WX540 Trailer Log Splitter Parts Manual
Transcript of WX540 Trailer Log Splitter Parts Manual
WX540 Rev E2
Foreword
EMB Mfg. has prepared this parts manual to assist customers in ordering quality OEM replacement parts.
Proper and regular service and replacing old, worn or broken parts with the correct Wallenstein parts are essential to prolonging the life of your Wallenstein product. Please refer to this manual before ordering any replacement parts.
All information contained in this parts manual is based on the latest product specification available at the time of printing this manual. If your product differs from the specifications contained within this manual contact EMB Mfg. for information.
EMB reserves the right to alter specifications on their products at any time.
Reproduction of this parts manual of any kind is prohibited without prior written permission from EMB Mfg.
Note: Log splitters with factory installed light kits will have a VIN number included. The last six numbers of this VIN number are the splitters serial number
Example: 2E9US1112BSXXXXXX
Serial Number
Table of Contents
Main Parts 4Valve & Fittings 7Valve 8Hub 10Cylinder 11Engine & Pump 124-Way Wedge (Optional) 13Light Kit (Optional) 14Decal Breakdown 16
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June 2011Page 4
WX540 Splitter Parts Manual
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10
9
1514
6 8 5
212224
23
16
20 13
2
7
1
1812
11
18
WX540 PARTS BREAKDOWN
20
25
18
CD
C
D
4
17
19
3
DETAIL Z SCALE 1 : 6
2054S406
33
ITEM PART NO. DESCRIPTION QTY1 2016M602 Pin, Pivot Threaded 12 2054A402 Breather cap dipstick 13 2054A601 Assembly, Main Base 14 2054L412 Clamp, Two Hose 25 2054W405 Jack Stand, Rear 16 2054W406 Jack Stand, Front 17 2054W407 Handle, Rear Jack Lock 18 Z12432 Snapper Pin 3/8 x 2-1/2 19 Z51221 Reducer FP x MP 1208 1
10 Z51331 Elbow 90 MP x FPX 0808 111 Z52309 1/2 Hose, 1/2MPx1/2MPx 70" 112 Z52311 1/2 Hose, 1/2MPx1/2MPx 75" 113 Z52405 Suction Hose, 1" x 22" 114 Z55301 Oil Filter - 3/4 - Particulate 115 Z55302 Filter Cap, 3/4 x 3/4 116 Z71530 Hex Bolt 1/2NC x 3 217 Z72221 Hex Lock Nut 5/16NC 218 Z72251 Hex Lock Nut 1/2NC 419 Z76712 Self-tapping Screw #10 120 Z79401 Hose Clamp, #16 221 Z91202 Assembly, 1000# 4-Bolt Hub 222 Z91301 4.80-8 LRB SportTrail 223 Z91614 2" Hitch Coupler 124 Z92303 Safety Chain 1/4 x 2' 225 Z96503 Manual Tube 3-1/2 Short 1
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WX540 Splitter Parts Manual
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52
42
54
44
46
55
50
4948
4351
45
47
WX540 SPLITTER BASE PARTS BREAKDOWN
A
B
B
A
61
60
63
64
62
2016A602 LATCH KIT(WELDED ON)
72
74
71
70
73
ITEM PART NO. DESCRIPTION QTY40 2011A103 Assembly, Valve with Fittings 141 2014A401 Assembly, Wide Sliding Wedge 142 2014S421 Plate, Cylinder Retaining (Bolt) 143 2054C401 Cylinder, 4 x 24 x 1-1/2 144 2054L412 Clamp, Two Hose 245 2054S414 Handle, Lift 146 2054W409 Weldment, H/V Rotating Base 147 Z19321 Grip, 1" x 5" 148 Z51331 Elbow 90 MP x FPX 0808 149 Z52301 1/2 Hose MP08 x MP08 x 16" 150 Z52305 1/2 Hose, MP08 x MP08 x 24" 151 Z71120 Hex Bolt 1/4NC x 2 152 Z71555 Hex Bolt 1/2NC x 5-1/2 353 Z72111 Hex Lock Nut 1/4NC 154 Z72221 Hex Lock Nut 5/16NC 255 Z72251 Hex Lock Nut 1/2NC 3
