XIV-B
-
Upload
nestor-sanchez -
Category
Documents
-
view
320 -
download
27
Transcript of XIV-B
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
1 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
CONTENTSSection Page
SCOPE .................................................................................................................................................... 3
REFERENCES ......................................................................................................................................... 3
DESIGN PRACTICES (BESIDES OTHER SECTIONS OF THIS SECTION)....................................... 3
OTHER LITERATURE...................................................................................................................... 3
DEFINITIONS........................................................................................................................................... 3
BASIC DESIGN CONSIDERATIONS........................................................................................................ 3
GENERAL CONSIDERATIONS ........................................................................................................ 3
PRINCIPLES OF PRESSURE DROP CALCULATION....................................................................... 4
NON-NEWTONIAN LIQUIDS............................................................................................................ 5
HORIZONTAL STRAIGHT PIPE ....................................................................................................... 5
EFFECT OF FITTINGS..................................................................................................................... 6
EXPANSIONS AND CONTRACTIONS.............................................................................................. 6
NON-HORIZONTAL PIPES .............................................................................................................. 6
COMBINING AND DIVIDING OF STREAMS ..................................................................................... 6
ORIFICES, FLOW NOZZLES AND VENTURIS ................................................................................. 7
PERFORATED PIPE DISTRIBUTORS.............................................................................................. 7
DESIGN PROCEDURES .......................................................................................................................... 8
PRESSURE DROP ACROSS SINGLE PIPING COMPONENTS........................................................ 8Straight Pipe.................................................................................................................................. 8Perforated Pipe Distributors ..........................................................................................................13
INTEGRATED PRESSURE DROP CALCULATION FOR PIPING SYSTEMS....................................15
SAMPLE PROBLEMS.............................................................................................................................17
PROBLEM 1 - INTEGRATED PRESSURE DROP CALCULATION ...................................................17
PROBLEM 2 - ORIFICE PRESSURE DROP CALCULATION ...........................................................21
PROBLEM 3 - PERFORATED - PIPE DISTRIBUTOR ......................................................................21
NOMENCLATURE ..................................................................................................................................24
COMPUTER PROGRAMS.......................................................................................................................25
GUIDANCE AND CONSULTING......................................................................................................25
LITERATURE..................................................................................................................................25
AVAILABLE PROGRAMS................................................................................................................25
Changes shown by ç
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
2 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
CONTENTS (Cont)Section Page
TABLESTable 1A Design Basis for “Average” Carbon Steel Lines (Customary)...............................................26Table 1B Design Basis for “Average” Carbon Steel Lines (Metric) ......................................................26Table 2 Typical Process Line Equivalent Lengths............................................................................27Table 3 Representative Equivalent Length of Various Valves, in Pipe Diameters (L/D) .....................28
FIGURESFigure 1 Friction Factors for Any Type of Commercial Pipe (Customary) (Metric) ..............................29Figure 2A Friction Factors for Clean Commercial Steel and Wrought Iron Pipe (Customary) ................30Figure 2B Friction Factors for Clean Commercial Steel and Wrought Iron Pipe (Metric) .......................31Figure 3A Liquid Pressure Drop in Commercial Steel Pipe (Customary) ..............................................32Figure 3B Liquid Pressure Drop in Commercial Steel Pipe (Metric) .....................................................39Figure 4A Approximate Liquid Pressure Drop in Commercial Pipe (Customary)...................................46Figure 4B Approximate Liquid Pressure Drop in Commercial Pipe (Metric) ..........................................47Figure 4C Pressure Drop in Commercial Pipe for Water at 75°F (Customary) ......................................48Figure 4D Pressure Drop in Commercial Pipe for Water at 24°C (Metric).............................................49Figure 5A Equivalent Lengths L and L/D and Resistance Coefficient K for Valves (Customary)............50Figure 5B Equivalent Lengths L and L/D and Resistance Coefficient K for Valves (Metric) ...................51Figure 5C Resistance Coefficient for Bends, Ells and Tees (Customary) .............................................52Figure 5D Resistance Coefficient for Bends, Ells and Tees (Metric).....................................................53Figure 5E Resistance Coefficients for Return Bends and Miter Bends .................................................54Figure 6 Resistance Coefficient for Cross-Section Changes .............................................................55Figure 7A Flow Coefficient for Orifices with Flange Taps.....................................................................56Figure 7B Flow Coefficient for Orifices with Flange Taps.....................................................................56Figure 8 Flow Coefficient for Flow Nozzles with Flange Taps............................................................57Figure 9A Equivalents of Resistance Coefficient K and Flow Coefficient Cv for Valves (Customary) .....58Figure 9B Equivalents of Resistance Coefficient K and Flow Coefficient Cv for Valves (Metric).............59Figure 10 Pressure Recovery Factor for Orifices, Nozzles and Venturis ..............................................60Figure 11 J Factor for Calculating Distributor Head Loss ....................................................................61
Revision Memo
12/98 Highlights of this revision are:
1. Drafting and other errors in figures have been corrected: Figures 2A, 2B,3A, 3B, 4A, 4B, 4C, 4D, 5C.
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
3 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
SCOPE
This section presents methods for determining pressure drop through piping and related equipment for Newtonian liquids. Forgeneral design considerations other than pressure drop, see Section XIV-A.
REFERENCES
DESIGN PRACTICES (BESIDES OTHER SECTIONS OF THIS SECTION)
Section III Fractionating Towers
Section XI Compressors
Section XII Instrumentation
OTHER LITERATURE
1. Perry, R. H. and Chilton, C. H., Chemical Engineers’ Handbook, 5th ed., Section 5, Fluid and Particle Dynamics, McGraw-Hill, New York (1973).
2. Crane Co., Technical Paper No. 410, Flow of Fluids through Valves, Fittings and Pipe, 1991.
3. Simpson, L. L., Process Piping: Functional Design, Chem. Eng., 76 No. 8, (Deskbook Issue) 167-181, (April 14, 1969).
4. Patel, R. D., Non-Newtonian Flows, in Handbook of Fluids in Motion, Ann Arbor Science Publishers (1983).
5. Westaway, C. R. and Loomis, A. W., eds., Cameron Hydraulic Data, Ingersoll-Rand, 15th ed (1997).
6. Fluid Meters, Their Theory and Application, ASME Report, 5th Ed., (1959).
7. Greskovich, E. J. and O’Bara, J. T., Perforated-Pipe Distributors, I. & E.C. Process Design and Dev. 7 (4) 593-595 (1968).
8. Zenz, F. A., Minimize Manifold Pressure Drop, Hydrocarbon Proc. & Petr. Ref. 41 (12) 125-130 (1962).
9. Golan, L. P. and Hawkins, L. E., Single Phase Flow Distribution in Manifolds, ER&E Report EE.74E.75 (August, 1975).
DEFINITIONSSee Section XIV-A.
BASIC DESIGN CONSIDERATIONS
The considerations discussed below provide the basis for calculation procedures given later in this section.
GENERAL CONSIDERATIONS
In most piping designs, the primary requirement is to find an inside diameter that will permit a certain required throughput at agiven pressure drop. This usually involves a trial and error procedure. A diameter is chosen and the pressure drop iscalculated for the required throughput. If the calculated pressure drop is too great, a larger diameter is taken for the next trial.If the pressure drop is smaller than necessary, a smaller diameter is chosen.
Typical pressure drops that may be used for pipe sizing are shown in Table 1. In case of expensive construction materials, aneconomic analysis would be desirable to find the optimum line size. In cases of very high pressure and steam traced lines, itmay also be desirable to find the optimum line size.
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
4 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
BASIC DESIGN CONSIDERATIONS (Cont)
PRINCIPLES OF PRESSURE DROP CALCULATION
The basic equation for calculating pressure drop for liquid flow in pipes and fittings is the generalized Bernoulli equation, whichassumes constant density:
{
( )44 344 21
443442143421 loss head or Friction
FK +
change Elevation
g
z g +
changeenergyKinetic
g 2
V
change Pressure
P K12
cc
211 ∆∆α
=ρ∆
Eq. (1)
where: K11 = 144 (Customary)
K11 = 10-3 (Metric)
F = Friction or head loss, ft lbf/lbm (kPa⋅m3/kg)
g = Acceleration of gravity, ft/s2 (m/s2)
gc = Dimensional constant, 32.174 ft lbm /lbf s2 (1.0 kg m/N s2)
K12 = 1.0 (Customary)
K12 = 10-3 (Metric)
∆P = Pressure change, lbf/in.2 (kPa): inlet pressure - outlet pressure
V = Velocity of the fluid, ft/s (m/s)
∆ V2
2
= Change in fluid kinetic energy (outlet-inlet) ft2/s2 (m2/s2)
z = Elevation, ft (m)
∆z = Change in elevation (outlet elev - inlet elev), ft (m)
ρ = Density, lbm/ft3 (kg/m3)
α = Constant depending on velocity profile (α = 1.1 for turbulent flow, α = 2.0 for laminar flow)
All design equations presented in this section are derived from this equation. The significance of the terms are as follows. The“Pressure change” term is the pressure drop (inlet minus outlet pressure), and for most cases this drop is positive. The“Kinetic energy change” is the outlet fluid kinetic energy minus the inlet fluid kinetic energy per unit mass of fluid flowing, andmay be positive or negative. The “Elevation change” is the outlet elevation minus the inlet elevation (really the change inpotential energy per unit mass flowing) and may also be positive or negative. The “Friction or head loss” term is alwayspositive, and represents the irreversible conversion of mechanical energy to internal energy. Inspection of Eq. (1) shows thatthe kinetic and elevation terms may result in a positive or negative pressure drop, but the friction term always results in apressure decrease, or positive pressure drop. The relative importance of the terms in the equation varies from application toapplication. For constant-diameter horizontal pipes, only the friction term on the right-hand side of Equation (1) is non-zero.For vertical or inclined pipes, one must include the elevation term; and for cross-section changes, the kinetic energy term.
For liquids one may, in general, assume constant viscosity and density. Non-Newtonian liquids are an exception to this ruleand are discussed below. Another exception is non-isothermal flow, due either to heat exchange, or to heat production orconsumption in the liquid by chemical reaction or friction losses.Where the flow may be assumed to be isothermal across the pipe cross-section, but is not isothermal along the length of thepipe, the pressure drop can be determined by dividing the pipe into a number of lengths and calculating the pressure drop ineach section. When the flow cannot be assumed to be isothermal across the pipe cross-section and the viscosity dependsstrongly on temperature, special calculation methods must be used. When problems of this type arise, consult the Reactor andFluid Dynamics Section of Exxon Engineering.
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
5 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
BASIC DESIGN CONSIDERATIONS (Cont)
NON-NEWTONIAN LIQUIDS
Fluids in which viscosity is dependent on shear rate or time are called non-Newtonian. The following fluids may belong to thiscategory:
• Dense emulsions
• Dense slurries
• Polymer solutions
• Polymer melts
• Some heavy crude oils
For these fluids, the regular liquid flow equations are not applicable.
Most non-Newtonian fluids belong to one of the following classes:
• Bingham plastics - A minimum shear stress is required to obtain flow.
Examples: fine suspensions and pastes.
• Pseudoplastic fluids - Viscosity decreases with increasing shear rate (velocity gradient). These are commonly referred toas “shear thinning” fluids.
Examples: polymer solutions and melts, some slurries, emulsions.
• Dilatant fluids - Viscosity increases with increasing shear rate. These are commonly referred to as “shear thickening”fluids. These are less common than Bingham plastics and pseudoplastic fluids. Certain slurries exhibit dilatant behavior.
Viscosity may also be time-dependent:
• Thixotropic fluids - Viscosity decreases with time after application of a constant shear stress.
• Rheopectic fluids - Viscosity increases with time after application of a constant shear stress.
• Viscoelastic fluids - Liquids that partially return to their original form when the shear stress is released.
Because of the complicated rheological behavior of non-Newtonian fluids, it is not possible to give a single generally validdesign equation for pressure drop. In general, rheological properties will first have to be determined in the laboratory for asuitable shear stress range and time frame.For problems which arise in handling non-Newtonian liquids, consult the Reactor and Fluid Dynamics Section. An introductionto simple calculation methods for pressure drop is given in Reference (4).
