Xinxiang Huayin Renewable Energy Equipment Co.,...
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Xinxiang Huayin Renewable Energy Equipment Co., Ltd Add: Kang cun Train Station Industry Zone, Xinxiang City, Henan Province, China Tel: 0086-371-55917087 Fax: 0086-371-55917067 Mobile: +86-15037123067 Contact Person: Sunny Email: [email protected] 12Ton capacity waste plastic pyrolysis plant details Pyrolysis Plant Details Working process Loading waste plastic is so different with loading waste tires. Loading tires 10 tons one time can fully inside the reactor. But loading waste plastic is continuous, as the plastic melt so fast, so 12tons totally need load 4-5 times. When we loading plastics into reactor, the reactor is rotate also. If the plastic is dry, then loading needs 7 hours, if the plastic is wet, then needs more hours to finish loading. Why? Because if the plastic is wet, when pyrolysis first the water become water vapor to come out then plastic begin to melt. That is why wet plastic need longer times. So at beginning the reactor plays like a dryer, first dries the plastic then pyrolysis. Hope u understand. After loading finish, if the plastic is dry, after 6-8 hours the plastic oil gas come out, this will last 12-14 hours. That means after 12-14 hours the oil gas ran out. During heating period, the oil gas temperature (there is a thermal couple to test the oil gas temperature) needs to control 270-300 Celsius degree, which is the best temperature. But if lower temperature (lower than 270), the oil quality will be better, but it needs longer time (longer than 12-14 hours). If temperature higher than 300, will be fast (shorter than 12-14 hours), but oil quality not good than lower temperature. At same time, there are some gas (CH4, C2H6, C3H8, C4H10 and H2) cannot be cooled under normal pressure; they will be recycled back to combustion system to burn as energy. After the oil gas running out then 2 hours cooling we can discharge the carbon black.
Transcript of Xinxiang Huayin Renewable Energy Equipment Co.,...
Xinxiang Huayin Renewable Energy Equipment Co., Ltd
Add: Kang cun Train Station Industry Zone, Xinxiang City, Henan Province, China
Tel: 0086-371-55917087 Fax: 0086-371-55917067 Mobile: +86-15037123067
Contact Person: Sunny Email: [email protected]
12Ton capacity waste plastic pyrolysis plant details
Pyrolysis Plant Details
Working process
Loading waste plastic is so different with loading waste tires. Loading tires 10 tons one time can
fully inside the reactor. But loading waste plastic is continuous, as the plastic melt so fast, so
12tons totally need load 4-5 times. When we loading plastics into reactor, the reactor is rotate
also.
If the plastic is dry, then loading needs 7 hours, if the plastic is wet, then needs more hours to
finish loading. Why? Because if the plastic is wet, when pyrolysis first the water become water
vapor to come out then plastic begin to melt. That is why wet plastic need longer times. So at
beginning the reactor plays like a dryer, first dries the plastic then pyrolysis. Hope u understand.
After loading finish, if the plastic is dry, after 6-8 hours the plastic oil gas come out, this will last
12-14 hours. That means after 12-14 hours the oil gas ran out.
During heating period, the oil gas temperature (there is a thermal couple to test the oil gas
temperature) needs to control 270-300 Celsius degree, which is the best temperature. But if
lower temperature (lower than 270), the oil quality will be better, but it needs longer time (longer
than 12-14 hours). If temperature higher than 300, will be fast (shorter than 12-14 hours), but oil
quality not good than lower temperature.
At same time, there are some gas (CH4, C2H6, C3H8, C4H10 and H2) cannot be cooled under
normal pressure; they will be recycled back to combustion system to burn as energy.
After the oil gas running out then 2 hours cooling we can discharge the carbon black.
Xinxiang Huayin Renewable Energy Equipment Co., Ltd
Add: Kang cun Train Station Industry Zone, Xinxiang City, Henan Province, China
Tel: 0086-371-55917087 Fax: 0086-371-55917067 Mobile: +86-15037123067
Contact Person: Sunny Email: [email protected]
after this then u can begin the next batch, no need to wait for the reactor become cool as
we use auto feeder loading the waste plastic.
Basic information
Heating material: coal / wood / fuel oil / natural gas
Machine cover area: usually 400 square meters
Reactor material: Q345R Boiler plate
Products usage
Crude oil: Oil from this machine can be used as industrial fuel for burning.
Carbon black: First, Carbon black from this machine is crude. You can sell it to the brick factory
as internal combustion.
Electric Power consumption
Power consumption
Main engine
(Gearbox for driving the reactor rotating) 3KW
Auto feeder 11KW
Winding engine
(It is under the auto feeder, used to collecting
the steel wire.)