ITEM PART NO. DESCRIPTION QTY60 2016S604 Housing, Latch Spring 161 2016W603 Handle, Spring Latch 162 Z12321 Cotter Pin 3/16 X 2-1/2 163 Z32301 Spring 19mm x 79mm Med 164 Z73250 Wide Flat Washer, 1/2 1
ITEM PART NO. DESCRIPTION QTY70 2014S414 Plate, Sliding Wedge Capture 171 2014W402 Weldment, Sliding Wedge 172 Z71325 Hex Bolt 3/8NC x 2-1/2 173 Z71576 Hex Bolt 1/2NF x 1-1/2 474 Z72231 Hex Lock Nut 3/8NC 1
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WX540 Splitter Parts Manual
2054A601 PARTS BREAKDOWN
10
4
7
6 10
2
10 1
10
75
7
8 7 3
9
ITEM PART NO. Description QTY.1 2054L601 Light Bracket, RH 12 2054W602 Spine, Trailer 13 2054W603 Weldment, Tank - Axle 14 2054W604 Weldment, Hitch Mount 15 2054W408 Weldment, Fender 26 Z71535 Hex Bolt 1/2NC x 3-1/2 17 Z72231 Hex Lock Nut 3/8NC 148 Z72251 Hex Lock Nut 1/2NC 19 Z73151 Flat Washer, 1/2 110 Z76231 Carriage Bolt 3/8NC x 1 14
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WX540 Splitter Parts Manual
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6
2
1
6
1
1
4
VALVE AND FITTINGS PARTS BREAKDOWN
*CLOSED CENTER VALVE REQUIRED FOR "C" MODELS.*
ITEM PART NO. Description QTY.1 Z51331 Elbow 90 MP x FPX 0808 42 Z56209 Valve, Single Function Detent 13 *Z56210* Valve, Closed Center *4 Z56915 Complete Handle Kit for Z56209 15 Z72111 Hex Lock Nut 1/4NC 36 Z75114 SHCS, 1/4NC x 1-3/4 3
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WX540 Splitter Parts Manual
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June 2011 Page 9
WX540 Splitter Parts Manual
APR
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51
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131
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WX540 Splitter Parts Manual
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1
4
5
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2
1015
1000# 4-BOLT HUB PARTS BREAKDOWN
ITEM PART NO. DESCRIPTION QTY10 Z72691 Slotted Hex Nut 1NF 1
ITEM PART NO. DESCRIPTION QTY1 Z23201 L44643 Cone, L44610 Cup 22 Z28301 Double Lip Seal 1-1/4 Shaft 13 Z29201 Grease Fitting, 1/8NPT 14 Z72931 Lug Nut 1/2NF 45 Z91201 1000# 4-Bolt Hub 16 Z91801 Dust Cap 1.98 Bore 1
ITEM PART NO. DESCRIPTION QTY15 Z12322 Cotter Pin 3/16 X 2 1
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June 2011 Page 11
WX540 Splitter Parts Manual
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4
61 3
ORIENT SEALSAS SHOWN
2054C401 HANDLE BASE WELDED
4" x 24" STROKE CYLINDER PARTS
*REQUIRED FOR HORIZONTAL / VERTICAL MODELS WITH HANDLE*
ITEM PART NO. Description QTY.1 2011C1012 Rod, 1-1/2 x 1 1
2 2011C1014 Barrel, 4" 1*2054C1015* *Barrel, 4" with Handle Base* *
3 G400-150SA 4" Bore x 1-1/2" Rod Gland 14 P100-400SA 4" Bore Piston 15 SLK-4015 Seal Kit, 4 x 1-1/2 16 Z72292G8 Hex Lock Nut 1NF Grade 8 1
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WX540 Splitter Parts Manual
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126
1113
145 23
10 8
7
2052A205 PARTS BREAKDOWNITEM PART NO. DESCRIPTION QTY
1 Z46406 Shaft Coupler L075 x 3/4 12 Z46408 Coupler Spider L075 13 Z46410 Shaft Coupler L075 x 1/2 14 Z46542 Key 5/16 x 5/16 x 1 15 Z46592 Woodruff Key, 1/8 x 1/2 16 Z47126 Honda GX160 Engine 17 Z51331 Elbow 90 MP x FPX 0808 18 Z53204 Pump, 11gpm Two-Stage 19 Z53801 Pump Mounting, PM-5 1
10 Z71210 Hex Bolt 5/16NC x 1 411 Z71215 Hex Bolt, 5/16NC x 1-1/2 412 Z71273 Hex Bolt, 5/16NF x 3/4 413 Z72221 Hex Lock Nut 5/16NC 4
WALLENSTEIN by EMB Mfg.
