X-ray Inspection System - Sigmasigma-usa.com/contaminate-detection/documents/x-ray.pdf · The...
Transcript of X-ray Inspection System - Sigmasigma-usa.com/contaminate-detection/documents/x-ray.pdf · The...
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The KD74XX series provides Product Safety andAssured Quality for customers.
The KD74XX X-ray Inspection System inspects correct productweight, quantity, placement and shape while constantlymonitoring for the presence of contaminants.
Anritsu's long track record in contaminantdetection forms the basis of a unique imageprocessing algorithm to detect both softcontaminants (bones, plastics, etc.) andwire-shaped contaminants (fine wires, etc.)at high sensitivity and high stability.
Pursuing High-sensitivity, High-stability Contaminant Detection
Masking Technology
X-ray Inspection System
1. Simultaneous Product Checks toEnsure Safety
Sharpening low penetration productsSharpening low penetration products
Concept of combination algorithm
Reduce product effectsReduce product effectsReduce product effects
Sharpening low penetration products
Smoothing uneven productsSmoothing uneven productsDetect wire shaped contaminantsDetect wire shaped contaminants
Smoothing uneven products
MaskingMaskingMasking
Detect wire shaped contaminants
Detect soft contaminantsDetect soft contaminantsDetect soft contaminants
Metal DetectorMetal DetectorMetal Detector
ProductProductProduct
This function eliminates the densearea from the inspected image, suchas packaging, clips or deoxidizersachets, consequently improving thedetection sensitivity in the remainingarea of a product.
Shape Detection TechnologyX-ray images of products into various physical indices, such asperimeter, area, and weight, using the image processingtechnique.
Multi-line Inspection TechnologyIndividual products produced on multiple line conveyors can be inspectedsimultaneously. When a non-conforming product is identified in one line,only product from that line is rejected, ensuring line efficiency is maximised.
Missing Product Detecting Technology"Relative Mass" function has beenemployed to inspect missing product.
The complete productpresence can beinspected by checkingthe density of product inspecific area within apack. Contaminantdetection and missingproduct detection canbe performedsimultaneously,increasing efficiency ofquality control.
OK
OK
NG
X-ray Inspection System
Rejector
Chocolate bar with missing corner Biscuits, including one with a missing part
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2. Easy Control and Maintenance
KD7337AW
KD7481AW
KD7417BWKD7416AWKD7405AW
KD7416ACWKD7405ACW
KD7416ABWKD7405ABW
Applicable SystemRecommended modelForm Checked product
Packed
Un-packed
Bulk
Liquid
Sm
all
Larg
eP
rodu
ct S
ize
Large powder sack /Meat block
Retail Pack / Foil-top Tray
Fresh chicken fillet or Burger patty
Grain and Seafood
Soup / Sauce without container
Projection MonitorSimultaneous On-Screen imaging and operating adjustmentproviding convenient control and adjustment.
One-touch Conveyor Belt Removal and Attachment
The conveyor belt can be safely removed/attached,allowing easy cleaning.
3. Seamless Information Transfer and Data RecordingEthernet Note 1
Industry standard Ethernet communication is employed tomanage live production data and reports, as well asunloading and refreshing product data.
USB compliant Note 1
USB port (option) provides data capture on memory stickswithout networking.
Note 1: This is only for the KD74 series.
4. A Variety of Models for Individual Applications
USB memory
•No Tools
•1 minute
•Safe
•Simple
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Safety in design
Priority is given to prevention of X-ray leakage.Operator safety is of utmost importance.
ANRITSU safety mechanismEmergency stop switchThe power supply is cut off bypressing a switch, then the rotatingpart is stopped and the X-rayirradiation completely stops.
X-ray irradiation displayThe lamp is lit during X-ray irradiation.
X-ray irradiation ON/OFF keyTurning the key to OFF stops X-rayirradiation completely.
X-ray shield coverThe cover opens by the ON/OFF keyof the X-ray irradiation. The X-rayirradiation completely stops due tothe action of the cover open/closesensor when the cover opens.
Monitoring sensor for handinsertionWhen the sensor is interrupted for acertain period of time, X-ray irradiationis stopped.
Leakage prevention curtainPrevent X-ray leakage. When inspectingunpacked products, additional coversmade of SUS are furnished instead, toavoid possible contact of product withlead.
Safety managementX-ray Inspection System has been designed to fully satisfy the safe operation. However, to ensure even higher safety,
use the safety procedures outlined below.