HORIZONTAL STRAIGHT PIPE
Pressure drop in horizontal straight pipe of constant diameter is caused by friction and can be calculated from the Fanningfriction equation. The experimental factor in this equation, called the Fanning friction factor, f, is a function of Reynolds numberand relative pipe wall roughness (Figure 1). For a given class of pipe material, roughness is relatively independent of pipediameter; therefore the friction factor can be expressed as a function of Reynolds number and pipe diameter (Figures 2A and2B). For laminar flow (Re < 2100), the friction factor is independent of pipe wall roughness and can be expressed as a functionof Reynolds number alone [Eq. (4)].A transition region lies between Reynolds numbers of about 2,100 and 4,000. Here the flow may be intermittently laminar andturbulent or essentially fully turbulent, depending on such factors as change of cross-section or presence of valves, fittings orobstructions in the piping. In this regime, the friction factor is difficult to determine and lies somewhere between the limits forlaminar and turbulent flow. For most commercial applications, however, flow tends to be turbulent and the higher value of thefriction factor should be used.The accuracy of the Fanning friction equation is ± 15% for smooth tubing and ± 10% for commercial steel pipe. Fouling canreduce the cross-sectional area or increase pipe wall roughness with time. Therefore, when calculating pressure drop, oneshould allow for fouling.
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
6 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
BASIC DESIGN CONSIDERATIONS (Cont)
Most studies of the effect of fouling on pressure drop have been for water piping. For such piping, instead of the Fanningcorrelation, an empirical correlation known as the Hazen-Williams correlation has been most widely used. The correlationcontains a coefficient known as the H-W “C” factor, which is used to account for surface condition and fouling. Reference 5compiles head loss tables versus pipe size and flow rate along with recommended “C” factors for various types of service. Forfurther information, consult the Reactor and Fluid Dynamics Section.Note: In some references [e.g., (2)] the Darcy friction factor, fD, is used instead of the Fanning friction factor. They are related
by the equation fD = 4f, and calculated results are identical.
EFFECT OF FITTINGS
Bends, tees, valves, orifices and other flow restrictions cause additional pressure drop in a pipe. Fittings that have the samenominal diameter as the pipe can be accounted for in terms of an equivalent length of straight pipe. This equivalent length canbe calculated from the resistance coefficients of the fittings [Figures 5A - 5E and 6 and Eq. (17)]. The equivalent length is thenadded to the actual length of the pipe and the sum is used in the Fanning equation for predicting the total friction pressure drop.It should be recognized during design that the actual resistance coefficient of bends, tees, and valves may deviate from thevalues presented in Figures 5 and 6 by as much as ± 25%.
Also, the use of equivalent lengths or resistance coefficients is, as published, essentially an approximate correlation of acomplex problem. If pressure drop is a critical factor for safety, economic, or other considerations, consult with the Reactor andFluid Dynamics Section.
When piping details are not available, the following guidelines may be used for estimating equivalent length:
Onsite Lines - Actual pipe length can be estimated from the plot plan, tower heights, etc. For a rough estimate the equivalentlength of fittings in onsite piping adds between 200% and 500% to the actual length. Accordingly, a multiplier of 3.0 to 6.0 maybe applied to the estimated length of straight pipe. A better estimate can be obtained from Table 2 as long as the componentsin the circuit are known. If the designer wants even better accuracy, he must know all the components in the circuit, make apreliminary pipe routing on the plot plan and finally add an appropriate allowance.
Offsite Lines - For offsite lines, the approximate length of straight pipe can be estimated from the plot plan. Since fittings inoffsite lines usually have an equivalent length of 20% to 80% of the actual length, a multiplier of 1.2 to 1.8 can be applied to theestimated length of straight pipe.
EXPANSIONS AND CONTRACTIONS
The pressure drop in cross-section changes, such as exits and entrances of process vessels, reducers and diffusers, consistsof two components: one for friction and one for change in kinetic energy. Calculation of the friction loss is based on thediameter of the smaller of the two pipes with no obstructions.For pipes ending in an area of very large cross-section, such as a process vessel, the frictional pressure drop is equal to thegain in pressure caused by the change in kinetic energy. As a result, the net pressure change over the cross-section change iszero.
For a very gradual contraction, friction pressure drop is calculated based on a straight piece of pipe with inside diameter equalto the narrowest cross-section of the contraction.
In pressure drop calculations for lines containing fittings and cross-section changes, the line is first broken into sections ofconstant nominal diameter. The friction pressure drop of each change in cross-section is accounted for in the equivalent lengthof the smaller diameter pipe attached to it as defined by Eq. (16). The pressure drop due to the various changes in kineticenergy in the line is determined by calculating the overall change in kinetic energy between the inlet and outlet of the line.
NON-HORIZONTAL PIPES
In case of non-horizontal pipes, an elevation term must be added to the pressure change calculated for friction loss and kineticenergy [Eq. ( 6)].
COMBINING AND DIVIDING OF STREAMS
When a stream is split in two or more substreams there is both a friction loss and a pressure change due to the change inkinetic energy. The same applies to the combining of streams. For tees the total pressure change is given by Eq. (8). For Y’ssee Reference 8, and for manifolds see Reference 9. Further information may be obtained by consulting with the Reactor andFluid Dynamics Section.
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
7 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
BASIC DESIGN CONSIDERATIONS (Cont)
ORIFICES, FLOW NOZZLES AND VENTURISFor orifices, flow nozzles, and venturis, two pressure drops can be distinguished:
Flow Measurement Pressure Drop is a pressure drop used in connection with flow measurements, which does not includepressure recovery downstream of the constriction. For orifices and flow nozzles, this pressure drop is measured across flangetaps; for venturis, between an upstream tap and a tap at the narrowest cross-section. The flow coefficients presented inFigures 7A, 7B, and 8 relate to this pressure drop.
Total Pressure Drop is the pressure drop between a point upstream of the restriction and a point several pipe diametersdownstream. This pressure drop is smaller than the flange tap pressure drop because of pressure recovery (i.e., conversion ofmomentum into pressure) downstream of the restriction. The total pressure drop can be obtained by multiplying the flange tappressure drop by a pressure recovery factor (Figure 10). For determining the pressure drop along a line containing an orifice,flow nozzle, or venturi, one must use the total pressure drop. If the orifice or flow restriction is at the end of a line discharginginto a large vessel or the ambient, there is no pressure recovery and the flow measurement pressure drop should be used.For more detailed information on the flow measurement aspects of orifices, flow nozzles, and venturis see Section XII.
PERFORATED PIPE DISTRIBUTORS
In most cases, perforated pipe distributors can be designed by the short procedure given in Section III-H. These designsmainly apply to liquid-liquid settlers and fractionation towers where a relatively low velocity is more important than liquiddistribution. In these cases, some non-uniformity in liquid distribution may occur, depending on the ratio of the pressure dropacross the distributor holes to the pressure drop (or gain) along the pipe. If inertial forces predominate over friction losses inthe pipe, flow through the holes will increase in the direction of the closed end. If friction loss along the pipe is more importantthan inertial forces, the opposite will be the case. When an upstream disturbance, such as that produced by a bend, issuperimposed upon a case where inertial forces predominate, flow through the holes near the distributor inlet and near theclosed end can be greater than in the middle.The degree of maldistribution in a liquid distributor can be predicted from Eq. (15). Where less than 5% maldistribution isrequired, the design procedure given in this section must be used. In this procedure, pressure drop across the holes, (∆P)o, isset at ten times the greater of either inlet kinetic energy per unit volume of flowing fluid, Ek, or pressure drop over the length ofthe distributor pipe, (∆P)p.
The following guidelines should be followed for choosing hole diameter and number of holes:
• Minimum hole diameter ≈ 1/2-in. (13 mm) to avoid plugging and to limit the number of holes to a reasonable value. In veryclean service, smaller holes may be considered, but in severely fouling service, 1/2-in. (13 mm) holes may be too small.
• Maximum hole diameter = 0.2 times inside diameter of distributor.
• The ratio of hole diameter, do, to inside pipe diameter, d1, should be between 0.15 and 0.20 when the criterion(∆P)o = 10 Ek is used. If it is necessary to use do /d1 < 0.10, then make (∆P)o = 100 Ek.
• To provide sufficient pipe strength, the minimum distance (edge-to-edge) between adjacent holes should approximatelyequal the hole diameter.
• Within the limitations imposed by the above requirements, a larger number of small holes is preferred over a smallernumber of large holes.
• If slots are used instead of holes, the slot width should be at least 1/2-in. (13 mm).To assure optimum distribution, flow conditions upstream and downstream of the distributor should be considered. Conditionsupstream of the distributor are controlled by the piping outside of the unit. In general, this means minimizing the number andseverity of sharp turns or sudden contractions or enlargements just ahead of the distributor. Conditions downstream of thedistributor depend on the geometry of the downstream internals, which are usually designed to maintain uniform distribution forgood contacting.
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
8 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
DESIGN PROCEDURES
The following design methods, equations, and guidelines must be used together with the material given above under BASICDESIGN CONSIDERATIONS. The first section below presents procedures for calculating pressure drop in single pipingcomponents. The second section should be used for calculating pressure drop in flow systems containing more than onepiping component.
PRESSURE DROP ACROSS SINGLE PIPING COMPONENTS
Use the procedures below for calculating frictional pressure drop across single piping components, such as runs of straightpipe, bends, valves, orifices, etc.
Straight Pipe
For commercial steel pipe, find the pressure drop in psi/100 ft (kPa/m) from the charts in Figures 3A and 3B or 4A - 4D. Forconditions not covered by these charts or more precise answers, use the procedure given below. [For non-circular conduits,calculate the equivalent hydraulic diameter from Eq. (2). Note: This is valid only for turbulent flow, and deq should be usedonly to calculate the Reynolds number, Eq. (3), and the frictional pressure drop, Eq. (5). It should not be used to calculatevelocity, V, from the flow rate, Q.]
dcross area
wetted perimeter in consistent unitseq =
4
- sectional Eq. (2)
Step 1 - For given diameter and flow rate, calculate the Reynolds number, Re, from the following equation:
µ
ρ=
µρ
=DV
K DV
Re3a
Eq. (3a)
µρ
d Q
K =3b
Eq. (3b)
µ d
W K =
3cEq. (3c)
where: D = Inside diameter of pipe or equivalent hydraulic diameter, ft (m)d = Inside diameter of pipe or equivalent hydraulic diameter, in. (mm)Q = Volumetric flow rate, gpm (dm3/s)Re = Reynolds number, dimensionlessV = Velocity, ft/s (m/s)W = Mass flow rate, thousands lbm/h (kg/s)ρ = Density, lbm /ft3 (kg/m3)µ = Viscosity, cP (Pa⋅s)
Customary Metric
K3a = 123.9 10-3
K3b = 50.6 1.27
K3c = 6.31 x 103 1.27 x 103
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
9 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
DESIGN PROCEDURES (Cont)
Step 2 - Look up the friction factor, f, in Figures 1A, 1B or 2A, 2B. For values of Re lower than those covered bythese figures, with Re < 2100 (Laminar Flow), calculate f from the Eq. (4):
f = 16
ReEq. (4)
where: f = Friction factor, dimensionless
Step 3 - Calculate the frictional pressure drop from one of the following equations:
( )
ρ
=∆c
2
5af g 2
V
DL f 4
KP Eq. (5a)
ρd
VL f K=
2
5bEq. (5b)
ρ5
2
5c d
Q L f K= Eq. (5c)
ρ 5
2
5d d
WL f K= Eq. (5d)
where: (∆P)f= Frictional pressure drop, psi (kPa)L = Pipe length, ft (m)
Customary Metric
K5a = 1/144 10-3
K5b = 5.18 x 10-3 2
K5c = 8.63 x 10-4 3.24 x 106
K5d = 13.4 3.24 x 1012
Step 4 - In case the pipe is not horizontal, calculate the pressure drop due to the change in elevation from thefollowing equations:
( ) ( )1 2c
6ae z z g
g K=P −ρ
∆ Eq. (6a)
( )1 26b z z K −ρ= Eq. (6b)
where: (∆P)e = Pressure drop due to change in elevation, psi (kPa)z1, z2 = Elevation of beginning and end of pipe, ft (m)
Customary Metric
K6a = 1/144 10-3
K6b = 6.94 x 10-3 9.81 x 10-3
Step 5 - Find the total pressure drop by adding the frictional pressure drop (∆P)f and the pressure drop due to changein elevation (∆P)e.
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
10 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
DESIGN PROCEDURES (Cont)
Bends - Use the following procedure:
Step 1 - Find the resistance coefficient, K, in Figure 5C or 5D.
For pipes larger than 10 in. (250 mm) I.D., use the resistance coefficient for 10 in. (250 mm) I.D. pipe. If theReynolds number is such that the flow is not in the region of complete turbulence (f is constant), the value ofK should be multiplied by the ratio:
f
f(at calculated Reynolds number)
(in range of complete turbulence)
Step 2 - Calculate the frictional pressure drop from the following equations:
( )
ρ∆
c
2
7af g 2 VK
K =P Eq. (7a)
( )2
7b VK K ρ= Eq. (7b)
ρ=4
2
7c d
Q K K Eq. (7c)
ρ=
4
2
7dd
K W K Eq. (7d)
where:
Customary Metric
K7a = 1/144 10-3
K7b = 1.08 x 10-4 5.0 x10-4
K7c = 1.8 x 10-5 810
K7d = 0.28 8.10 x 108
Step 3 - For long non-horizontal bends, add the pressure drop due to the change in elevation calculated from Eq. (6).
