/P

14

.6

EB

_P

OS

1/P

2.4

EB

_P

OS

1/P

2.4

EI_

PO

S0

/P1

.1

EI_

PO

S0

/P1

.1

EI_

PO

S1/P

2.3

EI_

PO

S1

/P2

.3

EN

AB

LE

1/P

4.1

EN

BA

BL

E0/P

0.1

2

EN

C0

A+

EN

C0

A+

EN

C0

A-

EN

C0

A-

EN

C0

B+

EN

C0

B+

EN

C0

B-

EN

C0

B-

EN

C0

I+

EN

C0

I+

EN

C0

I-

EN

C0

I-

EN

C1A

+

EN

C1

A+

EN

C1

A-

EN

C1

A-

EN

C1B

+

EN

C1

B+

EN

C1

B-

EN

C1

B-

EN

C1

I+

EN

C1I+

EN

C1

I-

EN

C1

I-

EN

EN

C0

/P1

.0

EN

EN

C0

/P1

.0

EN

EN

C1

/P2.1

0

EN

EN

C1

/P2.1

0

H0

_P

OS

IF.I

NA

H0

_P

OS

IF.I

NB

H0

_P

OS

IF.I

NI

H1

_P

OS

IF.IN

AH

1_P

OS

IF.IN

BH

1_P

OS

IF.IN

I

I_A

VG

/P14

.8I_

DC

/P1

4.1

4

I_P

FC

/P15

.8/P

0.0

I_U

I_U

I_U

/P1

4.1

I_V

I_V

I_V

/P1

4.1

5

I_W

I_W

I_W

/P1

4.5

PF

C_

GA

TE

/P1.3

/P0.8

U0

_H

/P0

.5U

0_

L/P

0.2

U1

_H

/P1.1

5/P

2.7

U1

_L

/P1

.12

/P0.1

0

V0

_H

/P0.4

/P2.1

4V

0_L

/P0

.1/P

0.3

V1

_H

/P1.5

V1

_L

/P1

.11

/P2.9

V_D

C

V_

DC

V_D

C/P

14.9

V_

PF

C

V_

PF

CV

_P

FC

/P1

5.9

V_U

V_

UV

_U

/P14

.0

V_V

V_

VV

_V

/P1

4.2

V_W

V_

WV

_W

/P1

4.4

W0_

H/P

0.6

/P2

.6W

0_L

/P0

.11

/P0.9

W1_

H/P

1.4

W1_

L/P

1.1

0/P

2.8

C301

C3

02

C303

C304

C3

05

C3

06

C307

C308

C30

9

C31

0

C31

1

L3

01

LED301

LED302

R3

01

R3

02

R3

03

R3

04

R3

05

R3

06

R3

07

R3

08

R309

R310

R311

R312

R313

R314

R315

R316

R3

17

R318

R319

R3

20

R3

21

R322

R323

R324

R3

25

R3

26

R3

27

R3

28

R329

R330

R3

31

R332

R333

R334

R3

35

R3

36

R3

37

R3

38

R33

9

R3

40

R3

41

R3

42

R34

3

R34

4

R34

5

R346R347R348

R349R350R351

1

32

T3

01

1

32

T3

02

1

32

T30

31

32

T3

04

1 3 5 7 91

11

31

51

71

9

TP

30

1A

2 4 6 8 10

12

14

16

18

20

TP

301

B

3 21

U3

01

A

5 67

U3

01

B

10 9

8

U3

01

C

12

13

14

U3

01

D

4 11

U30

1P

3 21

U3

02

A

5 67

U3

02

B

10 9

8

U3

02

C

12

13