3KW
Draught fan 7.5KW
Negative pressure device(Vacuum device) 5.5KW
Dust removing pump 5.5KW
Condensation pump
(Arrange by yourself) 3KW
These devices are not working at the same time, Just the main engine, draught fan and dust
removing pump working from the beginning to the end.
Xinxiang Huayin Renewable Energy Equipment Co., Ltd
Add: Kang cun Train Station Industry Zone, Xinxiang City, Henan Province, China
Tel: 0086-371-55917087 Fax: 0086-371-55917067 Mobile: +86-15037123067
Contact Person: Sunny Email: [email protected]
Distillation Plant
Working principle
Use oil pump, pump the oil into reactor, then heating with a high temperature purify it get good quality oil.
Here the oil color is still back, but quality is good.
After that need remove the bad smell and black color, then could get final oil—diesel oil.
Distillation plant
Color and smell removing system
This system mainly use chemical to remove its bad smell and color.
Different Process Oil Yield Rate
Pyrolysis plant: as our experience usually 30%-40% crude oil, but it is differ from your raw
material
Distillation plant: 90% fuel oil from crude oil
Color and smell removing system: this process mainly use chemical, will lost 3%-5%
Xinxiang Huayin Renewable Energy Equipment Co., Ltd
Add: Kang cun Train Station Industry Zone, Xinxiang City, Henan Province, China
Tel: 0086-371-55917087 Fax: 0086-371-55917067 Mobile: +86-15037123067
Contact Person: Sunny Email: [email protected]
After-sale service
1. Installation and Training: Our Company will send one technician for each set of machine for
guiding you installation, debug the machine and training your workers. The installation period
shall be around 40 days. You should pay for round-trip tickets, food and accommodation for our
technician, and also at least 50USD/Day salary.
2. Warranty: The warranty period is 1 year, excluding spare parts. The problem caused by
wrong operation of workers shall not be responsible by our company.
Shipment packing
40 feet flat rack container 40 feet HQ container
Here i give you a flow chart for your reference; different model will need different containers
D2200*L6000
2*40 feet HQ Containers
D2200*L6600
D2600*L6000
40 feet flat rack container + 40 feet HQ container D2600*L6600
D2800*L6000
D2800*L6600
Environmental protection
It will include four parts: water, slag, gas, noise
Water includes two parts, cooling water and de-dusting chemical water. Cooling water, just
temperature higher, no pollution.
Slag, it is by-product; we can also called it carbon black. Above has mentioned the usage,
please check it.
Gas includes two parts, exhaust gas and smoke dust. Exhaust gas is Methane, Ethane...these
kind of gas are every easy to burning, here we make a special design could recycling it into fire
furnace, heating the reactor. Smoke dust, it is generated from burning coal / wood. Through
de-dusting system, it could meet the emission standard of national requirement.
Noise: under 75db.
Xinxiang Huayin Renewable Energy Equipment Co., Ltd
Add: Kang cun Train Station Industry Zone, Xinxiang City, Henan Province, China
Tel: 0086-371-55917087 Fax: 0086-371-55917067 Mobile: +86-15037123067
Contact Person: Sunny Email: [email protected]
Safety devices
Our machine equipped with anti-clogging device, pressure gages, alarming system, safety
valves, negative pressure device (vacuum device), and oil-water separator.
Usually our machine is working under normal or negative pressure. In case of congestion,
cause pressure, alarming system will ring, if no response from workers, safety valve could
release pressure automatically.
Negative pressure device could make sure our machine working under negative pressure, more
safety.
Oil-water separator could avoid oil gas go back to reactor, cause explosion.
Welcome to visit
We have been in this field 20 years until now.
Have three factories, one is working plant factory, one is manufacture factory, one is old factory
where our boss ever use it make oil refining.
Manufacture factory
Here below is our working plant factory, welcome to visit, at that time, everything will be very
clear. How we loading raw material, when oil will come out, whether make pollution...
Working plant factory
Xinxiang Huayin Renewable Energy Equipment Co., Ltd
Add: Kang cun Train Station Industry Zone, Xinxiang City, Henan Province, China
Tel: 0086-371-55917087 Fax: 0086-371-55917067 Mobile: +86-15037123067
Contact Person: Sunny Email: [email protected]
National Patents for our machine and Certificates
Xinxiang Huayin Renewable Energy Equipment Co., Ltd
Add: Kang cun Train Station Industry Zone, Xinxiang City, Henan Province, China
Tel: 0086-371-55917087 Fax: 0086-371-55917067 Mobile: +86-15037123067
Contact Person: Sunny Email: [email protected]
Xinxiang Huayin Renewable Energy Equipment Co., Ltd
Add: Kang cun Train Station Industry Zone, Xinxiang City, Henan Province, China
Tel: 0086-371-55917087 Fax: 0086-371-55917067 Mobile: +86-15037123067
Contact Person: Sunny Email: [email protected]
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