1. Periodic measurement and storage of X-rayleakage dose data
3. Additional Safety Measures
Depending on the product shape, weight and packaging, it maybe necessary to furnish X-ray leakage prevention covers to theupstream and downstream conveyors, instead of using X-rayleakage prevention curtains.
2. Management of the working hours of operators
4. No disassembly or modification
NEVER modify or disassemble the main unit, covers, X-rayleakage prevention curtains, safety covers, safety interlocks, etc.,otherwise the X-ray leak-proof design may no longer be functional.
(2) Safety for humans
• We are always exposed to radiation: In the natural world, we receive irradiation of 1100 μSv a year on average, and in the case of a chest X-ray,
300 μSv in just one time. (the unit μSv [micro Sievert] indicates the radiation level of X-rays)
• The X-ray leakage level of our X-ray inspection system is 1 μSv/h or lower (1.3 mSv/3 months or lower)Note: 3 months = 13 weeks (52 weeks is one year)
1 μSv/h x 10 hours x 5 days x 13 weeks = 0.65 mSv/3 months
(1) Safety of checked products• WHO concluded in 1980 that "food products irradiated with 10 kGy or lower level of X-rays present no problem in terms of toxic level, nutritional value,
and microbiological aspects".• The maximum X-ray irradiation level by our X-ray inspection system to the checked product is 0.001 Gy or less, which is much lower than the value
designated by WHO standard.• If the product being checked happens to stop moving during X-ray irradiation, X-ray irradiation is stopped to keep the irradiation level to 0.1 Gy or
less.
X-ray Inspection System
X-ray shield cover open/closesensorX-ray irradiation completely stopswhen the cover opens.
Safety of X-rays and regulatory constraints
Co
ntam
inan
t Insp
ection
System
17
Stainless steel wire of 0.2 mm diameter x 2 mm long can be detected. Contaminants in individual packages and contaminants in tall productsup to 120 mm pass height can be detected at high sensitivity.
External Dimensions
W500
(640
)
265
465
730
(240)196
605Leg spacing
450Leg spacing
270
(80 )
240
16012
0Detectable range
Bel
t wid
th
Pas
s he
ight
120
1360
to 1
460
700
to 8
00
33.5 dia. Roller
60 dia.
Effective detection width 240
KD7405AW
KD7405ADW
Units: mm
KD7405AW
Interactive guidance
.
Printer(Option)
LIST
Statistical functions
NG History
NG
Operation history
Online interface
Supports flow direction change
Variable belt speed
BELT SPEED
LOW HIGH
Variable passline height
Rejection confirmation
function (Option)
NG
Dust and waterproof protection class
Color LCD touch panel
Windows OS
WindowsOSTM
Simple cleaning
HACCP Support
HACCPSupport
CE Marking(Option)
FCC compliant(Option)
FCCUSB
USBEthernet
See page 16 for safer operation.
Model W
KD7405AW 800
KD7405ADW 1000
Model KD7405AW/KD7405ADW
Detection sensitivity Note 1 Fe sphere and SUS sphere 0.3 mm dia., SUS wire 0.2 mm dia. x 2 mm long
X-ray output Maximum 60 kV, 210 W (variable voltage and current) Note 4
Safety X-ray leakage dose: Maximum 1 μSv/h or less, Prevention of X-ray leakage by safety device
Display 15-inch Color TFT LCD (unified image monitoring screen and operation screen)
Operation method Touch panel
Product size Note 2 Maximum width: 240 mm, Maximum height: 120 mm
Belt width 270 mm
Masking function Equipped as standard
Missing product detection function Equipped as standard
Clip check function Equipped as standard
Preset memory Maximum 100
Belt speed 5 to 90 m/min (variable speed depending on Product No.)
Maximum product weight Note 3 5 O (2 O when belt speed exceeds 60 m/min), [Option: 10 O at 5 to 40 m/min]
Power requirements 200 Vac ±10%, single phase, 50/60 Hz, 1 kVA, rush current 80 A (typ.) (5 ms or less)
Mass 230 O
Environmental conditions Temperature 0° to 35°C (0° to 40°C with optional air conditioner), relative humidity 30% to 85%, no condensation
Protection class IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removable belt
Casing material Stainless steel (SUS304)
Specifications
Note 1) Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions.Note 2) The inlet and outlet may require covers, depending on the length and weight of checked products.Note 3) Sum total of checked product weight on the conveyorNote 4) KD7405BW and KD7405BDW (Maximum 80 kV) are available.