14

U3

02

D

4 11

U30

2P

1A

2

1B

11

Y3

2A

6

2B

72

Y5

3A

10

3B

93

Y1

1

4A

14

4B

15

4Y

13

G4

G#

12

GN

D8

VC

C1

6

U3

03

1A

2

1B

11

Y3

2A

6

2B

72

Y5

3A

10

3B

93

Y1

1

4A

14

4B

15

4Y

13

G4

G#

12

GN

D8

VC

C1

6

U30

4

AC

V3

01

12

34

56

78

91

0

X3

01

X3

02

-A1

X3

02

-A2

X3

02

-A3

X3

02

-A4

X3

02

-A5

X3

02

-A6

X3

02

-A7

X3

02

-A8

X3

02

-A9

X3

02

-A1

0X

302

-A1

1X

302

-A1

2X

302

-A1

3X

302

-A1

4X

302

-A1

5X

302

-A1

6

X30

2-B

1X

30

2-B

2X

30

2-B

3X

30

2-B

4X

30

2-B

5X

30

2-B

6X

30

2-B

7X

30

2-B

8X

30

2-B

9X

30

2-B

10

X30

2-B

11

X30

2-B

12

X30

2-B

13

X30

2-B

14

X30

2-B

15

X30

2-B

16

12345

X3

03

12

34

56

78

91

0

X3

04

12345

X3

05

A B C D E

12

34

56

78

A B C D E

12

34

56

78

KIT

_X

MC

4400_D

C_V

1

2/8

/2013 0

8:1

3:3

1

3/4

Sh

eet:

Le

ga

l D

iscla

ime

r

Th

e in

form

atio

n g

ive

n in

th

is d

ocu

me

nt

sh

all

in n

o e

ve

nt

be

re

ga

rde

d a

s a

gu

ara

nte

e o

f co

nd

itio

ns o

r

ch

ara

cte

ristics.

With

re

sp

ect

to a

ny e

xa

mp

les o

r h

ints

giv

en

he

rein

, a

ny t

yp

ica

l va

lue

s s

tate

d h

ere

in a

nd

/or

an

y

info

rma

tio

n r

eg

ard

ing

th

e a

pp

lica

tio

n o

f th

e d

evic

e,

Infin

eo

n T

ech

no

log

ies h

ere

by d

iscla

ims a

ny a

nd

all

wa

rra

ntie

s

an

d lia

bili

tie

s o

f a

ny k

ind

, in

clu

din

g w

ith

ou

t lim

ita

tio

n,

wa

rra

ntie

s o

f n

on

-in

frin

ge

me

nt

of

inte

llectu

al p

rop

ert

y r

igh

ts

of

an

y t

hird

pa

rty.

Hall&

En

co

der

IF,

Connecto

r

V1 / 2

4.0

5.2

013 /

KC

, M

a


Production Data


Figure 20 Isolated On-board Debugger and CAN Interface

Isolation

OB

D P

OW

ER

OB

D 3

.3V

PO

WE

R S

UP

PL

Y

CA

N I

F W

ITH

IS

OL

AT

ION

DE

BU

G A

ND

UA

RT

IF

ON

-BO

AR

D D

EB

UG

GE

R (

OB

D)