June 2011 Page 13
WX540 Splitter Parts Manual
W4120 4-Way Wedge (Optional)
ITEM PART NO. DESCRIPTION QTY1 2082W201 Weldment, Main W4120 12 2082S201 Safety U-bolt 13 Z72231 Hex Lock Nut 3/8NC 2
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June 2011Page 14
WX540 Splitter Parts Manual
RIGHT SIDE
LEFT SIDE
Wh
GROUND ALLCOMMONTO FRAME
LICENSELAMP
4-WIREEXTEND PAST
COUPLER BY 24"
WX TRAILERSPLITTER WIRING KEY
Bl – BLUEBr – BROWNGr – GREENRd – RED
Yl – YELLOWBk – BLACKWh - WHITE
Yl
Br
Gr
Br
STOPTAILTURN
STOPTAILTURN
Br
Wh
YlBr
Gr
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WX540 Splitter Parts Manual
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3
5
2
7
10
8
9
1
11
2089A350 LIGHT KIT (Optional)ITEM PART NO. DESCRIPTION QTY
1 2054L601 Light Bracket, RH 12 2054L402 Light Bracket, LH 13 2054W404 Light Guard, LH 14 2054W403 Light Guard, RH 15 Z61106 Stop, Turn, Tail Light LH 16 Z61107 Stop, Turn, Tail Light RH 17 Z62102 10' Wishbone Trailer Harness 18 2054L622 Bracket, Light Base 19 Z72941 Serrated Washer Nut 1/4NC 4
10 Z72231 Hex Lock Nut 3/8NC 211 Z76231 Carriage Bolt 3/8NC x 1 2
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June 2011Page 16
WX540 Splitter Parts Manual
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324
5
15
6
7 3
24
5
HORIZONTAL-VERTICAL LOG SPLITTER DECAL BREAKDOWN
ITEM PART NO. DESCRIPTION QTY1 Z94039 CAUTION - Read Manual 12 Z94040 WARNING - Moving Wedge 23 Z94067 Clear Guide 24 Z94056 Wallenstein 25 Z94019 Made in Canada 36 Z94066 Apply Oil or Grease 17 Z94045 WARNING - Lock Stabilizer 2
WALLENSTEIN by EMB Mfg.
June 2011 Page 17
WX540 Splitter Parts Manual
Z94056
Horizontal-Vertical Log Splitter Decals
Z94066
Z94019
Z94067
Z94040
Z94039
NOTE APPLY OIL OR GREASE
UNTIL PAINT IS REMOVED
Z94045
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June 2011Page 18
WX540 Splitter Parts Manual
7
324
5
15
7 3
64
5
8
TWO PANEL HORIZONTAL-VERTICAL LOG SPLITTER DECAL BREAKDOWN
ITEM PART NO. DESCRIPTION QTY1 Z94119 CAUTION - Read Manual 12 Z94123 Keep Feet Clear 13 Z94067 Clear Guide 24 Z94056 Wallenstein 25 Z94019 Made in Canada 36 Z94124 Keep Hands Clear 17 Z94147 WARNING - Lock Stabilizer 28 Z94142 99 dB Sound Level 1
WALLENSTEIN by EMB Mfg.
June 2011 Page 19
WX540 Splitter Parts Manual
Z94056
Two Panel Horizontal-Vertical Trailer Splitter Decals
Z94019
Z94067
Z94124 Z94119 Z94123
Z94142
Z94147