KD7405AW/KD7405ADWX-ray Inspection System
Co
ntam
inan
t Insp
ection
System
18
390
280
150
340
540
880
500W
(650
)
(280)
(80 )
Pas
s he
ight
150
Effective detection width 39015
30 to
163
0P
assl
ine
heig
ht
700
to 8
00
33.5 dia. Roller
Bel
t wid
th42
0
60 dia. 271
755Leg spacing
450Leg spacing
Detectable range
KD7416AW/KD7416ADWContaminants in large and wide products and products in bulk can bedetected.
External DimensionsKD7416AW
KD7416ADW
Units: mm
KD7416AW
Model W
KD7416AW 800
KD7416ADW 1000
Model KD7416AW/KD7416ADW
Detection sensitivity Note 1 Fe sphere and SUS sphere 0.3 mm dia., SUS wire 0.2 mm dia. x 2 mm long
X-ray output Maximum 60 kV, 210 W (variable voltage and current) Note 4
Safety X-ray leakage dose: Maximum 1 μSv/h or less, Prevention of X-ray leakage by safety device
Display 15-inch Color TFT LCD (unified image monitoring screen and operation screen)
Operation method Touch panel
Product size Note 2 Maximum width: 390 mm, Maximum height: 150 mm
Belt width 420 mm
Masking function Equipped as standard
Missing product detection function Equipped as standard
Clip check function Equipped as standard
Preset memory Maximum 100
Belt speed 5 to 60 m/min (variable speed depending on Product No.)
Maximum product weight Note 3 5 O, [Option: 10 O at 5 to 40 m/min]
Power requirements 200 Vac ±10%, single phase, 50/60 Hz, 1 kVA, rush current 80 A (typ.) (5 ms or less)
Mass 255 O
Environmental conditions Temperature 0° to 35°C (0° to 40°C with optional air conditioner), relative humidity 30% to 85%, no condensation
Protection class IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removable belt
Casing material Stainless steel (SUS304)
Specifications
Note 1) Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions.Note 2) The inlet and outlet may require covers, depending on the length and weight of checked products.Note 3) Sum total of checked product weight on the conveyorNote 4) KD7416BW and KD7416BDW (Maximum 80kV) are available.
X-ray Inspection System
See page 16 for safer operation.
Interactive guidance
.
Printer(Option)
LIST
Statistical functions
NG History
NG
Operation history
Online interface
Supports flow direction change
Variable belt speed
BELT SPEED
LOW HIGH
Variable passline height
Rejection confirmation
function (Option)
NG
Dust and waterproof protection class
Color LCD touch panel
Windows OS
WindowsOSTM
Simple cleaning
HACCP Support
HACCPSupport
CE Marking(Option)
FCC compliant(Option)
FCCUSB
USBEthernet
Co
ntam
inan
t Insp
ection
System
19
340
540
880
420
800500
1530
to 1
630
700
to 8
00
271755
Leg spacing
390
230
220
Bel
t wid
th
Detectable range
Effective detection width 390
(80 )
Pas
s he
ight
220
(650
)
(335)60 dia.
33.5 dia. Roller
450Leg spacing
X-ray Inspection System
KD7417BW
KD7417BW
Contaminants in large and wide products and tall products can be detected.
External Dimensions
KD7417BW
Units: mm
See page 16 for safer operation.
Interactive guidance
.
Printer(Option)
LIST
Statistical functions
NG History
NG
Operation history
Online interface
Supports flow direction change
Variable belt speed
BELT SPEED
LOW HIGH
Variable passline height
Rejection confirmation
function (Option)
NG
Dust and waterproof protection class
Color LCD touch panel
Windows OS
WindowsOSTM
Simple cleaning
HACCP Support
HACCPSupport
CE Marking(Option)
FCC compliant(Option)
FCCUSB
USBEthernet
Model KD7417BW
Detection sensitivity Note 1 Fe sphere and SUS sphere 0.3 mm dia., SUS wire 0.2 mm dia. x 2 mm long
X-ray output Maximum 80 kV, 210 W (variable voltage and current)
Safety X-ray leakage dose: Maximum 1 μSv/h or less, Prevention of X-ray leakage by safety device
Display 15-inch Color TFT LCD (unified image monitoring screen and operation screen)
Operation method Touch panel
Product size Note 2 Maximum width: 390 mm, Maximum height: 220 mm
Belt width 420 mm
Masking function Equipped as standard
Missing product detection function Equipped as standard
Clip check function Equipped as standard
Preset memory Maximum 100
Belt speed 5 to 40 m/min (variable speed depending on Product No.)