an

d U

AR

T I

F

SU

PP

LY

LE

D

OB

D I

SO

LA

TIO

N

OB

D V

OL

TA

GE

LE

VE

L S

HIF

TE

R

100n

F/0

402

10n

F/0

40

2

10uF/10V/0805

10uF/10V/0805

100nF/0402

15pF/0402

15pF/0402

100n

F/0

40

21

uF

/04

02

100nF/0402

100nF/0402

4.7uF/X7R/0805

100nF/0402

100nF/0402

100nF/0402

10uF/10V/0805

1uF/0402

10

0nF

/040

2

100nF/0402

100n

F/0

402

GN

D

GN

D

GN

D

GN

D

GN

D

BLM

18

PG

60

0

LED-GN/D/0603

LED-GN/D/0603

LED-RT/D/0603

12M

HZ

/S/3

.2X

2.5

680R/0603

680R/0603

1k5/0603

33R

/0402

510

R/0

60

33

3R

/0402

4k7/0402 10k/0402

1M/0402

10k/0402

10k/0402

4k7

/04

02

12

0R

/080

5

1k/0402

BS

S2

23P

WB

CR

148W

GN

DIS

O

VIS

O5

VIS

O3

.3

GN

DIS

O

GN

DIS

O

GN

DIS

O

GN

DIS

OG

ND

ISO

GN

DIS

O

VUSB5

VIS

O3

.3

GN

DIS

O

VD

D3

.3

VIS

O3.3

GN

DIS

O

VUSB5

VIS

O5

VIS

O5

GN

DIS

O

VISO5

VD

D3

.3

GN

DIS

O

VD

D3.3

GN

DIS

OG

ND

ISO

GN

DIS

O

GN

DIS

O

GN

DIS

O

GN

DIS

O

VIS

O3

.3V

ISO

3.3

VISO3.3

VIS

O3.3

VISO5

VIS

O5

VIS

O5

VIS

O5

VIS

O5

GN

DIS

O

VIS

O5

VD

D3

.3

VIS

O3.3

VISO3.3

GN

DIS

O

GN

DIS

OG

ND

ISO

GN

DIS

OG

ND

ISO

GN

DIS

OG

ND

ISO

GN

DIS

O

GN

DIS

OG

ND

ISO

XM

C42

00

_Q

FN

48

IFX

17

63

_P

AD

NO

P

Si8

462

BB

-B-I

S1

ISO

10

50

DU

B

74

LV

C1

G12

6G

W

SN

74LV

C2T

45D

CT

SN

74LV

C2T

45D

CT

SN

74LV

C2T

45D

CT

BA

S30

10A

-03W

BAS3010A-03W

ESD8V0L2B-03L

BA

S3

010

A-0

3W

ZX62-AB-5PA

W1*4

no

ass.