Step 4 - For 90° mitered bends, the curves and table in Figure 5E may be used. If minimizing pressure drop is criticaland the design is based on the use of smooth bends or mitered bends with many segments, care must betaken during detailed design and construction to make sure that miters with few segments are not installed.
Tees and Y’s - For blanked-off tees and Y’s, use Eq. (7) and the resistance coefficients for tees in Figure 5C or 5D. For teesin which streams are split or joined, the pressure drop should be calculated from the following equations (Reference 8):
1. Split Flow
1 2
3
( ) ( . ) ( . . . )∆P x V V V V1 24
22
12
1 2108 10 136 0 64 0 72−−= − −ρ Eq. (8a)
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
11 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
DESIGN PROCEDURES (Cont)
1 2
3
( ) ( . ) ( . . )∆P x V V V1 34
32
1 3108 10 18 0 368−−= −ρ Eq. (8b)
1 2
3
( ) ( . ) ( . . )∆P x V V V3 14
12
1 3108 10 18 0 368−−= −ρ Eq. (8c)
2. Join Flow
1 2
3
( ) ( . ) . .∆ P x V V V VQQ
VQQ1 2
422
12
2 33
21
1
2108 10 2 0 05 2 0 205−
−= − − +
ρ Eq. (8d)
1 2
3
( ) ( . ) . .∆ P x V V V VQ
QV
Q
Q1 34
32
12
3 11
32
2
3108 10 2 0 4 0 41−
−= − − +
ρ Eq. (8e)
1 2
3
( ) ( . ) . .∆ P x V V V VQ
QV
Q
Q3 14
12
32
1 33
12
2
1108 10 2 0 4 2 0 205−
−= − − +
ρ Eq. (8f)
Equations (8a-f) account for both frictional pressure drop and pressure drop due to change in kinetic energy. A multiplyingfactor of 1.25 has been used in these equations to allow for entrance and exit effects when the length of the inlet leading line isshort (L/D < 10). For Y’s, equations similar to Equations (8a-f) can be derived with a method presented in Reference 8.Reference 9 contains procedures for the pressure drop in manifolds. When more accurate calculation of pressure drop for Y’sor in manifolds is required, consult the Reactor and Fluid Dynamic Section of Exxon Engineering.
Valves - Find the resistance coefficient, K, by using L/D values in Table 3 and Figure 5A or 5B. Use the same procedure asused for bends. Figure 9 can be used to determine flow coefficient Cv from K.
Orifices - For calculating the “measurement” pressure drop (as measured across flange taps), use the following equations:
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
12 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
DESIGN PROCEDURES (Cont)
ρ∆
4o
2
2
9a d C
Q K =P Eq. (9a)
ρ=
4o
2
2
9b d C
W K Eq. (9b)
where: C = Flow coefficient, dimensionless (Figure 7A or 7B)do = Orifice diameter, in. (mm)
Customary Metric
K9a = 1.8 x 10-5 810
K9b = 0.28 8.10 x 108
To obtain the total pressure drop (including pressure recovery downstream of the orifice), multiply ∆P from Eq. (9) by thepressure recovery factor, r, of Figure 10.
Flow Nozzles - Use same procedures as for orifices, except with a flow coefficient from Figure 8.
Venturis - For calculating pressure drop as measured across venturi taps (one upstream and one at the narrowest crosssection - diameter do), use Eq. (9) with the following flow coefficient:
( )41o d/d1
0.98 = C
−Eq. (10)
where: d1 = Inside diameter of upstream pipe, in. (mm)
To obtain the total pressure drop, multiply ∆P from Eq. (9) by the pressure recovery factor of Figure 10.
Contractions and Expansions - Use the following procedure:
Step 1 - Look up the appropriate resistance coefficient, K, in Figure 6.Step 2 - Calculate the frictional pressure drop from the following equations:
( ) g 2 VK
K Pc
2
7af
ρ=∆ from Eq. (7a)
( )27b V K K ρ= from Eq. (7b)
ρ=
4
2
7cd
Q K K from Eq. (7c)
ρ=
4
2
7d d
K W K from Eq. (7d)
where: d = Inside diameter or equivalent hydraulic diameter of the smaller diameter pipe, in. (mm)V = Velocity in smaller-diameter pipe, ft/s (m/s), and K7a-d given on Page 10
Calculate the frictional pressure drop in a gradual contraction as if it were a pipe with diameter equal tothe smallest diameter in the contraction.
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
13 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
DESIGN PROCEDURES (Cont)
Step 3 - Calculate the pressure drop due to change in kinetic energy of the flow from the following equation:
( ) ( )21
22
c11aVV
g 2 K kP −
ρ=∆ Eq. (11a)
( )21
22
11bVVK −ρ= Eq. (11b)
−ρ=
41
42
211c d
1
d
1 Q K Eq. (11c)
−
ρ=
41
42
2
11d d
1
d
1W K Eq. (11d)
where: d1, d2 = Upstream and downstream inside diameters or equivalent hydraulic diameters, in.(mm)
V1, V2 = Upstream and downstream velocities, ft/s (m/s)
Customary Metric
K11a = 1/144 10-3
K11b = 1.08 x 10-4 5.0 x 10-4
K11c = 1.8 x 10-5 810
K11d = 0.28 8.10 x 108
Step 4 - For non-horizontal gradual contractions and expansions, calculate the pressure drop due to change inelevation from Eq. (6).
Step 5 - Calculate the total pressure drop by adding the pressure drops obtained from Equations (6), (7) and (11).
Perforated Pipe Distributors
Use the following procedure for designing perforated pipe distributors with less than 5% maldistribution. (Note: In liquid-liquidsettlers and fractionation towers low velocity is more important than liquid distribution and the procedures in Section III-Hshould be followed.)
Step 1 - For the first trial, set the distributor pipe diameter, d, equal to that of the inlet line.
Step 2 - Calculate the Reynolds number, Rei of the inlet stream from Eq. (3).Step 3 - Find the friction factor, f, from Figures 1A, 1B or 2A, 2B.
Step 4 - Calculate the kinetic energy per unit volume of the inlet stream, Ek, in psi (kPa ) from the following equations:
ρα
c
2i
12ak g 2 V
K =E Eq. (12a)
2ib12
V K ρα= Eq. (12b)
ρα=4
2
12c d
Q K Eq. (12c)
ρ
α=
4
2
12d d
W K Eq. (12d)
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
14 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
DESIGN PROCEDURES (Cont)
where: α = Velocity correction factor, dimensionless (Use α = 1.1 for turbulent flow, and α = 2.0 forlaminar flow)
Customary Metric
K12a = 1/144 10-3
K12b = 1.08 x 10-4 5.0 x 10-4
K12c = 1.8 x 10-5 810
K12d = 0.28 8.10 x 108
Step 5 - Calculate the pressure change (∆P)p along the pipe due to friction and momentum recovery from thefollowing equations:
( )
ρ
α−=∆c
2i
13a21a13
g 2 V
Kd
J Lf KpP Eq. (13a)
k 13b E 1d
JLfK
−
α= Eq. (13b)
where: J = Dimensionless factor from Figure 11 (Use J = 0.35 for first trial)
Customary Metric
K13a1 = 48.0 4 x 103
K13a2 = 1/144 10-3
K13b = 48.0 4 x 103
Step 6 - Find the required pressure drop, (∆P)o, across the outlet holes by multiplying the greater of Ek or (∆P)p by 10.If the calculated value of (∆P)o is less than 0.25 psi (1.75 kPa), make (∆P)o equal to 0.25 psi (1.75 kPa).
Step 7 - Calculate the required total area of the outlet holes from the following equations:
( )o14ao P
CQ
K A∆
ρ= Eq. (14a)
( )
∆ρ=
o14b P
1CW
K Eq. (14b)
where: Ao = Total required hole area, in.2 (mm2)
Customary Metric
K14a = 3.32 x 10-3 22.3
K14b = 0.415 22.3 x 103
For the first trial, take the flow coefficient C equal to 0.60.
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
15 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
DESIGN PROCEDURES (Cont)
Step 8 - Choose a hole diameter and number of holes to obtain the desired Ao based on the guidelines presentedunder “Basic Design Considerations.”
Step 9 - Calculate Rei / n, where n is the number of holes of the distributor. If Rei / n < 4,000, look up a new flowcoefficient in Figure 7, taking Re in this figure equal to Rei / n.
Step 10 - Using the calculated number of holes, find the factor J from Figure 11 and compare this with the assumedvalue of 0.35. If this revised value of J affects the value of (∆P)o by more than 10%, substitute the revisedvalue of J in Eq. (13) and repeat Steps 5 through 10.The maldistribution in a pipe distributor can be calculated from the following equation:
% Maldistribution = 100 ( ) ( )
( )∆ ∆
∆
P - P
Po p
o
−
1 Eq. (15)
INTEGRATED PRESSURE DROP CALCULATION FOR PIPING SYSTEMS
Use the procedure below for calculating pressure drop in any flow system containing more than one piping component.
Step 1 - Constant Flow and Nominal-Diameter Sections - Break the system in question into sections of constantflow rate and constant nominal diameter. Apply Steps 2 through 6 to each of the sections.
Step 2 - Equivalent Hydraulic Diameter - For any section having a non-circular cross-section, calculate theequivalent hydraulic diameter, deq, from Eq. (2).
Step 3 - Reynolds Number (not needed for rough estimates) - Find the Reynolds number, Re, for each section fromEq. (3).
Step 4 - Friction Factor (not needed for rough estimates) - Find the friction factor, f, for commercial steel pipe fromFigure 2. For other materials use Figure 1 or the correction factors in Figure 2.
For Reynolds numbers smaller than 2100, find the friction factor from Eq. (4).Step 5 - Equivalent Length of Fittings - If piping details are not available, assume for offsite lines that the equivalent
length of fittings lies between 20 and 80% of the actual pipe length and for onsite lines 200 to 500%.Estimate pipe length from the plot plan, tower heights, etc.When the fittings are known or can be estimated, find their total equivalent length, Leq, from the followingequation:
L = K4 f
Keq16d
∑ Eq. (16)
where: Leq = Equivalent length of all fittings, ft (m)∑K = Sum of resistance coefficients of all fittings, dimensionlessK16 = 1/12 (Customary)
K16 = 10-3 (Metric)
The resistance coefficient, K, of bends, blanked-off tees, and valves is found in Figures 5A to 5E as functionof nominal pipe diameter. For fittings larger than 10 in. I.D., use the resistance coefficient for 10 in. (250 mm)I.D. fittings in Figures 5C or 5D.
The K of contractions and expansions is found in Figure 6, based on the smaller diameter pipe that isattached to them.For orifices, flow nozzles and venturis, K should be calculated from the following equation:
K = r
C
dd2
1
o
4
Eq. (17)
where: r = Pressure recovery factor (Figure 10), dimensionless
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
16 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
DESIGN PROCEDURES (Cont)
For orifices and flow nozzles obtain C from Figure 7 or 8.
For venturis:
( )C =
0.98
1 d / do 14−
from Eq. (10)
Step 6 - Frictional Pressure Drop, (∆∆P)f - Find this for commercial steel pipe from Figure 3A or 3B or Figure 4 bymultiplying the pressure drop in psi per 100 ft (kPa per m) by the sum of the actual pipe lengths and theequivalent lengths of all fittings divided by 100 (1 for metric). For more precise answers, or conditions notcovered by the charts, calculate the frictional pressure drop in each section of the system from Eq. (5), butuse for L the sum of the actual pipe lengths and the equivalent lengths of all fittings.
Step 7 - Overall Kinetic Energy Change, (∆∆P)k - For each constant-flow section, check the flow cross-sections atbeginning and end. If they are not equal, calculate the pressure change (∆P)k due to the change in kineticenergy from Eq. (11). Note that (∆P)k can be either positive or negative.
Step 8 - Overall Elevation Change (∆∆P)e - For each constant-flow section, check the elevation at beginning and end.If it is not equal, calculate the resulting pressure change (∆P)e from Eq. (6). Note that (∆P)e can be eitherpositive or negative.
Step 9 - Total Pressure Drop per Constant-Flow Section - Find the total pressure drop in each constant-flowsection from the following equation:
( P) = ( P) + ( P) + ( P)t f k e∆ ∆ ∆ ∆∑ Eq. (18)
where: (∆P)t = Total pressure drop, psi (kPa)∑ (∆P)f = Sum of frictional pressure drops in all constant nominal diameter sections, psi (kPa)
Step 10 - Stream Junctions - For tees, calculate the pressure drop from Eq. (8). For Y’s or manifolds see Reference8 or Reference 9, respectively, or contact the Reactor & Fluid Dynamics Section of Exxon Engineering.