Maximum product weight Note 3 10 O
Power requirements 200 Vac ±10%, single phase, 50/60 Hz, 1 kVA, rush current 80 A (typ.) (5 ms or less)
Mass 265 O
Environmental conditions Temperature 0° to 35°C (0° to 40°C with optional air conditioner), relative humidity 30% to 85%, no condensation
Protection class IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removable belt
Casing material Stainless steel (SUS304)
Specifications
Note 1) Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions.Note 2) The inlet and outlet may require covers, depending on the length and weight of checked products.Note 3) Sum total of checked product weight on the conveyor
Co
ntam
inan
t Insp
ection
System
20
Interactive guidance
.
Printer(Option)
LIST
Statistical functions
NG History
NG
Operation history
Online interface
Supports flow direction change
Variable belt speed
BELT SPEED
LOW HIGH
Variable passline height
Rejection confirmation
function (Option)
NG
Dust and waterproof protection class
Color LCD touch panel
Windows OS
WindowsOSTM
Simple cleaning
HACCP Support
HACCPSupport
CE Marking(Option)
FCC compliant(Option)
FCCUSB
USBEthernet
The KD7405ABW/KD7405ACW units are used to detect contaminantsin unpacked bulk products, such as meat, fish, etc., when X-ray leakageprevention curtains cannot be used.
See page 16 for safer operation.
X-ray Inspection System
KD7405ABW/KD7405ACW
KD7405ABW
Model KD7405ABW/KD7405ACW
Detection sensitivity Note 1 Fe sphere and SUS sphere 0.3 mm dia., SUS wire 0.2 mm dia. x 2 mm long
X-ray output Maximum 60 kV, 210 W (variable voltage and current)
Safety X-ray leakage dose: Maximum 1 μSv/h or less, Prevention of X-ray leakage by safety device
Display 15-inch Color TFT LCD (unified image monitoring screen and operation screen)
Operation method Touch panel
Product size Note 2 Maximum width: 240 mm, Maximum height: 50 mm
Belt width 270 mm
Masking function Equipped as standard
Missing product detection function Equipped as standard
Clip check function Equipped as standard
Preset memory Maximum 100
Belt speed 5 to 50 m/min
Maximum product weight Note 3 5 O
Power requirements200 Vac ±10%, single phase, 50/60 Hz, 1 kVA, rush current 80 A (typ.)
(5 ms or less)
Mass 230 O
Environmental conditionsTemperature 0° to 35°C (0° to 40°C with optional air conditioner),
relative humidity 30% to 85%, no condensation
Protection class IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removable belt
Casing material Stainless steel (SUS304)
Specifications
Note 1) Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions.Note 2) The inlet and outlet may require covers, depending on the length and weight of checked products.Note 3) Sum total of checked product weight on the conveyor
240
200
50
730
265
465
270
132
232
700
to 8
00
700
to 8
00
915
to 1
015
1360
to 1
460
196605
Leg spacing
1430
1360
1000
435
240
200
50
1340 to 13551268500
605Leg spacing
1420
to 1
550
196
10 to 15
700
to 8
00
760
to 8
90
270
265
73046
5
Detectable range Detectable range
Effective detection width 240
Effective detection width 240
Pas
s he
ight
50
Pas
s he
ight
30
to 5
0
Bel
t wid
th
Bel
t wid
th
60 dia.60 dia.
33.5 dia. Roller
HopperInterlock
Pas
slin
e he
ight
450Leg spacing
450Leg spacing
External Dimensions
KD7405ABW
KD7405ACW
Units: mm
KD7405ACW
KD7416ABW and KD7416ACW are also available. Please ask our sales representative for further details.
KD7405ABW KD7405ACW
Co
ntam
inan
t Insp
ection
System
1700
to 1
800
2070
450
to 5
50
80 dia.
51025
0
690
1340
810
530
780
1800
700
1140Leg spacing
412
Detectable range
Pas
s he
ight
250
Effective detection width 690
Pas
slin
e he
ight
B
elt w
idth
800Leg spacing
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X-ray Inspection System
KD7337AW
KD7337AW
High-performance inspection of large bags and boxes achieved by the690 mm-wide, 250 mm-high opening.
External Dimensions
KD7337AW
Units: mm
Model KD7337AW
Detection sensitivity Note 1 Fe sphere and SUS sphere 0.5 mm dia.