CA

NH

CA

NH

CA

NL

CA

NL

CA

N_

RX

/P1

4.3

CA

N_

TX

/P3.2

CO

M_L

ED

#

CS

CS

DE

BU

G_

LE

D#

OB

D_

OF

F#

OB

D_O

FF

#

OB

D_O

FF

#

OB

D_T

CK

OB

D_T

MS

PC

_R

XD

/P5

.1

PC

_R

XD

5

PC

_R

XD

5

PC

_R

XD

5

PC

_T

XD

/P5

.0

PC

_T

XD

5

PC

_T

XD

5

PC

_T

XD

5

RX

RX

SW

CLK

SW

CL

K SW

CL

K

SW

CLK

/TC

K

SW

CLK

5

SW

CL

K5

SW

CLK

5

SW

D_D

IR

SW

D_

DIR

SW

D_D

IR5

SW

D_

DIR

5

SW

D_D

IR5

SW

D_

IN

SW

D_

IN

SW

D_IN

5

SW

D_

IN5

SW

D_

IN5

SW

D_O

UT

SW

D_

OU

T

SW

D_O

UT

5

SW

D_O

UT

5

SW

D_

OU

T5

SW

IO/T

MS

TX

TX

C40

1C

40

2

C403

C404

C405

C406

C407

C40

8C

40

9

C410

C411

C412

C413

C414

C415

C416

C417

C4

18

C419

C4

20

L4

01

LED401

LED402

LED403

Q401

R401

R402

R403

R4

04

R40

5R

406

R407 R408

R409

R410

R411

R4

12

R41

3

R414

T4

01

T402

TP

401

TP

402

EP

AD

EP

AD

HIB

_IO

_0

7

P0.0

2P

0.1

1P

0.2

48

P0.3

47

P0.4

46

P0.5

45

P0.6

44

P0.7

43

P0.8

42

P1.0

40

P1.1

39

P1.2

38

P1.3

37

P1.4

36

P1.5

35

P2.0

26

P2.1

25

P2.2

24

P2.3

23

P2.4

22

P2.5

21

P14.0

16

P14.3

15

P14.4

14

P14.5

13

P14.6

12

P14.7

11

P14.8

20

P14.9

19

PO

RS

T#

32

RT

C_X

TA

L_1

8

RT

C_X

TA

L_2

9

TC

K34

TM

S33

US

B_D

+4

US

B_D

-3

VA

GN

D17

VA

RE

F18

VB

AT

10

VD

DC

6V

DD

C1

31

VD

DP

5V

DD

P1

28

VD

DP

241

VS

S27

XT

AL1

29

XT

AL2

30

U4

01

BY

P4

EN

5

EX

P9

GN

D3

GN

D6

GN

D7

IN8

OU

T1

SE

NS

E/A

DJ

2

U4

02

A1

2

A2

3

A3

4

A4

5

A5

6

A6

7

B1

15

B2

14

B3

13

B4

12

B5

11

B6

10

GN

D1

8G

ND

29

VD

D1

1V

DD

216

U40

5

CA

NH

7

CA

NL

6

GN

D1

4G

ND

25

RX

D2

TX

D3

VC

C1

1V

CC

28

U40

6

A2

GN

D3

OE

1V

CC

5

Y4

U4

08

A1

2

A2

3B

17

B2

6

DIR

5G

ND

4

VC

CA

1V

CC

B8

U409

A1

2

A2

3B

17

B2

6

DIR

5G

ND

4

VC

CA

1V

CC

B8

U410

A1

2

A2

3B

17

B2

6

DIR

5G

ND

4

VC

CA

1V

CC

B8

U411

AC

V4

01

ACV402

1

23

V403

AC

V4

04

1 2 3 4 5

X4

01

C

X401

S

1 2 3 4

X402

1 2 3 4 5

X4

03

BR

KIN

BR

KO

UT

GN

D1

GN

D2

GN

D3

NC

1

NC

2N

C3

NC

4

RE

SE

T

TC

LK

TD

I

TD

OT

MS

TR

ST

VD

DP

DriveM

on

itor2

A B C D E

12

34

56

78

A B C D E

12

34

56

78

KIT

_X

MC

44

00

_D

C_

V1

28

/10

/20

13

08

:47

:38

4/4

Sh

ee

t:

Lega

l D

iscla

imer

The info

rmation g

iven in this

docum

ent shall

in n

o e

vent be r

egard

ed a

s a

guara

nte

e o

f conditio

ns o

r

chara

cte

ristics. W

ith r

espect to

any e

xam

ple

s o

r hin

ts g

iven h

ere

in, any typic

al valu

es s

tate

d h

ere

in a

nd/o

r any

info

rmation r

egard

ing the a

pplic

ation o

f th

e d

evic

e, In

fineon T

echnolo

gie

s h

ere

by d

iscla

ims a

ny a

nd a

ll w

arr

anties

and lia

bili

ties o

f any k

ind, in

clu

din

g w

ithout lim

itation, w

arr

anties o

f non-infr

ingem

ent of in

telle

ctu

al pro

pert

y r

ights

of any third p

art

y.

US

B

Sup

ply

Ana

log

Dig

ita

l

Hib

ern

ate

/RT

C

D1

D2

On

-bo

ard

De

bu

gg

er,

Isola

tio

n

V1

.1 /

28

.10

.20

13

/ K

C,

Ma,

AR

SC

LK

OU

T-P

1.1

DX

0B

-P1.4

SP

I S

lave

SW

D_O

UT

SW

CLK

MO

SI

CLK

_O

UT

MIS

O

CS

_IN

CLK

_IN

CS

_O

UT

SP

I M

aste

rU

0C

0

U0

C1

DO

UT

0-P

1.5

SE

LO

0-P

1.0

DX

2A

-P2.3

DX

1A

-P2.4

RX

TX

UA

RT

2 (

DM

2)