The pressure drop over the entire system is obtained by combining the pressure drops in the various streamjunctions with the pressure drops across the various constant-flow sections calculated in Step 9.
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
17 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
SAMPLE PROBLEMS
PROBLEM 1 - INTEGRATED PRESSURE DROP CALCULATION
Given: The following flow system, with a constant flow rate through the piping system, from the process vessel to the pump.
DP14B
Gate Valve
50 psig(345kPa)
20' (
6.1m
)
15' (
4.6m
)
90o Bend
NPS 3in. (75mm)Orifice, do = 2" (50mm)
25' (7.6m) 10' (3m)
NPS 4 in. (100mm)
Diffuser, θ = 40o
Customary Metric
Liquid flow rate = 200 gpm 12.6 dm3/s
Liquid density = 50 lbm/ft3 800 kg/m3
Liquid viscosity = 0.30 cP 0.3 x 10-3 Pa•s
Find: The suction pressure of the pump.
Solution:Step 1 - Divide the system into three sections of constant nominal diameter:
a. Section I includes the vessel.
b. Section II includes the contraction at the bottom of the vessel, the NPS 3 (75 mm) line and the diffuser.
c. Section III includes the NPS 4 (100 mm) line, from the diffuser to the pump.
Steps 2 through 6, where applicable, will now be carried out for each of these three sections to find the friction pressure drops.
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
18 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
SAMPLE PROBLEMS (Cont)
Section I - Because of low velocity in the vessel, friction pressure drop can be neglected.
Section IIStep 2 - Pipe is round.
Step 3 - From Section XIV-A, Table 1: Inside pipe diameter d = 3.068 in. (77.9 mm). Reynolds number (Eq. 3b):
Re = (0.30)(3.068)
(50)(200)(50.6) =
dQ50.6µ
ρ = 550,000 (rounded) (Customary)
= )10x(0.3(77.9)
(800)(12.6)(1.27) =
dQ1.27
3-µρ
= 550,000 (rounded) (Metric)
Step 4 - From Figure 2A or 2B: Friction factor, f = 0.0046, essentially fully turbulent
Step 5 - First determine the various resistance coefficients:
a. Resistance coefficient of the contraction at the vessel bottom: K = 0.5 (Figure 6).
b. Resistance coefficient for the gate valve: L/D = 13 (Table 3), thus K = 0.23 approximately (Figure 5A or5B).
c. Resistance coefficient for the 90o long radius ell: K = 0.25 (Figure 5C or 5D).
d. The orifice has an orifice diameter do of 2 in. (50 mm); therefore:
1
o
dd
= 0.65 = 3.068
2.0(Customary)
= 0.65 = 9.77
50(Metric)
Flow coefficient of orifice: C = 0.67 (Figure 7B).
Pressure recovery factor: r = 0.58 (Figure 10).
Use Eq. (17) to calculate the resistance coefficient of the orifice:
( )( )
7.15 =2
3.068
0.67
0.58 =
dd
C
r =K
4
2
4
o
12
(Customary)
( )( )
7.15 = 50
77.9
0.67
0.58 =
4
2
(Metric)
e. Resistance coefficient of the diffuser: β = 3.026/4.068 = 0.76; K = 0.2 approximately (Figure 6).
Sum of resistance coefficients: ∑ K = 0.5 + 0.23 + 0.25 + 7.15 + 0.2 = 8.33
Obtain the equivalent length of valve and other fittings from Eq. (16):
( ) ( ) ( )
ft116= 8.33 0.00464
(3.068)12
1
=K f48
d =Leq ∑
(Customary)
( ) ( ) ( )∑
m35.3 = 8.33
0.00464(77.9)
10=K f4d10
= 3--3
(Metric)
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
19 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
SAMPLE PROBLEMS (Cont)
Step 6 - Sum of actual pipe length and equivalent lengths of all fittings:
L = 40 + 116 = 156 ft (Customary)
L = 12.2 + 35.3 = 47.5 m (Metric)
Specific gravity, S, of the liquid relative to water at 60°F:
S = 50
62.37 = 0.80
Kinematic viscosity νµ
= = =S
cSt0 30
0 800 37
.
.. (Customary)
Kinematic viscosity ν = =−
100 30 10
8000 376
32.
. /x
mm s (Metric)
Use Eq. (5c) to calculate the frictional pressure drop:
( ) psi 4.56(3.068)
(50)(200)(156)(0.0046))10x (8.63P
5
24
f ==∆−
(Customary)
kPa31.4(77.9)
(800)(12.6)(47.5)(0.0046))10x (3.24P)(
5
26
f ==∆ (Metric)
Alternatively, from Figure 3A or 3B, at a flow rate of 200 gpm (12.6 dm3/s) and a kinematic viscosity of0.37 cSt (0.37 mm2/s), ∆P/L is 3.7 psi/100 ft (0.84 kPa/m).
The friction pressure drop in Section II is therefore:
( ) ( )
psi 4.63 = 0.8023.7 100156
= P
∆(Customary)
( ) ( ) ( ) kPa 32.0 = 0.8020.84 417.6= P∆ (Metric)
Generally, Eq. (5) will give more precise answers than Figure 3A or 3B and is the recommended method.
Section IIIStep 2 - Pipe is round. From Section XIV-A, Table 1: Inside diameter of 4-in. (100 mm) Pipe = 4.026 in.
(102.3 mm).
Since Section III does not contain any fittings, Steps 3 through 5 may be omitted.
Step 6 - Length of Section III: L = 10 ft (3.05 m)
Use Eq. (3b) to calculate the Reynolds number in Section III:
(rounded)420,000(0.30)(4.026)
(50)(200)(50.6)d
Q 50.6 = Re ==
µρ
(Customary)
(rounded)420,000)10x(0.3(102.3)
(800)(12.6)(1.27)d
Q 1.27 = Re
3-==
µρ
(Metric)
From Figure 2: Friction factor, f = 0.0044
Use Eq. (5c) to calculate the frictional pressure drop:
psi 0.072(4.026)
(50)(200)(10)(0.0044))10x (8.63P)(
5
24
f ==∆−
(Customary)
kPa0.49(102.3)
(800)(12.6)(3.05)(0.0044))10 x (3.24P)(
5
24
f ==∆−
(Metric)
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
20 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
SAMPLE PROBLEMS (Cont)
Alternatively, from Figure 3A or 3B, at a flow rate of 200 gpm (12.6 dm3/s) and a kinematic viscosity of0.37 cSt (0.37 mm2/s), ∆P/L is 0.9 psi/100 ft (0.20 kPa/m).
The friction pressure drop in Section III is therefore:
psi 0.07 = (0.802) (0.9) 10010
=P
∆ (Customary)
( ) kPa 0.49 = (0.802) (0.20) 3.05 = (Metric)
Step 7 - Assume that the diameter of the vessel is very large compared to the pipe diameter.
Eq. (11c) now gives the overall pressure change due to change in kinetic energy from the liquid surface inthe vessel to the outlet of the 4-in. (100 mm) pipe:
( ) ( )
−ρ=∆
41
42
25k
d
1
d
1 Q -10 x 1.8 P (Customary)
= ( )( ) ( )( )
psi 0.14 04.026
1 200 50 -10 x 1.8
4
25 =
− (Customary)
( )
−ρ=∆
41
42
2k
d
1
d
1 Q 810 P (Metric)
= ( ) ( )( )
kPa 0.94 0102.3
1 12.6 800 810
4
2 =
− (Metric)
Step 8 - The pressure change due to change in elevation is given by Eq. (6b) taken from the liquid surface in thevessel to the outlet of the 4-in. (100 mm) pipe:
( ) ( )123
e zz 10x94.6P −ρ=∆ − (Customary)
( )( ) ( ) psi 6.9- 20050 10 x 6.94 -3 =−= (Customary)
( )1 2-3 zz 10x 9.81 −ρ= (Metric)
( ) ( ) kPa 47.9- 6.10800 10 x 9.81 -3 =−= (Metric)
Step 9 - The total pressure drop can be calculated with Eq. (18):
∑ ∆∆∆∆ ekft P)( + P)( + P)( = P)(
psi2.136.90.140.072)4.56(0P)( t −=−+++=∆ (Customary)
kPa 15.1=47.90.94+0.49)+31.4+(0 = P)( t −−∆ (Metric)
Therefore, the suction pressure of the pump is:
tP)(50 ∆− = 50 − (− 2.13) = 52.1 psig (Customary)
tP)(345 ∆− = 345 − (− 15.1) = 360 kPa gage (Metric)
Answer: P = 52.1 psig (360 kPa gage)
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
21 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
SAMPLE PROBLEMS (Cont)
PROBLEM 2 - ORIFICE PRESSURE DROP CALCULATION
Find: Determine the measurement pressure drop across the flange taps of the orifice in Problem 1 and compare this to thecontribution of the orifice plate to the pressure drop of the NPS 3 (75 mm) pipe section.
Step 1 - Calculate the pressure drop as measured across the flange taps using Eq. (9).
∆P = K9a (2) (0.67)
(200) (50) )-10 x (1.8 =
d C
Q 42
25
4o
2
2ρ= 5.01 psi (Customary)
= 42
2
(50.8)(0.67)
(12.6)(800) (810) = 34.4 kPa (Metric)
Step 2 - Calculate the contribution of the orifice plate to the total pressure drop. Recovery factor r = 0.58.
∆P = (5.01) (0.58) = 2.91 psi (Customary)
= (34.4) (0.58) = 20 kPa (Metric)
The total pressure drop across the NPS 3 pipe section was 4.56 psi (31.4 kPa).
PROBLEM 3 - PERFORATED - PIPE DISTRIBUTOR
Given: A 12.00 in. (305 mm) ID pumparound return line carries 2,000 gpm (126 dm3/s) of a hydrocarbon stream with a densityof 40 lbm/ ft3 (640 kg/m3) and a viscosity of 0.8 cP (0.8 x 10-3 Pa•s).
Find: For an 8-ft (2.43 m) perforated pipe distributor, determine the pipe diameter, and the number and size of holes that willprovide good distribution.
Solution:Step 1 - For the first trial, set the distributor pipe diameter equal to the line size:
d = 12.00 in. ID (305 mm)
Step 2 - Obtain the Reynolds number from Eq. (3).
µρ
= d
Q 50.6 Rei (Customary)
( ) ( ) ( )( ) ( )0.8 12.00
40200050.6 = (Customary)
(rounded) 420,000 = (Customary)
µρ
= d
Q 1.27 Rei (Metric)
( ) ( ) ( )( ) ( )310x 0.8 305
640 126 1.27 = − (Metric)
(rounded)420,000 = (Metric)
Step 3 - The friction factor in a 12.00 in. (305 mm) ID steel pipe at Rei = 420,000:
f = 0.0033 (Figure 2A or 2B)
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
22 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
SAMPLE PROBLEMS (Cont)
Step 4 - Kinetic energy per unit volume of inlet stream [Eq. (12c)]:
Ek = 4
25-
d
Q 10x1.8 ρα (Customary)
= ( ) ( ) ( )( )
psi0.153 = 12.00
2,000401.1 )10x(1.8
4
25-
(Customary)
Ek = 4
2
d
Q 810 ρα (Metric)
= ( ) ( ) ( )( )
kPa 1.05 = 305
1266401.1 810
4
2
(Metric)
Step 5 - For first trial, use J = 0.35 in Eq. (13b):
( ) k13b
p E 1d
J L f K P
−α
=∆ (Customary)
( ) ( ) ( ) ( ) ( ) (0.153) 1 12.001.1
0.35 8 0.0033 48
−
= (Customary)
= -0.148 psi (Customary)
( ) k13b
p E 1d
J L f K P
−α
=∆ (Metric)
( )( ) ( ) ( ) ( ) (1.05) 1 3051.1
0.35 2.43 0.0033 10x4 3
−
= (Metric)
= -1.01 kPa (Metric)
Step 6 - Required pressure drop across the holes: (∆P)o. Here EK >(∆P)p , so (∆P)o = 10 Ek
(∆P)o = (10) (0.153) = 1.53 psi (Customary)
(∆P)o = 10 (1.05) = 10.5 kPa (Metric)
This is larger than 0.25 psi (1.75 kPa). Therefore take (∆P)o = 1.53 psi (10.5 kPa).