X-ray output Maximum 60 kV, 210 W (variable voltage and current) Note 3
Safety X-ray leakage dose: Maximum 1 μSv/h or less, Prevention of X-ray leakage by safety device
Display 15-inch Color TFT LCD (unified image monitoring screen and operation screen)
Operation method Touch panel
Product size Maximum width: 690 mm, Maximum height: 250 mm Note 3
Belt width 780 mm
Major function Detection of contaminants and missing items, masking, clip check (automatic detection level setting)
Preset memory Maximum 100
Belt speed 10 to 35 m/min (10 to 30 m/min for products exceeding 40 O in weight)
Maximum product weight Note 2 50 O
Power requirements 200 Vac ±10%, single phase, 50/60 Hz, 1.4 kVA, D class grounding
Mass 700 O
Environmental conditions Temperature 0° to 40°C, relative humidity 30% to 85%, no condensation
Protection class IP66 Compliance (for conveyor), IP52 Compliance (for other parts)
Casing material Stainless steel (SUS304)
Specifications
Note 1) Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions.Note 2) Sum total of checked product weight on the conveyorNote 3) Maximum 80 kV, 350 W (variable voltage and current) and/or maximum pass height 350 mm are also available. Please ask our sales representative for further details.
See page 16 for safer operation.
Interactive guidance
.
Printer(Option)
LIST
Statistical functions
NG History
NG
Operation history
Online interface
Supports flow direction change
Variable belt speed
BELT SPEED
LOW HIGH
Variable passline height
Rejection confirmation
function (Option)
NG
Dust and waterproof protection class
Color LCD touch panel
Windows OS
WindowsOSTM
Simple cleaning
HACCP Support
HACCPSupport
CE Marking(Option)
FCC compliant(Option)
FCC
Memory card(Option)
Ethernet(Option)
Air conditioner is equippedas standard.
Co
ntam
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t Insp
ection
System
22
KD7481AWNewly released X-ray inspection system forincorporation into production line utilizing fluid flowing.
KD7481AW
Model KD7481AW
Detection sensitivity Note 1Fe sphere and SUS sphere 0.6 mm dia.
(When only water is conveyed)
X-ray output Maximum 60 kV, 210 W (variable voltage and current)
SafetyX-ray leakage dose: Maximum 1 μSv/h or less,
Prevention of X-ray leakage by safety device
Display15-inch Color TFT LCD
(unified image monitoring screen and operation screen)
Operation method Touch panel
Product size (solids in fluid)7 mm or smaller
(1/3 or less of the minimum height of the inspection section)
Transfer pipe dimension Note 5 2-inch (50.8 mm) dia.
Preset memory Maximum 100
Processing capacity 5.4 S/h
Power requirements 200 Vac ±10%, single phase, 50/60 Hz, 1.6 kVA
Mass Approximately 250 O
Environmental conditionsTemperature 0° to 40°C, relative humidity 30% to 85%,
no condensation
Protection classIP66 Compliance (for product transfer section)
IP42 Compliance (for other ports)
Casing material Stainless steel (SUS304)
SpecificationsType of rejection Ball valve
Drive system Pneumatic drive
0.5 to 0.7 MPa Note 2
Air source(Upon detecting pressure lower than 0.35 MPa,
the safety device operates, stopping X-ray
irradiation.)
Specifications of the rejector
Note 2) Use dry air. Be sure to use an air dryer if there is a possibility of freezing.Note 3) Inspection system for targets transferred in fluids mixed with water.Note 4) Contact our sales representative for details.
Note 1) Actual sensitivity depends on the physical properties of checked products(contents and shape) and onthe environmental conditions.
Note 5) 3-inch dia. transfer pipe is also available. Please ask our sales representative for further details.
OK
NG
445
153
285
1010
730
280
1190
1350
to 1
410
730
to 7
9080
220
153
520 605Leg spacing
215 39060 dia.
Air-conditioner
IDF/ISOClamp coupling2.0S
450Leg spacing
External Dimensions
Air conditioner and Rejector are equipped as standard.
Units: mm
X-ray Inspection System
KD7481AW
Interactive guidance
.
Printer(Option)
LIST
Statistical functions
NG History
NG
Operation history
Online interface
Supports flow direction change
Variable passline height
Dust and waterproof protection class
Color LCD touch panel
Windows OS
WindowsOSTM
Simple cleaning
HACCP Support
HACCPSupport
CE Marking(Option)
FCC compliant(Option)
FCC
Pipe type
USB
USB
Ethernet
See page 16 for safer operation.