RX

DT

XD

DX

0A

-P0.4

DO

UT

0-P

0.5

U1

C0

TX

AC

TIV

E#

GP

IO-P

0.6

RE

SE

T#

GP

IO-P

0.3

DE

BU

G_LE

D#

DE

BU

G_

LE

D#

GP

IO-P

0.2

TX

_E

NA

BLE

GP

IO-P

0.7

SW

D D

IRG

PIO

-P1

.3S

WD

_D

IRS

WD

_IN

AD

C AIN

P14.9

PU

LL S

ele

ct

GP

IO-P

0.8

CO

M_LE

D#

AU

X_L

ED

#G

PIO

-P0

.1U

AR

TS

PD

No R

ES

ET

Pin

Level S

hifte

rC

OM

LE

D

SW

VJT

AG

CO

NT

RO

LG

PIO

s

--->

--->

<--

-


Production Data




1

2

A

B

32

A

3

C C

1

B

4

4

KIT_XMC4400_DC_V1

2/8/2013 07:47:38

Sheet:

V1 / 02.08.2013 / Ma, AR

1/1

Drive CardXMC4400

GND

ENABLE

CTRAP

W_H

W_L

V_H

V_L

U_H

U_L

1

GN

D

HA

0

HA

1

HA

2

+5V

GN

D

HA

0

HA

1

HA

2

+5V

HALL0

X303

HALL1X305

P14.1

2G

ND

GND

+3.3V GND

0 1

P5.2

P2.0

P2.1

P3.4

P1.7

P1.6

P3.3

VD

D5

P15.2

P4.0

P3.5

P3.1

P3.0

US

B_D

-

US

B_D

+

VD

D5U

SB

GN

D

X402

1

1

HL 5VISO

CAN

X401

ENC0X301

ENC1X304

POTIP14.13

RESET

P2.2LED

P2.15LED

X201

X202

XMC4400

DE

BU

G

CO

M

A1B1n.c

.

SWCLK

SWIO G1CH5

1

1

10

1

10

1a

16

b

DIN

4161

2-B

/2

1 2 3 4 5

12345

1

ADJ_1ADJ_2

AD

J_3

C2

01

C202

C203

C20

4

C205

C20

6

C20

7

C20

8

C209

C210

C211

C212

C213

C2

14

C215

C216

C217

C218

C219

C2

20

C221

C222

C223

C224

C3

01

C302

C30

3

C30

4

C305C306

C307

C308

C309 C310

C311

C4

01

C402

C40

3C

40

4

C405

C406

C407

C4

08

C409

C410

C411

C412

C41

3

C414

C415

C416

C4

17

C41

8

C419

C420

L201

L20

2

L301

L401

LED201

LED202

LED203

LE

D30

1

LE

D3

02

LE

D401

LE

D402

LE

D403

Q201

Q202

Q401

R201

R2

02

R2

03

R204

R20

5

R20

6

R30

1

R30

2

R30

3

R304

R305

R306

R307

R308

R309

R310

R31

1

R31

2

R313

R314

R31

5

R31

6

R317

R318

R3

19

R320R321

R322 R3

23

R324

R325

R326

R327

R328

R329

R330 R

331

R33

2

R33

3

R334

R335

R33

6R33

7

R338

R339

R340

R341

R342

R343

R344

R345

R346

R347

R3

48 R349

R3

50

R35

1

R401

R402

R403

R404

R405

R406

R407

R4

08

R409

R41

0

R41

1

R4

12

R413

R414

SW201

T301

T302

T30

3

T304

T401

T40

2

TP

20

1

TP

20

2

TP203

TP204

TP

301

TP401

TP402U201

U202

U301U302

U303

U304

U401

U402U

40

5U

406

U408

U409

U410

U411

V301

V401

V402

V403

V404

X201

X202X301

X302

X303

X304

X305

X40

1

X402

X4

03


Production Data



Table 7 BOM of KIT_XMC4400_DC_V1 Board

Pos. No.