Step 7 - Obtain the required total hole area from Eq. (14a):
( ) ( ) o
3-o P
CQ
10 x 3.32 A∆ρ
= (Customary)
( ) 23- in. 56.6 = 1.5340
0.602000
10 x 3.32
= (Customary)
oo )P(C
Q3.22A
∆ρ
= (Metric)
( ) 2mm 36,600 = 10.5640
0.60126
22.3
= (Metric)
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
23 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
SAMPLE PROBLEMS (Cont)
Step 8 - Choose a hole diameter by following steps on page 7 under Basic Design Considerations for Perforated-PipeDistributors:
a) Minimum hole diameter
do = 0.5 in. (13 mm)
b) Maximum hole diameter
do = (0.2) (di) = (0.2) (12) = 2.40 in. (Customary)
= 0.2 (di) = 0.2 (305 mm) = 61.0 mm (Metric)
c) Prefer do between (0.15) (di) = (0.15) (12) = 1.8 in. and maximum do = 2.4 in.
Therefore, 1.8 in. = do = 2.40 in. (Customary)
Prefer do between 0.15(di) = (0.15) (305) = 46 mm and maximum do = 61 mm.
Therefore, 46 mm = do = 61 mm (Metric)
d) Find the maximum number of 1.8 in. (46 mm) holes - hole spacing = do (1.8 in./46 mm):
( ) ( )( ) ( ) holes 27 26.7 =
1.8 212 8
= n ≈ (Customary)
( ) ( )( ) ( ) holes 27
46 2305 8
= n ≈ (Metric)
Similarly, find the maximum number of 2.4 in. (61 mm) holes:
( ) ( )( ) ( ) 20 =
2.4 212 8
= n (Customary)
( ) ( )( ) ( ) 20 =
61 2305 8
= n (Metric)
e. Try 1-7/8 in. holes: (Customary) - to bracket maximum and minimum hole size
( ) 22 in. 2.76 = 1.875 4
= hole per Areaπ
(Customary)
holes 21 20.5 = 2.7656.6
= holes of Number ≈
Try 48 mm holes: (Metric)
( ) 22 mm 1810 = 48 4
= hole per Areaπ
(Metric)
holes 20 = 1810
36,600 = holes of Number
Step 9 - Check the Reynolds number criterion:
4,000 > 20,000 = 21
420,000 =
n
Rei (Customary)
4,000 > 21,000 = 20
420,000 =
n
Rei (Metric)
Since Re
n > 4,000 this solution is acceptable.i
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
24 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
SAMPLE PROBLEMS (Cont)
Step 10 - Check the value of J used in Step 1: From Figure 11, for 20-21 holes, J = 0.357. Substituting 0.357 insteadof 0.35 in Eq. (13) would have little effect on (∆P)p. Ek is still greater than (∆P)p and still controls. Thecalculations do not have to be repeated.
Answer: Use 12 in. pipe with 21 holes at 1-7/8 in. diameter. (Customary)
Use 305 mm pipe with 20 holes at 48 mm diameter. (Metric)
NOMENCLATURE
Ao = Total required hole area in perforated pipe distributor, in.2 (mm2)C = Flow coefficient for orifices, flow nozzles and venturis, dimensionlessCv = Flow coefficient for valves (Figure 9), dimensionlessD = Inside diameter of pipe or equivalent hydraulic diameter, ft (m)d = Inside diameter of pipe or equivalent hydraulic diameter, in. (mm)Ek = Kinetic energy per unit volume, psi (kPa)F = Friction or head loss, ft lbf /lbm (kPa m3/kg)f = Fanning fraction factor, dimensionless (Figures 1A, 1B and 2A, 2B)fD = Darcy friction factor = 4f, dimensionlessg = Acceleration of gravity, ft/s2 (m/s2)gc = Dimensional constant, 32.174 ft lbm /lbf s2 (1.0 kg m/N s2)J = Factor for calculating head loss along a perforated pipe distributor, dimensionlessK = Resistance coefficient of valves, fittings, and cross-section changes, dimensionlessL = Length of pipe; actual length plus equivalent length of fittings, ft (m)Leq = Equivalent length of pipe or fitting, ft (m)n = Number of holes in perforated pipe distributorP = Pressure, lbf/in.2 or psi, (kPa) absolute∆P = Pressure drop, psi (kPa)Q = Quantity (volume) flow rate at conditions, gpm (dm3/s)r = Pressure recovery factor of orifices, flow nozzles and venturis, dimensionless (Figure 10)Re = Reynolds number, dimensionlessS = Specific gravity relative to water at 60°F, dimensionlessV = Linear fluid velocity, averaged over pipe cross-section, ft/s (m/s)Vi = Average inlet velocity in a perforated pipe distributor, ft/s (m/s)W = Mass flow rate, thousands lbm/h (kg/s)z = Elevation, ft (m)α = Velocity correction factor for calculating the kinetic energy of a stream, dimensionless
(α = 1.1 for turbulent flow; α = 2.0 for laminar flow)
ε = Pipe roughness, in. (mm)θ = Angle of divergence of diffuser, degreesµ = Viscosity, cP (Pa•s)
ρ = Density, lbm/ft3 (kg/m3)
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
25 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
NOMENCLATURE (Cont)
Subscripts (Unless indicated otherwise)e = By elevation changeeq = Equivalent (for equivalent hydraulic diameter)f = Frictional, forcei = Inletk = Kineticl = Linem = Masso = Hole, orificep = Distributor pipet = Total1 = Upstream location or conditions2 = Downstream location or conditions
COMPUTER PROGRAMS
GUIDANCE AND CONSULTING
For up-to-date information on available programs and how to use them, affiliate personnel should get in touch with their AffiliateLibrary Contact. Florham Park personnel should consult either the Exxon Engineering Section responsible for the technologyinvolved and/or the Computer Utilization Group of Exxon Engineering Technology Department (EETD).
LITERATURE
The following references are available:
Exxon Engineering Computer Users’ Manual, published and maintained by the Computer Utilization Group of EETD.
AVAILABLE PROGRAMS
The calculations methods in this section are available under the PEGASYS PC programs. (See EE.108E.96, September 1996,or contact the Plant Computing Division of Exxon Engineering Technology Department.)
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
26 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
TABLE 1ADESIGN BASIS FOR “AVERAGE” CARBON STEEL LINES (CUSTOMARY)
LINEAVERAGE ∆∆P
psi/100 ftMAXIMUM ∆∆P
psi 100 ftMAXIMUM TOTAL ∆∆P
psi (APPROX.)
Pump suction and gravity rundown lines 0.25 0.4 -
Pump discharge lines (except high-pressure) 1.5 2.0 -
High-pressure pump discharge lines (700 psig and up) 3.0 4.0 -
Vapor lines (atm. & press., tower overhead lines) 0.2 0.5 0.5-1.0
Gas lines (inside battery limits) 0.2 0.5 4-5
Gas lines (tie-in lines) - - 5-10% of available pressure
Compressor suction lines 0.1 0.3 0.5-1.0
Compressor discharge lines 0.2 0.5 4-5
High-pressure steam lines (short) 0.5 1.0 2
High pressure steam lines (long) 0.1 0.4 5
Exhaust steam lines (short) 0.2 0.4 1
Exhaust steam lines (long) 0.05 0.1 1.5-2.0
Water lines (short) 1.0 1.5 2
Water lines (long) 0.25 0.5 5
Liquid transfer and tie-in lines - - 25
TABLE 1BDESIGN BASIS FOR “AVERAGE” CARBON STEEL LINES (METRIC)
LINEAVERAGE ∆∆P
kPa/mMAXIMUM ∆∆P
kPa/mMAXIMUM TOTAL ∆∆P
kPa (APPROX.)
Pump suction and gravity rundown lines 0.06 0.09 -
Pump discharge lines (except high-pressure) 0.34 0.45 -
High-pressure pump discharge lines (700 psig and up) 0.68 0.90 -
Vapor lines (atm. & press., tower overhead lines) 0.05 0.11 3.5-7
Gas lines (inside battery limits) 0.05 0.11 28-35
Gas lines (tie-in lines) - - 5-10% of available pressure
Compressor suction lines 0.02 0.07 0.4-7
Compressor discharge lines 0.04 0.11 28-35
High-pressure steam lines (short) 0.11 0.23 14
High pressure steam lines (long) 0.02 0.09 35
Exhaust steam lines (short) 0.04 0.09 7
Exhaust steam lines (long) 0.01 0.02 10.5-14
Water lines (short) 0.23 0.34 14
Water lines (long) 0.06 0.11 35
Liquid transfer and tie-in lines - - 175
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
27 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
TABLE 2TYPICAL PROCESS LINE EQUIVALENT LENGTHS
LINE RUN EQUIVALENT LENGTH(1)
Pump Suction Vessel/Rack/Pump 32 D + 200(2)
PA Pump Suction Vessel/Rack/Pump 42 D + 250(2)
Pump Discharge Pump/Rack - Line Size 30 D + 50
- Reduced Size 45 D + 50(3)
Compressor Suction Vess/Rack/Compressor 25 D + 150
Compressor Discharge Compressor/Rack 12 D + 150
Exchanger Rack/Exch./Rack 20 D + 150
Add for each bundle 10 D + 50
Control Valve Station Rack/CV/Rack - Line Size 20 D + 100
- Reduced Size 30 D + 100(3)
Furnace Rack/Furnace 10 D + 100
Furnace/Rack 15 D + 50
Vessel Rack/Vessel 10 D + 100
Vessel/Rack 10 D + 100
Expansion Loop In Rack(4) 10 D + 100
Transfer line Unit/Unit 10 D + 1000(5)
Notes:
(1) D is nominal pipe size in inches.
(2) Add 1 psi (7 kPa) for permanent strainer.
(3) Normally used for estimates.
(4) Use when process temperature > 400°F (200°C).
(5) Check plot plan to firm up length since they can readily exceed 1000 ft (300 m).
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
28 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
TABLE 3REPRESENTATIVE EQUIVALENT LENGTH OF VARIOUS VALVES, IN PIPE DIAMETERS (L/D)
DESCRIPTION OF PRODUCT
EQUIVALENTLENGTH IN PIPE
DIAMETERS(L/D)
GlobeStem Perpendicular to Run With no obstruction in flat, bevel, or plug type seat Fully open
With wing or pin guided disc Fully open
340
450
Valves Y-Pattern (No obstruction in flat, bevel, or plug type seat)
- With stem 60 degrees from run of pipe line Fully open
- With stem 45 degrees from run of pipe line Fully open
175
145
Angle ValvesWith no obstruction in flat, bevel, or plug type seat Fully open
With wing or pin guided discFully open
145
200
Gate
Wedge, Disc,
Double Disc,
or Plug Disc
Fully open
Three-quarters open
One-half open
One-quarter open
13
35
160
900
Valves
Pulp Stock
Fully open
Three-quarters open
One-half open
One-quarter open
17
50
260
1200
Conduit Pipe Line Gate, Ball, and Plug Valves Fully open 3**
CheckValves
Conventional Swing
Clearway Swing
Globe Lift or Stop; SternPerpendicular to Run or Y-Pattern
Angle Lift or Stop
In-Line Ball
0.5 (3.5)† Fully open
0.5 (3.5)† Fully open
2.0 (14.0)† Fully open
2.0 (14.0)† Fully open
2.5 (17.5) vertical and 0.25 (1.75) horizontal† Fully open
135
50
Same as Globe
Same as Angle
150
Foot Valves with Strainer With poppet lift-type disc 0.3 (2.1)† Fully open
With leather disc 0.4 (2.8)† Fully open
420
75
Butterfly Valves [8-in. (200 mm) and larger] Fully open 40
Straight-Through Rectangular plug port area equal to 100% of pipe area Fully open 18
Cocks Three Way Rectangular plug port area equal to Flow straight through
80% of pipe area (fully open) Flow through branch
44
140
Notes:
** Exact equivalent length is equal to the length † Minimum calculated pressure drop psi (kPa)between flange faces or welding ends. across valve to provide sufficient flow to lift disc fully.
From Crane Co. Technical Paper No. 410. Reprinted by permission.