1 1 10k potentiometer R201 2 7 680R/0603 RESISTOR 0603 R202, R203, R205, R319, R330,

R401, R402

3 3 4k7/0402 RESISTOR 0402 R204, R407, R412

4 2 510R/0603 RESISTOR 0603 R206, R405

5 15 1k/0402 RESISTOR 0402 R301, R302, R303, R304, R305, R306, R307, R308, R340, R341, R342, R343, R344, R345, R414

6 22 1k96/0402 RESISTOR 0402 R309, R310, R311, R312, R313, R314, R315, R316, R318, R322, R323, R324, R329, R332, R333, R334, R346, R347, R348, R349, R350, R351

7 12 120R/0402 RESISTOR 0402 R317, R320, R321, R325, R326, R327, R328, R331, R335, R336, R337, R338

8 1 0R/0603 RESISTOR 0603 R339 9 1 1k5/0603 RESISTOR 0603 R403 10 2 33R/0402 RESISTOR 0402 R404, R406

11 3 10k/0402 RESISTOR 0402 R408, R410, R411

12 1 1M/0402 RESISTOR 0603 R409 13 1 120R/0805 RESISTOR 0805 R413 14 28 100nF/0402 CAPACITOR 0402 C201, C205, C206, C207, C216,

C217, C218, C219, C220, C221, C222, C223, C301, C303, C304, C307, C308, C401, C405, C408, C410, C411, C413, C414, C415, C418, C419, C420

15 2 10nF/0402 CAPACITOR 0402 C202, C402

16 2 4.7u/X7R/0805 CAPACITOR 0805K C224, C412

17 9 10uF/10V/0805 CAPACITOR 0805K C203, C204, C212, C213, C214, C215, C403, C404, C416

18 6 15pF/0402 CAPACITOR 0402 C208, C209, C210, C211, C406, C407

19 6 15nF/0603 CAPACITOR 0603 C302, C305, C306, C309, C310, C311

20 2 1uF/0402 CAPACITOR 0402 C409, C417

21 4 BLM18PG600 FERRIT BEAD 0603 L201, L202, L301, L401

22 5 LED-GN/D/0603 LEDCHIPLED 0603 LED201, LED301, LED302, LED401, LED402

23 2 LED-GE/D/0603 LEDCHIPLED 0603 LED202, LED203

24 1 LED-RT/D/0603 LEDCHIPLED 0603 LED403 25 1 32.768KHz CRYSTAL Q201 26 2 12MHZ/S/3.2X2.5 CRYSTAL Q202, Q401

27 1 FSM16JH SWITCH SW201 28 4 BCR198W TRANSISTOR T301, T302, T303, T304

29 1 BSS223PW TRANSISTOR T401 30 1 BCR148W TRANSISTOR T402 31 1 XMC4400_LQFP100 INFINEON MCU U201


Production Data


32 2 IFX1763 INFINEON LDO U202, U402

33 2 AD8618ARUZ OPAMP U301, U302

34 2 AM26LV32EIPW ENCODER IC U303, U304

35 1 XMC4200_QFN48 INFINEON MCU U401 36 1 Si8462BB-B-IS1 ISOLATED DIGITAL U405 37 1 ISO1050DUB ISOLATED CAN U406 38 1 74LVC1G126GW LOGIC U408 39 3 SN74LVC2T45DCT LOGIC U409, U410, U411

40 4 BAS3010A-03W SCHOTTKY V301, V401, V402, V404

41 1 ESD8V0L2B-03L ESD DIODE V403 42 2 W1*10 PINHEADER X201, X202

43 2 CONP_2X05 CONNECTOR X301, X304

44 1 MAB32B2 CONNECTOR X302 45 2 MPT0,5/5-2,54 CONNECTOR X303, X305

46 1 ZX62-AB-5PA MICRO-USB X401 47 1 W1*4 CONNECTOR X402 48 1 W2*8 CONNECTOR X404

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