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
29 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
FIGURE 1FRICTION FACTORS FOR ANY TYPE OF COMMERCIAL PIPE (CUSTOMARY) (METRIC)
0.025
0.020
0.015
0.010
0.009
0.008
0.007
0.006
0.005
0.004
0.003
Turbulent Zone
104 105 106 107 108103
Complete Turbulence
Trans-itionZone
LaminarZone
f = 16/Re
Smooth Pipes
Drawn TubingCommercial Steel or Wrought IronAsphalted Cast IronGalvanized IronCast IronConcrete
0.000 060.002 (2)
0.0050.0060.010.01-0.1
MaterialRoughness
ε, Inches
0.002
Fric
tion
Fac
tor,
f
Rel
ativ
e R
ough
ness
,ε d
0.00001
0.00005
0.0001
0.0002
0.0004
0.00060.00080.001
0.002
0.004
0.006
0.008
0.01
0.015
0.02
0.03
0.04
0.05
= 0.000001
εd
εd= 0.000005
DP14BF1
0.00150.051 (2)
0.1270.1520.250.25 - 2.5
Roughnessε, mm
5 5 5 5 5
Reynolds No., Re
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
30 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 2AFRICTION FACTORS FOR CLEAN COMMERCIAL STEEL AND WROUGHT IRON PIPE (CUSTOMARY)
For
pip
e ot
her
than
com
mer
cial
ste
el, a
djus
t for
roug
hnes
s by
mul
tiply
ing
the
actu
al d
iam
eter
by
the
follo
win
g fa
ctor
to fi
nd th
e pr
oper
cha
rt p
aram
eter
.*A
spha
lted
Cas
t Iro
nG
alva
nize
d Ir
onC
ast I
ron
Con
cret
e
0.37
0.30
0.18
0.01
5 -
0.15
* U
se a
ctua
l I.D
. in
all o
ther
cal
cs.
Insi
deD
iam
eter
,In
ches
Nom
inal
Pip
eS
ize,
Inch
es1/
8
1/4
3/8
1/2
3/4
1 1 1/
41
1/2
2 2 1/
23 3
1/2
4 5 6 8 10 12 142
46
81
11
10
00
00
24
60
00
0S
ched
ule
Num
ber
Tra
ns-
ition
Zon
e
Com
plet
eT
urbu
lenc
e
Tur
bule
ntZ
one
Lam
inar
Zon
e f = 16/Re
0.01
5
0.01
0
0.00
9
0.00
8
0.00
7
0.00
6
0.00
5
0.00
4
0.00
3
0.00
2
Friction Factor, f
Rey
nold
s N
o. R
e [E
q. (
3)]
No
tes:
(1)
Dat
a ex
trac
ted
from
Cra
ne C
o. T
echn
ical
Pap
er N
o. 4
10, b
y pe
rmis
sion
(2)
See
als
o F
igur
e 1.
103
104
105
106
107
108
23
45
68
12
34
56
81
23
45
68
12
34
56
81
23
45
68
16
81
0.20
0.25
0.30
0.40
0.50
0.75 1.0
1.5 2 3 4 5 6 8 10 12 16 20 24 36 48
DP
14B
F2A
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
31 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 2BFRICTION FACTORS FOR CLEAN COMMERCIAL STEEL AND WROUGHT IRON PIPE (METRIC)
For
pip
e ot
her
than
com
mer
cial
ste
el, a
djus
t for
roug
hnes
s by
mul
tiply
ing
the
actu
al d
iam
eter
by
the
follo
win
g fa
ctor
to fi
nd th
e pr
oper
cha
rt p
aram
eter
.*A
spha
lted
Cas
t Iro
nG
alva
nize
d Ir
onC
ast I
ron
Con
cret
e
0.37
0.30
0.18
0.01
5 -
0.15
* U
se a
ctua
l I.D
. in
all o
ther
cal
cs.
Insi
deD
iam
eter
,m
m
Nom
inal
Pip
eS
ize,
mm
6 8 10 15 20 25 32 40 50 65 80 90 100
125
150
200
250
300
350
24
68
11
11
00
00
02
46
00
00
Sch
edul
e N
umbe
r
Tra
ns-
ition
Zon
e
Com
plet
eT
urbu
lenc
e
Tur
bule
ntZ
one
Lam
inar
Zon
e f = 16/Re
0.01
5
0.01
0
0.00
9
0.00
8
0.00
7
0.00
6
0.00
5
0.00
4
0.00
3
0.00
2
Friction Factor, f
Rey
nold
s N
o. R
e [E
q. (
3)]
No
tes:
(1)
Dat
a ex
trac
ted
from
Cra
ne C
o. T
echn
ical
Pap
er N
o. 4
10, b
y pe
rmis
sion
(2)
See
als
o F
igur
e 1.
103
104
105
106
107
108
23
45
68
12
34
56
81
23
45
68
12
34
56
81
23
45
68
16
81
DP
14B
F2B
5.08
6.35
7.62
10.1
6
12.7
19.0
5
25.4
38.1
50.8
76.2
101.
612
715
2.4
203.
2
304.
8
508.
060
9.6
1219
.2
254
914.
4
406.
4
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
32 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3ALIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (CUSTOMARY)
1-Inch Extra Strong Pipe(I.D. = 0.957 Inches)
For Standard Pipe (I.D. = 1.049 Inches),Multiply Chart ∆P by 0.65
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
∆P
/S, p
si/1
00ft.
µ/S
(CS)
10
52
1
.50
Flow Rate, gpm
1 2 3 4 6 8 10 20
Flow Rate, gpm
3 4 6 8 10 20 30 6040
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
∆P
/S, p
si/1
00ft.
µ/S
(CS)
1 1/2-Inch Extra Strong Pipe(I.D. = 1.500 Inches)
For Standard Pipe (I.D. = 1.610 Inches),Multiply Chart ∆P by 0.70
10
5
2
1.5
0
20
DP14BF3A
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
33 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3A (Cont)LIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (CUSTOMARY)
2-Inch Extra Strong Pipe(I.D. = 1.939 Inches)
For Standard Pipe (I.D. = 2.067 Inches),Multiply Chart ∆P by 0.75
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
∆P
/S, p
si/1
00ft.
µ/S
(CS)
10
52
1.5
0
Flow Rate, gpm
6 10 20 30 40 60 80 100
Flow Rate, gpm
20 30 40 60 80 100 200 400300
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
∆P
/S, p
si/1
00ft.
µ/S
(CS)
3-Inch Standard Pipe(I.D. = 3.068 Inches)
For Extra Strong Pipe (I.D. = 2.900 Inches),Multiply Chart ∆P by 1.35
105
21
20
0
20
50
DP14BF3Aa
8
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
34 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3A (Cont)LIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (CUSTOMARY)
4-Inch Standard Pipe(I.D. = 4.026 Inches)
For Extra Strong Pipe (I.D. = 3.826 Inches),Multiply Chart ∆P by 1.30
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
∆P
/S, p
si/1
00ft.
µ/S
(CS)
100
50
21
5
0
Flow Rate, gpm
40 80 100 200 300 400 600 800
Flow Rate, gpm
100 200 300 400 600 800 20001000
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
∆P
/S, p
si/1
00ft.
µ/S
(CS)
6-Inch Standard Pipe(I.D. = 6.065 Inches)
For Extra Strong Pipe (I.D. = 5.761 Inches),Multiply Chart ∆P by 1.30
105
2
1
200
0
20
60
10
20
5010
0
DP14BF3Ab
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
35 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3A (Cont)LIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (CUSTOMARY)
8-Inch Standard Pipe(I.D. = 7.981 Inches)
For Extra Strong Pipe (I.D. = 7.625 Inches),Multiply Chart ∆ P by 1.25
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
∆P/S
, psi
/100
ft.
µ /S
(CS)
100
5020
15
0
Flow Rate, 1000 gpm
0.2 0.4 0.6 0.8 1 2 3 4
Flow Rate, 1000 gpm
0.4 0.6 0.8 1 2 3 4 86
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
∆P
/S, p
si/1
00ft.
µ /S
(CS)
10-Inch Standard Pipe(I.D. = 10.020 Inches)
For Extra Strong Pipe (I.D. = 9.750 Inches),Multiply Chart ∆ P by 1.15
100
5020
1
5
0
500
0.3
10
200
200
10
DP14BF3Ac
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
36 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3A (Cont)LIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (CUSTOMARY)
DP14BF3Ad
12-Inch Standard Pipe(I.D. = 12.000 Inches)
For Extra Strong Pipe (I.D. = 11.750 Inches),Multiply Chart ∆ P by 1.10
∆P
/S, p
si/1
00ft.
µ/S
(CS)
100
5020
15
0
Flow Rate, 1000 gpm Flow Rate, 1000 gpm
∆P
/S, p
si/1
00ft.
µ/S
(CS)
14-Inch Standard Pipe(I.D. = 13.25 Inches)
For Extra Strong Pipe (I.D. = 13.00 Inches),Multiply Chart ∆ P by 1.10
100
5020
1
5
0
500
10
200
200
10
1 2 3 4 6 8 10 200.6 1 2 3 4 6 8 100.8
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
500
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
37 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3A (Cont)LIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (CUSTOMARY)
16-Inch Standard Pipe(I.D. = 15.25 Inches)
For Extra Strong Pipe (I.D. = 15.00 Inches),Multiply Chart ∆ P by 1.10
∆P
/S, p
si/1
00ft.
µ /S
(CS)
100
5020
15
0
Flow Rate, 1000 gpm Flow Rate, 1000 gpm
∆P/S
, psi
/100
ft.
µ /S
(CS)
18-Inch Standard Pipe(I.D. = 17.25 Inches)
For Extra Strong Pipe (I.D. = 17.00 Inches),Multiply Chart ∆ P by 1.05
100
5020
1
5
0
500
10
200
200
10
2 3 4 6 8 10 20 301 2 3 4 6 8 10 20
20
10
8.0
6.0
4.0
3.0
2.0
0.8
0.6
0.4
0.3
0.2
0.1
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
500
DP14BF3Ae
1.0
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
38 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3A (Cont)LIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (CUSTOMARY)
8
20-Inch Standard Pipe(I.D. = 19.25 Inches)
For Extra Strong Pipe (I.D. = 19.00 Inches),Multiply Chart ∆ P by 1.05
∆P/S
, psi
/100
ft.
µ /S
(CS)
100
5020
15
0
Flow Rate, 1000 gpm DP14BF3Af
∆P/S
, psi
/100
ft.
µ /S
(CS)
24-Inch Standard Pipe(I.D. = 23.25 Inches)
For Extra Strong Pipe (I.D. = 23.00 Inches),Multiply Chart ∆ P by 1.05
100
5020
15
0
500
10
200
200
10
3 4 6 8 10 20 30 602 4 6 8 10 20 30 403
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
20
10
8.0
6.0
4.0
3.0
2.0
1.0
0.8
0.6
0.4
0.3
0.2
0.1
500
40
Flow Rate, 1000 gpm
1000
1000
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
39 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3BLIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (METRIC)
Flow Rate, dm 3/s
25-mm Extra Strong Pipe(I.D. = 24.3 mm)
For Standard Pipe (I.D. = 26.6 mm),Multiply Chart ∆P by 0.65
10
52
1
.50
∆P/s
, kP
a/m
38-mm Extra Strong Pipe(I.D. = 38.1 mm)
For Standard Pipe (I.D. = 40.9 mm),Multiply Chart ∆P by 0.70
10
5
2
1.5
0
20
∆P/s
, kP
a/m
DP14BF3B
.10 0.15 0.2 0.3 0.4 0.6 1.30.8 1.0.06 .08 0.2 0.4 0.6 0.8 1.0 1.5 2.0 4.03.00.3 0.5
4.0
3.0
2.0
1.5
1.0
0.7
0.5
0.3
0.2
0.15
0.10
0.07
0.05
0.03
0.04
0.06
0.08
0.4
0.6
0.8
5.0
3.0
2.0
1.5
1.0
0.7
0.5
0.3
0.2
0.15
0.10
0.07
0.05
0.03
0.04
0.06
0.08
0.4
0.6
0.8
4.0ρµ
106
(m
m2 /s
)
ρµ10
6 (
mm
2 /s)
Flow Rate, dm 3/s
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
40 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3B (Cont)LIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (METRIC)
DP14BF3Ba
50-mm Extra Strong Pipe(I.D. = 49.3 mm)
For Standard Pipe (I.D. = 52.5 mm),Multiply Chart ∆P by 0.75
∆P/S
, kP
a/m
21
50
75-mm Standard Pipe(I.D. = 77.9 mm)
For Extra Strong Pipe (I.D. = 73.7 mm),Multiply Chart ∆P by 1.35
10
5
2 0
50
1
20
10
∆P
/S, k
Pa/
m
.5
20
1.3 3 4 5 6 8 2072 9 100.4 0.6 0.8 1.0 2.0 3.0 4.0 6.00.5 1.5 5.0
4.0
3.0
2.0
1.5
1.0
0.80
0.50
0.30
0.20
0.15
0.10
0.05
0.04
0.03
0.06
0.070.08
0.700.60
0.40
4.0
3.0
2.0
1.0
0.7
0.5
0.4
0.2
0.3
0.10
0.07
0.05
0.03
0.04
0.06
0.08
0.6
0.8
ρµ10
6 (
mm
2 /s)
ρµ10
6 (
mm
2 /s)
Flow Rate, dm 3/sFlow Rate, dm 3/s
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
41 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3B (Cont)LIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (METRIC)
100-mm Standard Pipe(I.D. = 102.3 mm)
For Extra Strong Pipe (I.D. = 97.2 mm),Multiply Chart ∆ P by 1.30
∆P/S
, kP
a/m
21
5
0150-mm Standard Pipe
(I.D. = 154.1 mm)For Extra Strong Pipe (I.D. = 146.3 mm),
Multiply Chart ∆ P by 1.30
105
2
0
50
1
2050
10
∆P/S
, kP
a/m
20
100
200
DP14BF3Bb
100
7 20 30 40 60 80 10010 7050983 5 6 10 20 30 40 504 7 8 9
4.0
3.0
2.0
1.0
0.80.7
0.5
0.4
0.3
0.2
0.10
0.05
0.04
0.03
0.060.070.08
0.6
4.0
3.0
2.0
1.0
0.80.7
0.5
0.4
0.3
0.2
0.10
0.05
0.04
0.03
0.060.070.08
0.6
ρµ10
6 (
mm
2 /s)
ρµ10
6 (
mm
2 /s)
Flow Rate, dm 3/sFlow Rate, dm 3/s
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
42 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3B (Cont)LIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (METRIC)
200-mm Standard Pipe(I.D. = 202.7 mm)
For Extra Strong Pipe (I.D. = 193.7 mm),Multiply Chart ∆P by 1.25
∆P/S
, kP
a/m
20
15
0
250-mm Standard Pipe(I.D. = 254.5 mm)
For Extra Strong Pipe (I.D. = 247.7 mm),Multiply Chart ∆ P by 1.15
105
50
0
500
1
20
200
10
∆P/S
, kP
a/m
DP14BF3Bc
100
200
100
50
30 50 60 70 200 300 400 50040 10080
4.0
3.0
2.0
1.0
0.5
0.3
0.2
0.080.07
0.06
0.05
0.04
0.03
0.10
0.4
0.6
0.70.8
4.0
3.0
2.0
1.0
0.5
0.3
0.2
0.080.07
0.06
0.05
0.04
0.03
0.10
0.4
0.6
0.70.8
20 40 50 60 80 100 150 20030 70
ρµ10
6 (
mm
2 /s)
ρµ10
6 (
mm
2 /s)
Flow Rate, dm 3/sFlow Rate, dm 3/s
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
43 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3B (Cont)LIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (METRIC)
300-mm Standard Pipe(I.D. = 304.8 mm)
For Extra Strong Pipe (I.D. = 298.5 mm),Multiply Chart ∆P by 1.10
∆P/S
, kP
a/m
500
15
0350-mm Standard Pipe
(I.D. = 336.6 mm)For Extra Strong Pipe (I.D. = 330.2 mm),
Multiply Chart ∆P by 1.10
105
0
500
1
20
200
10
∆P/S
, kP
a/m10
0
2050 10
0
200
50
DP14BF3Bd
60 100 150 200 300 400500 60080705040
4.0
3.0
2.0
1.0
0.80.7
0.4
0.3
0.2
0.10
0.08
0.06
0.05
0.03
0.04
0.07
0.6
0.5
4.0
3.0
2.0
1.0
0.80.7
0.4
0.3
0.2
0.10
0.08
0.06
0.05
0.03
0.04
0.07
0.6
0.5
60 100 200 300 400 600 100050080 800
ρµ10
6 (
mm
2 /s)
ρµ10
6 (
mm
2 /s)
Flow Rate, dm 3/sFlow Rate, dm 3/s
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
44 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3B (Cont)LIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (METRIC)
400-mm Standard Pipe(I.D. = 387.4 mm)
For Extra Strong Pipe (I.D. = 381 mm),Multiply Chart ∆ P by 1.10
∆P
/S, k
Pa/
m
20
1
50
0450-mm Standard Pipe
(I.D. = 438.2 mm)For Extra Strong Pipe (I.D. = 431.8 mm),
Multiply Chart ∆ P by 1.05
105
20
0
50
1
100
500
10
∆P
/S, k
Pa/
m
5
100
200
200
500
DP14BF3Be
60 200 300 400 500 600 800 100015010080
4.0
3.0
2.0
1.0
0.80.7
0.5
0.4
0.3
0.2
0.10
0.07
0.05
0.03
0.04
0.06
0.08
0.6
4.0
3.0
2.0
1.0
0.80.7
0.5
0.4
0.3
0.2
0.10
0.07
0.05
0.03
0.04
0.06
0.08
0.6
150 300 400 600 800 1000 1500200 2000
ρµ10
6 (
mm
2 /s)
ρµ10
6 (
mm
2 /s)
Flow Rate, dm 3/s Flow Rate, dm 3/s
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
45 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 3B (Cont)LIQUID PRESSURE DROP IN COMMERCIAL STEEL PIPE (METRIC)
500-mm Standard Pipe(I.D. = 489 mm)
For Extra Strong Pipe (I.D. = 482.6 mm),Multiply Chart ∆ P by 1.05
∆P
/S, k
Pa/
m
20
15
0600-mm Standard Pipe
(I.D. = 590.6 mm)For Extra Strong Pipe (I.D. = 584.2 mm),
Multiply Chart ∆ P by 1.05
10
5
100
0
5020
200
10
∆P/S
, kP
a/m
100
200
500
1000
50
500
1000
DP14BF3Bf
4.0
3.0
2.0
1.0
0.80.7
0.4
0.2
0.08
0.06
0.04
0.03
0.05
0.07
0.10
0.6
0.5
0.3
4.0
3.0
2.0
1.0
0.80.7
0.4
0.2
0.08
0.06
0.04
0.03
0.05
0.07
0.10
0.6
0.5
0.3
300 400 600 800 1000 2000200 1500 300 600 800 1000 1500 2000 3000400200
ρµ10
6 (
mm
2 /s)
ρµ10
6 (
mm
2 /s)
1
Flow Rate, dm 3/s Flow Rate, dm 3/s
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
46 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 4AAPPROXIMATE LIQUID PRESSURE DROP IN COMMERCIAL PIPE (CUSTOMARY)
5252525252
103 104 105 106 107 108
W2
ρ
52525252520.01
0.05
0.1
0.2
0.5
1.0
2.0
5.0
10.0
Pre
ssur
e D
rop,
psi
/100
ft.
1" to 2" - Sch. 803" to 10" - Sch. 4012" to 36" - Std. Wall
4 6 8 10
1 1/21
12
2
16 20 24 36
3
30
4
6
8
10
Turbulent FlowViscosity ≤ 1.0 cP
10310210110-110-2
W = klbm/hr
ρ = lbm/ft3
W2
ρ DP14BF4A
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
47 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 4BAPPROXIMATE LIQUID PRESSURE DROP IN COMMERCIAL PIPE (METRIC)
525252525210-1 100 101 102 103 104
W2
ρ
52525252520.01
0.05
0.1
0.2
0.5
1.0
2.0
5.0
10.0
25 to 50 mm Sch. 8075 to 250 mm Sch. 40300 to 900 mm Std. Wall
75 100 150
25
200 250 300
38
400
600
900
100
Turbulent FlowViscosity ≤ 10-3 Pa.s
10-110-210-310-410-510-6
W = kg/s ρ = kg/m3
W2
ρ
75075
500
50
0.02
Pre
ssur
e D
rop,
kP
a/m
DP14BF4B
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
48 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 4CPRESSURE DROP IN COMMERCIAL PIPE FOR WATER AT 75°°F (CUSTOMARY)
Sch. 80
Nominal LineSize, Inches
1 101 1/2 2 3 4 6 8 12 14 16 18 20 24
Sch. 40 Std. Wall
Short Lines
Short Lines(Maximum)
(Average)
Long Lines(Maximum)
Long Lines(Average)
105104103
Flow Rate, gpm
1021011
1 2 3 4 5 6 7891 2 3 4 5 6 7891 2 3 4 5 6 7 891 2 3 4 5 6 7891 2 3 4 5 6 7 891
Pre
ssur
e D
rop,
psi
/100
ft.
DP14BF4C
0.01
2
3
456789
0.1
2
3
4567891
2
3
456789
10
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
49 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 4DPRESSURE DROP IN COMMERCIAL PIPE FOR WATER AT 24°°C (METRIC)
0.1 1 10 100 100010-3
10-2
10-1
1.0
Pre
ssu
re D
rop
, kP
a/m
25 38 50 75 100 200 250 300150 600500450400350
Sch. 40Sch. 80 Std. Wall
Nominal LineSize, mm
Short Lines(Maximum)
Short Lines(Average)
Long Lines(Maximum)
Long Lines(Average)
DP14BF4DFlow Rate, dm3/s
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
50 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
FIGURE 5AEQUIVALENT LENGTHS L AND L/D AND RESISTANCE COEFFICIENT K FOR VALVES (CUSTOMARY)
L/D L d
16
L/D
Equ
ival
ent L
engt
h, in
Pip
e D
iam
eter
s
2000
1000900800700600
500
400
300
200
10090807060
50
40
30
20
109876
5
4
3
K = 25
K = 20
K = 18
K = 16
K = 14
K = 12
K = 10
K = 9.0
K = 8.0
K = 7.0
K = 6.0
K = 5.0
K = 4.5
K = 4.0
K = 3.5
K = 3.0
K = 2.5
K = 2.0
K = 1.5
K = 1.0
K = .9
K = .8
K = .7
K = .6
K = .5
K = .4
K = .3
K = .2
K = .15
K = .1
K = .09
K = .08
K = .07
K = .06
K = .05
K = .04
Schedule 40 Pipe, Inches
3/8
1/2
3/4 1
1 1/
41
1/2 2 3 4 5 6 8 10 12 24
Inside Diameter of Pipe, Inches
.4 .6 2.8 1.0 10 20 303 4 6 8
Reprinted from Crane Co. Technical Paper No. 410, by permission
Problem: Find the equivalent length in pipe diameters and feet ofSchedule 40 pipe, and the resistance factor K for 1, 5, and12-inch fully-opened gate valves.
Solution
Equivalent length, pipe diametersValve Size
Equivalent length, feet of Sched. 40 pipeResist, factor K, based on Sched. 40 pipe
1" 5" Refer to1313
13135.51.1
0.30 0.20 0.17 on chartDotted lines
Table 312"
L -
Equ
ival
ent L
engt
h, in
Fee
t of P
ipe
10000
8000600050004000
3000
2000
1000800
600500400
300
200
10080
605040
30
20
108
654
3
2
1.00.8
0.60.50.4
0.3
0.2
0.1
Nom
inal
Sch
edul
e 40
Pip
e S
ize,
In In
ches
24
20
18
16
14
12
10
8
6
5
4
3
2
3 1/2
2 1/2
1 1/2
1 1/4
3/4
1/2
3/8
1
d -
Insi
de D
iam
eter
of P
ipe,
In In
ches
50
40
30
20
10
9
8
7
6
5
4
3
2
1.0
0.9
0.8
0.7
0.6
0.5
DP14BF5A
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
51 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
FIGURE 5BEQUIVALENT LENGTHS L AND L/D AND RESISTANCE COEFFICIENT K FOR VALVES (METRIC)
Reprinted from Crane Co. Technical Paper No. 410, by permission
Problem: Find the equivalent length in pipe diameters andmeters of Schedule 40 pipe, and the resistance factor K for25, 125, and 300-mm fully-opened gate valves.
DP14BF5B
Solution
Equivalent length, pipe diametersValve Size
Resist, factor K, based on Sched. 40 pipe
25mm 125mm Refer to131313
0.30 0.20 0.17 on chart
Table 3300mm
Equivalent length, feet of Sched. 40 pipe 4.01.80.34 Dotted lines
L/D L
d
L/D
Equ
ival
ent L
engt
h, in
Pip
e D
iam
eter
s
2000
1000900800700600500
400
300
200
10090807060
50
40
30
20
1098765
4
3
K = 25
K = 20
K = 18
K = 16
K = 14
K = 12
K = 10
K = 9.0
K = 8.0
K = 7.0
K = 6.0
K = 5.0
K = 4.5
K = 4.0
K = 3.5
K = 3.0
K = 2.5
K = 2.0
K = 1.5
K = 1.0
K = .9
K = .8
K = .7
K = .6
K = .5
K = .4
K = .3
K = .2
K = .15
K = .1
K = .09
K = .08
K = .07
K = .06
K = .05K = .04
Schedule 40 Pipe Size, MM
10 15 20 25 32 40 50 80 100
125
150
200
250
300
450
Inside Diameter of Pipe, mm
L -
Equ
ival
ent L
engt
h, in
Met
ers
of P
ipe
3000
2000
1500
1000
700600500400300
200150
100807060504030
2015
10876543
2N
omin
al S
ched
ule
40 P
ipe
Siz
e, In
mill
imet
ers
550
500450400
350300
250
200
150
125
100
80
32
90
40
25
20
8
15
d -
Insi
de D
iam
eter
of P
ipe,
In m
illim
eter
s
1
0.80.60.50.40.3
0.20.15
0.70.9
0.1
0.07
30
20
15
40
50
60
708090100
300
200
150
400
500
600
7008009001000
50
65
.4 .6 2.8 1.0 10 20 303 4 6 8
500
400
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
52 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
ç FIGURE 5CRESISTANCE COEFFICIENT FOR BENDS, ELLS AND TEES (CUSTOMARY)
LongRadiusFlanged orButt Welded45° ell.
RegularScrewed45° ell.
ScrewedReturnBend
Flanged orButt WeldedReturnBend
RegularScrewed90° ell.
LongRadiusScrewed90° ell.
RegularFlanged orButt Welded90° ell.
LongRadiusFlanged orButt Welded90° ell.
ScrewedTee
Flanged orButt Welded
Tee
DP14BF5C
0.5 1 2 4
2
1
0.6
K
0.5 1 2 4
K
0.80.60.40.30.2
1 2 4 6 10 20
K
0.60.40.30.2
0.15
dia, in.
0.1
0.20.3
1 2 4 6 10 20
K
K
0.5 1 2 4
0.60.40.30.2
K
1 2 4 6 10 200.1
0.20.3
K
0.5 1 2 4
2
10.6
K
dia, in.
1 2 4 6 10 20
0.40.30.2
0.1
KLine Flow
0.5 1 2 40.30.60.8
1
KBranch Flow
0.5 1 2 41
23
KLine Flow
1 2 4 6 10 20
0.2
0.10.06
KBranch Flow
dia, in.1 2 4 6 10 20
0.40.6
1
dia, in.
dia, in.dia, in.
dia, in. dia, in.
dia, in.
Long Radius
RegularFlanged or
Butt WeldedTee
Note: For fitting larger than 10" I.D., use the resistance coefficient for 10" I.D. fitting.
ScrewedTee
dia, in.dia, in. dia, in.
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
53 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
FIGURE 5DRESISTANCE COEFFICIENT FOR BENDS, ELLS AND TEES (METRIC)
LongRadiusFlanged orButt Welded45° ell.
RegularScrewed45° ell.
ScrewedReturnBend
Flanged orButt WeldedReturnBend
RegularScrewed90° ell.
LongRadiusScrewed90° ell.
RegularFlanged orButt Welded90° ell.
LongRadiusFlanged orButt Welded90° ell.
ScrewedTee
Flanged orButt Welded
Tee
ScrewedTee
Flanged orButt Welded
Tee
Note: For fittings larger than 250 mm I.D., use the resistance coefficient for 250 mm I.D. fittings.
K
K
K
K K
K
K
K
K
K
K
K
3
2
1
0.30.2
0.1
0.30.2
0.1
0.80.6
0.30.4
0.2
0.80.6
0.30.2
0.15
32
1
0.6
0.80.60.4
0.2
3.0
2.0
1.0
0.6
1.00.80.6
Line flow
Line flow
Branch flow
Branch flow
d, mm
d, mm
d, mm
d, mm
d, mm
d, mm
d, mm
d, mmd, mm
d, mm
d, mm
d, mm
25 50 100 250 500
25 50 100 250 600
25 50 100 250 60025 50 100 200 600
25 50 100 200 600400
8 10 25 50 100
8 10 25 50 100 810 25 50 100
8 10 25 50 100
8 10 25 50 100
810 25 50 100
DP14BF5D
0.4
0.6
1.0
0.05
0.1
0.2
0.30.2
0.1
0.4
25 50 100 250 500
400
Long Radius
Regular
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
54 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
FIGURE 5ERESISTANCE COEFFICIENTS FOR RETURN BENDS AND MITER BENDS
SIMPLE MITER BENDRETURN BEND
104
105
106
Smooth PipeBends
Reynolds No. Multiplier for K
1.48
1.00
0.676 Length of pipe in bend is included inK as additional loss. Elsewhere, lengthcontribution is excluded from K.
Rb/D
Re=105
141210864200
0.20.4
0.60.81.0
KD
Rb
θ
θ=180°
θ=45°
θ=90°
θ
K
0
0.2
0.4
0.6
0.8
1.0
1.2
θ, Degrees
0 10 20 30 40 50 60 70 80 90
K = 1.2 (1 � cos θ )
Loss Coefficient, K m
Turbulent Flow, Re > 4000
Km*n = number of individual bends
n=2 n=3 n=4R/Dθ
(deg)
--
0.750.400.300.250.200.200.20
-
456090
2.952.950.51.01.52.03.04.05.00.5
0.110.150.700.450.350.300.350.400.454.0
--
0.750.400.350.300.200.250.25
-
* For Re < 2 x 105.
* For Re ≥ 2 x 105.
180
DP14BF5EKm Re = (Km Re = 2 x 105)(2 x 105)Re
0.2
D
All bend angles are equaln = 2 bends shown
L2
R
L1, L2 >> D
θ
L1
RESISTANCE COEFFICIENTS FORCOMPOUND MITER BENDS IN CIRCULAR PIPE
Loss coefficient K = K m + f (L1 + L2)
D
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
55 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
FIGURE 6RESISTANCE COEFFICIENT FOR CROSS-SECTION CHANGES
K = 0.50SharpEdged
Entrance
K = 0.23Slightly
RoundedEntrance
K = 0.04Well
RoundedEntrance
K = 1.0SharpEdged
Exit
K = 1.0Rounded
Exit
K = 1.0ProjectingPipe Exit
K = 0.78Inward
Projecting PipeEntrance
K = 0.05Bellmouth
Inlet orReducer
Note: d1 is the smaller diameter.
d2
d1
Sudden Enlargement
Sudden Contraction
K =
Res
ista
nce
Coe
ffici
ent K
, Bas
ed o
n d 1
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
d1/d2
d1d2
Head Loss in Conical Diffusers
1 -d2
2
d12
2
0.8
0.6
0.4
0.20
β = d1/d2
1.2
1.0
0.8
0.6
0.4
1.2
0180160140120100806040200
θ, Degrees
K, B
ased
on
V1
V1d1d2θ
Reproduced from References 2 and 3, by Permission. DP14BF6
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
56 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
FIGURE 7AFLOW COEFFICIENT FOR ORIFICES WITH FLANGE TAPS
Reprinted from Crane Co. Technical Paper No. 410, by permission. D P 1 4 B F 7 A
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
= .80
= .75= .70
= .65= .60= .50
d 0d 1
d0d1
= .40
= .30= 0 to .20
3 4 6 8 10 20 40 60 80 10 2 2 4 6 8 10 3 2 4 6 8 10 4
Reynolds Number Re, Based on d1
Flo
w C
oeffi
cien
t4
C =
Cd
1-d 1d 0
FIGURE 7BFLOW COEFFICIENT FOR ORIFICES WITH FLANGE TAPS
Reprinted from Crane Co. Technical Paper No. 410, by permission. D P 1 4 B F 7 B
��������
����������������������
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
4 6 8 10 4 4 6 8 10 5 4 6 8 10 62 2
Reynolds Number Re, Based on d1
Flow
d1InsideDia. ofPipe
d0
Flow
Coe
ffic
ient
C =
Cd
0-0.2.30.40.45.50.55
.60
.65
.70
.75
.80
.85
d 0 / d1
Rat
io o
f N
ozzl
e D
iam
eter
to
Pip
e D
iam
eter
1 -
d 0 d 1
4
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
57 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
FIGURE 8FLOW COEFFICIENT FOR FLOW NOZZLES WITH FLANGE TAPS
��������
������������
������������
���������
Flow
d1InsideDia. ofPipe d 0
Reynolds Number Re, Based on d 1
Reprinted from Crane Co. Technical Paper No. 410, by permission
4 6 8 10 4 2 4 6 8 10 5 2 4 6 8 10 6
0-0.2.30
.40
.50
.55
.60
.65
.70
.725
.75
.775
.80
d 0/d1
Rat
io o
f N
ozzl
e D
iam
eter
to
Pip
e D
iam
eter
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
Flow
Coe
ffic
ient
C=
d 0
4
Cd d 1
1 -
D P 1 4 B F 8
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
58 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
FIGURE 9AEQUIVALENTS OF RESISTANCE COEFFICIENT K AND FLOW COEFFICIENT CV FOR VALVES (CUSTOMARY)
15
8
9
DP14BF9A
0.1
0.15
0.2
0.3
0.4
0.5
0.6
0.70.80.91.0
1.5
2
3
4
5
6
7
8910
15
20
24
K
K -
Res
ista
nce
Coe
ffici
ent
CV -
Flo
w C
oeffi
cien
t
Nom
inal
Siz
e S
ched
ule
40 P
ipe,
in In
ches
d -
Insi
de D
iam
eter
of P
ipe,
in In
ches
24
2018
16
8
6
5
4
3 1/2
3
2 1/2
2
1 1/2
1 1/4
1
3/4
1/2
3/8
14
12
10
24
20
6
5
4
.7
3
.8
2
1.5
.6
1.0
.9
.5
.4
7
10
60,000
20,000
10,000
50,00040,000
30,000
8000
600050004000
3000
2000
1000800
600500400
300
200
10080
605040
30
20
108
654
2
1
3
CVd
Problem: Find the equivalent length in pipe diameters, the resistance coefficient K, and the flow coefficient C V for an 8-inch,125-pound Y-pattern globe valve with stern 60 degrees from run of valve.
Solution: Equivalent length in pipe diameters is 175 (taken from Table 3).
Resistance factor K based on Schedule 40 pipe is 2.5 (taken from Figure 5A).Flow coefficient C V is 1200 (see dotted line shown on chart above).
Reprint from Crane Co. Technical Paper No. 410, by permission.
891 d4K =
CV2
29.9 d2CV =
K
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
59 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
FIGURE 9BEQUIVALENTS OF RESISTANCE COEFFICIENT K AND FLOW COEFFICIENT CV FOR VALVES (METRIC)
400
200
0.1
0.15
0.2
0.3
0.4
0.5
0.6
0.70.80.91.0
1.5
2
3
4
5
6
7
8910
15
20
24
KK
- R
esis
tanc
e C
oeffi
cien
t
CV -
Flo
w C
oeffi
cien
t
Nom
inal
Siz
e S
ched
ule
40 P
ipe,
in m
m
d -
Insi
de D
iam
eter
of P
ipe,
in m
m
600
500
450
400
200
150
125
100
90
80
65
50
40
32
25
20
15
10
350
300
250
600
500
150
100
50
90
30
80
70
15
60
40
20
10
300
60,000
20,000
10,000
50,00040,000
30,000
8000
600050004000
3000
2000
1000800
600500400
300
200
10080
605040
30
20
108
654
2
1
3
CV d
Problem: Find the equivalent length in pipe diameters, the resistance coefficient K, and the flow coefficient CV for a 200 mm,875 kPa Y-pattern globe valve with stern 60 degrees from run of valve.
Solution: Equivalent length in pipe diameters is 175 (taken from Table 3).
Resistance factor K based on Schedule 40 pipe is 2.5 (taken from Figure 5B).Flow coefficient CV is 1200 (see dotted line shown on chart above).
Reprint from Crane Co. Technical Paper No. 410, by permission.
0.047 d2CV =
K
2.25x10-3 d4K =
CV2
DP14BF9B
DESIGN PRACTICES FLUID FLOW
Section
XIV-B
Page
60 of 61
SINGLE-PHASE LIQUID FLOW
DateDecember, 1998 PROPRIETARY INFORMATION - For Authorized Company Use Only
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
FIGURE 10PRESSURE RECOVERY FACTOR FOR ORIFICES, NOZZLES AND VENTURIS
1.00
Orifice
FlowNozzle
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0
Reproduced from Reference 6, by Permission
Herschel TypeVenturi Tube
Venturi Tube with 15 o Recovery Cone
0.2 0.3 0.4 0.5 0.6 0.7 0.8
Diameter Ratio, d0/d1
DP14BF10
Pre
ssur
e R
ecov
ery
Fac
tor,
r
FLUID FLOW DESIGN PRACTICES
SINGLE-PHASE LIQUID FLOW Section
XIV-B
Page
61 of 61
PROPRIETARY INFORMATION - For Authorized Company Use OnlyDate
December, 1998
EXXON RESEARCH AND ENGINEERING COMPANY - FLORHAM PARK, N.J.
EXXONENGINEERING
FIGURE 11J FACTOR FOR CALCULATING DISTRIBUTOR HEAD LOSS
0.55
0.5
0.45
0.4
0.35
0.3
Hea
d Lo
ss F
acto
r, J
3 4 5 6 7 8 9 10 15 20 30 40 50 60 80 100
Number of HolesDP14BF11